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  • 8/7/2019 Gemini Launch Vehicle Pilot Safety Program - ANR

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    GEMiNI LAUNCH VEHICLEP ILOT SAFETY PROGRAM - AMR

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    GEMINI LAUNCH VEHICLEPILOT S A F E T Y P R OG R AM - AMR

    R e p o r t No.TOR -1 6 9 (3 1 2 6 ) -1 9

    App r o v e d b y QLIA-LC. A . H o h m a n nS y s t e m s E n g i n e e r i n g D i r e c t o rNASA M a n n e d L a u n c h V e h i c l e P r o g r a m Office

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    CONTENTS

    1 . 02.03 . 04 . 04 . 14 . 24. 34. 3 . 14. 3 . 24 . 3 . 34 . 3 . 44 . 3 . 54.44 . 54 . 64 . 6 . 14. 6 . 24 . 6 . 35 . 05 . 15 . 25 . 35 . 45 . 56 . 06 . 16 . 2

    I n t r o d u c t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..a.??.>., L i .Organization and Responsib ilities . . . . . . . . . . . . . . . . . . . . .,Quality Assurance Effort . . . . . . . . . . . . . . . . . . . . . . . . . . .General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S u p p o r t T o T h e F l i g h t R e a d i n e s s E f f o rt . . . . . . . . . . . . . . . . 4S p a r e s S u p p o rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4G e n e r a l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4S p a r e s P r o v i s i o n i ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5I d e n t i f i c a t i o n a n d S t o r a g e . . . . . . . . . . . . . . . . . . . . . . . . . . 5R e p l ac e m e nt C r i t e r i a . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5S p a r e s S t at u s R e p o r t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A G E a n d F a c i l i t y C o n t r o l . . . . . . . . . . . . . . . . . . . . . . . . . . 6R e l i a b i l i t y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A i r b o r n e E q u i p m e n t C o n t r o l . . . . . . . . . . . . . . . . . . . . . . . . 6F a i l u r e D a t a a n d H a r d w a r e C o n t r ol . . . . . . . . . . . . . . . . . . . 7R e l i a b i l i t y P r o b l e m C o n c u r r e n c e . . . . . . . . . . . . . . . . . . . . . 7T i m e S e n s i t i v e Co m p o ne n t C o n t r o l . . . . . . . . . . . . . . . . . . . . 7F l i g h t R e a d i n e s s E f fo r t . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8G e n e r a l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W o r k i n g T e a m s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8I n t e r f a c e C o m m i t t e e ( S p a ce c r af t / G L V ) . . . . . . . . . . . . . . . . . 9A c t i v e R e v i e w T e a m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Status Rev iew Team . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9F l i g h t S a f e ty R e vi e w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11F l i g h t S a f e ty R e v i e w B o a r d (FSRB)A c t i v i t y . . . . . . . . . . . . . . 11G e n e r a l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

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    7 . 0 P r o c e d u r e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 . i G e n e r a l . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 . 2 T e s t P r o c e d u r e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 . 3 Configuration Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 . 0 Report Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. 1 Working Teams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,8.2 I n t e r f a c e C o m m i t t e e . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 . 3 A c t iv e R ev i e w T e a m . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 . 4 S t a tu s Re v i ew T e a m . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 . 0 P o s t - L a u n c h A c t i v i t i e s . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 . 1 N o r m a l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 . 2 A c c i d e n t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T a b l e 1 - C o m p o ne n t R e p l a ce m e n t R e q u i r e m e n t s . . . . . . . . . . . . . . . .F i g u r e 1 - O r g a n i z a t io n a l S t r u c t u r e . . . . . . . . . . . . . . . . . . . . . . . . .Appe nd ix A - T y p i c a l W o r ki n g T e a m O r g a n i z a t i o n A s s i g n m e n t s . . . . . .Appe nd ix B - T y p i c a l P i l o t S af et y A c t i v i t i e s ( G L V No . 1) . . . . . . . . . . .

    .

    1 31 31 3

    1 51 51 61 61 6171 81 92 0

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    1 . 0 INTRODUC TION-.i n e G e m i n i L a u n c h i i e hi c ie (G i \ i j F r o g r a m w ii i io ii ow , g e n e r a i i y , iheM e r c u r y / A t l a s P i l o t S a f e ty P h i lo s o p h y an d P r o c e d u r e s u s e d a t t he A t la n t icMissile Range (AMR)and will incorporate applicable established oper&Gprocedures and practices developed for and during the Titan XI Flight TdPtogram.iT h e GLV P i lo t S a fe t y P r o g r a m , a s e s t ab l i sh e d b y SSD Exh ib i t 62 -195( A e r o s p a c e R e p o r t T O R - 1 6 9 ( 3 1 26 ) -1 0 ) d a t e d 1 1 J a n u a r y 1 9 63 , d i r e c t s i m p l e -men ta t i on o f a P i l o t S a f e ty P r o g r a m a t th e AM R . T h e p r i m e o b je c t i ve of t h i sp r o g r a m i s t o a s s u r e a s t r o n a u t s a f e t y b y a c h i e vi n g t h e f li g ht r e a d i n e s s of aG L V i n c o r p o r a t i ng t h e m a x i m u m i n h e r e n t d e s i g n r e l i a b i l i t y . A f u r t h e r o b -j e c t i v e of t h e p r o g r a m i s t o a s s u r e a d e q u a c y of t h e G L V Ma l fu n c ti o nD e t e c ti o n S y s t e m (MDS).a s s u r a n c e f o r a c c o m pl i sh i n g t he m i s s i o n o b j ec t i ve s . 's c r i b e s a c o n t r a c t u a l " t a s k " f o r a l l a s s o c i a t e c o n t r a c t o r s a n d a g e n c i e s s u p -p o r t i n g t h e GLV p r o g r a m a t A M R .

    I m p l e m e n t a t i o n of t h i s p r o g r a m w i l l a l s o p r o v i d eT h i s d o c u m e n t de-

    1

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    SCOPE--___2 . 0T h e G L V P i l o t Sa fe ty P r o g r a m a t AMR wil l be imple r r icnted by: ( 1 ) ;1 Q u a l i t yA s s u r a n c e e f f o r t ,R e v i e w .t ime the ini t ial l a u nc h v eh i c le a r r i v e s a t AM R a n d c o n t i n u i n g through tofinal l a u n c h . The p r o c e d u r e s for t h e s e e f f o r t s w e r e developed a8 a rea

    ( 2 ) ci Elight R e a d i n c s s e f f o r t , d nd ( 3 ) a F l i g h t S a f e t yThis wil l pr o v ide a c o nt i nu o us m o n i t o r i n g e f f o r t c o m m e n c i n g at

    M e r c u r y e x p e r i en c e a n d a n a l y s i s of G e m in i r c q u i r e m e n t s .T h e G L V P i l ot S a fe ty P r o g r a m w il l e n c o m p a s s a t h o r o u g h e v a l u a t i o n of t h el a u n ch v e h i c l e a n d i t s interaction \ \ . i t h the l a unc h c om ple x ( inc lud ing AGE) an dt h e G e m i n i S p a c e c r a f t .T h e P r o g r a m w i l l in c lu d e i n s p e c t i o n a nd m on i to r ing o f t e s t s o f the l a unc hc o m p l e d , a s s o c i a t e d s y s t e m s , and l au nc h v e h i c l e h a r d w a r e a n d s y s t e m s t od e t e r m i n e t h e i r r e a d i n e s s . T h e m a t i n g of t h e l a u nc h v e h ic l e a n d t h e s p a c e -c r a f t w il l b e m o n i t o r e d , a n d a n i n s p e c t i o n w i l l b e c o n d u c t e d a t t h e i n t e r f a c ea r e a .f u n c t i o n s w i l l a l s o b e m o n i t o r e d .T h i s d o c u m e n t d e f i n e s t h e c o ( ~ r ( l i r i a t i o n ,d o c um e n t at i o n, p r o c e d u r e s , i n s p e c -t i o n s , a n d r e s p o n s i b i li t y a s p e c t s of t h e Qu a li t y A s s u r a n c e e f f o r t ; t h e c o m p o s i -t i o n , r e s p o n s i b i l i t y , a u t h o r i t y , a n d a c t i v i t y o f t h e v a r i o u s t e a m s i n v o l v e d i nt h e F l i g h t R e a d i n e s s c f f o r t ; ; ~ n dt h t . Flight Saft1t-y R e v i r w P r o c c d u r e .

    C h e c k o u t of s p a c e c r a f t s y s t e m s w h ic h m i g h t a f f e ct l a u n c h v e h i c l e

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    ORGANIZATION A ND R E S P O N S I R I L ITIEST h e G r m i n i L a u n c h V r h i c le W o r k in g G r o u p ( G L V W G ) i s t h e

    -__-_ __.-3 . 03 . 1r e s i d e n t t e c h n i ca l t e a m c o m p o s e d u f s e n i o r r e p r e s e n t a t i v e s of S S D f A e r o s p a c eand all Associate C o n t r a c t o r s : M a r t i n / M a r i e t ta Corpora t ion , Aeroitt GtnirG. ,La.-Corporation, Burroughs C o r p o r a t i o n and Genera l Electric Company. Inaddition, NASA, Pan A m e r i c a n A i r w a y s (PAA), Radio Corporation of A( R C A ) , P a t r i c k T e s t S i t e O ff ic e ( P TS O ) , a n d th e D e p a r t m e n t of D e f e n s e (DODa r e r e p r e s e n t e d .T e s t W i ng ) a n d A e r o s p a c e C o r p o r a t i o n / A M R O , w i l l b e h e l d p e r i o d ic a l l y .T e c h n i c a l p r o b l e m s , l a un c h s y st e rn s t a t u s , a n d d o c u m en t a ti o n w il l b e t h em a i n t o p ic s of d i s c u s s i o n .i s s u e a T - p l u s - 1 5 clay f l i g h t r e l J u r t .

    T h e m e e t i n g s , c o - c h a i r e d b y S SD ( t h e 6 5 5 5t h A e r o s p a c e

    T h e g r o u p also wi l l ho ld a p o s t -f l i gh t c r i t i q u e a n d

    3 . 2b e u s e d f o r t h e h a n dl i ng of the G r r n i n i L a u n c h V e h i c l e a t A M R .t h i s s t r u c t u r e a r e W o rk in g T ' e a ~ n s ,1 r : t t r f d c e C o n i n l i t t e e , A c t i v e R e v i e wT e a m , Sta tus Re vie w Tea in , diid l ,a\ in ( 11 V e h i c le F l i g h t S a f e t y R e v i e w B oard .

    F i g u r e 1 s h o w s t h e p i lo t 5 d fe t y o r g a n i z a t i o n s t r u c t u r e w h i ch w il lT h e l e v e l s of

    A p p e n d ix A p r e s e n t s t y p i c a l W o rk in g T e a m O r g a n i z a t i o n A s s i g n m e n t s w h i l eAppend ix B p r e s e n t s t y p i c a l Pilot S a f c t v A c t i v i t i e s (GLV N o . 1 ) .3 . 2 . 1p e r s o n n e l a v a i l a b l e . A c e r t if i c a ti u r i p r o g r a r n sliall be iri ip!emented tu i n s u r et h a t t h o s e a s s i g n e d h a v e o p t i m u r n knowledge o f t h e i r f u n c t i o n s a n d are q u a l i -f i e d to p e r f o r m t h e i r a s s i g n e d r e s p o n si b i li t ie s .b e n e f it f r o m p r o g r a m a c t i v it i e s i t is r i i a n d a t o r y t h a t c o n t i nu i t y b e m a i n t a i n e dt h r o u g h s t a b i l i t y i n the a s s i g n m e n t of personnel.

    P e r s o n n e l a s s i g n i n e n t 5 w i l l be m a d e f r o m t h e r n o s t q u a l if i e d

    To r e a l i z e t h e o p t im u r n

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    4. 1 G E N E R A L

    T h e o b j e c t i v e of the Q u a li t y A s s u r a n c e effort is to assure that the quality,w o r k m a n s h i p , and r e l i a b i l i t y ( w hi ch h a v e been i n c o r p o r a t e d into the GLVd u r i n g p re c e d i n g p h a s e s ) , a n d c o m p l e t e p reced in g d o c u m e n t a t i o n are main-t a i n ed t h ro u g h o u t t h p A M R A c t i v i t i e s .h a r d w a r e ( in c lu di ng A G E Ltnd 1,iunch facI1iti t .s) a n d d o c u r n e n t a t i o n , andi n cl u de s th e s e l e c t ~ o n ,it ientLficCitiun, h a n d l i n g , s t o r a g e , a n d d o c u m e n t a t i o n ofs p a r e p a r t s f o r t h e G L V .

    T h i s e f f o r t w i l l e m b r a c e a l l G L V

    4 . 2 S U P P O R T pro T H E ~ 1 . 1 ~ 1 1 7 'R E ADI NE SS EFFORTT h e Q u al it y A s s u r a n c e Propram , i t A M R w i l l s i ippor t t h e F l i g h t ReadinessE f f o r t , a s d e s c r i b e d i n S c c t l o n 5 . 0 , i n t h e i o l l o wi n g a r e a s '

    C . s t a t u s C l f V f > t ! l ( I t , ' l ' ( ~ s t 1 l I g

    4 . 3 S P A R E S SU P P O R ' I '4 . 3 . 1 G c n (1 ra 1

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    4.3 . 1 (Cont inued)c o n c e p t , a c o m p l e t e s e p a r a t e G em i n i i n v e n to r y w i l l n ot b e r e q u i r e d . H o w -e v e r , i t w i ll b e n e c e s s a r y to c o n t r o l c r i t i c a l c o m p o n en t s s e p a r a t e l y f o rGemini. T h e s e cr i t ical c o m p o n e n t s a re l isted i n LV-52.r e v i s e d , as r e q u i r e d , t o k e e p it c u r r e n t w it h p r o g r a m and component4.3 . 2 S p a r e s P r o v i s i o n i n g

    This list wi l f

    A c o m p o n e n t s s u p p o r t t a b l e w i l l be d e v e lo p e d by A s s o c i a t e C o n t r a c t o r s w h i c hw i l l l is t t h e p r i m e ( m a n d a t o r y ) s p a r e s r e q u i r e m e n t s f o r t h e G e m i n i L au n c hV e h i c l e , ( S e e LSD 1 - 4 23 ) . T h i s t a bl e w i l l b e r e v i s e d , a s r e q u i r e d . R e q u i r e -m e n t s o t h e r t h a n t h e c r i t i c a l c o m p o n e n t s l i s t e d i n th e s u p p o r t t a b l e w i l l bes u b m i t t e d b y t h e C o n t r a c t o r s . A c o m p l et e s p a r e s i n v e n t o r y , a s s p e c i f i e d b yt h e a p p li c a b le C o n t r a c t o r s p a r e s p r o v i si o n i n g d o c u m e n t s , w i l l b e m a i n t ai n e d .A p h y s i c a l i n v e n t o r y of t he G e m i n i c r i t i c a l c o m p o n e n t s w i l l b e m a d e m o n t h l yb y t he M a r t i n C o . a n d P TS O p e r s o n n e l . S h o r t a g e s w i l l b e r e p l e n i s h e d p r i o rt o t he a r r i v a l of a G e m i n i l a u n c h v e h i c l e a t AM R a n d s t o c k l e v e l s w i l l b em a i n t a i n e d t h e r e a f t e r u n t i l l a unc h .4.3 . 3All c r i t i c a l s p a r e s w h ic h a r e f o r s u p p o r t of t h e G e m i n i P r o g r a m wi ll b ei d e n t if i e d s e r i a l l y a n d by t h e s p e c i a l G e m i n i d e c a l .w i l l b e s t o r e d a t A MR i n a s e p a r a t e , b o n d e d a r e a . T h e r e c o r d s and d a t au s e d t o c e r t i f y G e m i n i c r i t i c a l c o m p on e nt s p a r e p a r t s w i ll a c c o m p a n y th er e s p e c t iv e s p a r e p a r t s t o AMR.m ay not be u s e d on o t h e r T i t a n m i s s i l e s .

    I d e n t i f i c a t i o n an d S t o r a g e

    T h e s e c r i t i c a l s p a r e s

    C o m p o n e n t s w h i ch b e a r t he G e m i n i deca l

    4.3 . 4 R e p l a c e m e nt C r i t e r i aR e p l a c e m e n t f o r c r i t i c a l c o m p on e n ts m u s t be s e l e c t e d f r o m e p a r e a w h ic h a r ei d e n t i f i e d : 1 ) s e r i a l l y , 2 ) by a G e m i n i d e c a l on th e a r t i c l e , 3) b y i t s c o r -r e s p o n d i n g l o g s h e e t , a n d 4) by i t s o p e r a t i o n a l t i m e and l i fe r e c o r d , ifa p p l i c a b l e ,

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    R e p l a c e m e n t s f o r n o n - c r i t i c a l c o n ~ p o n c ~ i i t sm a y be s e l e c t e d f r o m t h e R a n d Dsingle s p a r e s i n v e n t o r y .be reviewed prior to i n s t a l l a t i o n .A r e c o r d w i ll be k e p t of p a r t n u m b e rs and serial numbers of all componentr e m o v e d a n d i n s t a l l e d o n tile G L V f o r s u b m i t t a l t o t h e A c ti v e R e v i e w Teamf o r i n c l u s io n i n t h e AMK h i s t o r y .

    4 . 3 . 5 Spcires S t a t u s R c p o r t

    Hewever, t h e failure histo ry of t h e c o m p o n e n t w i

    A r e p o r t c o v e r i n g t h e p h y s ic a1 i n s pe c t o n of s p a r e s i n v e n t o r y ( R e f e r e n c eP a r a g r a p h 4.3 . 2) will he st1bmittc.d b y t h e c o n t r a c t o r , a p p r o v e d b y t h ePTSO, t o t h e A c t i v e R e v i e w Tedm i tn m cl di at cl y a f t e r v e h i c l e a r r i v a l a t A M R .4 . 4 A G E AND FACILITY C O N T R O LA f t e r c o m p l e t i o n of t h c G r o u n d S y s t c m T e s t P r o c e d u r e s o r F A C I , a sa p p l i c a b l e , fo r Comp1c.x and A G E a r cc . pt an (- tx , t h e C o n t r a c t o r w i l l e s t a b l i s ha n d m a i n t a i n a c o n t r o l l c ~ dand s v a l r d s t a t u s o f a l l A G E a n d c e r t a i n d e s i g n a t edf a c i li t y i t e m s .au thor iza t ion , whic . l i %. i l l !,P ini!i;jted on ly by t h e C o n t r a c t o r ' s I n s p e c t i o np e r s o n n e l a f t e r a p p r o v , i l b y t h r i 0555 th ATW. P r i o r t o th e s t a r t o f w o r k ,a u t h e n t i c a t e d s i g n a t u r e s w i l l b e a f f i x e d to t h e a u t h o r i z a t io n f o r m b y d e s i g n a t e dr e p r e s e n t a t i v e s o f t h e C o n t r a c t o r ' s Q u al it y C o i i tr o l , P T S O , a n d t h e A s s o c i a t e dC o n t r a c t o r w h e n a n A s s o c i a t e C o n t r i i c t o r ' s c tq ri ip mc nt i s i n v o l v e d . A PTSOR e p r e s e n t a t i v e w i l l a s s . : r e tha t a l l r e w o r k h a s b e c n a c c o m p l i sh e d accordingto the approved d(- ,c i imer i t ; i t ionp r i o r t o r e - s e a l i t i g t l ir un i t .

    S u b s eq u e n t i, nt ry i n to s e a l e d u n i t s s h a l l r e q u i r c p r o p e r

    4.5 AIRBOKNE EQIJLPMEN'I' C O N T R O L

    6

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    4 . 6 RELIA BILIT Y4 . 6 . 1 F a i l u r e D a ta a n d H a r d w a r e C o n t r o lA l l d i s c r e p a n c i e s o r d e v ia t io n s f r o m t e s t o r h a r d w a r e s p e c i fi c a ti o n s must ber e c o r d e d o n t h e a p p r o p r i a t e C o n t r a c t o r f o r m .c o m p o n e n t s w il l b e r e c o r d e d o n t he M a r t i n f o r m .

    A ll d i s c r e p a n c i e s f o r ai rborne

    A l l r e p o r t e d d i s c r e p a n c i e s t h a t p e r t a i n t o a G e m i n i L a u n c h V e h i c l e musth a v e c o r r e c t i v e a c t i o n s a t i sf a c t o r y t o t h e a p p r o p r i a t e W o r ki ng T e a m s andt h e I n t e r f a c e C o m m i t t e e , if a p p l i c a b l e , p r i o r t o a l a u n c h. A f a i l u r e a n a l y s i sm u s t b e c o nd u c t ed p r i o r t o r e w o r k o n a l l f a i le d h a r d w a r e t h a t c o u ld a f f e c tm i s s i o n s u c c e s s .

    4 . 6R e 1a n a

    2 R e li a bi li ty P r o b l e m C o n c u r r e n c ea b i li t y p r o b l e m s a r e i de n ti f ie d f r o m f a i l u r e r e p o r t i n g , f a i le d p a r t sy s i s , r e l i a b i li t y d e s i g n a n a l y s i s , t e s t i n g a n d o t h e r i n f o r m a t i o n t h a t

    i n d ic a t e s t he n e e d f o r c o r r e c t i v e a c t io n t o e n s u r e m i s s i o n s u c c e s s .a n c l y s i s a n d r e s o l u t io n of a n i d en t if ie d f a i l u r e b y t he a p p r o p r i a t e c o n t r a c t o r ,t h e f a i l u r e a n a l y s i s r e p o r t w i l l be p r o v id e d t o t h e 6 5 55 th A T W I A e r o s p a c e lA M R O by S S D / A e r o s p a c e P r o g r a m O ff i c es .

    A f t e r

    T h e W o r ki ng T e a m s m u s t h a v e s a t i s f a c to r y a s s u r a n c e t ha t t he r e l ia b i li t yp r o b l e m s c o ul d no t p r e v e n t a s u c c e s s f u l c o un t do w n a n d l a u n c h .4.6. 3 T i m e S e n s it i v e C o m p o ne n t C o n t r o lT o p r e v e n t t h e u s e of o v e r - a g e c o m p o n e n t s c ) n a G e m i n i L a u n c h V e h i c l e fora f l i gh t , spe c i f i c t i m e / c yc le s e n s i t i ve c o m pone n t s m a y r e q u i r e r t*p lac ernentp r i o r t o l a un c h. T h e s e i t e m s a r e i den t i f i ed i n Tab l e 1 .Tah!e 1 wi l l be expanded a n d updated a s r e q u i r e d .

    7

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    5. 0 F L I G H T R E A D l N E S S EFF-ORT

    5 . 1 G E N E R A LThe F l igh t R e a d ine ss c a f f o r t w i l l p r ov ide pos i t ive c on t r o l ove r AM R G L Va c t i v i t i es ( i nc l ud i ng t h e s p a c e c r a f t i n t e r f a c e ) , a n d w i ll d e t e r m i n e t h e f l i g h tr e a d i n e s s of the 1.aunch v-eliicle a n d i t s c o m p a t i b i l i t y w i t h t h e l a u n ch c o m p l e x ,A G E , a n d s p a c e c ra f t . I nc lude d in th i s e f f o r t a r e a c t iv i t i e s o f the Wor k ingT e a m s , I n t e r f a c e C o m m i t t e e ~ Ac t ive Rt , \ r iew T e a m , a n d t h e S ta t u s R e v i ewT e a m .

    5. 2 WORKING T E A M S

    A c t i v i t i e s a t t h e w o r k i n g l e l - el a r e dir r ided i nt o a r e a s s u c h a s a i r f r a m e ,p r o p u l s i o n , e l e c t r i c a l , e t c . , p e r A p p en d ix A. A t e a m w i l l be a s s i g n e d t oe a c h a r e a . T y p i ca l l y, a t e a m w i l l c o n s i s t of a r e p r e se n t a t iv e f r o m e a c h ofthe f o ll o wi n g o r g a n i z a t io n s : A e r o s p a c e / A M R O , 6 55 5 th A T W , P a t r i c k T e s tS i t e O f f i c e (PTSO), a n d a p p r o p r i a t e A s s o c i a t e C o n t r a c t u r ( s ) . N AS A r c p r e -s e n t a t i v e s a r e i nreited a s o b s e r i r e r s d u r i n g t h e w o r k i n g t e a m a c t i v i t i e s .C h a i r m a n of e a c h t e a m w i l l be t h e A e r o s p a c c / A M R O m e m b e r w h o w i l l s u b m i tt h e f in d in g s a n d / o r r e c o m m e n d a t i o n s t o t he A c t i v e R e v i e w T c a m ( A R T ) .w i l l b e t h e r e s p o n s i b i l i t y of t h e s e t e a m s t o o b s e r1 -e and monitor a c t i v i t i e s i nt h e ir r e s pe c t iv e a r e a s , to a n a l y z e r e s u l t s of a l l t c s t s and p r o g r e s s of t hel au n ch p r o g r a m , and t o r e v i e w a n d s i g n off p r o c e d u r e s u p on t h e i r c o m p l e t i o n .T h e t e a m s w i l l a l s o m a k e r e c o m m e n d a t i o n s t o t h e A R T r e g a rd i n g p r o b l e m se n c o u n t e r e d d u r i n g t e s t i n g .m e e t i n g s , an d s u b m i t r e p o r t s .

    T h e

    It

    T h e C 1:a ir man wi l l doc um e n t a l l wor k in g tv a m

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    5. 3 I N T E R F A C E C O M M I T T E E ( S P A C E C R A F T/GL,V)

    T h i s t e a m w i l l c o n s i s t of AMR r e p r e s e n t a t i v e s f r o m NA SA , 6 5 55 t h ATT&',A e r o s p a c e , M c D on n e ll , M a r t i n / M a r i e t t a , a nd P T S O . T h e N ASA m e m b e rw i l l be t h e C h a i r m a n .w o r k m a n s h i p , c o r r e c t n e s s of a p p l i ca b l e d r am . i ng s , a n d t o a s s u r e t h a t t h ei n t er f a ce a r e a i s c l e a r of a n y d e f e c t s , d e b r i s o r i n t e r f e r e n c e w h i ch c o ul dj e o p a r d i z e t h e f l ig h t . T h e C h a i r m a n w i l l k e e p t h e m i n u t e s of t h e i n t e r f a c ec o m m i t t e e m e e t i n g s , a n d t h e m i nu t e s m a y b e r e v i e w e d b y a l l o r g a n i z a t i o nr e p r e s e n t a t i v e s b e f o r e d i s t ri b u t i on .b e s u b m i t t e d t o t h e A c ti v e R ev i e w T e a m f o r i n c l u s io n i n t h e G L V H i s t o r y .

    T h e f u n c t i on s of t h e t e a m w i l l b e to a s s u r e q u a l it y o f

    C o u r t e s y c o p i e s of t h e s e m i n u t e s w i l l

    5 . 4 A C T I V E RE V I E W T E A M

    T h e A c t i v e R ev i ew T e a m w i ll c o n s i s t o f r e p r r s e n t a t i v e s f r o m th e 6 55 5t h -4TLV.A e r o s p a c e / A M R O a nd PTSO.A e r o s p a c e / A M R O m e m b e rd o c u m e n t co n t in u o us l y t he o v e r a l l p r o g r e s s of t h e l a u n c h xrehicle a n d A G E /F a c i l i t y i n cl u d in g a l l s u b s y s t e m a r e a s . t o m a i n t a i n t h e l au n r h \ , e hi c lc h i s t o r y ,t o e n s u r e t h at w o r k i s i n a c c o r d a n c e w i t h t h e basic philosophy of thcx PilotS a fe t y P r o g r a m ; arid t o f o r m t h e w o r ki n g t e a m s a s r e q u i r e d (See Append11 A)T h e A c t i v e R e v i e w T e a m w i l l e n s u r e t h a t e a c h w o r k in g t e a m C h a ir im a n s u b -m i t s r e q u i si t e r e p o r t s .R e v i e w T e a m m i n u t e s of m e e t i n g s

    T h e C h a i r m a n of t h i s t e a m will b c . t h cT h e f u n c t i o n s of t he t e a m a r e t o r c = v i e n id

    T h e C h a i r m a n w i l l p r e p a r e a n d d i s t r i b u t e ACtiyvrt*

    5. 5 S T A T U S R E V IE W T E A MTh i s t e a m w il l c o n s i s t of r e p r e s c n ta t i v c s f r o m t he G L V W G m e m b e r s h i p , S S Da n d A e r o s p a c e / L A .m e m b e r .

    T h e C h a i r m a n of t h is t e a m w i l l b e the 6555th ATWT h e f i n a l s t a t u s r e v i e w f u n c t i o n w i l l be p e r i o r m e d by t h t . St

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    6 . 0 F LIGHT S AF ETY R EVIEW6 . 1 G E N E R A LT h e F l i g h t S a f e t y R e vi e w , a s conducted by t he F l i gh t S a fe ty R ev i ew B oard( F S R B ) , w i l l c o n s t it u t e t h e f i n a l , f o c a l po in t a c t i v i t y of t h e P i l o t S af e t y P r o -g r a m .A G E , a n d G L V ( i nc l ud i ng t h e G L V - s p a c e c r a f t i n t e r f a c e ) , a n d w i l l m a k e t h eu l t i m a t e d e c i s i o n a s t o w h e t h e r o r no t t o c o m m i t t h e G L V t o l a u n ch . W h il eNASA m a y d e c i d e a t a n y t i m e t o c a n c e l th e l a u n c h , n o a g e n c y m a y c o m m i tt he GLV to l aunch withou t t he app rova l and co nc u r re nc e of t he F S R B .

    T h e F S RR w i ll s a t i s f y i t s e l f a s t o t h e s t a t u s of t h e l a u n c h c o m p l e x ,

    6.2 F LIGH T S AF ET Y R EVIEW B OAR D ( F S R B ) AC TIVITYT h e F S R B w i ll b e c o m p o s e d of t h e f ol l ow i ng o r t h e i r d e s i g n a t e dr e p r e s e n t a t i v e s :

    C h a i r m a n - C o m m a n d e r , S SDM e m b e r s - D ep ut y f o r E n g i n e e r i n g , SSD

    C o m m a n d e r , 6 55 5th A e r o s p a c e T e s t W ingP r e s t d en t , A e r o s p a c e COr p o r a t i o nD i r e c t o r , A e r o s p a c e / A M RO

    O b s e r v e r s - DOD R e p r e s e n t a t i v eI dASA T e a m ( t o i n c lu d e t h e O p e r a t i o n s D i r e c t o ra nd a n A s t r o n a u t )

    R e c o r d e r - F u r n i s h e d b y G LV D i r e c t o r a t e , SSDThe F S R Bw i l l a s s e m b l e i n t h e m o r n i n g o f F -1 d a y o r a s d i r e c t e d b y t h eC h a i r m a n , t o c o n d u c t t h e F li g h t Sa f e ty R e v i ew .w i l l p r e p a r e a n d / o r c o o r di n a te a p r e s e n t a t i o n t o t h e F S R B t o i n c lu d e t h efo l lowing :

    T h e SS D P r o g r a m D i r e c t or

    a . S ign i f i can t de t a i l s o f prev ro l J s GLV and T i t an 11 L a u n c h e s .b. Modi f i ca t i ons t o h a r d w a r e , p r o f i l e , a n d p r o c e d u r e s e i n ce

    p r e v i o u s l a u n c h ( o r s i n c e p r e v i o u s r e v i e w hy t he FSRB).c . H i s t o r y o f t h e t i L V t h r o u g h p r o d u c t i o n , a c c e p t a n c e , a n d

    t r a n s p o r t a t i o n t o A M R .

    l !

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    ( 6 . 2 C ont inue d)d .e .f .g .

    H i s t o r y of t h e GLV a t A M R .R e p o r t a n d r e c o r n m c n d a t i o n s of th e G L V S t a t u s R e v i e w B o a r dC o m p l e t e t e c h n i ca l r e v i e w of t he s i gn i fi c an t p r o b l e m a r e a s .R e p o r t o n p e r s o n n e l c h a n g e s o f th e l a u n c h c r e w a n d t hef l ig h t re a d i n e s s t e a m s .

    F o l l o w i ng t he p r e s e n t a t i o n , t h e C h a i r m a n w il l p r o v i d e a n o p p or t u n i ty f o rh e a r i n g d i s se n t i ng o r q u al if yi ng s t a t e m e n t s . T h e FSRB w i l l t h e n d e c i d ew h e t h e r o r n ot t o c o m m i t t h e G L V t o l a u n c h, a n d p r e s e n t t h i s d e c i s i o n t ot h e s e n i o r N ASA r e p r e s e n t a t i v e f o r h is c o n c u r r e n c e o r r e j e c t i o n .a n d D O D O b s e r v e r s a r e i n v i t ed to p a r t i c i p a t e f u ll y i n t h e a bo v e R e v i e w toa s s u r e t h em s e l v es a s t o t h e GLV s t a t u s , a n d a l l a s s o c i a t e d g r o u n d e q u i p m e n t .

    T h e NASA

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    7 . 1 G E N E R A L

    T h e C h a i r m a n of t h e a pp l i c ab l e n o r k i n g t e a m o r h o a r d , and PTSO w d le n s u r e t h a t f ri ll u s e , w ~ h t ~ r c ~a p p l i c a b l e . w i l l be m a d e of e s t a b l i s h e d t e c h n i q u e s ,o p e r a t i n g p r a c t i c e s , a n d p r o c e d u r e s d e v e lo p e d t o r t h e T itan I1 R a n d D f l igh tt e s t p r o g r a m a n d p r e s e n t l y b e i ng u s e d in T i t a n l a u n c h o p e r a t i o n s .M e r c u r y p r o c e d u re s wi l l a l s o be u t i l i z e d .

    App l i c a b le

    7 . 2 T E S T P R O C E D U R E S

    A l l t e s t p r o c e d u r e s a nd P C N s ( P r o c e d u r e C h a ng e N o t i c e s ) p r i o r t o u s e w i llb e r e v i e w e d b y 6 5 5 5 t h A T W / A e r o s p a c e to e s t a b l i s h t h e i r t e c h n i c a l a d e q u a c y .Whe n the t e c hn ic a l a de qua c y has b e e n e s t a b l i s h e d , w o rk i n g t e a m s willa s c e r t a i n t ha t t e s t s w e r e c o m pl e te d s a t i s f a c t o r i l y i n a c c o r d a n c e w i t h t h ea p p r o p r i a t e t e s t p r o c r d u r e s , and th at t h e t e s t p r o c e d u r e s a nd a s s o c i a t e dd a t a a r e r e v i e w ed a nd s i g n e d o f f . T e s t i n g n o r m a l l y w i l l b e wvitnessed byP T S O . C e r t a i n t e s t s , c is r r qu i r e d . w i i l be L v i t n e s s e d b y the 6555th ATWan d / o r Ae r o s pa c e / A h lP.0.T h e A c t i v e R e v i e w Te . i rn \ \ i l l d s s i g n the lcvfl1 of e f f o r t ! or the wor k ing t e a m si n r e f e r e n c e t o t e s t p ~ r ~ c e d ~ t r erev1t.v.s 2nd f o l l o w - u p .i n t o t h r e e c a t e g o r i e s .

    A r e v i e w w:ll f a l l

    a . Tl iose lvhe r e i t i s n e c e s s a r y o nl y t o a s s u r e t ha t th e t e s t sLvt-re c on ! p i f > t r r l; ~ i i ds i g n e d o f f hv i n s p e c t i o n of t h e a p p r o -pr ia tc l n s p e c ? i o r i l o g .T h o s e wsherc t h e t e s t p r o c e d u r e a n d a s s o c i a t e d d ita a r e t ob c r e v le w~ t~ c la n d s i g i i e d otf b v t h e w o r k i n g t e a m u p o ns a t : s f a t tor!

    b .o m p l e t i o i i ( I f a t r s t .

    C . T h o s e w - h t * r t l , 1 1 , add. t io i i to b . , t h e t ta st ii ig m u s t b rw i t n e s s e d hy 6555t1i A T W I A c r o s p a c t - I A M R O .

    1 3

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    7. 3 CONFIGURATION C ONTR OLI t i s m a n d a t o r y t h a t t h e v e h i c le c o n f i g u r at i o n i n t e g r i t y b e m a i n t a i n e a d u r i r i gt h e A MR p o r t i o n of t h e p r o g r a m . A n y r e m o v a l a n d / o r r e p l a c e m e n t of c o m -p o n en t s m u s t b e 1 ) a p p r o v e d by t h e 6 5 5 5t h A T W , a n d 2 ) p r o p e r l y d o c u m e n t e da s d e f i n e d i n G e m i n i C C B I n s t r u c t i o n s .SSD C o n f i g u r a t i o n C o n t r o l B o a r d ( C C B ) a p p r o v ed c h a n g e s s h a l l be p r o -g r a m m e d a n d c o n t r o l l ed f o r i m p l e m en t a t io n by t h e A M R G L V C o n f i g u r a t i o nc o n t r o l a c t i v i t y w o r k i n g i n c o o r d i n at i o n w it h t h e SSD C C B .

    All A MR o r i g i n a t e d c h a n g e s w i ll b e c o m p r e h e n s i v e l y r e v i e w e d f o r c o m p l e t e -n e s s a n d t r a n s m i t t e d t h r c u g h the AM R G L V c o n f i g u r a t i o n c o n t r o l a c t i v it y .

    T h e A MR G L V c o n f i g u r a t i o n c o n t r o l a c t i v i t y w i l l be r e s p o n s i b l e f o r s u p p l y i n gr a w d a t a i n p u t s t o t h e G e m i n i C o n fi g u ra t io n I n d ex (GCI).N o c r i t i c a l c o m p o n e n t s w i l l be r e m o v ed f r o m G e m i n i L a u n c h V e h i cl e s t os u p p o r t o t h e r T i t a n f l i g ht s .

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    8 . 0 R E P O R T R E Q U I R E M E N T S

    a . 1 WORKING TEAMSE a c h w o r k i n g t e a m s h a l l s u b m i t a w e e k l y t e c h n i c a l r e p o r t t o t h e c h a i r m a n oft h e A c t i v e R e v i e w T e a m , b eg in ni ng w i t h t h e a r r i v a l of t h e l a u n c h v e h i c l e a tA M R. T h i s r e p o r t s h a l l b e on r e p r o d u c i b l e f o r m a t f o r e a s e of i n c l u s i o n i nt h e l a u n c h v e h i c l e H i s t o r y L o g .a n u p - t o - d a t e l o g w h i c h w i i l i n c l u d e t h e r e s u l t s of r e v i e w s of al l M AR S , r e -l i ab i l it y p r o b l e m s , an d T e s t P r o c e d u r e s . W h e n ev e r s e r i a l i z e d c o m p o n e n tsa r e r e p l a c e d , a c o m p l e t e r e c o r d of t h e s e r i a l n u m b e r s s h a l l b e e n t e r e d i nthe log .

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    8. 2 I N TE R F A C E C O M M I T T E EC o p i e s o f t h e m i n u t e s of e a c h m e e t i n g of t h e I n t e r f a c e C o m m i t t e e w i l l b es u b m i t t e d t o t h e A c t i ve R e v ie w T e a m f o r r e v i e w a n d i n c l u s i o n i n t h e l a u n c hv e h i c le h i s t o r y .

    8. 3 A C T I V E R E V i E W T E A MT h e A c t i ve R e v i e w T e a m w i l l be r e s p o n s i b l e f o r t h e p r e p a r a t i o n of t heslii-mary r e p c r t c o v e r in g t h e h i s t o r y of t h e l a u n c h v e h i c l e f r o m a r r i v a l a tA M R u n t i l t h e l a u n c h p r e p a r a t i o n c y c l e i s c o m p l e t e d .8 .4 S TA TU S R EVI EW TEAMT h e S t a t u s R e v ie w T e a m w i ll i s s u e a T e c h n i c a l R e a d i n e s s R e p o r t and r e c o m -m e n d a t i o n s , s i g ne d by a l l m e m b e r s , a t t h e co n c l u s io n of t he P r e - l a u n c hS t a t u s R e v i e w M e e t i n g.

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    9 . 0 POST -LAUNCH ACTIVITIES9 . 1 N O R M A LA f t e r a n o r m a l l a u n c h, i t w i l l b e t h e r e s p o n s i b i l i t y of a l l C o n t r a c t o r s t or e v i e w t h e c o u n td o w n a n d a p p r o p r i a t e f l ig h t d a t a a n d r e p o r t t h e i r f i n d in g s t ot h e L a u n c h T e s t C o n t r o l l e r , 6 55 5t h A T W , a t t h e GLVW(: p o s t f l i g h t c r i t i q u e9 . 2 A C C I D E N T SIn t h e e v e n t of m a j o r l a u n c h a b n o r m a l i t i e s , a n d e s p e c i a l l y i n t h e c a s e off l i g h t f a i l u r e of t h e G L V , t h e c h a i r m a n of t h e F l i g h t S a f e t y R e v i e w B o a r dw i ll i m m e d i a t e l y r e c o n v e n e t h e F S R B a t A M R .a h n o r m a l i t y a n d d e c i d e on a n i n v e s t i g a t o r y c o u r s e Qf a c t i o n .n o r m a l l y c o n v e n e t h e M a n n e d F li g h t S u r v e i l l a n c e B o a r d ( M F S B ) , d e f i n e d i nA F E x hi b it 6 2 - 1 9 5 , S e c t i o n 4.3 , a n d d i r e c t i t s s c o p e a n d a c t i v i t y . N AS Aw i l l b e i n v i t e d t o p a r t i c i p a t e f ul ly as a n o b s e r v e r d u r i n g a n y i n v es t i g a ti o n sb y t h e M F S B o r t h e F S R B .

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    E. J . B a r l o wD. 1-1. B a x t e rJ . F. B a z y kG. C. B e l d e nW . B. B r e w e r , J r . /SBOL. R. B u s hJ . R . C a r r o l lR. E . C o m b sT. J . C o n n o rc. w . c o xM. B. DeNicho l a iD. A . D o o l e y / S B OG . E i s n e rG. M. F o r s l u n dW . A . G e r m a i nR. A. G i l e s ( 5 )M. G o l d m a n ( 3 )B. A . H o h m a n nK. L. MoskinsA. A. J a c o b sA. C. K e l l e h e rA. C. K u r zH. E . L a n g eE. L. L a P o r t eB. P. L e o n a r dE. K. L e t s c hJ . W. L u e c h tJ. A. M a r s h

    D. R . Mc Zo i iJ . W . h f c C u r r yC. W . M i l l e rS. J . M o s k w aR. G. O l a n d e rW . H. P a r m a nR. E. R in g eH. F. S i e s e lT. Shiok a r iM. C. S h r a d e rN . R. SilkvV. P . Targo f f3 . G. UrbanJ. F. WamboltW . C . Wilk insH. E . W i l l i a m sL . E . W-ood ( 3 )R. 0 . K r a m e rM a r t i n - M a r i e t t a Corpora t ionS p a c e S y s t e m s D i v i s i o nM a i l No. 3060B a l t i i n o r e 3 , M a r y l a n d ( 5 )V . . I . B e r i n a t iA e r o s p a c e C o r p o r a t i o n1 7 1 7 P e n n s y l v a n i a A v e n u e , N. W.Suite 1300Wash ing ton 6 , D. C.

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