Version: 1.02Date: 08.06.2017 Language: English

HardwareUser Manual

GIN-SAM4

Page 3 of 17 08.06.2017Rev 1.02

Table of Contents

1. General 41.1. About this manual 41.2. Sales and Service 4

1.2.1. Manufacturer 41.3. Copyright 41.4. Revisions 51.5. Terms 5

2. ProductIdentification 62.1. Accessories 62.2. Scopeofdelivery 6

2.2.1. GIN-SAM4 62.3. Label 6

2.3.1. GIN-SAM4,withadditionalinformationlikeserialnumber. 6

3. Technical Description 73.1. Rotary- Switch 73.2. Mounting 7

3.2.1. Box mounting 73.2.2. Shielded lines 73.2.3. Grounding 73.2.4. Shielding plate 8

3.3. Caution, laptop users 8

4. TechnicalSpecificationsGIN-SAM4 94.1. General 94.2. PowerSupply 94.3. Environmental Conditions 10

5. Pinout GIN-SAM4 115.1. Power Supply, on top 11

6. Connectors 126.1. ConnectorsEnclosureFront/Top 12

6.1.4.1. ConnectorsEnclosureBottom 13

6.2. ConnectorTopDetail(PowerSupply) 13

7. InternalExpansion(max.possibilities) 148. Mechanical Drawings 15

8.1. Mechanical Dimensions GIN-SAM4 15

Page 4 of 17 08.06.2017Rev 1.02

General

1. General1.1. About this manual

This manual is about the GIN-SAM4 motion controller board from Indel AG.

1.2. Sales and Service 1.2.1. Manufacturer

Indel AG Tuefiwis 26 CH-8332 Russikon Switzerland

info@indel.ch www.indel.ch

Tel.: +41 44 956 20 00 Fax: +41 44 956 20 09

1.3. Copyright© Indel AG

Page 5 of 17 08.06.2017Rev 1.02

General

1.4. RevisionsVersion Date Author CommentRev 1.00 17.01.2017 QFU • First ReleaseRev 1.01 03.04.2017 QFU • Detail X29Rev 1.02 08.06.2017 QFU • Company logo updated

1.5. TermsAcronym Meaning

GinLink Indel fieldbus, 1GBit/s Ethernet based

PE-Line Earth conductor

Fieldbus Master Master of the GinLink fieldbus

Page 6 of 17 08.06.2017Rev 1.02

Product Identification

2. ProductIdentificationThe following versions of the GIN-SAM4 master are available

Typ Option Prod. Nr. DescriptionGIN-SAM4 1x2.0G 611451410 Single Core, 2.0GHz PowerPC 32/64Bit CPU,

512kB L2 Cache, 1MB L3 Cache, 1300MBit/s DDR3 RAM 1x2GB, 2MB MRAM, 2 x GinLink, 2 x SIO, 1 x mSATA, 2 x mPCIe

GIN-SAM4 4x2.2G 611451440 Quad Core, 2.2GHz PowerPC 32/64Bit CPU›s, 4 x 512kB L2 Cache, 2 x 1MB L3 Cache, 1600MBit/s DDR3 RAM 2x2GB, 2MB MRAM, 2 x GinLink, 2 x SIO, 1 x mSATA, 2 x mPCIe

Concerning the supported functionality in software of the hardware features, contact Indel AG, please.

2.1. AccessoriesProd. Nr. Label Description

610839800 SIO-Adapter RJ-12

Adapter cable for SIO, RJ-12 to D-SUB male, length 20 cm

2.2. Scope of delivery2.2.1. GIN-SAM4

The order includes:

• Fieldbus master GIN-SAM4• Power connector 24V, Phoenix Contact FK-MPC 1.5/3-ST-3.5 with Indel labeling

Not included:

• RJ-12 connectors for COMx ports.• Ethernet cables

2.3. Label2.3.1. GIN-SAM4, with additional information like serial number.

Page 7 of 17 08.06.2017Rev 1.02

Technical Description

3. Technical DescriptionThe GIN-SAM4 is a high-performance fieldbus master board by Indel. The powerful master is perfectly suited for high-speed applications with complex and high technical requirements.

As a fieldbus master for the Indel GinLink, the GIN-SAM4 can control and coordinate the entire peripheral equipment of a machine with a closed-loop bus frequency of up to 64kHz.

3.1. Rotary- SwitchWith the help of the rotary switch certain basic modes of operation can be selected. Do newest information can always be found in the Wiki.

Rotary Switch Position

Emergency System Default IP

Description

0x0 not used0x1 not used0x2 not used0x3 not used0x4 not used0x5 ⅹ Emergency system

0x6 ⅹ Application with default IP (192.168.1.251)

0x7 ⅹ ⅹ Emergency system with default IP0x8 ... 0xF not used

3.2. Mounting3.2.1. Box mounting

The standalone box will be mounted on a grounded wall with two M5 screws. You have to ensu-re adequate air circulation for cooling.

3.2.2. Shielded lines

It is essential to operate the RS232 interfaces with shielded leads. The shielding must be con-nected inside the connector at both ends.The RS422 interface can be operated with twisted pair wires. For short distances, an unshielded cable will suffice. For RS422 connections over long distances (>400m), it is advisable to use a shielded twisted pair cable.

3.2.3. Grounding

The GIN-SAM4 board is grounded via its front panel. Make sure that the connection between the rack housing and the control cabinet is conductive (EMC grounding). This is best achieved using chromatized mounting bars. The box is grounded via the conductive backplane.

Page 8 of 17 08.06.2017Rev 1.02

Technical Description

3.2.4. Shielding plate

If the StandAlone Master is installed together with drives of the SAC series in the same rack, a shield plate must be inserted between the master and the drives. In addition, the manufacturer recommends a minimum distance of 5 ... 10cm between the master and power-voltage-carrying boards. Possibly provide an empty space.

3.3. Caution, laptop usersObserve the following sequence when connecting a laptop to a GIN-SAM4:

• Isolate the power supply of the laptop so that it is only supplied with power from the battery.

• Connect the GIN-SAM4 and the laptop by an appropriate serial cable.

• Reconnect the power supply.

Reason: As a result of the electrical isolation, the laptop power supply levels are raised to a po-tential of 110V (providing the laptop is supplied via the mains). Because there is no assurance with conventional SUB-D connectors that the shield will contact before the signal lines,there is a risk of potential equalization taking place via the signal ground line. This can destroy the related SIO channel.

Page 9 of 17 08.06.2017Rev 1.02

Technical Specifications GIN-SAM4

4. TechnicalSpecificationsGIN-SAM44.1. General

General GIN-SAM4

Vibration

Shock

Emission standard for industrial envi-ronments

EN 61000-6-4

Immunity to interference EN 61000-6-2

Weight kg 1.1

4.2. Power Supply

Logic Supply GIN-SAM4

Operating Voltage 24V -5% +15%

Galvanic Isolation no

Fuse protection A 8, Flink

Current Draw A 3A

Max. potential between GND and earth

VDC 50

Page 10 of 17 08.06.2017Rev 1.02

Technical Specifications GIN-SAM4

4.3. Environmental ConditionsThe operator is responsible that the GIN-SAM4 is used under the specified condintions. Indel does not guarantee the functionality if the product is used outside the environmental conditions below:

Storage Temperature °C -20 ... 80

Operational Environmental Temperature 1) °C 0 ... 40

Max. Temperature Read out Value °C tbd

Degree of Protection IP 20

Installation Position Vertically or horizo-nally mounted. the user has to make

sure that the cooling (fan) openings are

free.

Max. Installation Altitude without Power Reduction m a. s. l.

1000

Max. Installation Altitude with Power Reduction m a. s. l.

2000 -1.0% / 100m

Rel. Air Humidity, no Condensation 80%

Degree of Pollution 2 (EN 50178)

1) The operator has to make sure that the device is used within the environmetal specifications.

Page 11 of 17 08.06.2017Rev 1.02

Pinout GIN-SAM4

5. Pinout GIN-SAM45.1. Power Supply, on top

Connector Delimiter Figure Pin Nr. Pin Name

X29

3 PE

2 0V1 24V

Folie für GIN-AX-42 OBEN

X3A

Sin

Cos

0

X3B

Sin

Cos

1

X4A

Sin

Cos

2

X4B

Sin

Cos

3

Küh

lkör

per S

eite

Folie für GIN-AX-42 UNTEN

X28

Mot

or 3

X27

Mot

or 2

X25

Mot

or 0

X26

Mot

or 1

UV

WX

PE

Küh

lkör

per-

Sei

te

UV

WX

PE

UV

WX

PE

UV

WX

PE

D

C

B

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21 43 5

B

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E

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X9 IN

GIN-AX4x4

Folie für GIN-AX4x4 Front

X18

X17

X14

X13

digital Inputs

digitalOutputs

SIO

OK

Err

PE0V

24V

X1 O_24V 6 0V 5 0V 4 V_Mot 3 +RB 2 -RB 1

S1

X10

X8 OUT

X29

Gin-Link

123

Page 12 of 17 08.06.2017 Rev 1.02

Connectors

D C B

65

43

21

A

21

43

5

B AC

78

EF

76

E DCAD-System: SolidWorks

Plotdatum: 16.01.2017

Dieses Dokument ist unser geistiges Eigentum. Es darf ohne unsere ausdrückliche Genehmigungweder kopiert, vervielfältigt oder verwertet, noch an Dritte weitergegeben werden. Zuwiderhandlungist strafbar und wird strafrechtlich verfolgt. Copyright reserved! © Indel AG

Änderungen

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We reserve all rights in this document and its subject matter.The recipient herby acknowledges these rights and assures the use of thisdocument only for the purpose it was delivered. © Indel AG

En

COM0

COM1

OK

Err

Rec

Pwr

X0

X1

X2

RxTx

EnRxTx

RX

TX

GIN-SAM4

LAN

>10m>30m

SD

USB1

USB0

4C

Power Supply X29

SIO 0

SIO 1

Ethernet Host

USB 1 Host (not used)

USB 0 OTG (not used)

SD Card

Rotary Switch

Ethernet Fieldbus 0 (GinLink)

Ethernet Fieldbus 1

Ethernet Fieldbus 2 (Option)

InfoLink (not used)

e-Paper Display(not used, bicolor)

Touch Interface(not used)

6.1. ConnectorsEnclosureFront/Top6. Connectors

Page 13 of 17 08.06.2017Rev 1.02

Connectors

D C B

65

43

21

A

21

43

5

B AC

78

EF

76

E DCAD-System: SolidWorks

Plotdatum: 17.01.2017

Dieses Dokument ist unser geistiges Eigentum. Es darf ohne unsere ausdrückliche Genehmigungweder kopiert, vervielfältigt oder verwertet, noch an Dritte weitergegeben werden. Zuwiderhandlungist strafbar und wird strafrechtlich verfolgt. Copyright reserved! © Indel AG

Änderungen

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We reserve all rights in this document and its subject matter.The recipient herby acknowledges these rights and assures the use of thisdocument only for the purpose it was delivered. © Indel AG

SIO

Con

figur

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ilsch

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6.1.4.1. Connectors Enclosure Bottom

USB

Con

figur

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USB

GIN

-SAM

4 Sy

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Con

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Interface Hilscher Module Antenna Openings

33.

30

1.6

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33.

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The delimiter of the power connector is X29.• The pinout is as follows (it is compatible with other Indel products, too): 1: 24V 2: GND 3:EARTH/FRAME

• Power Supply: Make sure, please that you are using a power supply that can deliver a regulated output

voltage of 24V and a current of 3A @ 24V at least.

X29

123

6.2. ConnectorTopDetail(PowerSupply)

Page 14 of 17 08.06.2017 Rev 1.02

Internal Expansion (max. possibilities)

mPCIe 0

mPCIe 1with SIM

tray

mSATA

Hilscher module extension

JTAG connector

RA

M D

IMM

1

RA

M D

IMM

2

7. InternalExpansion(max.possibilities)Please take care: The availability is not guaranteed. To make sure that an option is sup-ported by Indel at all, get in touch with Indel AG.

Page 15 of 17 08.06.2017Rev 1.02

Mechanical Drawings

280

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23 23

23 23

6

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8. Mechanical Drawings8.1. Mechanical Dimensions GIN-SAM4

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Mechanical Drawings

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Mechanical Drawings