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OPERATION O-6001296 / M-00530137 English 1
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MANUAL 1/20000 - 05 - 01 - 00 - 01
OPERATION
O-6001296 / M-00530137 English
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2/2 MANUAL0000 - 05 - 01 - 00 - 01
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OPERATION
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SAFETY PRECAUTIONAlways make sure:
that the equipment is handled by trained staff.
to understand all warning signs on the equipment.
to identify location of all emergency stops.
to wear suitable protective clothing.
that clothing, hair, etc. does not risk getting caught in the belt or other moving parts.
Note!The local conditions where the equipment is installed may vary and further safety precautions and guards may be required, i.e. where in- and outfeed conveyors join the equipment. We recommend the owner of the equipment to carry out a safety inspection, as suggested in EC Machine Directive, to establish if further precautions are needed!
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to walk carefully in or outside the equipment during mainte-nance and inspections. The floor may be slippery.
never to step on the belt or other sensitive areas.
to switch off the main power supply and lock with a pad lock before any mechanical or electrical work begins (Lock out Tag out).
Open fan guards 1)
To prevent frosting up of the fan guards during long operating hours some equipment is provided with open mesh fan guards. This openings exceed the values specified in the European Norm “EN-294, Safety of Machinery - Safety distance to pre-vent danger zones being reached by upper limbs”. To protect the operating personnel, the fans are switched off automatically when any door or door gate is opened. The fan wheels how-ever, continue to rotate for several minutes after the power is switched off.
For further information see your Owner’s Manual - General Information and Safety. 1) Does not apply to Proofers and Steamers
~~~
WarningCertain components, such as fans will continue to rotate several minutes after beeing switched off. Do not enter the equipment before they come to a stand still.
WarningThe internal lighting, Pc power-supply and elec-trical cabinet ventilation fan are not connected to the main switch and remain live even when the main switch is in position ‘0’.
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OPERATION
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EMERGENCY STOP
To activate the emergency stop press the red button.
Depending on equipment, to reset the alarm pull out the button or
turn the button clockwise.
~~~
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MAIN COMPONENTS
Schematic view
1. Conveyor belt2. Air Defroster-ADF 1)
3a. Evaporator3b. Humidity unit (only valid for
proofer)4. Outfeed unit5. Belt take-up unit6. Air balance fan 1)
7. Cooling fans8. FRIGoDRIVE® chain
(external)9. FRIGoDRIVE chain
(internal)10. Product height limiter 1)
11. Infeed unit12. Control panel
In general
Control panel13. Control unit with touch
surface, HMI14. Emergency stop15. Main switch
1) Optional or not on all equipment.
® = Registered trade mark of JBT FoodTech.Subject to change without notice.
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3a
4
5
67
89
10
11
12
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15
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3b
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2021
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2324
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26 19 20
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SAFETY SWITCHES AND SENSORSGeneral position
Safety switches16. Emergency stops located at
- Control panel- Infeed unit- Outfeed unit
17. Take-up limit switch18. Chain tension switches19. Belt position switches1)
21. Product height limit switch 1)
22. Door switch(es)26. Chain tension switch, auxiliary drive 1)
27. Belt tension switch
Sensors20. FRIGoDRIVE rail temperature23. Air temperature24. Evaporation temperature25. Total differential pressure 1)
28. Relative humidity (only valid for proofer)
~~~
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1) Optional or not on all equipment.
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1/61000 - 05 - 01 - 03 -12
OPERATION
OPERATING GUIDE
CONTROL UNIT OVERVIEWThe control unit has a graphic display with touch surface, HMI (Human Machinery Interface). There are a number of different screens available for different equipment processes and functions. On every screen there is common information according to the picture below. The screen varies depending on installed system. For more information about the screens and control unit settings see chapter Operating the control unit.
System information barA. Last downloaded recipeB. Name of displayed screenC. Selected mode statusD. Log in/outE. Log in nameF. Latest alarmG. Date and time
Screen select barH. Screen buttons
Equipment control barI. Stop equipmentJ. Start equipmentK. Mode selectorL. Alarm/resetM. Silent alarmN. Return to previous screen
D HGFCB EA
I J K L M N
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Screen overview
Process overview 1)
Follow the production line, only valid if process overview is installed. The picture shows an example of a layout.
ProductionFollow the production, select/deselect functions and change parameters. Production recipe is selected in the recipe manager. Activated production alarms are shown.
CleaningFollow the cleaning sequences. Cleaning recipe is selected in the recipe manager. Activated alarms in the cleaning equipment are shown.
Recipe managerCreate, select and change reci-pes for easy and quick handling of production and cleaning.
1) Optional or not on all equipment.
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3/61000 - 05 - 01 - 03 -12
OPERATION
OPERATING GUIDE
Real-time dataView actual data such as tem-peratures and belt speed. You can also view a trend for each data.
System configurationGet access to following func-tions: computer time, security and utilities.
MaintenanceGet access to special functions.
Alarms View current alarms and alarm history.
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Status and indication symbolsAll symbols have different colours depending on status.
Available (not selected) = grey
Selected but not started = half grey half green
Running = green
Started/paused = green with a sandglass
Stopped = half grey half green with a stop sign
Alarm = yellow
Non-selectable
Value and inputIndication value = green
Input value = blue
Calculation value = white
Numeric keypad pop-up window
Alfanumeric keypad pop-up window
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5/61000 - 05 - 01 - 03 -12
OPERATION
OPERATING GUIDE
Service handle1)
To allow inspection of moving parts inside the equipment while in operation, the equipment is provided with service handle(s).
As soon as a service handle is lifted out of its holder, the belt start warning signal is activated and the service handle symbol will pop-up instead of the start button symbol. Now nothing can be selected or started from the control unit. It is only possible to stop the equipment process or deselect single functions. Selected functions can be started or stopped from the service handle.
See chapter “Operation, Service handle” for further information.
1) If installed
DANGER!Functions can be started automatically by pro-grams even when the equipment is being run from the service handle.
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Mode selector
You have to select mode to be able to run either production or cleaning.
Note!If any mode is running, this has to be deselected before a new mode can be selected. The mode selector symbol is only ac-cessible in the screens related to the running mode.
Production mode selector
Production mode, select/deselect.
Production mode options
Cold keeping (storage), select/deselect. 1)
Stores products in the freezer for a short time, for example over the night. A preset temperature is maintained in the freezer. This set point could be adjusted in the “Equipment configuration screen”.
Cold keeping with belt running, select/deselect. 1)
Keeps the freezer cold without products with the belt running at a preset speed (minimum speed).
Chill request, select/deselect. 1)
An output signal is sent to the refrigeration unit that the equip-ment requires a second preset evaporation temperature.
Cleaning mode selector
Cleaning mode, select/deselect.
Cleaning mode options
External defrost, select/deselect. 1)
External defrost is controlled by the customer. The equipment control panel is locked during external defrost, except for the emergency stops and the internal safety system.
Note!You have to deselect and select cleaning mode again to be able to restart or select a new recipe. This is to secure that a clean-ing recipe is not started by mistake.
~~~
1) Optional or not on all equipment.
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OPERATION
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SERVICE HANDLEThe equipment is provided with a service handle which allowsmaintenance people to inspect and maintain the equipment whileit is in operation. The service handle by-passes the door/gateswitch.
Note!The service handle is to be used by maintenance personnelonly.
WarningThe person who starts any function via theservice handle is responsible for the safetyinside and nearby the equipment. Make surethat correct safety precaution is taken beforeany maintenance work is done. This to preventpersonal injury and damage to equipment.
• We strongly recommend that persons who are to beauthorized to use the service handle are properly trained onthe safety system.
A. Grip button with three positionsGrip not pressed: functions stopGrip pressed to middle position: functions runGrip pressed to bottom position: functions stop
B. IndicationGreen light: functions runRed light: functions stop
C. Restart button
Using the service handle1. Start a single function or a program in the control unit.
2. Press the grip button on the service handle to the middleposition (green light) and lift the handle from its holder.
CA B
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• The chosen functions will continue to operate.• The attention signal is activated and will remain as long
as the handle is out of its holder.• The service handle symbol is shown instead of the start
symbol in the control unit.• Now nothing can be started or selected to start in the
control unit. The equipment can always be stopped in thecontrol unit or by using one of the emergency stops.
DANGER!Functions can be started automatically byprograms even when the equipment is being runfrom the service handle.
• As long as the grip button is in its middle position, thedoor/gate switch adjacent to the service handle holder is by-passed. Access is now possible to the equipment. Becareful with the cable and make sure that it is not tangled upin moving parts or otherwise causing hazards.
• If the grip button is either released or pressed too far (redlight), the equipment shuts down.The fans will however continue to rotate for minutes fromwhen switched off. Do not open the plenum chamber dooruntil they have come to a complete stop.
3. If the equipment is stopped, press the grip button back intothe middle position (green light) and then press the restartbutton (not valid for US-market). Now whatever was runningbefore, will restart.This provides a practical jogging function, for inspection andmaintenance of the equipment.
4. After use, put the service handle back in its holder in theprotective box and press the reset button.
Note!To be able to start the equipment, make sure to press thereset button in order to reactivate the control unit and all thenormal safety functions.
• The cable can be coiled up and hanged on the hook underthe protective box.
• We recommend the protective box to be provided with apadlock, to ensure only authorised use of the system.
~~~
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OPERATION
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BEFORE STARTPrecautions before starting1. Check that no one is inside the equipment.
DANGER!Always make sure that no one is inside theequipment before starting.
2 Check that the belt stacks correctly, and that all insidecovers are set in correct position.
3. Check that the belt is not stuck at in- or outfeed.Check that the outfeed release plate is adjusted according toproduct.
4. Check that the equipment is thoroughly dried. If not run thedrying program according to chapter “ Operation, Cleaning”.
5. Check that all doors and water discharges are closed.Press the alarm reset button on the control panel to reset thesafety relays.
~~~
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STARTING1. Press the mode button.
2. Select production mode.
3. Close the pop-up window.
Note!The belt must be running when the temperature drops belowfreezing point.
If LVS FRIGoPAK® Refrigeration is installed:Make sure that the FRIGoPAK mode selector switch is in re-mote position.
Starting, using recipe1. Go to the recipe screen.
2. Select desired recipe from the list.
3. Download the recipe.
4. Go to previous screen.
5. Press the start button. The belt starts after a belt startwarning and the fans start in sequence.
6. Open valve(s) for refrigerant supply (see separate instruc-tion).
® = Registered trade mark of JBT FoodTech.Subject to change without notice.
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Starting, manual selections1. Select/deselect functions and adjust settings if needed.
2. Press the start button. The belt starts after a belt startwarning and the fans start in sequence.
3. Open valve(s) for refrigerant supply (see separate instruc-tion).
See chapter “Operation, Control unit” for further information.
~~~
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OPERATION
1000 - 05 - 01 - 06 - 04OPERATING GUIDE 1/2
DURING PRODUCTIONRegularly check:1. Air temperature2. Air balance fan speed 1)
3. Holding time or belt speed4. Rail temperature5. Evaporation temperature6. Fan(s) speed 1)
AlarmsIf a fault occurs the alarm signal is set.
WarningIt is very important to investigate the reason andremedy before resetting any alarm.
See chapter “Operation, Alarms and troubleshooting”for further information.
NoiseCheck for abnormal sounds.
Pausing production1. Press the stop button and all functions will
be stopped, except the refrigeration requestsignal which remains active for 10 minutes.
2. Press the start button to restart theproduction.
See chapter “Operation, Control unit” for furtherinformation.
1) Optional or not on all equipment.
~~~
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1 2
3
6
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STOPPINGNote!Certain functions can be stopped separately during production.
1. Run the equipment until it is emptied from products.
2. Press the stop button (all functions will be stopped). Therefrigeration request signal will remain for 10 minutes.
3. Press the mode button.
4. Deselect production mode, all functions will be deselected.The refrigeration request signal is cancelled.
5. Close the pop-up window.
6. The ADF (if installed) will continue to the parking positionand then stop.
7. Shut refrigerant supply.
See chapter “Operation, Control unit detail or overview” for furtherinformation.
~~~
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ALARMS AND TROUBLESHOOTINGAlarmsIf a fault occurs the alarm signal is activated. The alarm text isshown in the system information bar. The alarm indication sym-bol is also shown on the screen. See alarm list for reason andremedy.
WarningIt is very important to investigate the reason andremedy before resetting any alarm.
Production related alarms are shown on the production screenand cleaning related alarms are shown on the cleaning screen.
Frigoscandia LVS RefrigerationTM-related alarms are shown onthe LVS overview screen.Press the symbol to get further information.
Belt safety related alarms are indicated with a belt symbol onthe production screen. Press the symbol to get further informa-tion from the belt alarm screen.
The silent alarm button turns yellow. Press the button to turn offthe attention signal. The red alarm light remains lit until the faultis cleared and the alarm is reset.
The alarm screen button turns yellow and flashes with a redborder. Press the button to access the alarm screen, currentalarms are shown.
Press the button to view alarm history. After the fault is cleared,press the alarm/reset button to reset the alarm.
Alarm reset and indication (non critical alarm)
Alarm reset and indication (critical alarm, if applicable)
See chapter “Operation, Control unit” for further information.
™ = Trade mark of JBT FoodTech.Subject to change without notice.
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Alarm indications and remedyThe alarm lists show all possible alarms, depending on equip-ment type and installed system.
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tsorfedlanretxE noitaregirferlanretxekcehC.elbissoptontsorfedlanretxE.metsys
levelwolnoitacirbuL ,ecnanetniamevitneverPretpahcotgnidroccaliolliF.noitacirbuL
erussepwolnoitacirbuL evitcerroCretpahceeS.nosaerrofpmupliokcehC.ecnanetniaM
noitaregirferlanretxE .metsysnoitaregirferlanretxekcehC
yalpernoitaregirfeR .metsysnoitaregirferlanretxekcehC
gnitaehroolfdnarooD desirohtuallaC.egamadelbisivrofselbacgnitaehehtkcehC.hceTdooFTBJmorflennosrepecivres
gnitaehredaolevruC evrucecnanetniamevitcerrocdnaevitneverP"retpahceeS."redaol
ylperretawmraW .metsysylppusretawlanretxeehtkcehC
ylperenirB .metsysenirblanretxeehtkcehC
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30
OPERATION
7/121000 - 05 - 01 - 15 - 11OPERATING GUIDE
lobmyS txetmralA ydemer/nosaeR
noitisopgnorwnisehctahniarD .sehctahehtfonoitisopehttcerrocdnakcehC
noitisopgnorwnisehctahdeeftuo/nI
evirdniam,DFV .noitcurtsnisreilppuseeS
2kcatS,evirdniam,DFV
deeftuo,DFV
pu-ekat,DFV
royevnocdeefni,DFV
royevnocdeeftuo,DFV
Inafecnalabria,DFV
2nafecnalabria,DFV
nafdeepswol,DFV
tluafnoitacinummoc,DFV .elbacnoitacinummocDFVkcehC
tluafnoitacinummocIMH-CLP .CPdnaCLPneewtebelbackcehC
eruliaflacigolhctiwslevelSVL !lennosrepecivresnoitaregirferdeifitrec/delliksllaC!etoN tonsitluaf"eruliaflacigolhctiwslevelSVL"ehtfI
"tuoemithctiwslevelSVL",setunim54nihtiwdevlosees,noitamrofnirehtrufroF.detavitcaebyammrala
."gnitoohselbuortSVL,ecnanetniamevitcerroC"retpahctuoemithctiwslevelSVL
gninrawlevelSVL roF!lennosrepecivresnoitaregirferdeifitrec/delliksllaCevitcerroC"retpahcees,noitamrofnirehtruf
."gnitoohselbuortSVL,ecnanetniamlevelhgihSVL
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31
OPERATION
8/12 1000 - 05 - 01 - 15 - 11 OPERATING GUIDE
lobmyS txetmralA ydemer/nosaeR
nekorbhctiwserusserpevirdtlebrennI .hctiwserusserpehtecalpeR
nekorbhctiwserusserpevirdtlebretuO .hctiwserusserpehtecalpeR
daolrevopmupciluardyhnafgnilooC .rekaerbtiucricrotomteserdnadaolrevorofnosaerkcehC.gniriwdnasgnidniwrotomkcehC
.hceTdooFTBJmorflennosrepecivresdesirohtuallaC
levelliociluardyhwoL .liociluardyhhtiwpulliF
erutarepmetliociluardyhhgiH .nafgniloocehtkcehC
retlifciluardyhnierusserplaitnereffidhgiH .retlifehtecalperronaelC
nekorbrecudsnartesluprennI .recudsnarteslupehtecalpeR
nekorbrecudsnarteslupretuO .recudsnarteslupehtecalpeR
nekorbrecudsnartesluppu-kcabretuO .recudsnarteslupehtecalpeR
egnarfotuoytidimuH reifidimuhehtfotnemtsujdakcehc,hgihootsiytidimuhehtfI.liocgniloocehtfonoitcnufdnaselzzon
gniyfidimuhehtfonoitcnufkcehc,wolootsiytidimuhehtfIlortnocytidimuHehtnI.deggolctonerayehttahtdnaselzzon
erasevlavehttahtdnariadnaretawfoylppusehtkcehc,tinu.ylreporpgnikrow
egnarfotuoerutarepmeT ehtdnaliocgniloocehtkcehc,hgihootsierutarepmetehtfI.tnaregirferrofsevlav
dnaretaehehtfonoitcnufkcehc,wolootsierutarepmetehtfI.rosneserutarepmeteht
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32
OPERATION
9/121000 - 05 - 01 - 15 - 11OPERATING GUIDE
.deppotstleB.gnikrowtontnempiuqE
?detavitcamralA seY .tesermralasserPlobmysmralayfitnedI.ydemer/nosaereesdna
oN
?tenibaccirtceleotrewoP oNllaC.sesufylppuskcehC
.naicirtcele
seY
?nohctiwsniamsI seY.sesuflortnockcehC
.naicirtcelellaC
oN
.nohctiwsniamnruT
.tesermralasserP
.tnempiuqeputratS
Troubleshooting
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OPERATION
10/12 1000 - 05 - 01 - 15 - 11 OPERATING GUIDE
.nezorftonstcudorP.dloctegtonseodrezeerF )1
,osfidnagninnursnafllaerA?noitceridthgirni
oNretlarosrotomkcehC
otgnidroccanoitator.leehwnafnoworra
seY
rotaropavehguorhtwolfriasI?pu-dliubwonsybdetcirtser
seYdeppiuqerezeerfsI
?FDAhtiwseY
kcehCfonoitcnuf
.FDA
oN oN
niardllaesolC.cte,srood,sehctah
seYniardrosroodynaerA
?neposehctah.rotaropavetsorfeD
oN
sgniteehsllaesolC.cte,sehctah
seYgniteehsroroodynasI?neporezeerfehtedisni
oN
gnidaoldednemmocersI?desunrettap
oN
gnidaoleeSnisnoitadnemmocernoitacilppA"retpahc
."ataD
seY
erutarepmetrotaropaveehtsIotgnidroccatcerroc
?noitacificepsoN .tinunoitaregirferkcehC
seY
detubirtsidtnaregirferdiuqilsIsa)s(rotaropaveehtot
?deificepsoN .tinunoitaregirferkcehC
seY
morfylralugerdeniardliosI?murdegrusdnarotaropave
oN .lioniarD
seY
.hceTdooFTBJllaC
1) Only valid for freezer
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OPERATION
11/121000 - 05 - 01 - 15 - 11OPERATING GUIDE
defoorptonstcudorPeergedthgirot )2
snoitidnocdnaepicererAnoitacilppanidetatssaemas
?atadoN
otdeensnoitidnocweNtuodetseteb
seY
ni,osfidnagninnurnafehtsI?noitceridtcerroc
oNretlarosrotomkcehC
otgnidroccanoitatorleehwnafnoworra
seY
?tcerroclevelytidimuhsI oNgnittesytidimuhkcehCylppusytidimuhkcehC
seY
levelerutarepmetriasI?tcerroc
oNerutarepmetriaegnahC
gnittes
seY
?tcerrocemitgnidlohsI oNdeepstlebegnahC
gnittes
seY
hceTdooFTBJllaC
2) Only valid for proofer
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35
OPERATION
12/12 1000 - 05 - 01 - 15 - 11 OPERATING GUIDE
dekooctonstcudorPeergedthgirot )3
snoitidnocdnaepicererAnoitacilppanidetatssaemas
?atadoN
otdeensnoitidnocweNtuodetseteb
seY
ni,osfidnagninnurnafehtsI?noitceridtcerroc
oNretlarosrotomkcehC
otgnidroccanoitatorleehwnafnoworra
seY
levelerutarepmetriasI?tcerroc
oNerutarepmetriaegnahC
gnittes
seY
?tcerrocemitgnidlohsI oNdeepstlebegnahC
gnittes
seY
hceTdooFTBJllaC
3) Only valid for steamer
~~~
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36
OPERATION
1000 - 05 - 01 - 18 - 03OPERATING GUIDE 1/4
DEFROSTINGWater or hot gas defrosting.
General• Every time the equipment is defrosted it should be
thoroughly cleaned.• Local conditions must be taken into consideration during
defrosting.
!CautionDo not start the belt until all steel parts have atemperature above freezing point.
• If Frigoscandia LVS FRIGoPAK® Refrigeration is installed:Make sure that the FRIGoPAK mode selector switch is inremote position.
• The equipment can also be defrosted by spraying hot waterinside the freezer.
Note!When defrosting evaporators with warm water, always checkmaximum allowable water temperature with refrigeration systemsupplier, with respect to allowable gas pressure generated in therefrigeration system.
Note!As soon as a door/gate is opened, the equipment stops and analarm is activated.
Before defrosting1. Remove as much product debris and frost as possible while
it is still frozen.2. Open the equipment door(s) provided with a safety gate
inside. Open all drain covers.
3. Close the refrigerant supply valve (controlled by the refrig-eration unit).
4. Press the mode button.
5. Select cleaning mode.
6. Close the pop-up window.
Note!You have to deselect and select cleaning mode again to be ableto restart or select a new cleaning program. This to secure thata cleaning program is not started by mistake.
® = Registered trade mark of JBT FoodTech.Subject to change without notice.
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OPERATION
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Manual defrosting1. Go to the recipe manager screen.
2. Select the desired defrosting recipe from the list.
3. Download the recipe.
4. Go to previous screen.
5. Press the start button. Let the fans run for approximately 5-15 minutes in order to empty the evaporator from refrigerant.
6. Press the stop button.
7. Open the defrosting valve(s). Leave the valve(s) open for15-20 minutes until all frost has melted from the evaporator.
8. Let the water drip from the evaporator for about 5 minutes.
9. Press the mode button.
10. Deselect and select cleaning mode again.
11. Close the pop-up window.
12. Press the start button in order to start the belt and fans.The fans will stop automatically according to settings (mini-mum 20 minutes).
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OPERATION
1000 - 05 - 01 - 18 - 03OPERATING GUIDE 3/4
Automatic defrosting(only valid for PZE and CIP)
1. Go to the recipe manager screen.
2. Select the desired defrosting recipe from the list.
3. Download the recipe.
4. Go to previous screen.
5. Press the start button. The defrosting will be automaticallyperformed and no other functions will work until the defrostis completed.
~~~
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OPERATION
1000 - 05 - 01 - 18 - 03 OPERATING GUIDE4/4
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OPERATION
1000 - 05 - 01 - 55 - 09OPERATING GUIDE 1/8
MANUAL CLEANINGGeneral• JBT FoodTech recommends low pressure foam cleaning
and disinfection which gives an optimum utilization of waterand chemicals.
• Rinse the equipment with hot water (maximum 60°C), mustbe potable water.
Note!When defrosting evaporators with warm water, alwayscheck maximum allowable water temperature with refrigera-tion system supplier, with respect to allowable gas pressuregenerated in the refrigeration system.
• Only use detergents and disinfectants that are suitable forthe materials listed for the equipment. See chapter “Opera-tion, Material in equipment”.
• In order to reduce recontamination, always rinse and foamfrom top to bottom.
• Make sure that the equipment is thoroughly rinsed fromdetergent and disinfectant.
• Do not spray water directly on electrical components.• Follow suppliers safety instructions for cleaning solution.• Always wear proper protective clothing during cleaning.
WarningAlways be careful with moving parts in thefreezer during cleaning.
WarningThe evaporator fins are extremely sharp! Usecaution when working in and around the freezer.
!CautionDo not start the conveyor belt until all steelparts have a temperature above freezing point.
Note!As soon as a door/gate is opened, the equipment stops and analarm is activated.
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OPERATION
1000 - 05 - 01 - 55 - 09 OPERATING GUIDE2/8
In order to reduce recontamination, always rinse and foam fromtop to bottom in the following order:Mezzanine floor level• Ceiling and walls• Between evaporator and wall (only valid for GCM58-106)• Outfeed rail with conveyor belt lifter• Outfeed tunnel• Inside spray box• Mezzanine floor (rinse to ground floor level)• Drive ring (only valid for GC Descending and GC Twin
Stack)Ground floor level• Mezzanine ceiling and walls• Between evaporator and wall (only valid for GCM6-M10)• Take-up (only valid for GCM58-106, GC Descending and
GC Twin Stack)• Infeed and return rails• Drive system and chain tensioners• Evaporator plenum chamber• Floors and drains• Infeed and outfeed units outside the equipment
Before start1. Defrost the equipment according to chapter “Operation,
Defrosting / cleaning”.
2. Press the mode button.
3. Select cleaning mode.
4. Close the pop-up window.
Note!You have to deselect and select cleaning mode again to be ableto restart or select a new cleaning program. This to secure thata cleaning program is not started by mistake.
!CautionTo secure the lubrication of balls and rails youhave to select the manual cleaning recipe duringrinsing in order to get intense lubrication duringcleaning.
Note!The rail temperature must be +7 °C or above before you canstart the conveyor belt.
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OPERATION
1000 - 05 - 01 - 55 - 09OPERATING GUIDE 3/8
Rinsing1. Enter the equipment and rinse from top to bottom with hot
water. Inspect drive components under the stack. Checkthat the drive system (ball rails and chains) is free from iceand frost.
2. Close all doors.
3. Go to the recipe manager screen.
4. Select the manual cleaning recipe.
5. Download the recipe.
6. Go to previous screen.
7. Press the start button in order to start the conveyor belt.
8. Rinse the conveyor belt at the infeed or outfeed unit toremove loose product debris, use hot water. The conveyorbelt stops after one belt revolution.
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OPERATION
1000 - 05 - 01 - 55 - 09 OPERATING GUIDE4/8
Foaming detergent1. Foam the equipment with detergent, use cold water.
2. Press the mode button.
3. Deselect and select cleaning mode again.
4. Close the pop-up window.
5. Press the start button in order to start the conveyor belt.
6. Foam the conveyor belt with detergent at the infeed oroutfeed unit until the entire conveyor belt is foamed, usecold water. The conveyor belt stops after one belt revolution.
7. Let the detergent work for a few minutes.
Rinsing after detergent1. Rinse the equipment, use hot water. Make sure that all
detergent is rinsed off.
2. Press the mode button.
3. Deselect and select cleaning mode again.
4. Close the pop-up window.
5. Press the start button in order to start the conveyor belt.
6. Rinse the conveyor belt at the infeed or outfeed unit, use hotwater.Make sure all detergent is rinsed off. The conveyor beltstops after one belt revolution.
7. Rinse the equipment floor.
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OPERATION
1000 - 05 - 01 - 55 - 09OPERATING GUIDE 5/8
Foaming disinfectant1. Foam the equipment with disinfectant, use cold water.
Foam the conveyor belt from the top of the belt stack.
2. Press the mode button.
3. Deselect and select cleaning mode again.
4. Close the pop-up window.
5. Go to the recipe manager screen.
6. Select the drying recipe.
7. Download the recipe.
8. Go to previous screen.
9. Press the start button in order to start the conveyor belt andfans.This will press the disinfectant down through the conveyorbelt stack.
10. Stop the drying program after a few minutes by pressing thestop button.
11. Let the disinfectant work for 15 minutes (or according tochemical suppliers recommendations).
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OPERATION
1000 - 05 - 01 - 55 - 09 OPERATING GUIDE6/8
Rinsing after disinfection(if applicable)
1. Rinse the equipment, use hot water. Make sure that alldisinfectant is rinsed off.
2. Press the mode button.
3. Deselect and select cleaning mode again.
4. Close the pop-up window.
5. Go to the recipe manager screen.
6. Select the manual cleaning recipe.
7. Download the recipe.
8. Go to previous screen.
9. Press the start button in order to start the conveyor belt.
10. Rinse the conveyor belt at the infeed or outfeed, use coldwater.Make sure that all disinfectant is rinsed off. The conveyorbelt stops after one belt revolution.
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OPERATION
1000 - 05 - 01 - 55 - 09OPERATING GUIDE 7/8
Drying1. Open the door(s) provided with a safety gate.
2. Close the hatches for the drain without latching.
3. Press the mode button.
4. Deselect and select cleaning mode again.
5. Close the pop-up window.
6. Go to the recipe manager screen.
7. Select the drying recipe.
8. Download the recipe.
9. Go to previous screen.
10. Press the start button in order to start the conveyor belt andfans.The fans will stop automatically according to settings (min.20 minutes).
11. Check that the conveyor belt is thoroughly dried. If not, startthe drying recipe once more.
~~~
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OPERATION
1000 - 05 - 01 - 55 - 09 OPERATING GUIDE8/8
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48
OPERATION
1000 - 05 - 01 - 60 - 07OPERATING GUIDE 1/4
CLEANING SYSTEM(Option)
• JBT FoodTech recommends low pressure foam cleaningand disinfection which gives an optimum utilization of waterand chemicals.
• Rinse the equipment with hot water (max. 60 °C / 140 °F).
Note!When defrosting evaporators with warm water, alwayscheck maximum allowable water temperature with refrigera-tion system supplier, with respect to allowable gas pressuregenerated in the refrigeration system.
• Only use detergents and disinfectants that are suitable forthe materials listed for the equipment. See chapter “Opera-tion, Material in equipment”.
• In order to reduce recontamination, always rinse and foamfrom top to bottom.
• Make sure that the equipment is thoroughly rinsed fromdetergent and disinfectant.
• Do not spray water directly on electrical components.• Follow suppliers safety instructions for cleaning solution.• Always wear proper protective clothing during cleaning.
WarningAlways be careful with moving parts in thefreezer during cleaning.
WarningThe evaporator fins are extremely sharp! Usecaution when working in and around the freezer.
!CautionDo not start the belt until all steel parts havereached a temperature above freezing point.
Note!As soon as a door/gate is opened, the equipment stops and analarm is activated.
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OPERATION
1000 - 05 - 01 - 60 - 07 OPERATING GUIDE2/4
Before cleaning1. Remove as much product debris and frost as possible while
it is still frozen.
2. Only valid for PZR and PZC:Defrost the equipment manually according to chapter“Operation, Defrosting”.
3. Only valid for PZC, PZE and CIP:Check that the amount of detergent and disinfectant issufficient.
4. Only valid for Heavy Duty pump:Close the drain valve and check that the strainers areclean.
5. Close the doors and open the drains.
Starting cleaning1. Press the mode button.
2. Select cleaning mode.
Note!You have to deselect and select cleaning mode again to be ableto restart or select a new cleaning program. This to secure thata cleaning program is not started by mistake.
3. Close the pop-up window.
4. Go to the recipe manager screen.
5. Select the desired recipe.
6. Download the recipe.
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OPERATION
1000 - 05 - 01 - 60 - 07OPERATING GUIDE 3/4
7. Go to previous screen.
8. Press the start button.
During cleaning• To manually pause the cleaning recipe at any time, press
the stop button. Press the start button to continue the clean-ing.
• Only valid for PZE and CIP:The system will pause after some of the sequences allow-ing inspection, manual cleaning and rinsing of the equip-ment. The inspection symbol turns green and the attentionsignal is set. Turn off the attention signal.
• Every time a door has been opened, close the door andreset the alarm. This is important in order to reset the safetyrelays and to be able to restart the cleaning. Press the startbutton to continue.
Drying• Before drying, close the drain hatches without latching.
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OPERATION
1000 - 05 - 01 - 60 - 07 OPERATING GUIDE4/4
Manual inspections and cleaningValid for PZR, PZC, PZE• Clean the rest of the the equipment according to chapter
“Operation, Manual cleaning”.
Valid for CIPAfter equipment defrost and rinse:
• Check that the equipment, especially the drive system(ball rails and chains), is free from ice and frost.
• Set the spray gun mode selector switch in position “water”and rinse the equipment.Mezzanine floor level- outfeed rail with belt lifter- outfeed tunnel- walls and roof around evaporator- mezzanine floor (rinse to ground floor level)Ground floor level- take-up- infeed and outfeed unit outside equipment- return rails- chain tensioners- floor and drains
After detergent:
• Set the spray gun mode selector switch in position “foam”and foam the equipment.
• Infeed and outfeed unit outside equipment.• Outfeed tunnel• Return rail• Chain tensioners
After equipment rinse:
• Set the spray gun mode selector switch in position “water”.• Inspect the equipment and rinse if necessary.• Make a final rinse of floors and drains.• Rinse the infeed and outfeed units outside the
equipment.
See chapter “Operation, Control unit” for further information.
~~~
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OPERATION
0050 - 05 - 01 - 45 - 06OPERATING GUIDE 1/4
5
4
CURVE LOADER (Optional equipment)
PreparationNot valid for GC 400 Classic.
If the equipment is operated with curve loader,guide rails must be fitted at the infeed unit:
• Remove the external belt covers.*• Remove the inner cover plate (A).• Mount the curve loader guide rails.*
* Not valid for GC42.
Before start1. Infeed belt covers2. Stopper3. Infeed end covers4. Covers5. Trolley
• Place the curve loader in front of the infeedunit, with the curve loader trolley as close aspossible.
• Lower the trolley. Make sure that the curveloader fits into the guide rails.
• Remove the trolley.• Push the curve loader gently into the equip-
ment.• The stopper must be in contact with the
infeed end covers.• Connect the curve loader to the electric
supply on the infeed unit (three cables withplug connections).
• Check that the cover(s) (4) are in lockedposition.
Note!Neither the belt of the curve loader nor the beltof the freezer is allowed to run during movingthe curve loader in or out of the freezer.
StartingThe curve loader will now start, run and stopfully synchronised with the equipment belt.
A
2 3
1
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OPERATION
0050 - 05 - 01 - 45 - 06 OPERATING GUIDE2/4
During production• Check for ice build-up on the curve loader
rails (freezers only) :Move the outer cover (1) outwardsand check the rails (only on GC M58-76).If there is ice build-up, check function of theheaters.
• Remove the curve loader regularly (or if theproducts are deformed) and check thatproduct debris are not stuck on the belt oron the upper and lower rails.Clean if necessary.
• Check that the belt engages the drivesprockets correctly. If the belt starts to meshup, the belt length should be adjusted (orsprockets replaced). See manual sheet“Preventive maintenance, Curve loader”,how to adjust belt length and/or how to installsprockets.
• Listen for odd noises. Call service technicianif any irregularities.
• To prevent frost from forming on the belt, acertain air unbalance in the freezer isneeded. This means that the air flows intothe infeed hole and cold air blows out at theoutfeed hole. Adjust the fan tunnel to createthis air unbalance.
Stopping and removing thecurve loader• Unplug the three electric connections.• Pull out the curve loader until the nose
is outside the equipment wall.• Place the trolley (2) underneath the curve
loader, close to the infeed unit. Hoist thetrolley until the curve loader is free from theguide rails. Remove the curve loader.
If the equipment is to be operated without thecurve loader, proceed as follows:
• Dismantle the curve loader guide rails (3)from the infeed unit.*
• Mount the belt covers (4).*• Mount inner cover plate (5).• Connect the lose electric plug, hanging
at the infeed unit, to one of the three plugsockets.
* Not valid for model GC42.
1
2
3
4
5
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OPERATION
0050 - 05 - 01 - 45 - 06OPERATING GUIDE 3/4
CleaningTo avoid unexpected production stops the curveloader should be cleaned once every 8 hour.
• Unplug the three electric connections.• Pull out the curve loader until the nose
is outside the equipment wall.• Place the trolley (2) underneath the curve
loader, close to the infeed unit. Hoist thetrolley until the curve loader is free from theguide rails, and remove the curve loader.
• Remove the covers (1).• Connect the electrical supply and let the belt
run.
Rinsing• Rinse with hot water (max.60 °C ).
Detergent• Foam with detergent. Use cold water for
foaming. Let the detergent work for at least15 minutes.
• Rinse with hot water (max.60 °C ). Makesure all detergent is rinsed of.
Disinfection• Foam with disinfectant. Use cold water for
foaming. Let the disinfectant work for at least15 minutes.
• Rinse with cold water until all foam isrinsed of.
DryingThe curve loader must be thoroughly driedbefore operation.
~~~
1
2
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OPERATION
0050 - 05 - 01 - 45 - 06 OPERATING GUIDE4/4
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56
OPERATION
1/161000 - 05 - 01 - 13 - 04OPERATING GUIDE
CONTROL UNIT IN DETAILThe control unit has a number of different screens that is usedto control and monitor the equipment. This information describesthe screens in detail.
Production screen
1. Fan(s), speed set point 1)
2. Refrigeration request, select/deselect and indication3. Air balance fan, select/deselect and indication4. Air balance fan, speed set point5. Production line control indication 1) 2)
6. Go to LVS Refrigeration overview screen 1)
7. Evaporation temperature indication8. ADF - Air Defroster, select/deselect and indication 1)
9. Rail temperature indication10. BDF - Belt Defrost unit, select/deselect and indication 1)
11. Curve loader indication 1)
12. Belt drive, select/deselect and indication13. Belt speed/holding time set point14. Air temperature set point 1)
15. Air temperature indication16. Last downloaded recipe17. Fan(s), select/deselect and indication
Note!The value setting made in the production screen will be trans-ferred to the recipe screen.
1) Optional or not on all equipment.2) Selected/deselected in the maintenance screen.
16
910
3
4
5
6
7
14
13
12
11 8
2117
15
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57
OPERATION
2/16 1000 - 05 - 01 - 13 - 04 OPERATING GUIDE
LVS Refrigeration overview screen 1)
The equipment could have one or more LVS (Low VolumeSystem) Refrigeration indicator buttons depending on installedsystem.
A. Caculated temperature fromLVS Refrigeration pressure
B. Evaporation pressure atfreezer1)
C. Main suction valve1)
D. Liquid feed valveE. Liquid valve positionF. Liquid feed solenoid valveG. Evaporation pressure at
refrigeration1)
H. Refrigeration plant statusI. Liquid feed lineJ. Dry suction lineK. Main suction valve posi-
tion1)
L. Hot gas line1)
M. Defrost drain line1)
N. Hot gas valve position1)
O. Evaporator temperatureP. Defrost temperature probe1)
Q. Level switch 2, secondoperating level
R. Level switch 1, first operat-ing level
S. Hot gas defrost levelswitch1)
T. Hot gas saving solenoidvalve1)
U. Hot gas feed valve1)
V. Freezer fanW. Freezer air temperature
1) Optional or not on all equipment.
FE
I
B GD
J
H
V
W
U
QRST
M
K
C
P
L
O N
Valve indication status
Not energized actuator
Energized actuator
Valve closed
Valve open or modulating
Closed Open
Open Closed
= Normally Closed
= Normally Open
Valve types
egassemmralA nosaeR ydemeReruliaflacigolhctiwslevelSVL hctiwslevelynafidetavitcasigninraW
levelrehtonanehwyrdsetacidni.tewgnitacidnisievobahctiws
ehtfoenotsaeltatahtsnaemsihT.eslaferaslangis
.hctiwslevelecalper/kcehC.seriwekorb/esoolrofkcehC
gninrawlevelSVL leveldiuqiletacidni2ro1hctiwsleveL.noitcudorpnitonsirezeerfnehw
.gnikaelebyam2ro1sevlavdiuqiL
.melborpsserdadnakcehC.lennosrepnoitaregirferllaC."erotserlevelhgiH"htiwylnopu-tratS
levelhgihSVL )1 .gnikaelebyam2ro1sevlavdiuqiL .melborpsserdadnakcehC.lennosrepnoitaregirferllaC."erotserlevelhgiH"htiwylnopu-tratS
A
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OPERATION
3/161000 - 05 - 01 - 13 - 04OPERATING GUIDE
Cleaning screen
The picture shows an example of layout, here complete cleaningsystem with CIP (optional).
Indications:1. Last downloaded recipe2. Cleaning device status3. Cleaning sequences
Active sequence is indicated4. Cleaning steps5. Total cleaning time6. Time left to next inspection7. Air temperature8. Rail temperature
1 43
678
2 5
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OPERATION
4/16 1000 - 05 - 01 - 13 - 04 OPERATING GUIDE
Device and function statusBelt run
Belt drier fan
Water pump
HD pump 1)
Disinfectant workout
Fans
External defrost
Sequence indicationDefrosting
Foaming detergent
Rinsing
Foaming disinfection
Drying
Step indicationEquipment
Evaporator
Mist
Belt
Drying
Inspection stop
Cleaning completed
1) Optional or not on all cleaning systems.
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OPERATION
5/161000 - 05 - 01 - 13 - 04OPERATING GUIDE
Recipe manager screenFrom the production screen you have access to productionrecipes in the recipe manager.From the cleaning screen you have access to cleaning recipesin the recipe manager.Make desired selections in the recipe screen and save as arecipe.
Save recipe.
Delete recipe.
Download recipe to PLC.
Create recipe1. Make desired selections and adjustments in the recipe
manager.
2. Save the recipe.
3. Type a name for the recipe in the pop-up window.
4. Press OK.
Production recipe screen Cleaning recipe screen
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OPERATION
6/16 1000 - 05 - 01 - 13 - 04 OPERATING GUIDE
Select and activate recipe1. Select recipe by name in the list.
2. Download the recipe to the PLC. Functions not included inthe recipe will be stopped/deselected. New functions will beselected.
3. Go to previous screen.
4. Start new functions by pressing the start button.
Delete recipe(only valid for manager login)
1. Select recipe by name in the list.
2. Delete recipe.
Note!It is possible to create, select and change a recipe during ongo-ing production without any interference. You can then downloadthe recipe at any time.
Cleaning/defrosting recipesAvailable recipes vary depending on installed system.
• Manual cleaning (xstd_manual)Secures lubrication of the balls and rails during cleaning.The belt is running to enable manual cleaning of the belt atthe in and outfeed unit.
• Drying (xstd_drying)The fans and belt are running in order to dry or warm up theequipment.
• PZR - Product Zone Rinser (xstd_PZR) 1)
• PZC - Product Zone Cleaner (xstd_PZC) 1)
• PZE - Product Zone and Evaporator cleaner (xstd_PZE) 1)
• CIP - Cleaning In Place (xstd_CIP) 1)
• Evaporator defrost/rinse (xstd_evaporator defrost/rinse) 1)
(only valid for GCM58-106)• Equipment defrost/rinse (xstd_equipment defrost/rinse) 1)
• Equipment foam/rinse (xstd_equipment foam/rinse) 1)
• Disinfection (xstd_disinfection) 1)
1) Optional or not on all cleaning systems.
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OPERATION
7/161000 - 05 - 01 - 13 - 04OPERATING GUIDE
Following cleaning parameters can be adjusted:Defrosting 1)
• Evaporator defrost (select/deselect)• Evaporator defrost time 15 minutes (5-25 min.)• Inspection pauses (select/deselect) 1)
• Equipment defrost time 10 minutes (10-25 min.)• Equipment defrost/rinse repetitions 3 times (1-5 times)• Inspection pauses (select/deselect)
Foaming detergent 1)
• Belt speed max * (10-max m/min)• Inspection pauses (select/deselect)
Rinsing 1)
• Rinse sequence repetitions 3 times (1-5 times)• Belt speed 15 m/min (5-15 m/min)• Inspection pauses (select/deselect)
* Max belt speed = standard speed belt drive = 30 m/min, Low speedbelt drive = 15 m/min
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OPERATION
8/16 1000 - 05 - 01 - 13 - 04 OPERATING GUIDE
Foaming disinfectant 1)
• Disinfection (select/deselect)• Disinfection workout time 15 minutes (5-15 min.)• Rinse after disinfection (select/deselect)
Drying
• Minimum drying time 20 minutes (20-120 min.)• Maximum drying time 120 minutes (30-120 min.)• Drying shut off temperature 7°C (7-55 °C)• Belt speed max * (5-max m/min)
For further information regarding cleaning recipes, seesequence charts on the following pages.
1) Optional or not on all cleaning systems.
* Max belt speed = standard speed belt drive = 30 m/min, Low speedbelt drive = 15 m/min
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OPERATION
9/161000 - 05 - 01 - 13 - 04OPERATING GUIDE
Sequence chart GCM6-M10
1) Optional or not on all cleaning systems.
SMETSYSHSAW
PIC
EZP
CZP
RZP
SEPICER _dtsxPIC
_dtsx/maofqE
esnir
_dtsxfnisiD
_dtsxEZP
_dtsxtsorfeD
ylno
_dtsx/tsorfedqE
esnir
_dtsxCZP
_dtsxRZP
_dtsxgniyrD
PETS/ECNEUQES
TSORFEDROTAROPAVE
rotaropaveytpmE
retaW
saGtoH )1
noitcepsnI )1
ESNIR/TSORFEDTNEMPIUQE
tnempiuqE
tsiM
maetS )1
noitcepsnI )1
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tnempiuqE
rotaropavE
tleB
noitcepsnI
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tnempiuqE
rotaropavE
tleB
noitcepsnI
TNATCEFNISID
ezitinasmaetS )1
tnempiuqE
rotaropavE
tleB
noitcepsnI
ESNIRTNATCEFNISID
tnempiuqE
rotaropavE
noitcepsnI )1
GNIYRD
gniyrD
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OPERATION
10/16 1000 - 05 - 01 - 13 - 04 OPERATING GUIDE
Sequence chart GCM76-92
1) Optional or not on all cleaning systems.
SMETSYSHSAW
PIC
EZP
CZP
RZP
SEPICER _dtsxPIC
_dtsx/maofqE
esnir
_dtsxfnisiD
_dtsxEZP
_dtsxtsorfeD
ylno
_dtsx/tsorfedqE
esnir
_dtsxCZP
_dtsxRZP
_dtsxgniyrD
PETS/ECNEUQES
TSORFEDROTAROPAVE
retaW
noitcepsnI )1
ESNIR/TSORFEDTNEMPIUQE
tnempiuqE
tsiM
noitcepsnI )1
TNEGRETEDGNIMAOF
tnempiuqE
rotaropavE
tleB
noitcepsnI
ESNIRGNIMAOF
tnempiuqE
rotaropavE
tleB
noitcepsnI
TNATCEFNISID
tnempiuqE
rotaropavE
tleB
noitcepsnI
ESNIRTNATCEFNISID
tnempiuqE
rotaropavE
noitcepsnI )1
GNIYRD
gniyrD
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OPERATION
11/161000 - 05 - 01 - 13 - 04OPERATING GUIDE
Real-time data screen
The picture shows an example of layout.
Show trend data graphicallyPress one of the buttons to access the trend screen for a singlevalue. Here you can view trend data graphically.
1. Real-time information2. History information3. Cursor on/off4. Zoom time span5. Scroll time and date
page by page6. Real-time7. Cursor line
Touch the cursor and moveit to desired position. Greenis real-time trend and blueis trend history.
8. Value and time at cursor
7
4 65 8
1
2
3
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OPERATION
12/16 1000 - 05 - 01 - 13 - 04 OPERATING GUIDE
Maintenance screen
Door heating.Turn on the heating manually in order to check the function.
Manual lubrication in order to check function.
Production line control, select/deselect.The belt drive is interlocked with the production line after theequipment.
Toggle between holding time (min) and belt speed (m/min).
Belt sag/belt bridge adjustment. 1)
If the belt is stopped suddenly, the belt tension could get out oflimit. To start the belt, adjust the belt sag3) or belt bridge4).
Deactivate touch functions during 30 seconds to make it possi-ble to clean the screen without interference.
1) Optional or not on all equipment.3) Only valid for Descending equipment.4) Only valid for Twinstack equipment.
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OPERATION
13/161000 - 05 - 01 - 13 - 04OPERATING GUIDE
VFD overview screenHere you can observe actual frequency and current for thefrequency converters.
Picture shows an example of layout.
Equipment configuration screenHere you can adjust different limit values, depending on installedsystem. Such as pre alarms, cold keeping temperature or BDFsetting.
The picture shows an example of layout.
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OPERATION
14/16 1000 - 05 - 01 - 13 - 04 OPERATING GUIDE
System configuration screen(only valid for maintenance log in)
Touch screen calibration1. Press the target symbol five times.
2. Press the “OK” button.
Computer timeSet system time.
Set system date.
SecurityCreate userIt is possible to give users different access levels. This isconnected to the login password.
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OPERATION
15/161000 - 05 - 01 - 13 - 04OPERATING GUIDE
Backup/restoreBackup/restore production and cleaning recipes or user data-base to a flash memory card.
Press this button to backup recipe to the memory card.The data is stored as CSV-format and can be imported to Excel.
Press this button to restore backup recipe from the memorycard to a PC.
Press this button to backup user data to the memory card.
Press this button to restore backup user data from the memorycard to a PC.
Memory cardThe card is placed inside the electrical cabinet, on the right sideof the back of the control unit. A standard memory card is used.
The following data is stored:• Process values, last 7 days, sample period 30 second.• Alarm history, last 1000 alarms.• Event history, last 1000 events.• System faults, last 1000 faults.
LanguageSelect language.
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OPERATION
16/16 1000 - 05 - 01 - 13 - 04 OPERATING GUIDE
Alarm screenIf a fault occurs the alarm signal is set. The alarm text is shownin the system information bar.
The alarm screen button turns yellow and flashes with a redborder. Press the button to access the alarm screen, currentalarms are shown.
Production related alarms are shown in the production screenand cleaning related alarms are shown in the cleaning screen.
Press the button to view alarm history.
After the fault is cleared, press the alarm/reset button to resetthe alarm.
See chapter “Operation, Alarms and troubleshooting” for further informa-tion.
Alarm indicator bankThere is an alarm indicator bank. Preferably mounted at theinfeed end of the equipment where it easily could be observedfrom the control panel and the infeed unit.The status of the indicator bank is also shown in the control unit.
The indicator bank has following indicator lights:Attention light = Blue flashing lightAlarm light = Red lightWarning light = Yellow flashing light
Signals:Attention signal = Attention light + sirenAlarm signal = Attention light + alarm light + sirenBelt start warning = Warning light
~~~
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1/2
OPERATION
0000 - 05 - 01 - 20 - 03OPERATING GUIDE
APPLICATION SPECIFICATION Approx. set values
Product specificationProduct
infeed temp. (°C)
Throughput (kg/h)
Evaporation / normal air
temp. (°C) 1)
Processing time (min) (belt 1 /
belt 2)
Your own products - Use waterproof pen
1) Not valid for steamer
~~~
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2/2 OPERATING GUIDE
OPERATION
0000 - 05 - 01 - 20 - 03
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OPERATION
0050 - 05 - 01 - 81 - 03OPERATING GUIDE 1/4
MATERIALS IN EQUIPMENTThe table on the next page list the materials in use inFrigoscandia equipments.Always consult with your chemical supplier and check themanufacturer’s material safety data sheet before decisionsabout detergents and disinfectants are made.
WarningCleaning and disinfection agents must be cho-sen with respect of the materials in theequiment.Please note that agents may be corrosive tosome of the many different materials found inthe equipment. Incorrect use of detergents,disinfectants or other chemicals could causedamages to equipment and personal injuries.
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OPERATION
0050 - 05 - 01 - 81 - 03 OPERATING GUIDE2/4
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OPERATION
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~~~
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OPERATION
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