FRYER MACHINE SYSTEMS MB Q SERIES ANILAM 3000 CONTROL RL60MB11Q.pdf · fryer machine systems mb q...

FRYER MACHINE SYSTEMS MB Q SERIES

ANILAM 3000 CONTROL MAINTENANCE MANUAL

FRYER MACHINE SYSTEMS, INC. 70 JON BARRETT ROAD

ROBIN HILL CORPORATE PARK PATTERSON, NY 12563 PHONE: 845-878-2500

FAX: 845-878-2525 WWW.FRYERMACHINE.COM

Maintenance MB-Q Series 1 of 77

http://www.fryermachine.com/

FRYER MACHINE SYSTEMS

SECTION 1

MECHANICAL





TABLE OF CONTENTS

MECHANICAL DRAWINGS…………………………………………….4 MB 15/16 HEAD ASSEMBLY…………………………………………..5 MB 11/14 LOWER HEAD……...……………………………………….9 MB 11/14 UPPER HEAD ……….……………………………………..12 Z AXIS COLUMN……………………….……………………………..15 Z AXIS BALL SCREW...………………………………………………17 X AXIS TABLE…...…………………………………………………….19 X AXIS BALL SCREW……………...………………………………....21 Y AXIS SADDLE…...……………………...…………………………...23 Y AXIS BALL SCREW………………………………………………...25 Z AXIS RAM…...……………...………………………………………..27 ANILAM 3000 ELECTRICAL CABINET…………………………...…29 ANILAM 3000 FRONT CONSOLE…………...……………………...…31 FRYER MB SERIES SPECIFICATIONS……………………………...33 KURT AUTOMATIC POWER DRAWBAR…………………………...34 PARTS LIST………….…………….…………………………………...35 INSTALLATION AND OPERATING INSTRUCTIONS……...……36 AIR TOOL OIL…………….…………………………………………...42


MECHANICAL DRAWINGS



ITEM PART No. DESCRIPTION QTYPOL-1938 ASSEMBLY A - HEAD MB 15/16

1A SPINDLE PULLEY FOR RIGID TAPPING (OPTIONAL) 11B POL-1940 SPINDLE PULLEY ASSEMBLY A - HEAD MB15/16 12 CAP ASSEMBLY A - HEAD MB15/16 13 BEARING HOUSING ASSEMBLY A - HEAD MB15/16 1

POL-2078 ASSEMBLY B - HEAD MB 15/164 POL-2080 QUILL HANDLE ASSEMBLY B - HEAD MB15/16 15 HUB HANDLE ASSEMBLY B - HEAD MB15/16 16 PIN HANDLE ASSEMBLY B - HEAD MB15/16 1

POL-1958 ASSEMBLY C - HEAD MB 15/167 POL-1960 QUILL SPRING MOUNT HANDLE ASSEMBLY C - HEAD MB15/16 18 POL-2020 QUILL SPRING MOUNT HANDLE ASSEMBLY C - HEAD MB15/16 19 QUILL RACK MOUNT HANDLE ASSEMBLY C - HEAD MB15/16 110 RACK SUPPORT MOUNT HANDLE ASSEMBLY C - HEAD MB15/16 111 END CAP MOUNT HANDLE ASSEMBLY C - HEAD MB15/16 1

POL-2310 ASSEMBLY D - HEAD MB 15/1612 DETENT PIN MOUNT HANDLE ASSEMBLY D - HEAD MB15/16 113 SHIFTER KNOB ASSEMBLY D - HEAD MB15/16 114 SHIFTER PLATE ASSEMBLY D - HEAD MB15/16 115 SHIFTER ROD ASSEMBLY D - HEAD MB15/16 116 SHIFTER FORK ASSEMBLY D - HEAD MB15/16 117 SHIFTER FORK SHAFT ASSEMBLY D - HEAD MB15/16 1

POL-2018 ASSEMBLY E - HEAD MB 15/1618 POL-1120 QUILL LOCK HANDLE ASSEMBLY E - HEAD MB15/16 119 POL-1980 QUIL LOCK DOGS ASSEMBLY E - HEAD MB15/16 1 SET20 SPRING ASSEMBLY E - HEAD MB15/16 1

POL-2058 ASSEMBLY F - HEAD MB 15/1622 MARKER ASSEMBLY F - HEAD MB15/16 123 QUILL STOP BLOCK ASSEMBLY F - HEAD MB15/16 124 POL-2060 QUILL STOP NUT ASSEMBLY F - HEAD MB15/16 125 POL-2070 NUT LOCK ASSEMBLY F - HEAD MB15/16 126 POL-2040 STOP ROD ASSEMBLY F - HEAD MB15/16 1

MB 15/16 SERIES HEAD ASSEMBLY


ITEM PART No. DESCRIPTION QTYPOL-1904 ASSEMBLY G - HEAD MB 15/16

27 SPINDLE ASSEMBLY G - HEAD MB15/16 128 SPINDLE LOCK RING ASSEMBLY G - HEAD MB15/16 129 POL-2135 THRUST BEARING ASSEMBLY G - HEAD MB15/16 230 OUTER SPACER ASSEMBLY G - HEAD MB15/16 131 INNER SPACER ASSEMBLY G - HEAD MB15/16 132 SPACER ASSEMBLY G - HEAD MB15/16 133 LOCK RING ASSEMBLY G - HEAD MB15/16 134 RADIAL BEARING ASSEMBLY G - HEAD MB15/16 135 SPACER ASSEMBLY G - HEAD MB15/16 136 LOCK RING ASSEMBLY G - HEAD MB15/16 1

POL-1928 ASSEMBLY H - HEAD MB 15/1637 RETAINER CAP ASSEMBLY H - HEAD MB15/16 138 POL-1930 GEAR ASSEMBLY H - HEAD MB15/16 139 RETAINER CAP ASSEMBLY H - HEAD MB15/16 140 POL-2120 RADIAL BEARING ASSEMBLY H - HEAD MB15/16 141 POL-2125 RADIAL BEARING ASSEMBLY H - HEAD MB15/16 242 SPACER ASSEMBLY H - HEAD MB15/16 143 POL-1934 GEAR ASSEMBLY H - HEAD MB15/16 144 SPLINE ASSEMBLY H - HEAD MB15/16 145 POL-2130 RADIAL BEARING ASSEMBLY H - HEAD MB15/16 146 SPACER ASSEMBLY H - HEAD MB15/16 1

POL-1908 ASSEMBLY I - HEAD MB 15/1647 SPACER TOP ASSEMBLY I - HEAD MB15/16 148 POL-2115 RADIAL BEARING TOP ASSEMBLY I - HEAD MB15/16 149 POL-1910 MAIN SHAFT ASSEMBLY I - HEAD MB15/16 150 POL-1910 CASTLE GEAR ASSEMBLY I - HEAD MB15/16 151 POL-2125 RADIAL BEARING MIDDLE ASSEMBLY I - HEAD MB15/16 252 SPACER BOTTOM ASSEMBLY I - HEAD MB15/16 153 SPLINE RING ASSEMBLY I - HEAD MB15/16 154 POL-2160 DRIVE GEAR ASSEMBLY I - HEAD MB15/16 155 RADIAL BEARING BOTTOM ASSEMBLY I - HEAD MB15/16 156 LOWER BEARING CASTING ASSEMBLY I - HEAD MB15/16 1


ITEM PART No. DESCRIPTION QTYMISC. ITEMS - HEAD MB 15/16

57 QUILL BOX MISC.ITEMS - HEAD MB 15/16 158 TILT PINION MISC.ITEMS - HEAD MB 15/16 159 QUILL STOP COVER MISC.ITEMS - HEAD MB 15/16 160 BELLOWS MISC.ITEMS - HEAD MB 15/16 161 POL-1990 SCALE MISC.ITEMS - HEAD MB 15/16 162 DBR-2020 KURT DRAW BAR MISC.ITEMS - HEAD MB 15/16 163 COVER MISC.ITEMS - HEAD MB 15/16 164 QUILL MISC.ITEMS - HEAD MB 15/16 1

65A MOTOR PULLEY FOR RIGID TAPPING MISC.ITEMS - HEAD MB 15/16 165B POL-1974 MOTOR PULLEY MISC.ITEMS - HEAD MB 15/16 166 POL-2110 RADIAL BEARING MISC.ITEMS - HEAD MB 15/16 167 POL-1925 UPPER BEARING HOUSING MISC.ITEMS - HEAD MB 15/16 168 UPPER BEARING RETAINER MISC.ITEMS - HEAD MB 15/16 169 POL-2015 SPINDLE MOTOR 10 HP, MB 15/16 170 SWT-5014 HOME SWITCH MISC.ITEMS - HEAD MB 15/16 171 COOLANT BLOCK ASSEMBLY MISC.ITEMS - HEAD MB 15/16 1

72A POL-1890 SPINDLE BELT V GROOVE MB 15/16 1 SET72B MSM-4420 SPINDLE BELT FOR RIGID TAPPING OPTION MB 15/16 1



ITEM PART No. DESCRIPTION QTY

MISC. PARTS1 QUILL 12 QUILL HOUSING 1

POL-1856 ASSEMBLY A - LOWER HEAD ASSEMBLY MB 11/143 QUILL PINION SHAFT ASSEMBLY A - LOWER HEAD MB11/14 14 KEY 3X3X20 ASSEMBLY A - LOWER HEAD MB11/14 15 POL-1860 QUILL SLEEVE ASSEMBLY A - LOWER HEAD MB11/14 16 SHAFT BUSHING ASSEMBLY A - LOWER HEAD MB11/14 17 SNAP RING S15 ASSEMBLY A - LOWER HEAD MB11/14 1

POL-1840 ASSEMBLY B - LOWER HEAD ASSEMBLY MB 11/148 WORM GEAR ASSEMBLY B - LOWER HEAD MB11/14 19 KEY 4X4X8 ASSEMBLY B - LOWER HEAD MB11/14 110 WORM SHAFT ASSEMBLY B - LOWER HEAD MB11/14 1

POL-1322 ASSEMBLY C - LOWER HEAD ASSEMBLY MB 11/1411 PINION SHAFT HUB SCREW ASSEMBLY C - LOWER HEAD MB11/14 112 POL-1322 PINION SHAFT HUB SLEEVE ASSEMBLY C - LOWER HEAD MB11/14 1

POL-1330 ASSEMBLY D - LOWER HEAD ASSEMBLY MB 11/1413 QUILL FEED HANDLE HUB ASSEMBLY D - LOWER HEAD MB11/14 114 QUILL FEED HANDLE ASSEMBLY D - LOWER HEAD MB11/14 115 PLASTIC BALL HANDLE ASSEMBLY D - LOWER HEAD MB11/14 1

POL-1818 ASSEMBLY E - LOWER HEAD ASSEMBLY MB 11/1416 POL-1820 QUILL SPRING HOUSING ASSEMBLY E - LOWER HEAD MB11/14 117 POL-1830 QUILL SPRING ASSEMBLY E - LOWER HEAD MB11/14 1

POL-1800 ASSEMBLY F - LOWER HEAD ASSEMBLY MB 11/1418 SPINDLE ASSEMBLY F - LOWER HEAD MB11/14 119 SNAP RING S40 ASSEMBLY F - LOWER HEAD MB11/14 120 POL-1790 BEARING ASSEMBLY F - LOWER HEAD MB11/14 221 BEARING ASSEMBLY F - LOWER HEAD MB11/14 122 LOCK NUT ASSEMBLY F - LOWER HEAD MB11/14 123 SPINDLE DIRT SHIELD ASSEMBLY F - LOWER HEAD MB11/14 124 BEARING SPACER ASSEMBLY F - LOWER HEAD MB11/14 125 BEARING COLLAR (OUTSIDE) ASSEMBLY F - LOWER HEAD MB11/14 126 BEARING COLLAR (INSIDE) ASSEMBLY F - LOWER HEAD MB11/14 1

MB 11/14 SERIES LOWER HEAD ASSEMBLY


POL-1808 ASSEMBLY G - LOWER HEAD ASSEMBLY MB 11/1427 POL-1810 QUILL LOCK SLEEVE, REAR 128 POL-1120 QUILL LOCK BOLT 129 POL-1810 QUILL LOCK SLEEVE, FRONT 1

POL-1302 ASSEMBLY H - LOWER HEAD ASSEMBLY MB 11/1430 NA SNAP RING s 5/8 131 POL-1300 QUILL STOP LOCK NUT 132 POL-1290 QUILL STOP NUT 133 POL-1814 QUILL STOP BLOCK 134 POL-2155 QUILL STOP SHAFT 1



ITEM PART No. DESCRIPTION QTY

MISC. PARTS1 POL-1530 BELT HOUSING 12 POL-1610 BELT HOUSING BOTTOM COVER 13 POL-1620 TOP BEARING HOUSING 14 POL-1630 BEARING 15 SIDE PLATE 26 FRONT PLATE 17 POL-1550 SPINDLE MOTOR 17 POL-1560 SPINDLE MOTOR 18 BEN-1085 MAIN SPINDLE BELT 19 SPINDLE MOTOR PULLEY 110 POL-1730 BACK GEAR BELT 111 DBR-2090 KURT IN/OUT CONTROL 1

POL-1698 ASSEMBLY J - UPPER HEAD MB 11/1412 NUT ASSEMBLY J - UPPER HEAD MB11/14 113 POL-1710 BACK GEAR PULLEY ASSEMBLY J - UPPER HEAD MB11/14 114 POL-2188 BACK GEAR PINION BEARING CAP ASSEMBLY J - UPPER HEAD MB11/14 115 POL-1740 BEARING ASSEMBLY J - UPPER HEAD MB11/14 216 BACK GEAR PINION ASSEMBLY J - UPPER HEAD MB11/14 117 POL-1750 BACK GEAR PINION COUNTER SHAFT ASSEMBLY J - UPPER HEAD MB11/1 118 KEY ASSEMBLY J - UPPER HEAD MB11/14 119 KEY 120 WASHER ASSEMBLY J - UPPER HEAD MB11/14 1

POL-1778 ASSEMBLY P - UPPER HEAD MB 11/1421 SPINDLE PULLEY ASSEMBLY P - UPPER HEAD MB11/14 122 SNAP RING ASSEMBLY P - UPPER HEAD MB11/14 123 BOTTOM VARIDISK (SPINDLE SIDE) ASSEMBLY P - UPPER HEAD MB11/1 124 SET NUT ASSEMBLY P - UPPER HEAD MB11/14 125 POL-1656 BEARING ASSEMBLY P - UPPER HEAD MB11/14 126 POL-1780 BRAKE HOUSING CENTER SHAFT ASSEMBLY P - UPPER HEAD MB11/14 127 CLUTCH COLLAR ASSEMBLY P - UPPER HEAD MB11/14 128 SET RING ASSEMBLY P - UPPER HEAD MB11/14 129 KEY ASSEMBLY P - UPPER HEAD MB11/14 130 BRAKE HOUSING ASSEMBLY P - UPPER HEAD MB11/14 1

MB 11/14 SERIES UPPER HEAD ASSEMBLY


POL-1796 ASSEMBLY Q UPPER HEAD MB 11/1431 KEY ASSEMBLY Q - UPPER HEAD MB11/14 132 SPINDLE GEAR HUB ASSEMBLY Q - UPPER HEAD MB11/14 133 POL-2290 SPINDLE BULL GEAR ASSEMBLY Q - UPPER HEAD MB11/14 134 POL-2290 BEARING SLEEVE ASSEMBLY Q - UPPER HEAD MB11/14 135 SPRING PLATE ASSEMBLY Q - UPPER HEAD MB11/14 136 POL-1760 BEARING ASSEMBLY Q - UPPER HEAD MB11/14 237 BEARING SPACER (INSIDE) ASSEMBLY Q - UPPER HEAD MB11/14 138 BEARING SPACER (OUTSIDE) ASSEMBLY Q - UPPER HEAD MB11/14 139 SNAP RING ASSEMBLY Q - UPPER HEAD MB11/14 140 PAD ASSEMBLY Q - UPPER HEAD MB11/14 141 SUN WASHER ASSEMBLY Q - UPPER HEAD MB11/14 142 SET NUT ASSEMBLY Q - UPPER HEAD MB11/14 1

POL-1280 ASSEMBLY R UPPER HEAD MB 11/1443 PLASTIC GRIP ASSEMBLY R - UPPER HEAD MB11/14 144 BULL GEAR SHAFT ASSEMBLY R - UPPER HEAD MB11/14 145 HI-LOW DETENT BLOCK ASSEMBLY R - UPPER HEAD MB11/14 146 DETENT PIN ASSEMBLY R - UPPER HEAD MB11/14 147 SPRING ASSEMBLY R - UPPER HEAD MB11/14 148 HI-LOW PINION BLOCK ASSEMBLY R - UPPER HEAD MB11/14 149 HI-LOW SHIFTER ASSEMBLY R - UPPER HEAD MB11/14 1

POL-1784 ASSEMBLY S UPPER HEAD MB 11/1450 GEAR HOUSING ASSEMBLY S - UPPER HEAD MB11/14 151 STUD ASSEMBLY S - UPPER HEAD MB11/14 4

MISC. ITEMS NOT IN DRAWING (see Kurt Power Drawbar Section)DBR-2040 KURT POWER HEAD 1DBR-2094 KURT AIR REGULATOR 1

56 LOWER BEARING CASTING 1



ITEM PART No. DESCRIPTION QTY1 UPPER COLUMN CASTING 12 SPRING WASHER 63 SOCKET HEAD CAP SCREW 64 FLAT WASHER 65 SET SCREW 46 POL-2360 RADIAL BEARING 47 C CLIP 48 CHAIN SHAFT 49 POL-1012 CHAIN GEAR 410 BEN-1800 CHAIN 211 CHAIN BOLT 412 COUNTER WEIGHT 113 BEN-1802 MASTER LINKS 414 UPPER CHAIN CASTING COVER 1

MB-Q SERIES Z AXIS COLUMN



ITEM PART No. DESCRIPTION QTY1 NA SOCKET HEAD CAP SCREW M6X15 32 BEARING COLLAR 13 NA LOCK NUT AN-05 14 NA SUN WASHER AW-05 15 PULLEY (BALLSCREW SIDE) 16 BEARING COLLAR 17 POL-1040 THRUST BEARING 1SET8 NA SOCKET HEAD CAP SCREW M10X30 49 POL-1242 BEARING CUP 110 NA KEY 6X6X27 111 NA SOCKET HEAD CAP SCREW M6X15 412 POL-1240 BALL SCREW MB 11-14 1

POL-1370 BALL SCREW MB 15-1613 YOKE 114 NA SOCKET HEAD CAP SCREW M10X30 415 BEARING CUP 116 NA SOCKET HEAD CAP SCREW M10X35 417 BEARING COLLAR 118 POL-2140 RADIAL BEARING 119 BEARING COLLAR 120 POL-1244 BEARING COLLAR 121 NA SOCKET HEAD CAP SCREW M6X20 322 POL-1018 MOTOR BELT 123 MOTOR PULLEY 124 POL-1010 WORKLAMP 125 POL-1000 WORKLAMP BULB 126 ANILAM 3000 Z Axis Motor 127 MSE-5320 ANILAM 3000 Axis Motor Encoder Cable 128 MSE-5322 ANILAM 3000 Axis Motor Power Cable 129 LOWER WAY COVER MB 11-14 129 LOWER WAY COVER MB 15-16 130 Track Z Axis MB Q Series 131 GUARD COLUMN LEFT-RIGHT MB 11-14 SET31 GUARD COLUMN LEFT-RIGHT MB 15-16 SET32 BEN-1058 SOLENOID VALVE AIRBLAST DRAWBAR 110 VAC MB (OPTIONAL) 133 DOG HOME SWITCH Z AXIS ALL MB 1

MB-Q SERIES Z AXIS BALLSCREW ASSEMBLY



MB-Q SERIES X AXIS TABLEITEM PART No. DESCRIPTION QTY

1 TABLE 12 POL-1250 WIPER SET MB11-14 42 POL-1440 WIPER SET MB15-16 43 FLAT WASHER M5 84 BUTTON HEAD SCREW M5X10 85 POL-1170 WAY COVER LEFT MB11-14 25 POL-1160 WAY COVER RIGHT MB11-14 25 POL-1390 WAY COVER LEFT MB15-16 25 POL-1380 WAY COVER RIGHT MB15-16 26 FLAT WASHER M8 87 SPRING WASHER M8 88 SOCKET HEAD CAP SCREW M8X25 89 GIB LEFT SIDE X AXIS MB-11-14 210 HEX NUT M8 511 SOCKET HEAD CAP SCREW M8X80 212 FIXED PLATE 213 SET SCREW M8X80 2



MB-Q SERIES X AXIS BALLSCREW ASSEMBLYITEM PART No. DESCRIPTION QTY

1 SOCKET HEAD CAP SCREW 42 X AXIS MOTOR BELT COVER 13 SOCKET HEAD CAP SCREW 34 THRUST BEARING COLLAR 25 LOCK NUT 26 SUN WASHER 27 POL-1052 DRIVE PULLEY (BALL SCREW SIDE) 18 BEARING COLLAR 19 POL-1040 THRUST BEARING 1 SET10 SOCKET HEAD CAP SCREW 411 POL-1064 X AXIS MOTOR BRACKET 112 KEY 6X6X27 113 SOCKET HEAD CAP SCREW 414 POL-1220 X AXIS BALL SCREW MB11-14 114 POL-1350 X AXIS BALL SCREW MB15 114 POL-1470 X AXIS BALL SCREW MB16 115 X AXIS YOKE 116 SOCKET HEAD CAP SCREW 417 RADIAL BEARING HOUSING 118 SOCKET HEAD CAP SCREW 419 BEARING COLLAR 120 POL-2140 RADIAL BEARING 121 RADIAL BEARING COLLAR 122 SOCKET HEAD CAP SCREW 323 POL-2150 BEVEL GEAR 224 SET SCREW 225 C CLIP 226 POL-1270 RADIAL BEARING 227 BEARING SEAT 128 SOCKET HEAD CAP SCREW 329 CENTRAL SHAFT 130 KEY 231 INDICATING DIAL 132 SOCKET HEAD CAP SCREW 333 DIAL 134 TOOTH CLUTCH 135 C CLIP 136 HDL-6010 HAND WHEEL 136 POL-1018 AXIS BELT 137 POL-1016 MOTOR PULLEY 138 MTR-3700 ANILAM 3000 X/Y Axis Motor 3.3 Nm. 139 MSE-5320 ANILAM 3000 Axis Motor Encoder Cable 140 MSE-5322 ANILAM 3000 Axis Motor Power Cable 141 SWT-5014 Home Switch 1



ITEM PART NO. DESCRIPTION QTY1 SADDLE 12 NA LEFT GIB BLOCK 13 NA SOCKET HEAD CAP SCREW M12X35 84 LOCK SCREW 65 GIB 26 GIB (MIDDLE) 17 POL-1260 WIPER (FRONT LEFT) SET MB 11-14 1

POL-1450 WIPER SET MB15-168 NA FLAT WASHER M5 169 NA BUTTON HEAD SCREW M5X10 1610 NA RIGHT GIB BLOCK 111 POL-1260 WIPER (FRONT RIGHT) MB11-14 112 POL-1260 WIPER (REAR RIGHT) MB11-14 113 POL-1260 WIPER (REAR RIGHT) MB11-14 114 SWT-5014 HOME SWITCH 1

MB-Q SERIES Y AXIS SADDLE



ITEM PART No. DESCRIPTION QTY1 HDL-6010 HAND WHEEL 12 C CLIP S-16 13 TOOTH CLUTCH 14 DIAL 15 INDICATING DIAL 16 SOCKET HEAD CAP SCREW 17 MOTOR COVER 18 SOCKET HEAD CAP SCREW M8X65 49 SOCKET HEAD CAP SCREW M6X15 3

10 BEARING COLLAR 111 LOCK NUT AN-05 212 SUN WASHER AW-05 213 POL-1052 PULLEY (BALL SCREW SIDE) 114 POL-1276 BEARING COLLAR 115 SOCKET HEAD CAP SCREW M10X30 416 POL-1040 THRUST BEARING 1SET17 BEARING CUP 118 KEY 6X6X15 119 KEY 6X6X27 120 SOCKET HEAD CAP SCREW M6X15 421 POL-1230 Y AXIS BALL SCREW MB11-14 1

POL-1360 Y AXIS BALL SCREW MB15-16 122 YOKE 123 SOCKET HEAD CAP SCREW M10X30 424 BEARING CUP 125 SOCKET HEAD CAP SCREW M10X35 426 BEARING COLLAR 127 POL-2140 RADIAL BEARING 128 BEARING COLLAR 129 POL-1018 MOTOR BELT 130 MOTOR PULLEY 131 POL-1110 FLOOD PUMP 132 POL-1070 WAY OILER 133 POL-1050 LEVELING PADS AND BOLTS 1 Set of 634 MTR-3700 ANILAM 3000 X/Y Axis Motor 3.3 Nm. 135 MSE-5320 ANILAM 3000 Axis Motor Encoder Cable 136 MSE-5322 ANILAM 3000 Axis Motor Power Cable 1

MB-Q SERIES Y AXIS BALLSCREW ASSEMBLY



ITEM PART No. DESCRIPTION QTY1 RAM 12 GIB 13 LEFT GIB BLOCK 14 NA SOCKET HEAD CAP SCREW 85 RIGHT GIB BLOCK 16 GIB 27 NA LOCK SCREW 68 POL-1270 WIPER (UPPER LEFT) MB11-14 18 POL-1460 WIPER SET MB15-16 19 NA FLAT WASHER 1210 NA BUTTON HEAD SCREW 1211 POL-1270 WIPER (UPPER RIGHT) MB11-14 112 POL-1270 WIPER (LOWER LEFT) MB11-14 113 POL-1270 WIPER (LOWER RIGHT) MB11-14 114 POL-1200 LOWER WAY COVER MB11-1414 POL-1430 LOWER WAY COVER MB15-1615 POL-1210 UPPER WAY COVER MB11-1415 POL-1420 UPPER WAY COVER MB15-16

MB-Q SERIES Z AXIS RAM



ITEM Part No. Description Specification Qty1 Brake Resistor 15 Ohm, 1000 W. 12 3 Phase Fuse Holder Gould, 32 A.-600 V 1

Midget Time Delay Fuse 15 A.-440V, 30 A.-220V 33 Main Disconnect Switch 14 MSE-1630 Micron Work lamp transformer 24 Vac 15 MSE-1185 24 VDC Omron relay 24 Vdc 2

MSE-1195 24 VDC Omron relay Base 26 MSE-1016 Anilam Corcom Filter 10 Amp. 17 ZSI 2.5/2 Fuse Holder for Flood Pump 1

Slo-Blo Glass Fuse 1 Amp. 1/8 HP, 2 Amp. 1/4 HP 18 CMB-2320 Anilam Servo Control Board 19 MSE-1956 Electrolytic Capacitor 5000 uF., 200V. 1

10 Capacitor Bleed Resistor 5000 Ohm, 10 W 111 MSE-1188 110 Vac Omron relay 110 Vac 1

MSE-1195 Omron relay Base 112 Fan 110 Vac. 213 Axis Drive Boards SMA 9115-1 314 MSE-1930 Power Supply 24 Vdc 115 MSE-1440 Power Supply 5 Vdc, +/-15 Vdc 116 MSE-1954 Bridge Rectifier 35 A. 117 Fuse 15 A., Slo-Blow 118 Control Power Switch 12 A., 500 V, 1 Pole 119 DRV-1056 Yaskawa Spindle Drive GPD315 1

MB-Q ANILAM 3000 ELECTRICAL CABINET



ITEM Part No. Description Specification Qty1 MON-4072 ANILAM 3000 MONITOR 12 ANILAM 3000 FUNCTION KEYS 13 ANILAM 3000 FEEDRATE OVER-RIDE SWT 14 CMB-2298 ANILAM 3000 MAIN KEYBOARD 15 ANILAM 3000 EMERGENCY STOP SWT 16 ANILAM 3000 SPINDLE OVER-RIDE SWT 1

MB-Q SERIES FRONT CONSOLE

ANILAM 3000


FRYER MB SERIES SPECIFICATIONS MACHINE CAPACITY MB-11 MB-14 MB-15 MB-16

X Travel 30" 40" 50" 60" Y Travel 20" 20" 25" 25" Z Travel 22" 22" 24" 24"

Table Load (Evenly Distributed) 1,650 lbs. 1,650 lbs. 1,950 lbs. 1,950 lbs.

TABLE Table Size 16" x 50" 16" x 54" 17" x 63" 18" x 70"

T-Slots (No./Width) 3 / .625" 3 / .625" 5 / .625" 5 / .625" Table Top to Floor 33" 33" 36" 36"

SPINDLE Motor Horse Power (Peak) 10 HP 10 HP 12 HP 12 HP

Spindle Speed (RPM) 60-4,500 60-4,500 60-4,500 60-4,500 Speed Ranges 2 Speed Gear Box

Tool Type/Taper CAT 40 (NST 40 or BT 40 Optional) Quill Diameter 4.125" 4.125" 4.330" 4.330"

Quill Travel 6.0" 6.0" 6.0" 6.0" Spindle Nose to Table (Max-Min) 26"-4" 26"-4" 30"-6" 30"-6"

Spindle Center to Column (Throat) 20" 20" 25" 25" Head Swivel 90º 90º 90º 90º

AUTOMATIC TOOL CHANGER Tool Storage Capacity 3 or 6

Tool Selection Random Max. Tool Weight 20 Lbs Max. Tool Length 9" Pocket 1, 8" Pocket 2, 7" Pocket 3

PERFORMANCE Positioning Accuracy +/-0.0002" +/-0.0002" +/-0.0002" +/-0.0002"

Position Repeatability 0.0001" 0.0001" 0.0001" 0.0001" Resolution 0.0001" 0.0001" 0.0001" 0.0001"

Rapid Traverse 200 IPM X,Y - 200 IPM Z Cutting Feed Rate .001-200 IPM

Feed Rate Override 0-120% Axis Thrust (Peak) 4,000 lbs.

GENERAL INFORMATION Air Pressure Requirements 85 PSI - 3 CFM

Coolant Capacity 12 Gallons 16 Gallons Coolant Flow 2 GPM

Power Requirements 30 AMP 208-240 VAC 3 Phase and 110 VAC Line for Control Optional Power 15 AMP 400-480 VAC 3 Phase and 110 VAC Line for Control

Single Phase Power 30 AMP 208-240 VAC 1 Phase and 110 VAC Line for Control Machine Warranty One Year Parts and Labor

Shipping Dimensions (WxDxH) 56"x76"x82" 60"x76"x82" 68"x82"x88" 76"x82"x88" Operating Dimensions (WxDxH) 103"x76"x96" 113"x76"x96" 160"x82"x105" 170"x82"x105"

Machine Weight 5,600 lbs. 6,000 lbs. 8,000 lbs. 8,800 lbs.


KURT AUTOMATIC POWER DRAWBAR

PARTS LIST

INSTALLATION INSTRUCTIONS

TROUBLESHOOTING GUIDE

Kurt Manufacturing Company Industrial Products Division

1325 Quincy Street NE Minneapolis, MN 55413

612.572.4424 * TOLL FREE 1.800.328.2565 * 612.623.3902

www.kurt.com


http://www.kurt.com/

PARTS LIST


INSTALLATION AND OPERATION INSTRUCTIONS



TROUBLE SHOOTING GUIDE




AUTOMATIC POWER DRAWBAR INSTALLATION


AIR TOOL OIL


FRYER MACHINE SYSTEMS ELECTRICAL &

PROCEDURES MANUAL ANILAM 3000 CONTROL





SAFETY RULES.........................................................................................................................................................................45

STARTUP PROCEDURE FOR FRYER MB SERIES MILLS..............................................................................................46

UNPACK MACHINE .....................................................................................................................................................................46 LINE VOLTAGE CHECK................................................................................................................................................................46 MACHINE POWER-UP PROCEDURE ..............................................................................................................................................46 VOLTAGE CHECKS (ALL VOLTAGES +/- 10%): ...........................................................................................................................47 ADDITIONAL CHECKS:................................................................................................................................................................47

STARTUP REPORT - ANILAM 3000 CONTROL.................................................................................................................48 INITIAL START-UP QUALITY SURVEY.............................................................................................................................49

MB-Q SERIES ELECTRICAL DRAWINGS...........................................................................................................................50 PANEL LAYOUT.....................................................................................................................................................................51 3000 OPTIONS .......................................................................................................................................................................53 3000 OPTIONS .......................................................................................................................................................................54

ANILAM ELECTRICAL DRAWINGS..................................................................................................................................55 3000 CABLE LAYOUT..........................................................................................................................................................56 CABINET WIRING DIAGRAM............................................................................................................................................57 CONSOLE WIRING DIAGRAM...........................................................................................................................................58

MB SERIES M CODES............................................................................................................................................................59

MAINTENANCE SCHEDULE................................................................................................................................................60

ADJUSTMENTS FOR ANILAM 3000 CONTROL ..............................................................................................................61 SETUP AND TESTING..........................................................................................................................................................62

YASKAWA GPD 315 SPINDLE DRIVE................................................................................................................................63

-BALDOR VECTOR SPINDLE DRIVE PARAMETERS-...................................................................................................64

INSTRUCTIONS FOR SETTING PARAMETERS..............................................................................................................67

ANILAM 3000 SOFTWARE UPDATE INSTRUCTIONS ...................................................................................................68

ANILAM 3300 SERVICE PROCEDURE FOR SAVING CONFIGURATION FILES.....................................................69 RENISHAW TOOL PROBE INSTALLATION ..................................................................................................................................70

DIAGNOSTICS OF ANILAM MB PLC.................................................................................................................................71

ANILAM HARD DRIVE INSTALLATION ..........................................................................................................................72

LOADING IPI FILE .................................................................................................................................................................74

USER SETUP FOR ANILAM NETWORKING....................................................................................................................75

FRYER OPTIONAL CHILLER INSTRUCTIONS...............................................................................................................77


SAFETY RULES READ BEFORE OPERATING MACHINE

1. PREVENT LOOSE CLOTHING, HAIR, JEWELRY FROM CONTACTING SPINDLE 2. NEVER: CHANGE TOOLS, HANDLE SPINDLE, CHANGE PARTS OR PERFORM WORK

ON MILL UNLESS CNC IS IN EMERGENCY STOP OR TOOL CHANGE MODES 3. ALWAYS WEAR EYE PROTECTION WHEN OPERATING MILL. 4. DO NOT OPERATE MILL WITHOUT AXIS MOTOR COVERS OR AXIS WAY COVERS IN

PLACE. 5. DO NOT PLACE OBJECTS OR HANDS BETWEEN COLUMN AND TABLE/SADDLE

ASSY, UNLESS CNC IS IN EMERGENCY STOP POSITION. 6. DO NOT MODIFY EQUIPMENT WITHOUT APPROVAL FROM FRYER MACHINE

SYSTEMS. DOING SO MAY VOID YOUR WARRANTY. 7. ELECTRICAL ENCLOSURES CONTAIN HIGH VOLTAGE. DISCONNECT EQUIPMENT

FROM POWER SOURCE BEFORE OPENING CABINETS. 8. CHECK LUBRICANT FILL LEVELS BEFORE OPERATING. 9. DO NOT OPERATE POWER DRAWBAR UNIT WHILE SPINDLE IS IN MOTION. 10. EMERGENCY STOP MILL WHEN NOT IN USE 11. KEEP VISES, CLAMPS, FIXTURE OR WORKPIECE FROM EXTENDING BEYOND BACK

EDGE OF TABLE. 12. TURN OFF POWER IF:

POWER PROBLEMS DEVELOP IN THE EVENT OF ELECTRICAL STORMS. AMBIENT TEMPERATURES EXCEED 105 DEGREES FARENHEIT.


STARTUP PROCEDURE FOR FRYER MB SERIES MILLS WITH ANILAM 3000 MK CONTROLLERS

Unpack Machine

1. Remove plastic wrap. Carefully inspect for any damage. 2. Install leveling pads and level machine. (This is usually the responsibility of the rigger or customer) 3. Remove Wooden counterweight SPIKE at top of machine. Assistance will be necessary to perform the following steps: 4. Using a socket or suitable wrench (Pliers are not recommended) turn the Z

ballscrew clockwise from the top of the screw enough to remove wooden shipping block on table. Be careful not to let the ratchet/wrench slip backwards.

5. Turn the ratchet/wrench counter clockwise until counterweight chains are taut, and counterweight bar is free.

6. Remove counterweight bar. At this time you must remove the ratchet/wrench otherwise serious damage could occur.

7. Install the Z-Axis motor and drive belt, and any other items that may have been removed for shipping purposes. 8. Check that front panel with swivel arm is clear of Z-Axis head motion.

Line voltage check

1. Verify 220/440vac. (+/- 10%) is wired to the main disconnect correctly. 2. Verify 110vac plug is in a 20 amp minimum dedicated receptacle, or the warranty will be voided.

3. The breaker for the 110vac must be a high magnetic breaker. An example is a Square D PN:Q0BHM-20

4. Check all wire connections, relays, contacts and plugs to be sure nothing has become loose. If so, reseat or

tighten before turning on main power. 5. All voltage checks should be recorded on the STARTUP REPORT form.

Machine power-up procedure

1. The electrical cabinet door should remain open until this startup is completed. The switch on the back of the console (MANUAL/AUTO) should be in the AUTO position.

2. Turn on the main disconnect switch on the electrical cabinet to power up 220/440vac. A pair of pliers may be used to turn the disconnect rod ¼ turn CW.

3. On the side of the electrical cabinet, the switch marked CONTROL POWER (0/1) should be in the 1 position to power up 110vac.

4. Press F10 to continue, press ENTER to boot into software. 5. Rotate the E-stop button CW, then press SERVO RESET to engage servo drives.


Voltage checks (All voltages +/- 10%):

1. Check for +160VDC at the large blue capacitor in the electrical cabinet. 2. Check for 110VAC at the Corcom EMI line filter in the electrical cabinet. 3. Check for +5VDC between pins 1 & 4 (common) on the P2 connector of the power supply in the console. 4. Check for +12VDC between pins 8 & 4 (common) on the P2 connector of the power supply in the console. 5. Check for –12VDC between pins 11 & 4 (common) on the P2 connector of the power supply in the console. 6. Check for +5VDC between pins 1 & 3 (common) on the P2 connector of the power supply in the electrical

cabinet. Refer to the Panel Layout drawing for more detail. 7. Check for +15VDC between pins 6 & 3 (common) on the P2 connector of the power supply in the electrical

cabinet. Refer to the Panel Layout drawing for more detail. 8. Check for –15VDC between pins 5 & 3 (common) on the P2 connector of the power supply in the electrical

cabinet. Refer to the Panel Layout drawing for more detail. 9. Check for +24VDC at the 24volt power supply (blue & yellow wires). Refer to the Panel Layout drawing for

more detail.

Additional Checks: 1. Make sure way surfaces are receiving sufficient oil from pump. 2. Make sure air pressure to power drawbar unit (if so equipped) is set at 85psi minimum.

All information should be recorded on a Fryer Machine Startup Form with any unusual conditions listed and returned to Fryer Machine Service Dept. If any problems are encountered or if you have any questions, please contact FRYER MACHINE SYSTEMS Service Department at (845) 878-2500.


STARTUP REPORT - ANILAM 3000 Control CUSTOMER: ____________________________________________DATE:____________________ MODEL #: ____________________ SERIAL #: _________________ CONTROL SN#: ____________________ DISTRIBUTOR: _______________________________ SERVICE TECH: _________________________________ SHOPCONTACT:___________________________TITLE:__________________________________

ATTENTION: ITEMS CAN BECOME LOOSE DURING SHIPPING CAUSING A LOSS OF CONNECTIONS. THIS MAY RESULT IN IMPROPER MACHINE FUNCTION AND/OR DAMAGE TO THE MACHINE OR COMPONENTS. BEFORE INITIAL POWER-UP: TIGHTEN ALL SCREWS AND ELECTRICAL CONNECTIONS IN THE ELECTRICAL CABINET . CHECK TO ENSURE THAT ALL ELECTRICAL COMPONENTS ARE PROPERLY SEATED AND SECURED.

ELECTRICAL CONNECTIONS AND COMPONENTS CHECKED: _________ COMPUTER POWER SUPPLY (+5, +/- 12 VDC) (in consol) SERVO POWER SUPPLY (+5, +/-15 VDC)

+5 VDC: ________ P2-1 +5 VDC: ___________ P2-1 +12 VDC: ________ P2-8 +15 VDC: ___________ P2-6 • -12 VDC: ________ P2-11 -15 VDC: ___________ P2-5 (COMMON P2-4) (COMMON P2-3) 24VDC POWER SUPPLY- 24VDC: ________ 220/440 VAC (MAIN DISCONNECT)

L1-L2 _________ L2-L3 _________ L1-L3 _________ L1-GND _________ L2-GND _________ L3-GND _________ 110 VAC (CORCOM LINE FILTER) 110VAC _________ 160 VDC (DRIVE BUS CAPACITOR) 160VDC_________ WAYLUBE: PRESENT AT X, Y & Z BOX WAY SURFACES: __________ AIR PRESSURE: _________PSI

HOUR METER READING ______________

INITIAL START-UP QUALITY SURVEY At Fryer Machine Systems, we strive to continuously improve the quality of our products and services. As a qualified machine tool technician, your feedback is an essential part of this ongoing process. Please take a moment to fill out the following information. It will be greatly appreciated. Please circle the appropriate response (1=worst, 5=best) for each question. Feel free to add any comments. INITIAL IMPRESSIONS Was machine received in satisfactory condition? ................................................................Yes No If no, what was lacking? ____________________________________________________________________________

70 Jon Barrett RoadRobin Hill Corporate Park

Patterson, N.Y. 12563Phone: (845) 878-2500

Fax: (845) 878-2525

E-mail: [email protected]


MACHINE SERIAL NO.______________________ DATE ____________ Please rate the overall appearance of the machine: ...........................................................1 2 3 4 5 Comments: ____________________________________________________________________________ ____________________________________________________________________________ PERFORMANCE Please rate the mechanical systems of the machine: ..........................................................1 2 3 4 5 ____________________________________________________________________________ ____________________________________________________________________________ Please rate the electrical systems of the machine: ..............................................................1 2 3 4 5 Comments: ____________________________________________________________________________ ____________________________________________________________________________ SERVICE Were there any problems with the machine during start-up? ...............................................Yes No If yes, please list: ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ What issues, if any, are still outstanding? ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ Was our Service Dept. helpful during the start-up? Please rate us:.....................................1 2 3 4 5 GENERAL Would you recommend this machine to others?................................................................... Yes No Why? ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ADDITIONAL COMMENTS: ________________________________________________________________________________________________________________________________________________________________________________________________________________________


MB Q SERIES ELECTRICAL DRAWINGS


PANEL LAYOUT


FRYER MB PART LIST SERIES B DRAWING REF. – PANEL LAYOUT

ITEM PART NO. PART NAME QTY SPECIFICATION 1 DRV-1010 SPINDLE DRIVE 1 2 CMB-2320 SERVO CONTROL BOARD 1 3 MSE-1930 24VDC POWER SUPPLY 1 4 MSE-1950 5/15VDC POWER SUPPLY 1 5 DRV-1185 SERVO DRIVE BOARD 3 6 SWT-5190 DISCONECT SWITCH 1 7 MSE-1016 CORCOM FILTER 1 8 MSE-1185 OMRON RELAY 24VDC 2 9 MSE-1954 BRIDGE RECTIFIER 1

MISC. ITEMS NOT IN DRAWING SCA-1010 COUPLED QUILL SCALE 1 SWT-5014 MICRO SWITCH 4 MSE-1460 AIR FILTER 1 MTR-3050 AXIS MOTOR W/ CABLE 3 SWT-5180 OVERRIDE SWITCH 2 SWT-5200 E-STOP BUTTON 1 SWT-5170 E-STOP BLOCK 1 CMB-2168 FLOPPY DRIVE 1 CMD-2164 HARD DRIVE (PART STORAGE) 1 CMB-2290 F-KEY STRIP 1 CMB-2280 MAIN KEY BOARD (3000 CONTROL) 1 CMB-2286 MAIN KEY BOARD (5000 CONTROL) 1


3000 OPTIONS


3000 OPTIONS


ANILAM ELECTRICAL DRAWINGS


DWG REF.#302008516

3000 CABLE LAYOUT


DWG REF.#302008517

CABINET WIRING DIAGRAM


DWG REF. #D000775

CONSOLE WIRING DIAGRAM


MB SERIES M CODES M00 Program stop M01 Optional stop(Optional hardware is required) M02 End of program and rewind M03 Spindle clockwise (an “s” code must also be present to specify RPM) M04 Spindle counter-clockwise (an “s” code must also be present to specify RPM) M05 Spindle stop M06 Turn off spindle and does tool change( a “T” number must be present to specify tool requested) M07 Mist coolant on(optional) M08 Flood coolant on(optional) M09 Mist and flood coolant off M10 Optional indexer interface, will cause cycle start on indexer and wait for finish pulse M11 Spare “M” function turns on output bit 0 M12 Spare “M” function turns off output bit 0 M9293x1 will display following error on screen ATC M-CODES M12 MISC MCODE OFF (CHIP AUGER OR BRAKE ETC) M13 U BRAKE ON M14 U BRAKE OFF M15 W BRAKE ON M16 W BRAKE OFF M50 SPINDLE ORIENT M51 ORIENT OFF M52 ATC CAROUSEL IN M53 ATC CAROUSEL OUT M54 DRAWEAR ON M55 DRAWEAR OFF M58 ATC INDEX FWD M59 ATC INDEX REV M61 HOME ATC


MAINTENANCE SCHEDULE FRYER MB SERIES MILLING MACHINES

daily weekly monthly 3 months 6 months yearly as req’d.

fill oil cups1 X fill lube pump2 X

fill drawbar lube3 X grease head4 X

grease drawbar5 X check coolant level X

change coolant6 X check head tram X

check machine level X check gibs X

check backlash X check belt tension X

check servo cabinet and console fans,

clean filters

X

replace servo cabinet and console filters7

X

1 -Mobil Velocite #10 (ISO VG 22) or equivalent 2 -Mobil Vactra #2 (ISO 68) or equivalent 3 -Break-Free Synthetic Air Tool Oil (5W) or equivalent 4 -Mobil 1 Universal Synthetic Grease (ISO VG 220) or equivalent 5 -Mobil XHP 220 Special Moly Grease or equivalent 6 -Valenite Turn Tech Blue Metalworking Fluid or equivalent 7 -See Anilam Manual


ADJUSTMENTS FOR ANILAM 3000 CONTROL FOR MB MACHINES

PART 1 GLENTEK SMA 7215-2 DRIVE CARD PRESETS 1. E-stop machine in the middle of its travel X-Y-Z. Make sure parameters for DSP motion are as follows:

DSP Motion Gain Tables: (All axis) FEED RAPID NO MOTION Kp 10 7 10 Ki 0 0 5 Kd 10 10 10 Kf 0 0 0 Il 0 0 10 Ds 5 2 5

2. Turn power off. 3. Disconnect the J1 connector on all drive cards. 4. Set DVM to thousand OHMs scale. Connect black lead to the J2-1 common test lead on drive card. This

is the common to set all potentiometers. 5. Adjust as follows: (NOTE: Look at diagram on side of drive card for correct position)

TEST POINT ADJUST POTOTENTIOMETER OHM VALUE J2-1 (Common) J2-2 (Signal Input) J2-3 (Tach Input) J2-4 (Diff Sig Gain) (1) Diff Gain 0 or Full CCW J2-5 (Signal Gain) (2) Sig Gain 2.18K J2-6 (Tach Gain) (4) Tach 4.60K J2-7 (Comp) (5) Comp 3.40K (6) Fldbk Full CW (20 turn pot) (7) ILIM Full CW (20 turn pot)

LOOP GAIN Full CW ( 1 turn pot)

6. For your reference, DIP switch settings should be:

ON (Towards circuit board) 1-5-6-7-9 OFF(Away form circuit board) 2-3-4-8-10

7. Reconnect all J1 connectors.


PART II ADJUSTMENTS FOR ANILAM 3300/5000 CONTROL ON MB MACHINES – MOTION

SETUP AND TESTING

8. Once the drives are pre-adjusted, turn on power to machine, make sure all axis are in the middle of their travel. Go to machine setup and disable home requirement.

9. Go to motion setup and testing. 10. Leave drives off. 11. Press axis you wish to test (X or Y or Z). 12. Press balance, this will cause the DSP board to output 0 mV and START. 13. Inside the CRT box is the DSP board. Set your DVM to mV scale, connect the black lead to the Glentek

drive card you are setting at the J2-1 test point (common) and the red lead to J2-2 test point (Signal Input). Adjust the appropriate POT on the DSP board (labeled on card) to obtain 0 mV.

14. Now you can remove the DVM leads. Press manual and then turn on the drives , then go to balance. On

the screen under the “X-Y-Z” readout is an “F”. Adjust the balance POT (3) on the Glentek drive card for 0 feed rate. This will stop the axis from drifting.

15. Now press manual to cancel the balance test. 16. Press signal gain to activate the signal gain test. It will ask for a time period = 2, and press start. This will

cause the control to output .9 VDC and the axis will move positive and negative. 17. Adjust the signal gain POT on the appropriate Glentek drive card to obtain 10% of the rapid feed rate

(usually 20 IPM). 18. Press manual and you are done with the test. Repeat steps 11 through 18 until all axis are adjusted.


YASKAWA GPD 315 SPINDLE DRIVE PARAMETERS FOR MILLS

TO RUN MACHINE IN LOCAL MODE:

1. Turn servos on. 2. Make sure the spindle is off 3. The run light should be blinking on the PC7 drive 4. Press the “ DSPL “ key 5 times so the “ LO/RE “ is illuminated in red. 5. Use the “ ∧ ” or “ ∨ ” arrow buttons to display “ Lo “ 6. Press the “DSPL “ key to illuminate “F/R”, use the “ ∧ ” or “ ∨ ” arrows to select forward or reverse spindle rotation. 7. Press the “ DSPL “ key to illuminate “FREF” 8. Press the “RUN” button and adjust the min/max knob to desired frequency (RPM)

PROCEDURE TO PROGRAM PC7 PARAMETERS: 1. Turn the drives on 2. Make sure the spindle is off 3. The run light should be blinking on the PC7 drive 4. Press the “ DSPL “ key 6 times until “PRGM” is illuminated in red 5. Use the “ ∧ ” or “ ∨ ” arrow buttons to select the parameter that must be edited 6. Press “ DATA/ENTER “ key to view the value of the parameter 7. This parameter can now be changed with the “ ∧ ” or “ ∨ ” arrow buttons 8. Once the change has been made press the “ DATA/ENTER “ key. The display will change to display the parameter

number (ex. “ N001 “ ) 9. Repeat this procedure for all parameters that must be modified.

TO INITIALIZE ALL PARAMETERS: (Warning this will reset all parameters in the PC7) 1. Follow the above procedure to set parameter N001=10 2. Once N001 is set recheck the value it should equal 1, this confirms that all parameters have been reset to factory default 3. Change the parameters specified below: (Warning do not change any other values!) N001=4 N002=1 (Vector control mode) N011=Depends on the machine. Standard machines settings MB15=150 , MB14=121 This sets the maximum frequency to limit the RPM of the machine. To accurately set this: Follow the procedure above to run the machine in Local mode. Press the “ DSPL “ button once to move the green light to “ FOUT “

Adjust the Min/Max knob to make the display reads 60 HZ ±.5 Use a tachometer and record the RPM Use this formula to calculate the RPM / HZ= recorded rpm / 60 HZ

Now divide the maximum RPM desired by the RPM/HZ this is the value that should be entered for N011. N019=3 (Accel time may have to be increased if fault occurs during accel to max speed.) N020=3 (Decel time may have to be increased if fault occurs during decel from max speed to stop) N022=2 (Emergency stop decel time) N036=(motor rated current-read motor tag) MB15/16=20 MB11/14=14 *440 VAC use ½ values N037=1 N052=19 N058=3 ( ZERO SPEED ) NO59=1 (DURING RUNNING) N092=1 N096=2 N106=2.7 N107=( 220VAC=.235) (440VAC= .924) N110=(MB15/16=59) (MB11/14=39) 4. When complete make sure unit is in “rE” (remote mode) press “DSPL” until “FREF”is illuminated.

Dip switch settings: SW1=NPN SW2= 1=off 2=off Refer to manual for any further information.


-BALDOR VECTOR SPINDLE DRIVE PARAMETERS- MB-10

SEE THE END OF THE LISTING FOR INSTUCTIONS TO SET PARAMETERS.

LEVEL 1 BLOCKS Block Title Parameter Setting PRESET SPEEDS PRESET SPEED #1 0 RPM PRESET SPEED #2 0 RPM PRESET SPEED #3 0 RPM PRESET SPEED #4 0 RPM PRESET SPEED #5 0 RPM PRESET SPEED #6 0 RPM PRESET SPEED #7 0 RPM PRESET SPEED #8 0 RPM PRESET SPEED #9 0 RPM PRESET SPEED #10 0 RPM PRESET SPEED #11 0 RPM PRESET SPEED #12 0 RPM PRESET SPEED #13 0 RPM PRESET SPEED #14 0 RPM PRESET SPEED #15 0 RPM ACCEL/DECEL RATE

ACCEL TIME #1 **5.0 SEC (NOTE 1 )

DECEL TIME #1 **8.0 SEC (NOTE 1) S-CURVE #1 0% ACCEL TIME #2 3.0 SEC DECEL TIME #2 3.0 SEC S-CURVE #2 0% JOG SETTINGS JOG SPEED 200 RPM JOG ACCEL TIME 3.0 SEC JOG DECEL TIME 3.0 SEC JOG S-CURVE TIME 0% KEYPAD SETUP KEYPAD STOP KEY REMOTE ON KEYPAD STOP MODE REGEN KEYPAD RUN FWD ON KEYPAD RUN REV ON KEYPAD JOG FWD ON KEYPAD JOG REV ON


BALDOR VECTORS SPINDLE DRIVE PARAMETERS (continued)

LEVEL 1 BLOCKS – (Continued) Block Title Parameter Setting INPUT OPERATING MODE *BIPOLAR COMMAND SELECT +/- 10 VOLTS ANA CMD INVERSE OFF ANA CMD OFFSET 0.0% ANA 2 DEADBAND 0.00 V ANA 1 CUR LIMIT OFF OUTPUT OPTO OUTPUT #1 *ZERO SPEED OPTO OUTPUT #2 *FAULT OPTO OUTPUT #3 *AT POSITION OPTO OUTPUT #4 *ZERO SPEED ZERO SPD SET PT *25 RPM AT SPEED BAND 100 RPM SET SPEED *READ MOTOR TAGS VALUE-1750 ANALOG OUT #1 ABS SPEED ANALOG OUT #2 MOTOR CURRENT ANALOG #1 SCALE 100% ANALOG #2 SCALE 100% POSITION BAND 6 VECTOR CONTROL

CTRL BASE SPEED 1646

FEEDBACK FILTER 4 FEEDBACK ALIGN FORWARD CURRENT PROP GAIN 40 CURRENT INT GAIN 150 Hz SPEED PROP GAIN 40) SPEED INT GAIN 4.00 SPEED DIFF GAIN 0 POSITION GAIN 31 SLIP FREQUENCY 1.6 STATOR R1 .138 STATOR X1 .412


BALDOR VECTORS SPINDLE DRIVE PARAMETERS (continued)

LEVEL 2 BLOCKS Block Title Parameter Setting OUTPUT LIMITS OPERATING ZONE STD CONST TQ MIN OUTPUT SPEED 0 RPM MAX OUTPUT SPEED 6000 or custom value for spindles other than 6000

rpm PK CURRENT LIMIT 44A-amp will limit to maximum value PWM FREQUENCY 2.5 Khz CUR RATE LIMIT 0.004 SEC CUSTOM UNITS DECIMAL PLACES 5 VALUE AT SPEED 00000/01000 RPM UNITS OF MEASURE PROTECTION OVERLOAD *FAULT EXTERNAL TRIP OFF LOCAL ENABLE INP OFF FOLLOWING ERROR OFF TORQUE PROVING OFF MISCELLANEOUS RESTART AUTO/MAN MANUAL RESTART FAULT/HR 0 RESTART DELAY 0 SEC FACTORY SETTINGS NO HOMING SPEED 100 RPM HOMING OFFSET **Encoder Counts (note 4)for orient. SECURITY CONTROL

SECURITY STATE OFF

ACCESS TIMEOUT 0 SEC ACCESS CODE 9999 MOTOR DATA MOTOR VOLTAGE 220VAC OFF MOTOR TAG MOTOR RATED AMPS 23 OFF MOTOR TAG –AMPS MOTOR RATED SPD 1750-*READ MOTOR TAG –RPM MOTOR RATED FREQ 60-*READ MOTOR TAG-Hz MOTOR MAG AMPS 8.00 ENCODER COUNTS

*1024 PPR RESOLVER SPEEDS 0 SPEED CALC PRESETS NO BRAKE ADJUST RESISTOR OHMS *15 OHMS RESISTOR WATTS * 1000 WATT DC BRAKE CURRENT 0% PROCESS CONTROL NO ADJUSTMENT REQUIRED COMMUNICATIONS PROTOCOL RS-232 ASCII BAUD RATE 9600 DRIVE ADDRESS 0 AUTO-TUNING CALC PRESETS ** NOTE 5-do not use autotune values! CMD OFFST TRM ** NOTE 5 CUR LOOP COMP ** NOTE 5 STATOR R1 ** NOTE 5 FLUX CUR SETNG ** NOTE 5 FEEDBACK TEST ** NOTE 5 SLIP FREQ TEST ** NOTE 5 SPD CNTRLR CAL ** NOTE 5


INSTRUCTIONS FOR SETTING PARAMETERS

1. With power on to machine check all values in Baldor Vector drive, the parameters with an * will have to be changed . Some of the parameters will ask to get the data from the motor tag. The PROG key will allow access to the parameters. The ∧ or ∨ will scroll you through the parameters. Use the ENTER key to allow access to change the value, the SHIFT

key and the ∧ or ∨ keys will change the numeric values. Press ENTER to store the new value. 2. Parameters with ** will require special instructions see the notes. 3. The OUTPUT LIMITS parameter in the level 2 blocks must be changed to agree with the maximum spindle RPM of the

machine (on most MC’s and VB’s max rpm is 6000). 4. You have now completed the drive set up for your Baldor drive, press the LOCAL button to put the drive in remote mode.

Test the drive to make sure it performs properly. If the machine is equipped with an ATC then you also must set up the HOMING OFFSET see note number 4.

NOTES NOTE 1: The drive must be programmed for maximum RPM through the control. Cycle the drive forward and reverse allowing the spindle to obtain the extreme RPM ranges, if an error occurs during accel or decel the appropriate value should be enlarged. NOTE 4: The homing offset is used only on machines equipped with ATC’s. The following is a procedure to obtain the correct value:

1. Orient spindle with an M50 code. 2. Go to Baldor drive press DISPLAY until DIAGNOSTIC DISPLAY , then ENTER, press DISPLAY, until

POSITION DISPLAY. The last four digits to the right of the colon is the numbers you will be recording, call this A .

3. Command Orient off M51. 4. Manually position the spindle to the correct orient position in relation to the carousel keyslot. Record this

position as B. Make sure you turn the spindle in the same direction as it orients. 5. Subtract B – A = C which will be added to the value in the MISCELLANEOUS block HOMING OFFSET. This

new value should now set the proper position for orient. Note: the counter resets to zero at 4000. Make sure you are aware of this if B is smaller than A.

NOTE 5: Auto-tune values follow the instructions above no manual entry is required.


Anilam 3000 software update instructions 1. Press E-stop and plug in an external keyboard 2. Press F10 exit 3. Press clear then type password “Z48” ↵ (enter) 4. Now you are in DOS at the C:\P3M prompt * 5. Type “cd..” ↵ You will now be in the root directory c:\ 6. Type “md old”↵ This will create an old directory 7. Type “cd P3M” (*) This will return you to the P3M directory 8. Type “copy *.* c:\old”↵ This will copy all files to the old directory for backup purposes. If there is a

problem with the software installation you can get your machine back to original operating software by copying all the files in the old directory back to the P3M directory. To do this type “cd..”↵ - “cd old” - “copy *.* c:\P3M” say yes to overwrite files. Power down to restore when completed copying files.

9. Now you can install the software update disk . (If you received the software via E-mail please copy all attached files to a clean 3.5” disk ) Type “a:”↵

10. Type “install”↵ this will start the installation process follow the directions on the screen. 11. Once you have completed the installation process and your machine is functioning properly you must

backup your configuration file onto the floppy disk in the electrical cabinet (usually mounted on the door). See the Anilam manual for directions.

* When updating a 5000 control the directory is c:\P5M


ANILAM 3300 Service Procedure for Saving Configuration files.

Copy Configuration

This feature enables the user to make copies of the configuration and save the copies to a floppy diskette. NOTE: FRYER MACHINE recommends that you copy your Configuration file before any changes are made to the system. Such as, software updates, backlash adjustments, console swap etc. (↵ = ENTER) 1. Go to the Software Options Menu. 2. #2 Setup Utility ↵ 3. #3 Utilities ↵ 4. #2 Copy Configuration ↵ 5. Enter the password Z48 ↵ 6. Highlight A: to copy the configuration to a floppy diskette. The configuration will be saved as

A:\P3MCFG.CFG ( 3300 ) OR A:\P5MCFG.CFG ( 5300 )

Restore from Copy

Use this feature to restore a copy of the configuration from the A drive (A:\P3MCFG.CFG) and save it as the new configuration file. NOTE: If you restore your configuration file from a copy or a backup you will need to reboot when the system prompts to do so. You will prompt for an automatic reboot.

1. Go to the software Options Menu. 2. #2 Setup Utility ↵ 3. #3 Utility ↵ 4. #3 Restore From Copy ↵ 5. Enter the password Z48 ↵ 6. Highlight A: to restore the configuration from a floppy diskette. The configuration will be

restored from A:\P3MCFG.CFG ( 3300 ) OR A:\P5MCFG.CFG ( 5300 ) Print configuration

Use this feature to save a copy of the configuration to diskette as a text file. P3CFG.TXT ( 3300 ) OR P5CFG.TXT ( 5300 ) may then be taken to desktop P.C. and printed as a readable text file. 1. Go to the Software Options Menu. 2. #2 Setup Utility ↵ 3. #3 Utility ↵ 4. #6 Printer Configuration ↵ 5. #2 Text File (A:) ↵ 6. F1 Yes Print Anilam 3300 M/MK CNC VER.XXX to A:\P3MCFG.TXT? OR 5300 M/MK CNC

VER. XXX TO A:\ P5MCFG.TXT?


Renishaw Tool Probe Installation This will assist you in setting up and installing your Renishaw TS-27R tool probe on your Fryer milling machine with Anilam control. Make sure you read the instruction manual that came with the Renishaw probe and the Anilam manual pertaining to probing cycles. The probe has been pre-wired and tested on the Fryer machine at the factory. The manuals also can be downloaded in PDF format from either Renishaw.com or Anilam.com Installation should be completed at the customer’s facility. Follow these basic instructions referring to the manufacturers manuals for further details:

1. Find a suitable mounting location for the probe ( most common is the far right hand corner of the table ) The probe should be mounted with the stylus pointing up and towards the left, this will exit the cable to the right. The Stylus should be approximately ½ the largest tool diameter used from the positive limit in x axis and at the rearmost t-slot(as long as it is a couple inches from the y limit). A t-nut can be used to mount the probe base with a ½-13 socket head cap screw. Make sure the cable will not interfere with anything during machine operation.

2. Once the probe is securely mounted tram the probe within .0002” perpendicular and parallel to the machine slides. See Renishaw installation manual for further details.

3. Follow the Anilam instructions to set the parameters according to your installation. 4. Now you will need a tool with a known diameter to preset the tool presetter. You should use the Anilam G150 or tool

probe calibration cycle. See the Anilam manual for further details. 5. Once the G150 cycle is accomplished a G53 fixture offset should be activated and set to the top of the part so that all

other tool to be set with the G151 cycle will be referenced to the top of the part.


Diagnostics of Anilam MB PLC

Refer to the Anilam Manual-Integral Programmable Intelligence User’s Guide for more information, included is the page on “Viewing the IPI Monitor” for your reference. An example of the input and output bits:

Can 0 input bit 0 X axis Home Switch 0=on trip dog 1=off trip dog (nc switch) Can 0 input bit 1 Spindle drive fault 0=drive ok 1=spindle drive fault Can 0 input bit 2 Y axis Home Switch 0= on trip dog 1=off trip dog (nc switch) Can 0 input bit 3 Low Way Lube 0=low lube level 1=good oil level (no float switch) Can 0 input bit 4 Z axis Home Switch 0=on trip dog 1=off trip dog (nc switch) Can 0 input bit 6 Index complete cycle Can 0 input bit 7 Spindle zero speed 0=spindle on 1=spindle not running Can 0 input bit 8 Spindle in orient position 0=not orient 1=spindle in orient position Can 0 output bit 0 Spare M-code M11=on M12=off Can 0 output bit 1 Indexer start command (enables wait state) Can 0 output bit 2 Mist coolant 1=on M7 0=off M9 Can 0 output bit 3 Spindle Enable 1=run the spindle or orient (power to spindle motor) Can 0 output bit 4 Spindle Orient 1=orient the spindle for tool changeM50 0=off M51 Can 0 output bit 5 Flood coolant 0=off M9 1=on M8 Can 1 input bit 0 Drawbar off switch 0=tool not clamped 1=tool clamped (no sw on dbar air cyl) Can 1 input bit 1 Drawbar on switch 0=tool locked 1=tool released (no switch on dbar air cyl) Can 1 input bit 2 Low air pressure switch 0=low air pressure 1=good air pressure (no switch) Can 1 input bit 3 ATC carousel in under spindle 0=not in 1=under spindle (no prox switch) Can 1 input bit 4 ATC carousel out 0=not out 1=normal position (no prox switch) Can 1 input bit 5 ATC Geneva drive prox 0=at pocket 1=not at pocket (no prox switch) Can 1 input bit 6 ATC home prox 0=not at home pocket 1=at pocket 1 (no prox switch) Can 1 input bit 7 Manual Tool in/out button on head 0=not pressed 1=pressed(no momentary sw) Can 1 output bit 0 ATC index direction Can 1 output bit 1 ATC index 1=spin the ATC geneva drive motor M58 or M59 Can 1 output bit 3 ATC carousel in under head M52=1 move under head 0=retract M53 Can 1 output bit 4 Drawbar on 1=drawbar on to release the tool (also airblast on)M54=off M55


ANILAM HARD DRIVE INSTALLATION

MATERIALS REQUIRED: -Hard Drive -Machine Parameter Disk -Blank, Formatted 3.5” Floppy Disk PROCEDURE:

1. Install the hard drive into the control. Depending on the machine model, the hard drive will be located either in the operator console or the computer chassis in the electrical cabinet.

2. If you received a DSP and/or keyboard chip with your new software, please install it following the directions provided with the chip(s).

3. Plug a standard keyboard into the control. Start the computer. If the computer boots into the Anilam software, proceed to Step 3. Otherwise, proceed as follows: During the initial boot sequence, enter the BIOS setup menu by pressing the key specified by the message “press __ to enter setup” (usually <F2> or <Del>). You will need to enter the “Main” or “Standard CMOS Setup” menu. Now you must auto-detect the hard drive. Due to variations in the BIOS versions used by Anilam, it is difficult to provide one exact procedure to cover all controls. Call for assistance if you run into any problems. NOTE: For non-Pentium computers using large hard drives, check the auto-detected information for “no. of heads”. If this field says 16, it needs to be changed to 15. Highlight the field with the cursor and use the <-> minus key to change. Now proceed to the “Exit” menu. Choose “Save changes and exit”- if prompted, answer “Y” <Enter>.

4. The computer should reboot and start the Anilam software. Press <F10> until you get to the Software Options menu. Press <Alt>+<C>. When prompted for the password, type the password corresponding to your control from the list below, followed by <Enter>. -“Y10” for 1100 controls -“SERVICE” for 1400 controls -“Z48” for 3X00 5X00 controls

5. You should see a black screen with the DOS prompt: -S1100\> for 1100 controls -S1400\> for 1400 controls -P3M\> for 3X00 controls -P5M\> for 5X00 controls

6. Insert the machine’s original parameter disk into the floppy drive. 7. Type “cd\” <Enter>. Then, type “A:” <Enter>. Then, type:

“COPY *.* C:\_____” <Enter>, inserting the directory name that corresponds to your control from the list below:

S1100 for 1100 controls S1400 for 1400 controls P3M for 3X00 controls P5M for 1100 controls This will copy your original parameter file and machine files into the control software. If you are asked, “File exists, replace?” Press <Y> <Enter>. You should get a “_ file(s) copied” message.

8. Now you will need to re-install the Anilam software onto the hard drive in order to update the parameter file. To do this, insert the Anilam software disk into the floppy drive and reboot the computer. The Anilam software installation utility should start automatically (If it does not, type “A:\install”). Follow the prompts on the screen, performing a normal software installation.

9. At the end of the software installation, remove the floppy disk and press <F10> to reboot the computer. It should boot from the hard drive and automatically start the Anilam software. The machine should be ready to run. Test the machine to ensure that it is functioning properly.


Once you are satisfied with the machine’s operation, you will need to make a new parameter disk. To do this, perform the following procedure:

For 3X00 and 5X00 Controls:

Press in the E-stop button and exit the CNC software <F10>. Use the cursor to highlight #2, Setup Utility, press <Enter>. Go to #3, Utilities, press <Enter>. Go to #2, Copy Configuration, press <Enter>. Enter the password “Z48”, <Enter>. Go to A:, press <Enter>. When copying is complete, remove the floppy disk and store it in a safe place. Press <F10> until you get back to the Software Options menu. Go to Control Software, press <Enter>.

10. You are done! If you need help, please call our Service Department at (845) 878-2500.


Loading IPI file Anilam 3000 Control

This procedure goes through a step by step process to put a new PLC program into the hard drive of the machine in the P3M directory. Then you must compile the file through the IPI interface section. The “particular plc file.DBO” is________________________ the file made for your machine on the floppy disk with the .DBO extension. Do the following steps from the main screen (Manual) with the drives off: (F2) program (F8) display keep pressing (F8) until ..\ is in the upper left of the screen move cursor to (..\) (enter) cursor to (p3m\) or (p5m) (enter) (F7) log cursor to (A:) (enter) (make sure the floppy is in the drive) move cursor to (particular plc file .DBO) (MBMENG.TXT) (enter) this is the message file (optional) (F9) utilities cursor to (copy) (enter) cursor to (c:) (enter) *this will copy file to machines hard drive (F7) log cursor to (c:) (enter) (F10) exit get back to the main screen (manual) (F10) exit *this will exit out of the cnc software cursor to (2.setup utility) (enter) cursor to (1.builder setup) (enter) cursor to (3.prog. I/O interface) enter password (IPI) (enter) cursor to (2.select program) (enter) cursor to (particular plc file .DBO) (enter) *this is the program loaded from the disk cursor to (4.load) (enter) *this will compile file (F10) exit two times. you are now done with the installation so keep exiting back to the cnc software saving the changes. If you get an error of block 90 not found during a tool change, you must power down to eliminate this error, this may take more than one reboot cycle. Make sure you put the floppy disk in a safe place.


User Setup For Anilam Networking

Upon receiving your Fryer machine networking will be setup for TCPIP protocol. We only support this method of networking. If you need to use a different protocol, like Novel, the system will need to be reconfigured. For those using TCPIP you will only need to edit two files to configure to your network. The proticol.ini and system.ini files are located in the c:\net directory. Below are examples of these files.

You will first boot up your machine and get to the control software menu. At this point, you will need to plug in an external keyboard and press the escape key. A password box will now be displayed. The password is Z48. Once you type in the password press enter and you will be in Dos. To edit the files you can use XTG utility that is installed in your machine. Once you are exited the Anilam software and at the c:\> prompt, type XTG and then press enter. This will get you into the XTG dos utility. To use this software the cursor keys will move the highlighted box. The enter key will access the highlighted box which must be a directory. Once you are in the proper directory select the file you wish to edit and press the letter “E” then enter to edit the file. Once you finished editing press the “ESC” key and then select “save file and quit”.

Proticol.ini – in the C:\net directory [network.setup] version=0x3110 netcard=smc9000,1,SMC9000,1 transport=tcpip,TCPIP lana0=smc9000,1,tcpip [TCPIP] NBSessions=6 SubNetMask0=255 255 255 0 defined by the network tech. IPAddress0=100 100 100 2 defined by the network tech. DisableDHCP=1 DriverName=TCPIP$ BINDINGS=SMC9000 LANABASE=0 [protman] DriverName=PROTMAN$ PRIORITY=MS$NDISHLP [SMC9000] DriverName=SMC9X$ Interrupt=9 IOBase=0x300 MaxTransmits=1

System.ini – in the C:\net directory [network] sizworkbuf=1498 filesharing=yes printsharing=yes autologon=yes computername=MINIMILL defined by network tech. lanroot=C:\NET username=MINIMILL defined by network tech. workgroup=CNC defined by network tech. reconnect=yes dospophotkey=N lmlogon=1 logondomain=CNC defined by network tech. preferredredir=full autostart=full maxconnections=8 [Password Lists] *Shares=C:\NET\Shares.PWL MACHINE=C:\NET\MACHINE.PWL___________delete this line, the next boot-up will allow you to store a new network password.


FURTHER INSTRUCTIONS

Once the two files are edited and stored turn off the main disconnect switch wait 30 seconds and turn back on to reboot the system.

1. Watch closely the boot process once you see “starting MS-DOS” hold down F8 key on keyboard. This will ask you yes or no for each line of the autoexec file. You will answer yes (type the letter “y” and ↵) to each question until the line that asks you to type your username.

2. Type “network administrator supplied user name” for username and when asked for the password enter “network administrator supplied user password” press the enter key. When prompted to create a password list for this username type “y↵” and when asked to confirm password re-enter “network administrator supplied user password” press the enter key.

3. When prompted for a domain password enter “domain password supplied by the network administrator” and press the enter key. This will create a stored password file in the system.ini

4. Continue to enter “y” (type the letter “y” and ↵) for each line of the Autoexec file until the line that states “c:\touch\elodev ####,#,…” type “n↵” for the rest of the questions. You will then be at the c:\>_ (c prompt).

5. At the C:\>_ type “netshare.exe↵” This will bring up a blue window, instructions how to maneuver the cursor are on the bottom of the screen.

6. Type in the SHARE NAME as “network administrator supplied sharename” this is the name of the CNC control. 7. Type in the PATH as “c:\user” 8. Move cursor to SHARE and press↵. This should put the name and path in the current share window if everything

is done correctly. 9. Exit Netshare 10. Type “cd net↵” 11. Type “net↵” This will bring up a blue window, instructions on how to maneuver the cursor are on the bottom of

the screen. Sometimes you will not see where the cursor is, so just keep using the tab button until you can change the value you desire.

12. DRIVE should be already set at G: if not type it in. 13. Type in the PATH as “network administrator supplied path” 14. Make sure the box for reconnect on startup is “x” ed. 15. Move the cursor to connect and press↵ 16. Repeat steps 12-16 to map additional drives. Now you can exit net.exe and reboot the machine 17. You now should be completed with the installation. Verify that you can see the machine on the network and

make sure that you have drive G and any other mapped drive listed when you are in Program and log (use the shift key ) If you cannot see drive G you may have to repeat step 12 through 16.

Notes on NT systems 1. Limits of Microsoft DOS client 3.0 do not allow for digital signatures. 2. Using windows XP the network neighborhood GUI (Graphic User Interface) will not allow explorer to access a

DOS shared drive. The workaround is done by using the command prompt (under start-programs-accessories-command prompt) type: “net use (drive letter): \\ (computer name) \ (share name) “ then enter . Example: net use M: \\machine\test. On DOS systems it may take some time to map.

3. Microsoft 2003 server requires all machines on the network to have digital signing. In order for the CNC to function with this, the digital signing must be turned off, which would cause a security issue. In order to work around this problem the machine can be mapped to a intermediary that has an XP operating system. This can be done by using the command prompt (under start-programs-accessories-command prompt) type: “net use (drive letter): \\ (computer name) \ (share name) “ then enter . Example: net use M: \\machine\test. On DOS systems it may take some time to map.


Fryer Optional Chiller Instructions Used on all optional high speed spindles and automatic gearbox

INSTALLATION: The chiller has been wired and tested at the factory. The reservoir is filled with ISO#32 spindle oil. At installation check the level at the tank sight glass and top off as necessary. The ambient temperature to run the chiller must be between 41°-104° Fahrenheit (5-40°Celsius). The working range of the chiller is between 77°-95° Fahrenheit (25-35° Celsius). The factory preset is to run at 77° F. This is the optimal setting for most applications. The chiller must be located in a clean dry area with good ventilation and level. WIRING: The chiller is pre-wired at the factory. Incoming 3 phase power is applied at terminals R-S-T. Ground is connected to E. Terminals 93 and 95 are fault contacts going back to the CNC control. Terminals 224 and 225 are the remote start inputs. Do not turn the chiller off or on with the on switch on the chiller operator panel. This will bypass the remote on from the CNC and cause an alarm on the CNC. ADJUSTMENT: The display on the chiller normally shows the oil temperature. To adjust the preset temperature when the refrigeration will cycle on press the left arrow button. The display will now show the preset value. This should be set at 25° Celsius (77°Fahrenheit). Use the right and left arrow keys to adjust. Wait for 5 seconds and the display should revert back to displaying the liquid temperature. TROUBLESHOOTING:

1. Alarm on CNC control “Spindle chiller alarm”: Look at the chiller for any alarms. If the display is blank press the ON button on the chiller. If there still is no display check the fuses in the CNC electrical cabinet (normally fuses D1-D2_D3).

2. If there is an alarm displayed on the chiller,here is a brief listing: AL-1 REV: Phase failure or out of phase, The is not three phase present or line is out of phase. Switch any two lines at the terminal strip in the chiller R-S or T. Check the fuses in the CNC cabinet. AL-2 PUMP: The pump motor is not functioning properly. -Check that there is no obstruction in lines

-Reverse red and white wire of thermal relay 51P in chiller -Replace pump -Add recirculating oil to the reservoir -Adjsut the oil pressure switch to .3kgf/cm2 under .5-.8cmHg -Reset the thermal overload

AL-3 COMP: The compressor motor is not functioning properly.

-Reset the thermal overload -Replace the compressor

AL-4 RA: Temperature probe of the room is not functioning properly

-Replace the RA room temperature probe

AL-5 RO: Temperature probe of oil is abnormal -Replace the RO liquid temperature sensor

AL-6 OT: The cooling oil is overheating -Shut down the coller and wait until the temperature drops to acceptable levels.

-Recharge Freon. -Check level of oil

MAINTENANCE: -Clean the filter net periodically as required. -Replace oil as required and make sure there is no blockage in the lines.


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