1

SCANCOOLOil, gas and dual fuel burners

Burner series 350...450

Group

4BCapacity

700 - 5500 kW

2

3

Table of contents

General 5

Light fuel oil burners 6

Dimensions and PI diagram 6

Technical data 7

Capacity/back pressure graphs 7

Gas burners 8

Dimensions and PI diagram 8

Technical data 9

Capacity/back pressure graphs 9

Dual fuel burners, light fuel oil/gas 10

Dimensions and PI diagram 10

Technical data 11

Capacity/back pressure graphs 11

Scope of delivery 12

Gas valve selection table 13

Gas elbow 13

Masonry figure 13

Flame dimensions 13

WiseDrive 14

4

Oilon burner

< 80 dB(А)Low noise level

Graphical user interface

Automatic control is integrated in the burner

Easy to install

Low-NOx (80 mg/nm3) combustion head is also available

CFD modelling allows a steady flow of air to the combustion head

5

Oil pipingMounted on the burner. Modulating burners have four solenoidvalves. The oil regulator for the modulating burner is located on the nozzle return oil line. The oil filter is located on the suction side of the pump.

Flame monitoringAll models are equipped with automatic flame monitoring. In KP model, flame monitoring is taken care of via photocell/UV cell; in GKP model it is performed via UV cell. In GP model it is performed via ionization-based flame monitoring.

Capacity regulationAll models are of the modulating type. The burners are fitted with servomotors controlling the fuel and combustion air flows. The servomotors are controlled by a combustion manager integrated into the burners. A modulating burner can operate throughout the entire power range depending on the load. The burners are controlled on the basis of flue gas analysis.

Burner automationBurner operation is controlled by a WiseDrive control system in-tegrated into the burner (WD32, WD33 or WD34). All phases of operation take place automatically, controlled by the control pro-gram. In the event of a burner failure, the system automatically shuts down the burner. The capacity control module is located in the control unit under the burner cover. The operating panel and switches are located at the rear of the burner.

WD32 for single fuel operation, two servomotors options: VSD control, O

2 control, CO control, intermittent operation

WD33 (EU) for single fuel operation, three servomotors options: VSD control, O2 control, CO control, continuous operation

WD34 for dual fuel operation, DFM300 module, three servomotors options: VSD control, O2 control, CO control, continuous operation

Main benefits of WiseDrive burners:- integrated automatic control for easy installation- accurate electronic combustion mixture control ensures optimal combustion efficiency- operating phases displayed by symbols on the operating panel- diverse field bus connections- easy to use and service.

Other benefits:- silent operation <80 dB(A)- suitable for all boiler counter pressures- steady combustion- suitable for many applications.

We reserve the right to make technical alterations.

Oilon’s oil, gas and dual fuel burners are fully automatic, safe and reliable. The burners have been designed and manufactured with good economy, safety, easy maintenance and environmen-tal friendliness in mind. Our gas burners comply with the EN 676 standard, oil burners with the EN 230 and EN 267 standards, and dual fuel burners with all of these. All burners are EU type tested. We also supply burners complying with various marine classifica-tion society requirements, such as ABS, BV, CCS, DNV, GL, KR, LR, NKK, RINA and RS.The burner materials and Oilon’s long experien-ce combined with considerable investments in product develop-ment guarantee the reliability of burners

ConstructionThe steel plate housing incorporates a three-phase motor that runs the fan located in the housing. The oil pump has its ownthree-phase motor. The surface of the housing is finished with durable high-gloss paint. The detachable burner cover allows the nozzle and ignition electrodes to be serviced without removing the burner. The stainless steel alloy combustion head and the diffuser disc can withstand temperatures up to 1,200 °C. The combustion head is adjustable, to optimize the mixing of fuel re-gardless of the firing rate. The burner houses a sight glass for fla-me observation. The air damper assembly and fuel control valves each have their own stepper motor actuators. Controlled by the burner logic, the actuator motors closely control the air and fuel quantities depending on the required capacity.

Suitable applications and installation The burners are suitable for warm and hot water boilers, steam boilers, hot air generators, and various types of process hea-ting. They are also designed to suit furnaces with high back pressure. The burners can be mounted in horizontal, vertical and upwardfacing,or vertical and downward-facing orientation. The construction, materials and IP54 enclosure class of the burners are intended for indoor use, max. +50 °C. The normal installation altitude is max. 500 m above sea level; other installation altitudes available by request.

FuelsThe following fuels can be used in the differentburner models:KP models:

- light fuel oil, viscosity 4-12 mm2/s, +20 °CGP models:

- natural gas, 2nd family gases, groups H and E (equipment category I2R)

GKP models:- (as above) natural gas/light fuel oil

Burners using other fuels are available on request.With standard combustion head the NOx class is 1.With low NOx combustion head the NOx class is 3.

Gas equipmentGas-related components of the gas and dual fuel burners complythe standard EN 676: two shut-off valves, pressure switches (min./max.), and an automatic valve leak tester. Other piping relatedequipment is available upon request.

Oil, gas and dual fuel burnersBurners series Stream 350...450

6

Light fuel oil burners

PI diagram

1. Oil filter2. Oil pump3. Electric motor4. Pressure gauge5. Solenoid valve 1, NC 6. Solenoid valve 2, NC 7. Pressure gauge8. Oil regulator9. Pressure switch

D2

B4

H5

OILON INDUSTRY OYYLEISTOLERANSSIT , GENERAL TOLERANCES

MASSA (KG)WEIGHT

PIIR.NO , DRW.NO REV

SUHDESCALE

KORVAA N:ONSUPERSEDES DRW.

VIIVAKOODI , BAR CODE

NIMITYS , TITLE

3D-MAL.NO , 3D-MODEL.NO

1. REV.1ST REV.MUOKANNUTMODIFIED BY

PAPERIKOKOPAPER SIZE

NIMIKE , ITEM

REV

│ │ │ │

L2 L1 H

1

H4

D1

H2

B2 B1

H3

D042694

B3

L4

L3

M

Rev Comment Modified By Date

BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MKP-350 M 1360 350 326 335 695 280 355 110 400 480 580 490 400 320 380 4xM20KP-450 M 1470 350 342 355 770 304 395 125 465 500 650 550 465 370 440 4xM20

F

E

D

C

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1

THIS

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IPLI

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2345678

OILON CAD

AA025750

AD042694

*D042694*

A31:20

KP-450 MMAIN DIMENSIONS

POLTIN , BURNER

DocID:A025750AD042694A

jhaverinen 30/03/2015

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10. Solenoid valve 1, NC 11. Solenoid valve 2, NC 12. Air damper13. Servomotor14. Combustion air fan15. Electric motor16. Differential air pressure switch17. Flame detector

BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MKP-350 M 1360 350 326 335 695 280 355 110 400 480 580 490 400 320 380 4xM20

KP-450 M 1470 350 342 355 770 304 395 125 465 500 650 550 465 370 440 4xM20

7

BURNER KP-350 M KP-450 MCapacity kg/h kW

135-3601600-4250

185 - 4602200 - 5500

Fan motor 3~ 400 V 50 Hz Output kW Current A Speed r/min

7,513,42920

11,019,42940

Oil hose connec-tion- suction- return

R1”R1”

R1”R1”

Oil pump- Motor 3~ 400 V 50 Hz Output kW Current A Speed r/min

TA4

1,53,1

2900

TA4

1,53,1

2900Weight kg 340 470

Technical data

Capacity/backpressure graph

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_KP-350

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_KP-450

Note! Weight varies according to delivery.

Light fuel oil 1kg/h = 11.86kW 1kW = 860 kcal/h

Ratio level Light fuel oil 1:2,5 (100 – 40%)

Capacity/backpressure graph KP-350 M

Capacity/backpressure graph KP-450 M

8

Gas burners

D2

B4

H5

OILON INDUSTRY OYYLEISTOLERANSSIT , GENERAL TOLERANCES

MASSA (KG)WEIGHT

PIIR.NO , DRW.NO REV

SUHDESCALE

KORVAA N:ONSUPERSEDES DRW.

VIIVAKOODI , BAR CODE

NIMITYS , TITLE

3D-MAL.NO , 3D-MODEL.NO

1. REV.1ST REV.MUOKANNUTMODIFIED BY

PAPERIKOKOPAPER SIZE

NIMIKE , ITEM

REV

│ │ │ │

L2 L1

H1

H4

D1

L4

H2

B2 B1

H3

D042690

B3

L3

M

Rev Comment Modified By Date

BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MGP-350 M 1360 350 326 203 695 280 355 110 400 480 580 490 400 320 380 4xM20GP-450 M 1470 350 342 193 770 304 395 125 465 500 650 550 465 370 440 4xM20

F

E

D

C

B

A

1

THIS

DO

CU

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T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

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ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

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BY

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NER

.

2345678

OILON CAD

AA025750

AD042690

*D042690*

A31:20

GP-450 MMAIN DIMENSIONS

POLTIN , BURNER

DocID:A025750AD042690A

jhaverinen 30/03/2015

13/10/2014jhaverinen

1. Ball valve, blow-off2. Double solenoid valve 2.1 Solenoid valve 2.2 Pressure regulator 2.3 Solenoid valve3. Pressure switch4. Gas butterfly valve5. Servomotor6. Pressure switch, max.7. Solenoid valve, ignition gas, *) option8. Air damper9. Servomotor10. Combustion air fan11. Electric motor12. Differential air pressure switch13. Flame detector

BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MGP-350 M 1360 350 326 203 695 280 355 110 400 480 580 490 400 320 380 4xM20

GP-450 M 1470 350 342 193 770 304 395 125 465 500 650 550 465 370 440 4xM20

PI diagram

9

BURNER GP-350 M GP-450 M

Capacity kW 700-4250 850-5500

Fan motor 3~ 400 V 50 Hz Output kW Current A Speed r/min

7,513,42920

11,019,42940

Weight kg 320 450

Natural gas: gases of 2nd family, groups H and E(equipment category l2R)

Note! Weight varies according to delivery.

Ratio level Gas 1:6 (100 – 16,6%)

Technical data

Capacity/backpressure graphs

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_GP-350

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_GP-450

Capacity/backpressure graph GP-350 M

Capacity/backpressure graph GP-450 M

10

Dual fuel burner, light fuel oil/gas

D2

B4

H5

OILON INDUSTRY OYYLEISTOLERANSSIT , GENERAL TOLERANCES

MASSA (KG)WEIGHT

PIIR.NO , DRW.NO REV

SUHDESCALE

KORVAA N:ONSUPERSEDES DRW.

VIIVAKOODI , BAR CODE

NIMITYS , TITLE

3D-MAL.NO , 3D-MODEL.NO

1. REV.1ST REV.MUOKANNUTMODIFIED BY

PAPERIKOKOPAPER SIZE

NIMIKE , ITEM

REV

│ │ │ │

L2 L1 H

1

H4

D1

L4

H2

B2 B1

H3

D042664

B3

L5

L3

M

Rev Comment Modified By Date

BURNER L1 L2 L3 L4 L5 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 MGKP-350 M 1360 350 326 203 335 695 280 355 110 400 480 580 490 400 320 380 4xM20GKP-450 M 1470 350 342 193 355 770 304 395 125 465 500 650 550 465 370 440 4xM20

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

HE

THIR

D P

ARTI

ES IN

AN

Y FO

RM

WH

ATEV

ER IS

NO

T AL

LOW

EDW

ITH

OU

T A

WR

ITTE

N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA025750

AD042664

*D042664*

A31:20

GKP-450 MMAIN DIMENSIONS

POLTIN , BURNER

DocID:A025750AD042664A

jhaverinen 30/03/2015

10/10/2014jhaverinen

BURNER L1 L2 L3 L4 L5 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 M

GKP-350 M 1360 350 326 203 335 695 280 355 110 400 480 580 490 400 320 380 4xM20

GKP-450 M 1470 350 342 193 355 770 304 395 125 465 500 650 550 465 370 440 4xM20

PI diagrams Oil Gas

1. Oil filter2. Oil pump3. Electric motor4. Pressure gauge5. Solenoid valve 1, NC 6. Solenoid valve 2, NC 7. Pressure gauge8. Oil regulator9. Pressure gauge

10. Solenoid valve1, NC 11. Solenoid valve 2, NC 12. Air damper13. Servomotor14. Combustion air fan15. Electric motor16. Differential-air pressure switch17. Flame detector

1. Ball valve, blow-off2. Double solenoid valve 2.1 Solenoid valve 2.2 Pressure regulator 2.3 Solenoid valve3. Pressure switch4. Gas butterfly valve5. Servomotor6. Pressure switch, max.7. Solenoid valve, ignition gas, *) option

8. Air damper9. Servomotor10. Combustion air fan11. Electric motor12. Differential air pressure switch13. Flame detector

11

Note! Weight varies according to delivery.

BURNER GKP-350 M GKP-450 MCapacity oil, kg/h oil, kW gas, kW

135-3601600-4250700-4250

185 - 4602200 - 5500850-5500

Fan motor 3~ 400 V 50 Hz Output kW Current A Speed r/min

7,513,42920

11,019,42940

Oil hose connection- suction- return

R1”R1”

R1”R1”

Oil pump- Motor 3~ 400 V 50 Hz Output kW Current A Speed r/min

TA4

1,53,1

2900

TA4

1,53,1

2900Weight kg 390 505

Light fuel oil 1kg/h = 11.86kW 1kW = 860 kcal/h

Ratio level Light fuel oil 1:2,5 (100 – 40%) Gas 1:6 (100 – 16,6%)

Natural gas: gases of 2nd family, groups H and E(equipment category l2R)Light fuel oil: 1 kg/h = 11,86 kW

Capacity/backpressure graphs

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_GKP-350

1 2 3 4

42

8101214

182022

6

mbar

5

16

MW

Capacity-back pressure Graph_GKP-450

Capacity/backpressure graph GKP-350 M

Capacity/backpressure graph GKP-450 M

Technical data

12

Scope of deliveryThe burners are delivered with the following equipment:

• standard delivery o optional

KP-350 M,-450 M GP-350 M,-450 M GKP-350 M,-450 M

Burner flange gasket • • •

Oil nozzle(s) • •

Solenoid valves for oil • •

Oil pump with pressure regulator valve • •

Separate oil pump motor • •

Non-return valve • •

Oil pressure gauge(s) • •

Return oil pressure switch • •

Air and gas evacuator o

Oil hoses, 2 pcs, length 3,000 mm • •

Oil filter • •

Pressure gauge for monitoring the oil inlet pressure o o

Pressure switch for monitoring the oil inlet pressure o o

WiseDrive (electronic mixture control)for regulating the air-oil-gas ratio, including:- quantity control valve for oil- quantity control valve for gas- servomotor for air dampers- servomotor for FGR

•

o

•

o

•

o

Gas nozzle • •

Pressure gauge for measuring the pressure at the gas nozzle

o o

Max. pressure switch for gas • •

Air pressure differential switch • • •

Ignition transformer • • •

Ignition cables and electrodes • • •

Flame detector • • •

Built-in combustion air blower with a direct-drive electric motor

• • •

Air dampers • • •

Pressure gauge for measuring the fan pressure o o o

Angle joint 90° • •

Twin solenoid valve for gas, including:- min. pressure switch for gas- two gas valves- automatic leak control- ball valve blowout (separate)

• •

Ignition gas valve o o

Burner operating and maintenance manual • • •

13

KP-350 M,-450 M GP-350 M,-450 M GKP-350 M,-450 M

Burner flange gasket • • •

Oil nozzle(s) • •

Solenoid valves for oil • •

Oil pump with pressure regulator valve • •

Separate oil pump motor • •

Non-return valve • •

Oil pressure gauge(s) • •

Return oil pressure switch • •

Air and gas evacuator o

Oil hoses, 2 pcs, length 3,000 mm • •

Oil filter • •

Pressure gauge for monitoring the oil inlet pressure o o

Pressure switch for monitoring the oil inlet pressure o o

WiseDrive (electronic mixture control)for regulating the air-oil-gas ratio, including:- quantity control valve for oil- quantity control valve for gas- servomotor for air dampers- servomotor for FGR

•

o

•

o

•

o

Gas nozzle • •

Pressure gauge for measuring the pressure at the gas nozzle

o o

Max. pressure switch for gas • •

Air pressure differential switch • • •

Ignition transformer • • •

Ignition cables and electrodes • • •

Flame detector • • •

Built-in combustion air blower with a direct-drive electric motor

• • •

Air dampers • • •

Pressure gauge for measuring the fan pressure o o o

Angle joint 90° • •

Twin solenoid valve for gas, including:- min. pressure switch for gas- two gas valves- automatic leak control- ball valve blowout (separate)

• •

Ignition gas valve o o

Burner operating and maintenance manual • • •

Gas valve selection table

Gas elbow

Other dimensions available on special request.

BURNER GAS VALVE BURNER MAX. CAPACITY kW*)

GAS INLET PRESSURE mbar

SIZEDN

TYPE **) 20 30 50 100 150

GP/GKP-350 M 50 DMV-D 1700 2200 3100 380065 DMV 2000 2500 3300 4400 440080 DMV 2800 3400 4400 4400 4400100 DMV 3300 4100 4400 4400 4400125 DMV 3800 4400 4400 4400 4400

GP/GKP-450 M 50 DMV-D 2200 3200 390065 DMV 2600 3300 4700 550080 DMV 3000 3700 4800 5500 5500100 DMV 3800 4600 5500 5500 5500125 DMV 4700 5500 5500 5500 5500

NOTE! If the gas inlet pressure is less than 30 mbar or if the gas used is not among those mentioned, evalution must be made case-specifically.*) The max. capacities shown by the table are achieved when the boiler back pressure is 0 0. Natural gas1 m3n/h ≅ 10 kW**) Or corresponding type Gas inlet pressure (Pmax) at burner - max. 500 mbar when using DMV(D) valve.

GAS ELBOW DIMENSIONS WITH DIFFERENT VALVES

DN50 DN65 DN80 DN100 DN125

H L L L L L

GP/GKP-350 M 495 735 860 880 920 970

GP/GKP-450 M 515 735 860 880 920 970

Masonry figure Flame dimensions

1 Gasket2 Mounting plate3 Ceramic wool or equivalent4 MasonryØD1, ØD2, L2 See burner dimension diagram

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ØD2

L2

60...90°

1

2

43

14

WiseDrive burner automation

WiseDrive (WD), electronic fuel-air mixture control– energy-efficient and environmentally friendly solution

Electronic fuel-air mixture control achieves lower flue gas emissions, lower energy consumption and more accurate control of the technical parameters of the burner.

WD32 – 34 is intended for oil, gas and duel fuel burners in the 1–8 MW range. Automation is in-tegrated into the burner. The system is of modu-lar construction. The standard scope of delivery includes combustion manager and power control modules. Optional modules are available for op-timising the combustion process and for remote control.

Features of the WD32-34 system:

• complies with EN 12067• suitable for continuous and intermittent operation• accurate mixture setting and result• disturbance diagnostics• diverse field bus connections• basic parameters and back-up copies using a computer• diagnostics and adjustment of set values by remote operation.

1802

Boiler pressure/temperature

Flame sensor

Air

Gas

Oil

VSM100

BT300Load controlmoduleLCM100

DFM300

UI300Operating panel

Boiler

Remote controlLAMTEC SYSTEM BUS (LSB)

PROFIBUS, Modbus, Ethernet

Control system

Fieldbus interface

Optional LT2 KS1-KOptional LT2 KS1CO detection

O2 measurement

OptionalLT2 LS2-K

Optional LT2 LS2

LS2 (O2)

KS1 (CO2)

Dual fuel module

Variable speedmodule

15

16

We participate in trade shows around the world every year.

EN4B

/3.0

0/05

2015

We have a comprehensive maintenance network, and our worldwide operations ensure rapid availability of maintenance and spare parts. The continuous training of our personnel and representatives guarantees high-quality maintenance operations.

OILON INDUSTRY OYMetsä-Pietilänkatu 1PL 5 15801 LahtiPuh. (03) 85 761Fax (03) 857 6239info@oilon.comwww.oilon.com

INDUSTRY

Oilon invests in product development and research. A modern product development centre meeting all European standards enables us to perform a wide range of burning tests and accurate oil and gas measurements.

We supply burners for ships according to classification societies, such as ABS,BV, CCS, DNV, GL, KR, LR, NKK, RINA,and RS classi-fications.