Global E&C Solutions Methanol Project ExecutionMethanol ... · 100 Jan Feb Mar Apr May Jun Jul Aug...

Global E&C SolutionsMethanol Project ExecutionMethanol Project Execution

December 2014 l Michael Heberle l Air Liquide Global E&C Solutions Director, Engineering

Global E&C Solutions Main Centers and Business offices

BeijingNew DelhiLorton Montreal

Vitry

Ennery MoscowKrakow

Frankfurt

ShanghaiMemphis

Vitry/Seine

Bussy-Saint-Georges

Champigny/MarneAmericas:

- Houston- Montreal/Calgary

Asia:- New Delhi- Shanghai / Hangzhou

Hangzhou

Harima

Houston

Memphis

HyderabadEurope

- Harima

SingaporeChennai

- Champigny / Vitry- Frankfurt- Krakow- Johannesburg

Sao PauloJohannesburg

DubaiDubaiRiyadh

E i i t M f t i k h B i ffi C i i t t

Air Liquide, world leader in gases for industry, health and the environment2 May 2012 – E&C Presentation

Engineering centers Manufacturing workshops Business offices Cryogenic equipment centers

Global E&C solutions: Engineering Capabilities

Characteristics■ Aligned Organization Structure

■ More than 4000 employees in WBU■ 10 Engineering centers worldwide ■ Aligned Organization Structure

■ Aligned Project Execution Procedures

■ 10 Engineering centers worldwideAmericas:- Houston- Montreal/Calgary

Europe- Champigny / Vitry- Frankfurt- Krakow- Johannesburg

Asia:- New Delhi- Shanghai / Hangzhou- Kobe

■ Defined and well managed Interfaces■ Aligned Design Tools

■ Capability to execute 3,0 Mio Mhrs■ Comprehensive Workload

Management (RMS) all centers ■ Aligned Design Tools■ Aligned network through out the AL Global E&C Solutions WBU

C S

Management (RMS), all centersE+C workload by manhour category in k hours *1)

2013 2014

350

400

i t j t ■ Corporate Standards, Specifications and Forms■ Availability of Know-How and 150

200

250

300

improvement project hrs

development project hrs

proposal project &sales hrs

capital project hrs prospects

capital project hrs yExperts

0

50

100

Jan

Feb

Mar

Apr

May Jun

Jul

Aug

Sep Oct

Nov

Dec Jan

Feb

Mar

Apr

May Jun

Jul

Aug

Sep Oct

Nov

Dec

capital project hrs order backlog

productive capacity

Air Liquide, world leader in gases for industry, health and the environment3

*1) load of major E+C Centers, normalized due to different number of w orking days

December 2014 MeOH Conf./ Heberle

Project execution: EPC services

EEngineering

- StudyE Study- FEED- Licensing- Basic and detailed engineering

men

t

PProcurement

- Global sourcingP rchasing of eq ipment b lks and spare partsna

gem

P - Purchasing of equipment, bulks and spare parts- Sub-contracting- Expediting & Inspection- Logistics

ect M

an

CConstruction

- Site advisory and managementSit f b i ti

Proj

e

C - Site fabrication- Installation- Commissioning and start-up

Air Liquide, world leader in gases for industry, health and the environment4 December 2014 MeOH Conf./ Heberle

Project Execution

■ Excellence in project execution requires the competence to design and construct with zero

Scope

p gaccidents and environmental incidents, withinbudget, on time and with the expected quality.

HSES/Quality

■ To deliver this excellence in project execution, Air Liquide Global E&C Solutions capitalizes on

Time Cost

its global execution network and its comprehensive experience in implementing large projects from project development and pre-feasibility stage through engineering, procurement, construction, commissioning, start-up and initial operation.

■ Project management is to realize these expectations and deliver the■ Project management is to realize these expectations and deliver the project results, in particular through coordination and communication to customer (Air Liquide Group and third party), partners and the project

i f Ai Li id Gl b l E&C S l iAir Liquide, world leader in gases for industry, health and the environment

execution team of Air Liquide Global E&C Solutions.December 2014 MeOH Conf./ Heberle5

EPC Engineering

■ Engineering (Definition)

Engineering is the skill and experience to apply the ruling codes & standards and to use scientific, economic and practical knowledge,in order ■ to design chemical plants ■ to enable the procurement and the construction & erection of its components■ to elaborate manuals for the safe start-up and operation of the plants■ to elaborate manuals for the safe start up and operation of the plants

Engineering Output■ Design documents for the EPC project execution in form of drawings,■ Design documents for the EPC project execution in form of drawings,

specifications, calculations, lists, etc.■ Paper documents & electronic files■ 3-D Model

Air Liquide, world leader in gases for industry, health and the environmentDecember 2014 MeOH Conf./ Heberle6

EPC Project Execution Phases

Integrated process chain

Project Management

ProjectPlanning

FeasibilityStudies

Engineering/ Procurement

Erection SupervisionManu-

facturingPlant

Mgmt Service

AL E&C ( )

Third Party (Eng.) (Erect.)

PlanningStudies Procurement Comm. & SUfacturing Mgmt.

Supply Chain Management

Quality Management

As EPC service provider Global E&C Solutions covers with their scope of services the whole value added chain (inclusive production of Prop Equipment)whole value-added chain. (inclusive production of Prop. Equipment)We work with a various numbers of subcontractors to ensure flexibility and scalability of our business modelExtern service provider can be additionally hired for “extended basic” and “detail


yengineering” packages


Project phases in detail

Project- / jobexecution

afterStart-upPre- contract phase


p


Typical project execution scenario (large projects)

Customer

Project OfficeProject OfficeCommon consolidated functions

E&C Center 1 E&C Center 2 E&C Center 3

Common execution systems

All Center work with common, harmonized Engineering IT systemsTrouble-free data exchange between all center and sitesClearly specified work packages and interfacesInterface to customer only out of one centerA i t ll ffi


A virtually office


Typical project execution scenario (large projects)Poland

E&C Center Krakow

D t il E i iGermany

E&C Center Houston / Frankfurt / Champigny

Detail EngineeringUnit 3

China

E&C Center Houston / Frankfurt / Champigny

Process,Basic

Engineering

Process,Basic

Engineering

Process,Basic

Engineering

India

Unit 1 Unit 2 Unit 3

Detail EngineeringUnit 1 / WP

E&C Center Delhi/Shanghai

Detail EngineeringUnit 2 / WPUnit 1 / WP

Multi-Center Project Execution


Methods & Tools

Main TasksFunctional alignment and harmonization of Methods & Tools to be applied b E i i d t t i th t t t bli h kflby Engineering departments in the centers, to establish common workflows and work processes

Harmonization of Methods, Work Processes , Procedures and Standards in order to establish a common E&C wide set of harmonized Engineering workorder to establish a common, E&C- wide set of harmonized Engineering work processes, standards and best practices, which enables to fully work shareSystems & Tools - the definition and full implementation of STIG-harmonized tools, as well as rollout into the organization and support during project executiontools, as well as rollout into the organization and support during project executionGovernance of global rules

Functional and behavioural / intercultural Training to build up a realFunctional and behavioural / intercultural Training to build up a real engineering community

S i t d hi f l b l j t ( t )Supervisory support and sponsorship for global projects (eg. setup)


Common Engineering – PlatformSystem & Tools IntegrationSystem & Tools Integration


Business Process Landscape

Basic Engineering

Procedures and Standards

ConstructionDetail Engineering ProcurementConceptualSales/Proposals

Document Management System

ProcessEngineering

DetailedEngineering

Turnover Mgmt • Initial

Sales / Proposals

Procurement • Supplier DB

Materials

Engineering• Simulation• Process

Database• Equipment

ListPFD’

Engineering• Linelist• Mechanical• Electrical• Instruments• Specialty Items

Mi A l i

Initial Operations

• System Checkout

• Testing• Checklists

V ifi ti

Proposals• Design

Basis• Plant Info• Prelim

BudgetE ti

Supplier DB• Sourcing• Global Market

Knowledge

MaterialsManagement• Spec’s• Physical Data• Global Commodity• Requisition

P t

• PFD’s• P&ID’s • Process

Data Sheets• Misc.

analysis

• Misc. Analysis Tools

Plant Design• 3D Tools

• Verification

Construction• Laydown• Civil

• Execution Plan

• Regional Knowledge

• DatabaseLabor

• Procurement• Expediting• Inspection• Traffic/Logistics• Receivables• Warehouse

ytools

Civil• Mechanical• Piping,I/E• As Builts• Reports• Acceptance

HousingEtc…

Engineering S it

• Allocation• Reports

Engineering Database

Project Controls: Schedule, Progress Measurement/Earned Value, ReportingEstimating Costs/ERP

Air Liquide, world leader in gases for industry, health and the environment

Suite

Financial: (ERP) Project Module & S&A (overhead)

HR System: Resource planning, S&A, Timesheets (Std task codes)

E2CHO – Enhanced E&C Harmonized Operations

ConstructionSite

Project Management

ProcurementEngineeringProcessEngineering Site

Engineering Suite

Engineering

ASPEN BE • SP PID

Engineering Suite

• SP EL

SmartPlant EnterpriseSAP

FI / CO / PS / MM / PMWIN PCS

BE

Aspen Simulation

ZyQad

• SP PID• SP 3D• SP MAT• SP RefDB

• SP EL• SP IN• SP RefDB• SP F

Other Tools

Material Mgmt.

EMSYS MOSY

FI / CO / PS / MM / PM

y

Hysis

HTRIACAD, ConVAL, ETAP, …

Other ToolsProject Controls

ALAIR DMS


Primavera / RMS / PIRS / ChgMgmt


Project and Engineering Execution


Typical Organization of Engineering in a Center

DirectorEngineering

Project Engineering Management

Document ControlDesign Authorities

Engineering DisciplinesManagement

PlantCi il &

Modules /package Units

■ Process / Technology

■ Piping & Plant DesignPlant

& PipingDesign

Civil & Structural■ Civil and Structural

■ Static Equipment

■ Rotating EquipmentMechanical

Static Equipment

Prop. Equipment Electrical

■ Rotating Equipment

■ Package Unit

■ Electrical

Instrumentation& Control Syst.

Rotating Equipm.Large Machinery

■ Instrumentation

& Process Control

E & I


Project Management Mission Statement

■ Project Management Mission Statement

The Project Manager is the officially nominated E&C representative for a project and is authorized to undertake contractual commitment on behalf of the relevant E&C entity.y

Supported by project controls and other functions, he shall develop and implement the overall project strategy lead the project team maintain theimplement the overall project strategy, lead the project team, maintain the relationships with all major stakeholders, coordinate all involved parties and required actions, inform the client and the E&C management regularly on the status progress and risk situation of the projecton the status, progress and risk situation of the project.

In his capacity as the Project Manager, he has the greatest influence on the project starting from contract award up to close out and he is thethe project, starting from contract award up to close-out, and he is the primary responsible person in E&C for the success of the project.

Air Liquide, world leader in gases for industry, health and the environmentDecember 2014 MeOH Conf./ Heberle17

Set-up: Organizational Chart*

Project Director

Commercial HSE

Cost ControlManager

Quality ControlManager

Project Manager Manager

S h d l C t ti

Design Authority

ScheduleManager

ConstructionEngineer

P j tEngineering Manager

Process Unit 1 Static Equipment Plant & Piping

Process Manager

Project Procurement

Manager

Expediting

Site Manager

See separateSite Org Chart

Process Unit 2

Equipment

Prop. Equipment

ElectricalHeaters

Civil & Structural

Process Unit 3

Inspection

Logistic

Site Org Chart

PM Team

Leads

Support

InstrumentationMachinery

Package Units Modules

Air Liquide, world leader in gases for industry, health and the environment18 01/07/2013

Support

* for EPC projects


Conclusion

■ We are committed to SafetyyQuality & EfficiencyScheduleBudgetBudget

■ We can deliver due to ourhighly skilled workforcein multi-center execution approachfostered by our integrated engineering tools and work processesfostered by our integrated engineering tools and work processes

… we are your partner of choice !

Air Liquide, world leader in gases for industry, health and the environment19 01/07/2013December 2014 MeOH Conf./ Heberle

Thank you for your attention!


Date post:	06-Sep-2019
Category:	Documents
Upload:	others
View:	3 times
Download:	0 times

Global E&C Solutions Methanol Project ExecutionMethanol ... · 100 Jan Feb Mar Apr May Jun Jul Aug...

Documents