Innovation Integration Sustainability
www.framecad.com
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Company ProfileWorld leaders in delivering end-to-end factory enablement
for cold formed steel construction
FRAMECAD Villa System
Welcome to the future of light steel frame design, manufacturing and building solutions
With FRAMECAD technology and FRAMECAD building products, you can turn architectural inspiration into commercial reality much faster and more cost effectively than ever before.
It’s a fully sustainable building process that incorporates the intelligence of FRAMECAD software and FrameMaster manufacturing equipment, complemented by an international building products supply chain providing steel, cladding, lining, flooring, insulation, roofing and building hardware.
FRAMECAD is the world’s most advanced end-to-end steel frame design and manufacturing system, allowing you to mass produce cold formed steel frames with precision accuracy that is determined by the system, not the skill level of factory workers or on-site assemblers.
© 2011 FRAMECAD Ltd Page 2
FRAMECAD cold formed steel walls and trusses
A sustainable building solution that is fast and precise
“I always felt there was a smarter way to turn designs into buildings. A way to feed the production process the right information, so that component parts fit together perfectly.
The ability to form steel and punch holes has been around for decades, but generating an accurate 3D FRAMECAD Model that is designed and engineered to the local environmental conditions and building practices is the start of a real revolution.
FRAMECAD Software drives the manufacturing process to rapidly turn the 3D Model into precise reality. We are leading the revolution to speed up the design and build process.
The most challenging part of our quest was creating smart, versatile software that can take design data from a variety of sources - we partner with other leading CAD software developers to make the design process smarter and easier. The manufacturing equipment is like the printer at the end of your computer system - it will only produce an accurate output if you give it the right instructions. The really intelligent part of our solution is the know how and software that instructs the manufacturing equipment.
Our solutions work because we have all the knowledge we need within our team. We have building system researchers, software developers, CAD designers, engineers, machine control experts, technicians and on-site construction experts. We also have people who are good at listening to customers - we’ve always been driven by market needs, because a solution is only worthwhile if it delivers better productivity and quality to our customers.
Using FRAMECAD Solutions end-to-end design and build methodology empowers companies to do more than they have ever done before - in less time and using their own people.
Our team is totally committed to providing a building system that is faster, producing a better quality output than anything else available.”
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Mark Taylor Chairman, FRAMECAD
www.framecad.com
A Superior End-To-End Process
The solutions we offer encompass consultation, design, manufacturing and materials supply, backed up with support infrastructure that ensures you get a rapid return on your investment.
Page 4 © 2011 FRAMECAD Ltd
1) Architect’s RenditionThe process begins with an architect’s design that can then be transferred to the FRAMECAD Solutions design, detailing and engineering software.
2) FRAMECAD SoftwareThe entire frame is then designed and detailed using FRAMECAD software. The completed file, then ready for production, is sent electronically to the FRAMECAD manufacturing equipment.
3) Materials OptimisationFRAMECAD Steel and FRAMECAD Building Products provide a range of specially selected products to optimize production.
4) ProductionThe FRAMECAD manufacturing equipment then creates each component of the building frame individually, labeling them according to their location in the frame for error free construction.
5) Individual ComponentsEvery component is produced and detailed with individual characteristics according to its position in each panel. Cut to length, service and fastening holes pre-punched, swaged, notched and ready for assembly.
6) AssemblyThe assembly process usually takes place at the factory as each finished component is produced by the FRAMECAD manufacturing equipment. They are assembled and screwed together to form the panels and trusses.
7) TransportThe completed panels and trusses are then transported to the construction site.
8) ConstructionOnce at the construction site, the panels and trusses are unloaded and positioned for rapid and accurate assembly.
9) Finished ProductOnce the frame is completed, the rest of the structure is built around the world’s most advanced end-to-end steel frame building solution – FRAMECAD Solutions.
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A powerful machine control system that drives the FrameMaster manufacturing equipment, FRAMECAD Factory uses data transferred directly from FRAMECAD Detailer for automated production of all steel framing components. In order to maximise productivity and allow for remote diagnostics, the system is fully networkable and internet enabled.
With the FRAMECAD Detailer programme, detailing, quoting and manufacturing processes are seamlessly integrated together with critical information to help you comply with local building codes, standards and practices in different regions.
Simply enter the dimensions and type of frame you require (including opening sizes) and FRAMECAD Detailer will convert the information into detailed framing plans that can be transferred directly to FRAMECAD manufacturing equipment.
The powerful modeling capacity of FRAMECAD Architect lets you to easily create precise 3D designs, architectural concepts, professional animated 3D presentations and accurate working drawings that can be used for steel frame detailing and manufacture.
With simultaneous 2D and 3D capability, designing in FRAMECAD Architect is much faster than traditional design packages. It also incorporates an automated bill of materials and quoting facility for quick, accurate costing of design jobs.
FACTORYPRO
FACTORY
PRODESIGN
ARCHITECT
DETAILER
FACTORYPRO
FACTORY
PRODESIGN
ARCHITECT
DETAILER
FACTORYPRO
FACTORY
PRODESIGN
ARCHITECT
DETAILER
FRAMECAD ProDesign produces CAD designs for cold-formed steel framing construction, complete with engineering calculations and structural analysis. This advanced capability means material usage can be optimised to reduce engineering and construction costs and minimise the risk of design or construction hold-ups.
With FRAMECAD ProDesign, you can design and engineer cold-formed steel wall framing, trusses and sub-floors as well as steel roofs, cladding and flashings.
FACTORYPRO
FACTORY
PRODESIGN
ARCHITECT
DETAILER
© 2011 FRAMECAD Ltd Page 6
FrameMaster heavy-duty manufacturing equipment is engineered for fast, high volume production of cold-form steel framing, with accuracy that is determined by the system, not the skill level of factory workers or on site assemblers.
It allows complete buildings of all kinds to be to be built rapidly from just one steel profile, maximizing efficiency and reducing waste to less than 1%.
All components are produced to an accuracy of +/- 0.5mm ensuring the steel framing is precise and the structure can be built 100% to plan. All holes for fasteners and services are pre-punched to facilitate quick assembly on site and reduce labour costs.
Proven reliability and technical support
The FRAMECAD-FrameMaster system has been well proven in design and build projects all around the world, in differing climates, extreme conditions and remote locations. The technology has been developed to be simple, economical to operate and above all, 100% reliable.
All FRAMECAD-FrameMaster frame design, manufacturing and building operations are supported by an international team of consultants and technicians to provide comprehensive assistance with factory planning, installation, training, production management and on site construction.
FRAMECAD Mobile Factory
The FRAMECAD Mobile Factory is a completely self-contained steel frame production facility that can be instantly located anywhere you want it, even in remote areas with little or no infrastructure.
With its own diesel generator and computer-operated FrameMaster fabricating machine, the factory can manufacture precision-engineered steel framing, allowing construction of structures of all kinds to begin immediately and proceed quickly. Housed in a modified 20ft-shipping container, the FRAMECAD™ Mobile Factory can be easily shipped or airlifted to your desired location and made operational within 24 hours of being sited.
FRAMECAD F300i & Tooling Station
FRAMECAD TF350 Rolling Station
FRAMECAD F300i Inkjet Station
FRAMECAD TF350 Punching Station
Design and build faster
Frame design, frame production and construction times are significantly reduced. Many FRAMECAD customers have reported savings in design and build time of more than 10%, and with some projects, construction time has been reduced by as much as 30%.
Reduce Labour Costs
Once the design is completed in FRAMECAD software, production of framing and assembling the building frame are simple tasks that can generally be carried out by unskilled labour.
Improve build quality
Precise 3D modeling leads to accurately designed parts that are precision manufactured to fit together perfectly during assembly.
Reduce waste
The raw material requirements for a steel frame building are significantly less than for a building constructed in a traditional manner using timber or concrete. For a certified FRAMECAD factory, wastage is less than 1%.
Maximising return on investment
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FRAMECAD F300i Mobile Factory
Reduce labour cost with the easy to use FRAMECAD system
Produce accurate frames to within +/- 0.5mm
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FRAMECAD Services is our service and support division, which provides customers with comprehensive training, consultancy services and around-the-clock access to technical expertise.
Factory Implementation Planning
To ensure a successful project outcome, we work closely with our customers to assist with developing business and marketing plans including detailed project financial analysis.
FRAMECAD Consulting Services
FRAMECAD Consulting provides a team of experienced management technicians to assist customers in factory set-up, training and techniques to increase productivity and profitability.
FRAMECAD Factory Implementation
Based on your requirements and projected throughput, we will assist you with factory layout planning and implementation. We also provide process and operational management consultancy services, factory management guidance and assistance with local body design approvals.
Factory Certification
FRAMECAD Services team of consultants will certify your manufacturing operation based on best practices and international building standards.
FRAMECAD Training Academy
FRAMECAD Services provides a range of training programmes covering all aspects of design, production and assembly using FRAMECAD software and FrameMaster machinery.
FRAMECAD Support Services
To ensure your FRAMECAD Factory continues to run at optimum production levels following initial installation, a range of maintenance and support services is provided on an annual basis.
FRAMECAD Design Bureau
The expertise of our FRAMECAD Design Bureau is available to customers who want to outsource their building detailing. The bureau can also check drawings for customers who are training new staff on the use of FRAMECAD software products.
SERVICES
FRAMECAD Training Academy - Software
FRAMECAD Training Academy
Rapid assembly of FRAMECAD steel frames
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The sister company of FRAMECAD Solutions, FRAMECAD Building Products specialises in developing and supplying materials for rapid construction steel framed buildings, and operates a building materials supply chain for customers all around the world. In addition to providing steel for manufacturing framing,
FRAMECAD Building Products can supply cladding, interior linings, flooring, insulation, roofing and building hardware.
All materials have been carefully evaluated to ensure they comply with building regulations in most countries and are suitable for use in steel frame structures.
Internal Lining- Gypsum- Fibre Cement- Magnesium Board- Timber Mouldings
Cladding - Fibre Cement- Sandwich Panel- OSB & Plywood
Steel- Steel Coil- Tubes, Pipes- Wire Products- Pre-painted Coil
Hardware- Screws- Pins- Brackets & Connectors
Insulation- Weather Barriers- Glasswool- Rigid Foam- Thermal Breaks
Roofing- Fibre Cement- Sandwich Panel
Flooring Covering- Vinyl Flooring
Environmentally friendly
Steel is known to be strong and durable. What is not so well known are its unique environmental benefits. The recycled content of FRAMECAD steel can be as high as 70% and, at the end of the building life cycle, the steel can be reused again.
Cost efficient and quick to build
With precision made steel frame components, build time is faster and doesn’t require highly skilled labour. Once assembled, a steel frame structure won’t warp, bend, rot or be affected by termites. Many FRAMECAD customers have reported savings in design and build time of more than 10%, and with some projects, construction time has been reduced by as much as 30%.
HealthierIndoor air quality in a steel frame home is generally better than in a timber frame home because steel doesn’t contain harmful chemicals, pesticides, preservatives or glues. Because of the way steel frame homes are insulated, they are less susceptible to moisture build up which can cause mould and mildew.
The new age of steel for healthy living
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FRAMECAD Townhouse from design through to manufacture
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FRAMECAD Design Possibilities
RESIDENTIAL
MULTI-STOREY ROOF TRUSSES
WORKFORCE ACCOMMODATION
PORTABLE CABINS MODULAR CONSTRUCTION
ENGLISH-FCCP04-0511
This document has been published for the purpose of providing information of a general nature only. Further, no guarantee, warranty, or any other form of assurance is given as to the accuracy, currency or completeness of the information provided. Accordingly, any reliance on, or use, by you of any information contained within this document for any purpose whatsoever shall be entirely at your own risk, and any liability to you is expressly disclaimed to the maximum extent permitted by law.
FRAMECAD, Steel FrameMaster, FrameMaster, logos and the colour green are trademarks and the property of FRAMECAD Ltd.
Copyright 2011 FRAMECAD Ltd. Reproduction of any part of this document is prohibited, except with the prior written consent of FRAMECAD Ltd.
For more information contact:
Auckland, New Zealand (Head Office)FRAMECAD LtdLevel 4, 149 Parnell Road, PO Box 1292Auckland 1140, New Zealand
P +64 9 377 6640F +64 9 307 7139E [email protected]
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Melbourne, AustraliaFRAMECAD Solutions Australia Pty Ltd Unit 1, 15-21 Huntingdale Road Burwood, Victoria 3125
P 1300 FRMCAD (1300 376 223)F +61 3 9830 6694E [email protected]
Dubai, UAEFRAMECAD Solutions (ME) FZ-LLCLevel 7, Suite 704, Al Thuraya Tower 1Dubai Internet CityDubai, United Arab Emirates
P +971 4 433 5675F +971 4 429 0661E [email protected]
