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Fundamentals of Solar PV System

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Fundamentals of Solar PV system
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Page 1: Fundamentals of Solar PV System

Fundamentals of Solar PV system

Page 2: Fundamentals of Solar PV System

Solar Energy Basics and solar spectrum

Photovoltaic Cell: Construction and working principleSolar photovoltaic technologiesTypes of solar photovoltaic systems

Designing of a solar photovoltaic system

Advantages and disadvantages of solar energy and systems

Applications of solar energy

Outline

Page 3: Fundamentals of Solar PV System

What is Solar Energy?

Originates with the thermonuclear fusion reactions occurring in

the sun.

Represents the entire electromagnetic radiation (visible light,

infrared, ultraviolet, x-rays, and radio waves).

This energy consists of radiant light and heat energy from the sun.

Out of all energy emitted by sun only a small fraction of energy is

absorbed by the earth.

Page 4: Fundamentals of Solar PV System

http://en.wikipedia.org/wiki/File:Breakdown_of_the_incoming_solar_energy.svg

The surface receives about 47% of the total solar energy that reaches the Earth. Only this amount is usable.

Breakdown of incoming solar energy

Page 5: Fundamentals of Solar PV System
Page 6: Fundamentals of Solar PV System

Air Mass

Amount of air mass through which light pass Atmosphere can cut solar energy reaching earth by 50%

and more

Page 7: Fundamentals of Solar PV System

Solar Thermal Energy

Solar Heating

Solar Water Heating

Solar Space Heating

Solar Space Cooling

Solar Photovoltaic

Solar Concentrators

Solar Energy Harvesting Using Different Paths

Page 8: Fundamentals of Solar PV System

Electricity Generation From Solar Energy

Solar Energy can be used to generate electricity in 2 ways:

Solar Thermal Energy:

Using solar thermal technologies for heating fluids which can be

used as a heat source or to run turbines to generate electricity.

Solar Photovoltaic Energy:

Using solar energy for the direct generation of electricity

using photovoltaic phenomenon.

Page 9: Fundamentals of Solar PV System

Technology Options for Solar Power

Parabolic Dish

Solar Power

Thermal

Low Temperature

<100°C.

Solar Water Heating

Solar Chimney

Solar Pond

Med Temp <400°C

High Temp. >400°C

Central Tower

PV

Technology

Mono Crystalline

Silicon

Polycrystalline Silicon

Amorphous Silicon

Production Process

Wafer

Thin Film

Page 10: Fundamentals of Solar PV System

Energy Band Diagram of a Conductor, Semiconductor and Insulator

conductor semiconductor insulator

Semiconductors are interested because their conductivity can be readily modulated (by impurity

doping or electrical potential), offering a pathway to control electronic circuits.

Page 11: Fundamentals of Solar PV System

Semiconductors used for solar cells

II III IV V VI

B C (6)Al Si (14) P S

Zn Ga Ge (32) As Se

Cd In Sb Te

Semiconductors: Elementary – Si, Ge. Compound – GaAs, InP, CdTe. Ternary – AlGaAs, HgCdTe, CIS. Quaternary – CIGS, InGaAsP, InGaAIP.

Page 12: Fundamentals of Solar PV System

Silicon

Si

Si

Si

Si

Si-

Si Si Si

Si

SiSi

Si

Si

Si

Shared electrons

Silicon is group IV element – with 4 electrons in their valence shell. When silicon atoms are brought together, each atom forms covalent bond with

4 silicon atoms in a tetrahedron geometry.

Page 13: Fundamentals of Solar PV System

Intrinsic Semiconductor At 0 ºK, each electron is in its lowest energy state so each covalent bond

position is filled. If a small electric field is applied to the material, no electrons will move because they are bound to their individual atoms.

At 0 ºK, silicon is an insulator. As temperature increases, the valence electrons gain thermal energy. If a valence electron gains enough energy (Eg), it may break its covalent bond

and move away from its original position. This electron is free to move within the crystal.

Conductor Eg <0.1eV, many electrons can be thermally excited at room temperature.

Semiconductor Eg ~1eV, a few electrons can be excited (e.g. 1/billion) Insulator, Eg >3-5eV, essentially no electron can be thermally excited at room

temperature.

Energy of a photon,

Page 14: Fundamentals of Solar PV System

Extrinsic Semiconductor, n-type Doping

Electron

-

Si Si Si

Si

SiSi

Si

Si

As

Extra

Valence band, Ev

Eg = 1.1 eV

Conducting band, Ec

Ed ~ 0.05 eV

Doping silicon lattice with group V elements can creates extra electrons in the conduction

band — negative charge carriers (n-type), As- donor.

Doping concentration #/cm3 (1016/cm3 ~ 1/million).

Page 15: Fundamentals of Solar PV System

Valence band, Ev

Eg = 1.1 eV

Conducting band, Ec

Ea ~ 0.05 eV

Electron

-

Si Si Si

Si

SiSi

Si

Si

B

Hole

Doping silicon with group III elements can creates empty holes in the valence band

positive charge carriers (p-type), B-(acceptor).

Extrinsic Semiconductor, p-type doping

Page 16: Fundamentals of Solar PV System

V

I

R O F

p n

p n

V>0 V<0

Reverse bias Forward bias

p-n Junction diode

A p-n junction is a junction formed by combining p-type and n-type semiconductors together in very close contact.

In p-n junction, the current is only allowed to flow along one direction from p-type to n-type materials.

i

p nV<0 V>0

depletion layer

- +

Page 17: Fundamentals of Solar PV System

Get image from book

Efficiency – The Band Gap Problem

Page 18: Fundamentals of Solar PV System

Photo+voltaic = convert light to electricity

Page 19: Fundamentals of Solar PV System

A PV cell is a light illuminated pn-junction diode which directly converts solar energy into electricity via the photovoltaic effect.

A typical silicon PV cell is composed of a thin wafer consisting of an ultra-thin layer of phosphorus-doped (n-type) silicon on top of a thicker layer of boron-doped (p-type) silicon.

When sunlight strikes the surface of a PV cell, photons with energy above the semiconductor bandgap impart enough energy to create electron-hole pairs.

Photovoltaic Cell

Page 20: Fundamentals of Solar PV System

Photovoltaic Cell: Operating Principle

There are three basic steps for

generation of electricity using PV cells

which are following:

First is absorption of solar

radiation,

Second is generation of free

charge carriers and

Third is transport and then

collection of charge carriers at PV

cell terminals.

Page 21: Fundamentals of Solar PV System

Structure of a Solar Cell

Page 22: Fundamentals of Solar PV System

1) Non absorbed photons

2) Lattice thermalization

3) Junction voltage drop

4) Contact voltage drop

5) Recombination

Standard PV cell Efficiency Losses

Page 23: Fundamentals of Solar PV System

Blocking Diodes During sun shine, as long as the voltage produced by the panels is greater

than that of the battery, charging will take place.

In the dark, the voltage of the battery would cause a current flow in

reverse direction through the panels, which can lead to the discharging of

battery.

A blocking diode is used in series with the panels and battery in reverse

biasing to prevent reverse flow of the current.

Normal p-n junction diodes can be used as blocking diodes.

To select a blocking diode, following parameters should be kept in mind:

The maximum current provided by the panels.

The voltage ratings of the diode.

The reverse breakdown voltage of the diode.

Page 24: Fundamentals of Solar PV System

Hot- Spot and Bypass Diodes

Hot Spot phenomenon happens when one or more

cells of the panel is shaded while the others are

illuminated.

The shaded cells/panels starts behaving as a diode

polarized in reverse direction and generates reverse

power. The other cells generate a current that flows

through the shaded cell and the load.

Page 25: Fundamentals of Solar PV System

Any solar cell has its own critical power

dissipation Pc that must not be exceeded and

depends on its cooling and material structures, its

area, its maximum operating temperature and

ambient temperature.

A shaded cell may be destroyed when its reverse

dissipation exceeds Pc. This is the hot spot.

To eliminate the hot-spot phenomenon, a bypass

diode is connected parallel to the module or

group of cells in reverse polarity which provides

another path to the extra current.

Hot- Spot and Bypass Diodes

Page 26: Fundamentals of Solar PV System

When part of a PV module is shaded, the shaded cells will not be able to produce as much current as the unshaded cells.

Since all cells are connected in series, the same amount of current must flow through every cell.

The unshaded cells will force the shaded cells to pass more current through it.

Bypass diode working phases

Bypass Diodes working

Page 27: Fundamentals of Solar PV System

The only way the shaded cells can operate at a current higher than their short

circuit current is to operate in a region of negative voltage i.e. to cause a net

voltage loss to the system.

The voltage across the shaded or low current solar cell becomes greater than the

forward bias voltage of the other series cells which share the same bypass diode

plus the voltage of the bypass diode thus making the diode to work in forward

bias and hence allowing extra current to pass through it, preventing hot-spot.

For an efficient operation, there are two conditions to fulfill:

Bypass diode has to conduct when one cell is shadowed.

The shadowed cell voltage Vs must stay under its breakdown voltage (Vc).

Ideally, a bypass diode should have a forward voltage (VF) and a leakage current

(IR) as low as possible.

Bypass Diodes working

Page 28: Fundamentals of Solar PV System

Bypass Diodes

Two types of diodes are available as bypass diodes in solar

panels and arrays:

p-n junction silicon diode

Schottky barrier diode

To select a bypass diode, following parameters should be

checked:

The forward voltage and current ratings of the diode.

The reverse breakdown voltage of the diode.

The reverse leakage current.

Junction Temperature Range

Page 29: Fundamentals of Solar PV System

2 – 3 W

100 - 200 W

10 - 50 kW

Cell

Array

Module,Panel

Volt Ampere Watt Size

Cell 0.5V 5-6A 2-3W about 10cm

Module 20-30V 5-6A 100-200W about 1m

Array 200-300V 50A-200A 10-50kW about 30m

6x9=54 (cells) 100-300 (modules)

Hierarchy of PV

Page 30: Fundamentals of Solar PV System

Solar cells are composed of various semiconducting materials

Crystalline silicon

Cadmium telluride

Copper indium diselenide

Gallium arsenide

Indium phosphide

Zinc sulphide

Materials for Solar cell

Page 31: Fundamentals of Solar PV System

Cell Technologies

Crystalline

silicon

Mono-crystalli

ne

Pure and

efficient15-19% efficienc

yMulti-

crystalline

12-15% efficienc

y

Thin film

Non Silicon based

CdTe8.5%

efficiency

CIGS9-11%

efficiency

Silicon based

Amorphous

5-7% efficienc

y

Page 32: Fundamentals of Solar PV System

Technology DifferencesOptical Properties

• Band gap (direct, indirect)

• Absorption Coefficient• Absorption length

Electrical Properties

• Carrier Lifetime• Mobility• Diffusion length

Manufacturing

• Absorber material• Cells• Modules

Performance

• Efficiency• Current, Voltage and FF• Effect of temperature

and radiation

Page 33: Fundamentals of Solar PV System

Optical Properties: Band Gaps

Fixed band gap of c-Si material (mono, multi).Tunable gaps of thin film compound semiconductors.

Page 34: Fundamentals of Solar PV System

Optical Properties: Material absorption lengths

Absorption Length in Microns(for approx. 73% incoming light absorption)

Wavelength (nm)

c-Si a-Si CIGS GaAs

400 nm (3.1eV) 0.15 0.05 0.05 0.09600 nm (2eV) 1.8 0.14 0.06 0.18

800 nm (1.55eV)

9.3 Not absorbed

0.14 1.1

1000nm(1.24eV)

180.9 Not absorbed

0.25 Not absorbed

Absorption length is much higher for Si because of lower absorption coefficient.

Longer wavelength photons require more materials to get absorbed.

Page 35: Fundamentals of Solar PV System

Electrical PropertiesMobilityEase with which carriers move in semiconductor.

LifetimeAverage time carriers spend in excited state.

DiffusionCarrier movement due to concentration difference.

Diffusion LengthAverage length travelled by carrier before recombining due to concentration difference.

DriftCarrier movement due to electric field.

Drift length Average length travelled by carrier before recombination under electric field.

Page 36: Fundamentals of Solar PV System

Electrical Properties: Drift and Diffusion lengths

High quality material scenario

Low quality material scenario

Carrier are transported by diffusion to the junction.

Large diffusion length.

Junction is very thin.

Diffusion length are small.

Drift length is about 10 times greater than diffusion length.

Intrinsic layer is thicker.

Page 37: Fundamentals of Solar PV System

Three generations of solar cells1. First Generation

First generation cells consist of high quality and single junction devices.

First Generation technologies involve high energy and labour inputs which prevent any

significant progress in reducing production costs.

2. Second Generation

Second generation materials have been developed to address energy requirements and

production costs of solar cells.

Alternative manufacturing techniques such as vapour deposition and electroplating are

advantageous as they reduce high temperature processing significantly.

Produced from cheaper polycrystalline materials and glass

High optical absorption coefficients

Bandgap suited to solar spectrum

Page 38: Fundamentals of Solar PV System

3. Third Generation

Third generation technologies aim to enhance poor electrical performance of second generation (thin-film technologies) while maintaining very low production costs.

Current research is targeting conversion efficiencies of 30-60% while retaining low cost materials and manufacturing techniques.

They can exceed the theoretical solar conversion efficiency limit for a single energy threshold material, 31% under 1 sun illumination and 40.8% under the maximal artificial concentration of sunlight (46,200 suns).

Approaches to achieving these high efficiencies including the use of multijunction photovoltaic cells, concentration of the incident spectrum, the use of thermal generation by UV light to enhance voltage or carrier collection, or the use of the infrared spectrum for night-time operation.

Page 39: Fundamentals of Solar PV System

Monocrystalline Silicon Modules

Most efficient commercially

available module (14% - 17%)

Most expensive to produce

Circular (square-round) cell

creates wasted space on

module

Page 40: Fundamentals of Solar PV System

Front Surface(N-Type side)

• Aluminum Electrode (Silver colored wire)

• To avoid shading, electrode is very fine.

Anti reflection film(Blue colored film)

• Back surface is P-type.• All back surface is

aluminum electrode with full reflection.

Poly Crystalline PV

Polycrystalline Silicon Modules

Page 41: Fundamentals of Solar PV System

Polycrystalline Silicon Modules

Less expensive to make than

single crystalline modules

Cells slightly less efficient than

a single crystalline (10% - 12%)

Square shape cells fit into

module efficiently using the

entire space

Page 42: Fundamentals of Solar PV System

PV Module (Single crystal, Poly crystalline Silicon)Single crystal Poly crystalline

120W(25.7V, 4.7A)

1200mm

800mm800mm

1200mm(3.93ft)

( 2.62ft)

( 3.93f)

(2.62ft)

128W(26.5V ,4.8A)

Efficiency is higher Efficiency is lower

Same size

Page 43: Fundamentals of Solar PV System

Amorphous Thin Film

Most inexpensive technology to produce

Metal grid replaced with transparent

oxides

Efficiency = 6 – 8 %

Can be deposited on flexible substrates

Less susceptible to shading problems

Better performance in low light conditions

that with crystalline modules

Page 44: Fundamentals of Solar PV System

Solar Panel Manufacturing Technologies Mono-Si Solar Panels Mono-Si is manufactured by Czochralski Process.

Page 45: Fundamentals of Solar PV System

Si boule for the production of

wafers.

Solar Panel Manufacturing Technologies Since they are cut from single crystal, they gives the module a uniform appearance.

Advantages

Highest efficient module till now with efficiency between 13 to 21%.

Commonly available in the market.

Greater heat resistance.

Acquire small area where ever placed.

Disadvantages

More expensive to produce.

High amount of Silicon.

High embodied energy (total energy required to produce).

Page 46: Fundamentals of Solar PV System

Poly-Si Solar Panels Polycrystalline (or multicrystalline) modules are composed of a number of different

crystals, fused together to make a single cell.

Poly-Si solar panels have a non-uniform texture due to visible crystal grain present due

to manufacturing process.

Advantages Good efficiency between 14 to 16%.

Cost effective manufacture.

Commonly Available in the market.

Visible crystal grain in poly-Si

Solar Panel Manufacturing Technologies

Page 47: Fundamentals of Solar PV System

Disadvantages

Not as efficient as Mono-Si.

Large amount of Si.

High Embodied Energy.

Visible difference between Mono-Si and Poly-Si Panels

Mono-Si solar cells are of dark color and the corners of the cells

are usually missing whereas poly-Si panels are of dark or

light blue color. The difference between the structure is only

due to their manufacturing process.

Mono-Si Panel

Poly-Si Panel

Solar Panel Manufacturing Technologies

Page 48: Fundamentals of Solar PV System

Thin Film Solar Panels

Made by depositing one or more thin layers (thin film) of

photovoltaic material on a substrate.

Thin Film technology depend upon the type of material

used to dope the substrate.

Cadmium telluride (CdTe), copper indium gallium

selenide (CIGS) and amorphous silicon (A-Si) are three

thin-film technologies often used as outdoor photovoltaic

solar power production.

Solar Panel Manufacturing Technologies

Page 49: Fundamentals of Solar PV System

Amorphous-Si Panels Non-crystalline allotrope of Si with no definite arrangement of atoms.

Advantages Partially shade tolerant More effective in hotter climate Uses less silicon - low embodied energy No aluminum frame - low embodied energy

Disadvantages Less efficient with efficiency between 6 to 9% . Less popular - harder to replace. Takes up more space for same output . New technology - less proven reliability.

Solar Panel Manufacturing Technologies

Page 50: Fundamentals of Solar PV System

Thin Film Silicon Solar Cells

Page 51: Fundamentals of Solar PV System

CdTe/CdS Solar Cell

CdTe: Bandgap 1.5 eV; Absorption coefficient 10 times that of Si

CdS: Bandgap 2.5 eV; Acts as window layer Limitation: Poor contact quality with p-

CdTe (~ 0.1 Wcm2)

Cadmium Telluride Solar Cell

Toxicity of Cd is an issue.

Best lab efficiency = 16.5%.

Page 52: Fundamentals of Solar PV System

NREL has demonstrated an efficiency of 19.9% for the CIGS solar cell. Typically requires relatively high temperature processing (> 500C).

Copper-Indium-Gallium-Diselenide Cell

Page 53: Fundamentals of Solar PV System

Comparison of Si on the basis of crystallinity

Page 54: Fundamentals of Solar PV System

Comparison of Mono-Si, Poly-Si and Thin film Panels Mono-Si Panels Poly-Si Panels Thin Film Panels

1. Most efficient with max. efficiency of 21%.

1. Less efficient with efficiency of 16% (max.)

1. Least efficient with max. efficiency of 12%.

2. Manufactured from single Si crystal.

2. Manufactured by fusing different crystals of Si.

2. Manufactured by depositing 1 or more layers of PV material on substrate.

3. Performance best at standard temperature.

3. Performance best at moderately high temperature.

3. Performance best at high temperatures.

4. Requires least area for a given power.

4. Requires less area for a given power.

4. Requires large area for a given power.

5. Large amount of Si hence, high embodied energy.

5. Large amount of Si hence, high Embodied energy.

4. Low amount of Si used hence, low embodied energy.

6. Performance degrades in low-sunlight conditions.

6. Performance degrades in low-sunlight conditions.

5. Performance less affected by low-sunlight conditions.

7. Cost/watt: 1.589 USD 7. 1.418 USD 7. 0.67 USD

8. Largest Manufacturer: Sunpower (USA)

8. Suntech (China) 8. First Solar (USA)

Page 55: Fundamentals of Solar PV System

Efficiency, = (VocIscFF)/Pin

Voc is proportional to Eg,

Isc is proportional to # of absorbed

photons

Decrease Eg, absorb more of the

spectrum

But not without sacrificing output

voltage

hv > Eg

Semiconductor Material Efficiencies: The Impact of Band Gap on Efficiency

Page 56: Fundamentals of Solar PV System

Direction of current inside PV cell• Inside current of PV cell looks like

“Reverse direction.” Why?

P

N

Current appears to be in the

reverse direction ?

?

• By Solar Energy, current is pumped up from N-pole to P-pole.

• In generation, current appears reverse. It is the same as for battery.

P

NLooks like reverse

Page 57: Fundamentals of Solar PV System

Current-Voltage (I-V) Curve

0 exp 1S S

phC Sh

q V IR V IRI I I

kT A R

max,

mp mp OC SCen PV

in PV PV

V IP V I FFP A G A G

RL

+

-

Equivalent circuit of practical PV cell

Page 58: Fundamentals of Solar PV System

•Voltage on normal operation point0.5V (in case of Silicon PV)

•Current depend on- Intensity of insolation- Size of cell

(V)

(A)

Voltage(V)

Curr

ent(

I)P

N

A

Short Circuit

Open Circuit

P

N

V

about 0.5V (Silicon)

High insolation

Low insolation

Normal operation point(Maximum Power point)

I x V = W

Open circuit voltage and short circuit current

Page 59: Fundamentals of Solar PV System

(V)

(A)

Voltage(V)

Curr

ent(

I)

0.49 V

Standard insolation 1.0 kWh/m2

0.62 V

4.95A

5.55A

Depend ontype of cell or cell-material( Si = 0.5V )

Depend on cell-size

Depend onSolar insolation

Page 60: Fundamentals of Solar PV System

To obtain maximum power, current control (or voltage control) is very important.

P

N

A

V

(V)

(A)

Voltage(V)

Curr

ent(

I)

I x V = W

P2

PMAXP1

Vpmax

IpmaxI/V curve

P- Max control

Power curve

Page 61: Fundamentals of Solar PV System

(V)

(A)

Voltage(V)

Curr

ent(

I)

12

10

8

6

4

2

00 0.1 0.2 0.3 0.4 0.5 0.6

P

N

A

)(05.0 R

PV characteristics( I/V curve )

If the load has 0.05 ohm resistance, cross point of resistance character and PV-Character will be following point.Then power is 10x0.5=5 W

)(05.0 R

Resistance character

05.0/VI RVI

Ohm’s theory

Estimate obtained power by I / V curve

Page 62: Fundamentals of Solar PV System

P

NP

N

Mismatch

5A

1A

P

NP

N

BypassDiode

5A

1A 4A(V)

(A)

Curr

ent(

I)

High intensity insolation

Low intensity insolation

I x V = W

5A

1A

Current is affected largely by change of insolation intensity.

Partially shaded serial cell will produce current mismatch.

I / V curve vs. Insolation intensity

Voltage(V)

Page 63: Fundamentals of Solar PV System

Effects of Temperature

As the PV cell temperature

increases above 25º C, the

module Vmp decreases by

approximately 0.5% per

degree C

Page 64: Fundamentals of Solar PV System

As insolation decreases amperage decreases while voltage remains roughly constant

Effects of Shading/Low Insolation

Page 65: Fundamentals of Solar PV System

Shading on Modules

Depends on orientation of

internal module circuitry relative

to the orientation of the shading.

Shading can half or even

completely eliminate the output

of a solar array

Page 66: Fundamentals of Solar PV System

Series Connections

Loads/sources wired in series

VOLTAGES ARE ADDITIVE CURRENT IS EQUAL

Page 67: Fundamentals of Solar PV System

Parallel Connections

Loads/sources wired in parallel:

VOLTAGE REMAINS CONSTANT

CURRENTS ARE ADDITIVE

Page 68: Fundamentals of Solar PV System

Roughly size of PV System

How much PV can we install in a given area?

1 kw PV need 10 m2 (108 feet2)Please remember

10m(33feet)

20m

(66f

eet)

Room

Area = 200 m2

(2,178 feet2)

We can install about 20 kW PV

Page 69: Fundamentals of Solar PV System

Solar Panel specifications

Mechanical Specifications1. Solar Cell Type: Defines the type of module or cell used in the module.e.g.- Mono-Si, Poly-Si or Thin Film.Design Implication: This determines the class of conversion efficiency of the module.

2. Cell Dimension (in inches/mm.): Defines the size of cell used in the module.e.g.- 125(l) × 125 mm(b) (5 inches).Design Implication: This determines the output power of a single solar cell. 3. Module Dimension (in inches/mm.): Defines the size of the panel.e.g.- 1580 (l)× 808 (b) × 35 (h) mm.Design Implication: Determines the number of cells accommodated in the module.Across length: 1580/125 = 12.64 ~ 12 [least integer]. Across breadth: 808/125 = 6.4 ~ 6.This means number of cell be 72 (6*12).

Page 70: Fundamentals of Solar PV System

Solar Panel specificationsMechanical Specifications4. Module Weight (in kgs./lbs.): Defines the weight of the module.e.g.- 15.5 kgs. (34.1 lbs.)Design Implication: Determines the maximum number of panels which can be installed.

5. Glazing or front Glass: Defines the type and width of the front glass used.e.g.- 3.2 mm (0.13 inches) tempered glass.

Design Implication: Width determines the strength of the covering. The type of glass used depends upon thermal insulation requirements or strength requirement.

6. Frame: Defines the type of frame used in the module.e.g.- Anodized aluminium alloy

Design Implication: Frame material is chosen so that it can Withstand the environmental effects such as corrosion, hard Impact etc.

Page 71: Fundamentals of Solar PV System

Mechanical Specifications

7. Output Cables: Defines the type of cables and sometimes their dimensions provided at output to connect with connector specifications.e.g.- H+S RADOX® SMART cable 4.0 mm2 of length 1000 mm (39.4 inches) with RADOX® SOLAR integrated twist locking connectors.

Design Implication: The rating of the cable is as per rating of the PV module and of optimum length generally required by the customers.

8. Junction Box: Defines the protection level of electrical casing at the back of panel. Also includes the no. of bypass diodes (if used). e.g.- IP67 rated with 3 bypass diodes.

Solar Panel specifications

Page 72: Fundamentals of Solar PV System

Electrical Specifications1. Peak Power (W): Defines the maximum power of the panel.e.g.- P: 195 Wp

2. Optimum operating Voltage: Defines the highest operating voltage of panel at the maximum power at STC.e.g.- Vmp: 36.6VDesign Implication: Determines the number of panels required in series.

3. Optimum operating current: Defines the highest operating current of panel at the maximum power at STC.e.g.- Imp: 5.33ADesign Implication: Determines the wire gauge.Used to calculate the voltage drops across the modules or cells.

Solar Panel specifications

Page 73: Fundamentals of Solar PV System

Electrical Specifications

4. Open Circuit Voltage: Defines the output voltage when no load is connected under STC.e.g.- Voc : 45.4VDesign Implication: Determines the maximum possible voltage.Determines the maximum number of modules in series.

5. Short Circuit Current: Defines the protection level of electrical casing at the back of panel. Also includes the no. of bypass diodes (if used). e.g.- Isc: 5.69A Design Implication: Determines the current rating of fuse which is to be used for protection. Determines the conductor size.

Solar Panel specifications

Page 74: Fundamentals of Solar PV System

Electrical Specifications7. Module Efficiency: Defines the conversion efficiency given by a given module (which is generally lesser than the single solar cell used in the module). e.g.- 15.3% Design Implication: This parameter helps in solving the problem of choosing a module.

8. Operating Temperature: Defines the range of temperature for which the module can function.e.g.- -40°C to 85°CDesign Implication: Determines the temperature range for the environment in which the panel can be kept.

9. Max. Series Fuse Rating: Defines the max. current which can be handled by the module without damage.e.g.- 15 ADesign Implication: This defines the rating of fuse to be used with the module.

Solar Panel specifications

Page 75: Fundamentals of Solar PV System

Electrical Specifications

10. Power Tolerance: Defines the range of power deviation from its stated power ratings due to change in its operating condition. It is defined in %.

e.g.- 0/+5 %Design Implication: This parameter determines the upper limit for power of a module.

11. Parameters defined under NOCT: These parameters are same as defined under STC conditions with different values.

Difference between STC and NOCT:STC (Standard Test Conditions): Irradiance 1000 W/m2, Module temperature 25 °C, Air Mass=1.5

NOCT(Nominal Operating Cell Temperature): Irradiance 800 W/m2, Ambient temperature 20 °C, Wind speed 1 m/s

Solar Panel specifications

Page 76: Fundamentals of Solar PV System

Electrical Specifications12. Temperature Coefficients: These coefficients are defined to show the possible rate of

change of values under varying module temperature and irradiance.

Design Implication: These parameters can be used to calculate the power, current and

voltage of the module.

Temperature Coefficient of Voc can also be used to determine the maximum panel voltage

at the lowest expected temperature.

Solar Panel specifications

Page 77: Fundamentals of Solar PV System

Parameters at STC Sanyo (HIP-190DA3) Suntech (STP190S-24/Ad+) Trina (TSM-190DC01A)

Optimum Operating Voltage (Vmp) 55.3 V 36.5 V 36.8 V

Optimum Operating Current (Imp) 3.44 A 5.20 A 5.18 A

Open - Circuit Voltage (Voc) 68.1 V 45.2 V 45.1 V

Short - Circuit Current (Isc) 3.7 A 5.62 A 5.52 A

Maximum Power at STC (Pmax) 190 W 190 W 190 W

Module Efficiency 15.7% 14.9% 14.9%

Maximum Series Fuse Rating 15 A 15 A 10 A

Maximum System Voltage 600 VDC 1000 V DC 1000VDC

Power Tolerance +10/-0% 0/+5 % 0/+3

Temperature Coefficient of Pmax -0.34% / °C -0.48 %/°C - 0.45%/°C

Temperature Coefficient of Voc -0.191 V / °C -0.34 %/°C - 0.35%/°C

Temperature Coefficient of Isc 1.68 mA / °C 0.037 %/°C 0.05%/°C

Module Dimension 53.2 x 35.35 x 2.36 in. (1351 x 898 x 60 mm)

62.2 × 31.8 × 1.4 inches (1580 × 808 × 35mm)

62.24 x 31.85 x 1.57in.(1581 x 809 x 40mm)

Warranty : 90% power output 80% power output

20 Years20 Years

12 years 25 years

10 years25 years

Cost: $570.00 $285.00 $459.00

Comparison between Suntech, Trina and Sanyo 190W Monocrystalline modules

Page 78: Fundamentals of Solar PV System

Parameters at STC Monocrystalline(S.C. Origin)

Polycrystalline(Moserbaer)

Thin Film (a-si)(China Solar)

Optimum Operating Voltage (Vmp) 17.82V 17 V 18 V

Optimum Operating Current (Imp) 0.285A 0.29A 0.278 A

Open - Circuit Voltage (Voc) 21.396V 21V 26.7 V

Short - Circuit Current (Isc) 0.315A 0.35A 0.401 A

Maximum Power at STC (Pmax) 5W 5 W 5 W

Module Efficiency 16.2% 14% Not Available

Temperature Coefficient of Pmax -0.549% (°K) -0.43 (°K) -(0.19±0.03)%/°C

Temperature Coefficient of Voc -0.397% /°K -0.344 %/°K -(0.34±0.04)%/°C

Temperature Coefficient of Isc 0.06% /°K 0.11 %/ °K 0.08±0.02)%/°C

Maximum System Voltage 1000 VDC 600VDC 600 VDC

Module Dimension 350x176x34mm 359x197x26 mm 385 x322 x18 mm

Warranty: 90% power output 85% power output

10 years25 years

10 years15 years

10 years15 years

Comparison between Mono-, Poly- and Amorphous Si Solar Panels (5 W)

Page 79: Fundamentals of Solar PV System

How to choose a solar panel?Critical parameters to be considered for solar panel evaluation

1. Selecting the right technology : The selection of solar panel

technology generally depends on space available for installation

and the overall cost of the system.

2. Selecting the right manufacturer for better warranty.

3. Check operating specifications beyond STC ratings

4. Negative Tolerance can lead to a lower system performance

and reduced capacity.

5. Solar Panel efficiency under different conditions and over time.

Page 80: Fundamentals of Solar PV System

Stand-alone systems - those systems which use photovoltaics technology

only, and are not connected to a utility grid.

Hybrid systems - those systems which use photovoltaics and some other

form of energy, such as diesel generation or wind.

Grid-tied systems - those systems which are connected to a utility grid.

Types of Solar Photovoltaic System

Page 81: Fundamentals of Solar PV System

Stand Alone PV System

Page 82: Fundamentals of Solar PV System

Stand Alone PV SystemWater pumping system

Page 83: Fundamentals of Solar PV System

Hybrid PV System

Page 84: Fundamentals of Solar PV System

Hybrid PV System

Ranching the Sun project in

Hawaii generates 175 kW of PV

power and 50 kW of wind power

from the five 10 kW wind

turbines

Page 85: Fundamentals of Solar PV System

Grid-Tied PV System

Page 86: Fundamentals of Solar PV System

Balance of System (BOS)

The BOS typically contains Structures for mounting the PV arrays or modules Power conditioning equipment that massages and

converts the do electricity to the proper form and magnitude required by an alternating current (ac) load.

Sometimes also storage devices, such as batteries, for storing PV generated electricity during cloudy days and at night.

Page 87: Fundamentals of Solar PV System

1. Collect some data viz. Latitude of the location, and solar

irradiance (one for every month).

2. Calculation of total solar energy.

3. Estimate the required electrical energy on a

monthly/weekly basis (in kwh):

Required Energy= Equipment Wattage X Usage Time.

4. Calculate the system size using the data from ‘worst

month’ which can be as follows:

a) The current requirement will decide the number of panels

required.

b) The days of autonomy decides the storage capacity of the

system i.e. the number of batteries required.

How to design a PV Off-grid system?

Page 88: Fundamentals of Solar PV System

Designing a PV System1. Determine the load (energy, not power)

The load is being supplied by the stored energy device, usually the

battery,

and of the photovoltaic system as a battery charger.

2. Calculating the battery size, if one is needed

3. Calculate the number of photovoltaic modules required

4. Assessing the need for any back-up energy of flexibility for load growth

Page 89: Fundamentals of Solar PV System

Determining Load

The appliances and devices (TV's, computers, lights, water pumps etc.) that

consume electrical power are called loads.

Important : examine power consumption and reduce power needs as much

as possible.

Make a list of the appliances and/or loads to be run from solar electric

system.

Find out how much power each item consumes while operating.

Most appliances have a label on the back which lists the Wattage.

Specification sheets, local appliance dealers, and the product

manufacturers are other sources of information.

Page 90: Fundamentals of Solar PV System

Determining Loads II

Calculate AC loads (and DC if necessary)

List all AC loads, wattage and hours of use per week (Hrs/Wk).

Multiply Watts by hrs/Wk to get Watt-hours per week (WH/Wk).

Add all the watt hours per week to determine AC Watt Hours Per Week.

Divide by 1000 to get kW-hrs/week

Page 91: Fundamentals of Solar PV System

Decide how much storage is provided by battery bank as per requirement (0 if grid tied) expressed as "days of autonomy" because it is based on the number of

days the system should provide power without receiving an input charge from the solar panels or the grid.

Also consider usage pattern and critical nature of application. Alternatively, if a solar panel array is added as a supplement to a generator

based system, the battery bank can be slightly undersized since the generator can be operated in needed for recharging.

Determining the Batteries

Page 92: Fundamentals of Solar PV System

Once the storage capacity has been determined, consider the following key parameters: Amp hours, temperature multiplier, battery size and number

To get Amp hours : daily Amp hours number of days of storage capacity ( typically 5 days no input ) 1 x 2 = A-hrs needed Note: For grid tied – inverter losses

Determining the Batteries

Page 93: Fundamentals of Solar PV System

Determining Battery Size

Determine the discharge limit for the batteries ( between 0.2 - 0.8 )

Deep-cycle lead acid batteries should never be completely discharged,

an acceptable discharge average is 50% or a discharge limit of 0.5

Divide A-hrs/week by discharge limit

Determine A-hrs of battery and # of batteries needed - Round off to the next

highest number.

This is the number of batteries wired in parallel needed.

Page 94: Fundamentals of Solar PV System

Divide system voltage ( typically 12, 24 or 48 ) by battery voltage.

This is the number of batteries wired in series needed.

Multiply the number of batteries in parallel by the number in series.

This is the total number of batteries needed.

Total Number of Batteries Wired in Series

Page 95: Fundamentals of Solar PV System

Determining the Number of PV Modules

First find the Solar Irradiance at the location.

Irradiance is the amount of solar power striking a given area and is a measure of the

intensity of the sunshine.

PV engineers use units of Watts (or kiloWatts) per square meter (W/m2) for

irradiance.

http://rredc.nrel.gov/solar/old_data/nsrdb/

Page 96: Fundamentals of Solar PV System

Peak Sun Hours

Peak sun hours is defined as the equivalent number of

hours per day, with solar irradiance equaling 1,000 W/m2,

that gives the same energy received from sunrise to

sundown.

Peak sun hours only make sense because PV panel power

output is rated with a radiation level of 1,000W/m2.

Many tables of solar data are often presented as an average

daily value of peak sun hours (kW-hrs/m2) for each month.

Page 97: Fundamentals of Solar PV System

Determine total A-hrs/day and increase by 20% for battery losses then

divide by “1 sun hours” to get total Amps needed for array

Then divide your Amps by the Peak Amps produced by your solar module

The peak amperage can be determined if the module's wattage is

dividedby the peak power point voltage

Determine the number of modules in each series string needed to supply

necessary DC battery Voltage

Then multiply the number (for A and for V) together to get the amount of

power you need

P=IV [W]=[A]x[V]

Calculating Energy Output of a PV Array

Page 98: Fundamentals of Solar PV System

Charge Controller

Charge controllers are included in most PV systems to protect the batteries

from overcharge and/or excessive discharge.

The minimum function of the controller is to disconnect the array when

the battery is fully charged and keep the battery fully charged without

damage.

The charging routine is not the same for all batteries: a charge controller

designed for lead-acid batteries should not be used to control NiCd

batteries.

Size by determining total Amp max for the array.

Page 99: Fundamentals of Solar PV System

Wiring

Selecting the correct size and type of wire will enhance the

performance and reliability of the PV system.

The size of the wire must be large enough to carry the maximum

current expected without undue voltage losses.

All wire has a certain amount of resistance to the flow of current.

This resistance causes a drop in the voltage from the source to the

load. Voltage drops cause inefficiencies, especially in low voltage

systems ( 12V or less ).

See wire size charts here: www.solarexpert.com/Photowiring.html

Page 100: Fundamentals of Solar PV System

Inverters

For AC grid-tied systems you do not need a battery or

charge controller if the back up power is not needed–

just the inverter.

The Inverter changes the DC current stored in the

batteries or directly from the PV into usable AC

current.

To size increase the Watts expected to be used by

AC loads running simultaneously by 20%

Page 101: Fundamentals of Solar PV System

Off-Grid Design Example

Step 1: Determine the DC Load

DC Device Device Watts

Hours of daily use

DC Watt-hrs per Day (Device Watts x Hours of daily use)

Refrigerator 60 24 1440Lighting fixtures 150 4 600Device A 12 8 96 Total DC Watt-hrs/Day = 2,136

Page 102: Fundamentals of Solar PV System

Total AC Watt-hrs/Day = 1,440Divided by 0.85 (Inverter, losses)Total DC Whrs/Day = 1,694

AC Device Device Watts

Hours of daily use

AC Watt-hrs per Day (Device Watts x Hours of daily use)

Device B 6175 6 1050

Pump 80 0.5 40Television 175 2 350 Total AC Watt-hrs/Day = 1440

Step 2: Determine the AC Load, Convert to DC

Page 103: Fundamentals of Solar PV System

Step 3: Determine the Total System LoadTotal DC Loads [A] 2,136Total DC Loads [B] 1,694Total System Load 3,830 Whrs/Day

Step 4: Determine Total DC Amp-hours/Day

Total System Load / System Nominal Voltage =(3,830 Whrs/Day) / 12 Volts = 319 Amp-hrs/Day

Step 5: Determine Total Amp-hr/Day with Batteries

Total Amp-hrs/Day X 1.2(Losses and safety factor)319 Amp-hrs/Day X 1.2 = 382.8 or 383 Amp-hrs/Day

Page 104: Fundamentals of Solar PV System

Step 6: Determine Total PV Array Current

Total Daily Amp-hr requirement / Design Insolation*=383 Amp-hrs / 5.0 peak solar hrs = 76.6 Amps

* Insolation Based on Optimum Tilt for Season

Step 7: Select PV Module Type

Choose BP Solar-Solarex MSX-60 module:Max Power = 60 W (STP)Max Current = 3.56 AmpsMax Voltage = 16.8 VoltsNominal Output Voltage 12 Volts

Page 105: Fundamentals of Solar PV System

Total PV Array Current / (Module Operating Current) X (Module Derate Factor)= 76.6 Amps / (3.56 Amps/Module)(0.90) = 23.90 modules

= (Use 24 Modules)

Step 8: Determine Number of Modules in Parallel

Step 9: Determine Number of Modules in Series

System Nominal Voltage / Module Nominal Voltage12 Volts / (12 Volts/module) = 1 Module

Step 10: Determine Total Number of Modules

Number of modules in parallel X Number of modules in Series= 24 X 1 = 24 modules

Page 106: Fundamentals of Solar PV System

Step 11: Determine Minimum Battery Capacity

[Total Daily Amp-hr/Day with Batteries (Step 5)X Desired Reserve Time (Days)] / Percent of Usable Battery Capacity

=(383 Amp-hrs/Day X 3 Days) / 0.80 = 1,436 Amp-hrs

Step 12: Choose a Battery

Use an Interstate U2S – 100 Flooded Lead Acid BatteryNominal Voltage = 6 VoltsRated Capacity = 220 Amp-hrs

Page 107: Fundamentals of Solar PV System

Step 13: Determine Number of Batteries in Parallel

Required Battery Capacity (Step 11) / Capacity of Selected Battery=1,436 Amp-hrs / (220 Amp-hrs/Battery) = 6.5 (Use 6 Batteries)

Step 14: Determine Number of Batteries in Series

Nominal System Voltage / Nominal Battery Voltage= 12 Volts / (6 Volts/Battery) = 2 Batteries

Step 15: Determine Total Number of Batteries

Number of Batteries in Parallel X Number of Batteries in Series=6 X 2 = 12 Batteries

Page 108: Fundamentals of Solar PV System

Series: Voltage is additive

Parallel: Current is additive

+

-

+

- -+

3 A12 V

3 A12 V 3 A

24 V

6 A12 V

3 A12 V

3 A12 V

+ +

- -

+-

Page 109: Fundamentals of Solar PV System

Step 17: Complete Balance of System

a. Complete the design by specifying the:Charge ControllerInverterWire Sizes (Battery will have larger gage due to higher currents)Fuses and DisconnectsStandby Generator, if needed Battery Charger, if neededManual Transfer Switch, if needed.

b. Determine mounting method:Roof mountGround mount with racksGround mount with pole.

c. Assure proper grounding for safety.d. Obtain permits as required.

Step 16: Determine the need for a Standby Generator to reduce other Components (number of Modules and Batteries). Several iterations may be necessary to optimize costs.

Page 110: Fundamentals of Solar PV System

Advantage

1.It is free, clean and non-polluting

2.It is a renewable and sustainable energy

3.Solar cells do not produce noise and they are totally silent.

4.Provide electricity to remote places

5.High power-to-weight ratio

6.They require very little maintenance

7.They are long lasting sources of energy which can be used almost anywhere

8.They have long life time

9.There are no fuel costs or fuel supply problems

Page 111: Fundamentals of Solar PV System

Disadvantage

1.Soar power can be obtained in night time

2.Soar cells (or) solar panels are Less efficient and very expensive

3.Energy has not be stored in batteries

4.Reliability Depends On Location

5.Environmental Impact of PV Cell Production

6.Air pollution and whether can affect the production of electricity

7.They need large are of land to produce more efficient power supply.

8. Solar energy is a diffuse source.

Page 112: Fundamentals of Solar PV System

USES OF SOLAR ENERGY

Heaters Green houses Cars water pumps Lights Desalination Satellites Chilling Dryers Solar ponds Calculators Thermal

Commercial use

On an office building , roof areas can be covered with solar panels . Remote buildings such as schools , communities can make use of

solar energy. In developing countries , this solar panels are very much useful. Even on the highways , for every five kilometres ,solar telephones are

used.

Page 113: Fundamentals of Solar PV System

Solar Map of India

About 5,000 trillion kWh per year energy is incident over India’s land area with most parts receiving 4-7 kWh per square meter per day.

Page 114: Fundamentals of Solar PV System

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