Modernization (Emulation / Migration) 1

Welcome

IPKS GmbHErlangen near Nuremberg

www.ipks.de

Bernd KinnenTel.: 09131-69588-0

kinnen@ipks.de

Modernization (Emulation / Migration) 2

Modernization of the TELEPERM ME Process Control System

Modernization (Emulation / Migration) 3

Contents

Our Subjects

1. The Initial Situation, Example Scenario

2. Modernization through Emulation or Migration

3. System Emulation with M2000

4. System Migration with M2000

5. Target Systems Emulation / Migration

Modernization (Emulation / Migration) 4

The Initial Situation 1 ( Emulation or Migration)• Master computers:• Control room equipment:• Process data:• Communication:

3 OS265 productive systems on 3 SICOMP M26 computers7 DS078 visual display units (6 operator control units, 1 structuring unit)Automation level with 20 AS220EA controllersAutomation bus CS275

Modernization (Emulation / Migration) 5

The Initial Situation 2 ( Migration)• Master computers:• Control room equipment:• Process data:• Communication:

2 OS525 productive systems 6 operator control units, 1 structuring unit)Automation level with 5 AS220EA controllersAutomation bus CS275

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Contents

Our Subjects

1. The Initial Situation

2. Modernization through Emulation or Migration3. System Emulation with M2000

4. System Migration with M2000

5. Target Systems Emulation / Migration

Modernization (Emulation / Migration) 7

Modernization through Emulation or Migration

Emulation

Concept 1-to-1 emulation of the existingSICOMP and OS 254/262/265/ IS MADAM S systems on off-the-shelf computer hardware

Migration of OS 254/262/265/520/525/IS MADAM S systems. First emulation / convert to preserve the old data stock, then migration to a new hardware AND software platform

Tools & Software

M2000Windows 2003IS / OS xxx (ORG)

Windows 2003WinCCSQL 2000

Migration

I/O Equipment

Terminals and visual display units(DISIT, ZBE…) are emulated by means of Windows processes

Proprietary terminals and visual display units are replaced by state-of-the-art technology (standard Windows computers)

Process Control

The known IS / OS xxx concept is continued to be used

State-of-the-art visualization on the basis of the migrated structures

Computer Hardware

Off-the-shelf computer hardware with standard interfaces and networking capability, and for which spare parts are readily available

Modernization (Emulation / Migration) 8

Contents

Our Subjects 1. The Initial Situation

2. The Target System

3. System Emulation with M20004. System Migration with M2000

5. Target Systems Emulation / Migration

Modernization (Emulation / Migration) 9

System Emulation with M2000

Emulation on new hardware

Continued use of the IS / OS xxx operator control interface, ORG and database

Modernization (Emulation / Migration) 10

System Emulation with M2000: Step by Step

• Conversion of the second OS system• Emulation of the first OS system• Parallel operation of "old" and "new"• Plant control can be switched to the "old"

system at any time

Modernization (Emulation / Migration) 11

Contents

Our Subjects 1. The Initial Situation

2. The Target System

3. System Emulation with M2000

4. System Migration with M20005. Target Systems Emulation / Migration

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System Migration with M2000

Migration onnew hardware

Modern operatorcontrol interfaceModern database

Modernization (Emulation / Migration) 13

System Migration: The Steps

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State-of-the-art Visualization and Operator Control (1 of 2)

Representation of plant-specific objects (NOBI) with the GRAFTOOL module

Example: Preselection 1 of 2

Example: NRS2 vaporizer

Modernization (Emulation / Migration) 15

State-of-the-art Visualization and Operator Control (2 of 2)

Effective Multi-Screen Operation

Modernization (Emulation / Migration) 16

Contents

Our Subjects 1. The Initial Situation

2. The Target System

3. System Emulation with M2000

4. System Migration with M2000

5. Target Systems Emulation / Migration

Modernization (Emulation / Migration) 17

Emulation: The Target System

Modernization (Emulation / Migration) 18

Migration: The Target System

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In Either Case: Preserve and Improve

Emulation / Migration

AS automation equipmentOperator control & monitoring

Automation bus CS 275

AS 220Econtrollers

Proprietary video screens

SICOMP process computersfor OS xxx and IS

Modern TFT workstations

Standard Windows servers

Gateway for CS 275 ↔ TCP/IP

TCP/IP LAN

Modernization (Emulation / Migration) 20

Thank You

Thank YouFor Your Attention

Tucurui