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GTO 14001 1 CHANNEL POWER AMPLIFIER SERVICE MANUAL JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Rev0 3/2008 Released 2008 Discontinued XXXX
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Page 1: GTO14001 sm

GTO 14001

1 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

JBL Consumer Products 250 Crossways Park Dr.

Woodbury, New York 11797 Rev0 3/2008 Released 2008 Discontinued XXXX

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- CONTENTS -

SPECIFICATIONS ………………………………………..1 PACKING……………………………………………..…....2 CONTROL/INSTALLATION DRAWINGS………………3 CONTROL/INSTALLATION INSTRUCTIONS………....4 BASIC TROUBLESHOOTING……………………………5 EXPLODED VIEW/PARTS LIST…….….….…………....6 AMPLIFIER BLOCK DIAGRAM…………………….……7 ELECTRICAL PARTS LIST ..……….……….…….…….8 P.C.B. DRAWINGS….………………………..…….……13 IC/TRANSISTOR PINOUTS..………………..….….…..20 SCHEMATICS……………..……………….………..…...21

GTO 14001 Specifications Output Power: 1200W RMS x 1 channels @ 4 ohms; ≤1% THD + N (14.4V supply) 1500W RMS x 1 channels @ 2 ohms; ≤1% THD + N Signal-to-noise ratio: 77dBA (reference 1W into 4 ohms)

108dBA (reference rated power into 4 ohms) Dynamic power: 1800W @ 2 ohms Frequency response: 20Hz – 300Hz (–3dB) THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms) Input Impedance >20K ohms Maximum input signal: 6.0V Maximum sensitivity: 100mV Bass Boost @ 20-100Hz 0-12dB (±2dB) DC Offset <30mV Output regulation: .03dB @ 4 ohms Idle Current @ 2 ohms 1.8A Max Current Draw 140A @ 2 ohms Remote Operating Voltages ON 5V OFF 3.5V Turn-on delay time 2-3 sec Circuit Protection Temperature (80±5C), Short circuit Operating voltage range (8-16V) Dimensions: 18 9/16 x 10 3/8 x 2 1/8” (470 x 263 x 53mm) Fuses: (4) x 40A

JBL continually strives to update and improve existing products, as well as create new ones. The specifications and

details in this and related JBL publications are therefore subject to change without notice.

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9 A

0 2

8

5 6

3 4

7A B

A B C DA

CB

18-9/16"470mm

10-3/8"263mm

2-1/8"53mm

8

1-5/8"40mm

1"25mm

D

4x

2x4x1x

1x

1x

1

3

GTO14001

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Installation Warnings and Tips• Disconnect the negative (–) lead from your vehicle’s

battery.• At the installation sites, locate and make a note of

all fuel lines, hydraulic brake lines, vacuum linesand electrical wiring. Use extreme caution whencutting or drilling in and around these areas.

• Choose a safe mounting location away from moisture. • Make sure there is sufficient air circulation at the

mounting location for the amplifier to cool itself.• Mount the amplifier, using the supplied hardware.

Specifications• 1200W RMS x 1 channel @ 4 ohms and ≤1% THD + N*• 1500W RMS x 1 channel @ 2 ohms and ≤1% THD + N*• THD + N: 0.05% (rated power @ 4 ohms)• Signal-to-noise ratio: 77dBA

(reference 1W into 4 ohms)*• Signal-to-noise ratio: 108dBA

(reference rated power into 4 ohms)• Frequency response: 20Hz – 330Hz (–3dB)• Max power: 1500 watts* CEA-2006A-compliant

0 Speaker Output Connectors• Connect the speakers to these terminals,

observing proper polarity. Either + or – terminal may be used. Minimum total impedance is 2 ohms.

1 Fuses• Replace only with the same type and rating.

2 Power Input Connectors • +12V: Connect to the positive terminal of the

vehicle’s battery. 4 AWG wire is recommended.Install an appropriate fuse holder and fuse (160Aminimum) within 18 inches of the battery. Makesure the wire is not damaged or pinched duringinstallation. Install protective grommets whenrouting wires through the firewall or other sheetmetal.

• GND: Connect to the vehicle’s chassis. Refer tothe picture below.

• REM: Connect to the “Remote Out” lead fromthe source unit or to a source of switched 12V+ (ACC).

3 Aux Output Connectors (RCA)• Nonfiltered pass-through output. Connect to the

input of an additional amplifier. 4 Input Connectors (RCA)

• Connect to the RCA outputs from the source unitor signal processor.

5 Input-Level Control• Used to match the input level of the amplifier

to the output level of the source unit. • See B for the adjustment procedure.

6 Low-Pass Filter Frequency Control• 12dB/octave low-pass filter,

variable from 32Hz to 320Hz.• See C for the adjustment procedure.

7 DBO (Dynamic Bass Optimization) VariableSubsonic High-Pass Filter With Variable Boost (Q)• For woofers in tuned (vented) enclosures, set

the Frequency control to a value 10Hz below theenclosure’s resonance (tuned) frequency.

• For woofers in sealed boxes, set the control toany value you prefer, between 30Hz and 50Hz.

• Set the Boost control according to your preference, being careful not to apply enough boost to damage your woofer(s).A DBO High-Pass Filter Frequency control,

variable between 10Hz and 100Hz. Seeabove for appropriate settings.

B DBO Boost control provides up to 12dB of boost, slightly above the high-pass filter’s frequency. See above for appropriate settings.

8 Remote Level Control (RLC) Connector • Connect the Remote Level Control (RLC) here,

using the supplied RJ-11 cable. 9 Power On LED

• Illuminated when the amplifier is on.A Protect LED

• Illuminated under any of the following fault conditions: battery over/under voltage, short circuit in speaker wires, amplifier is too hot,amplifier’s output circuit has failed (DC voltageis present in the amplifier’s output).

B Setting Input LevelA Turn Input Level control counterclockwise to

6V (minimim).B With a dynamic music track playing, turn the

head unit’s volume control to the 3/4 position.C Turn Input Level control clockwise until the

bass output is proportionate to the output ofthe high-frequency speakers, according toyour preference.

D Input level is now adjusted correctly.C Setting the Crossover

A Crossover setting for subwoofers.Note: Acceptable frequency ranges are indicated in gray.

D Remote Level ControlThe Remote Level Control, if installed, will allowyou to adjust the level of bass while seated in thelistening position.

GTO14001 CAR AUDIO SUBWOOFER AMPLIFIER OWNER’S MANUAL

Factory Bolt Ring ConnectorGround Wire

Note: Remove any paintbelow ring connector.

Star Washer

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Amplifier Troubleshooting Guide 1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON Verify:

A. Remote turn-on wire from source to amplifier has proper voltage B. Power (B+) connections at amplifier, terminal blocks, and battery are secure C. Ground (GND) connections at amplifier and vehicle chassis are secure D. Battery B+ fuse (if used) is OK E. Amplifier fuse is OK F. B+ at battery and B+ at amplifier has proper voltage

2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition Verify:

A. RCA cables from amplifier to source are securely connected B. Volume adjustment on amplifier is correctly adjusted C. Source is ON and playing

3. Engine Noise From Speaker(s) Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading to amplifier. Verify:

A. RCA cables are of good quality with no breakage to internal shields B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music Verify:

A. Source output music to amplifier is not distorted B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode Verify:

A. Amplifier is mounted with adequate air circulation around heatsinks or vents B. Amplifier is not mounted under carpet or sealed enclosure C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker) Verify:

A. Speaker crossover (if used) is not defective

GTO14001

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Trans. Clamp

Trans. Clamp

Trans. Clamp

Front Plate

Standoff

RCA CAP (Red)

RCA CAP (Wht)

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1

2

INPUT L

1

2

OUTPUT L

INPUT R

OUTPUT R

32 320Hz80 32 320Hz50

IMS INPUT

OP

OP

OP

OP

OP

OP AMP

BALANCEDINPUT UNIT

BALANCEDINPUT UNIT

GAIN CONTROL

LP FREQVARIABLE

32Hz-320Hz/12dB

BASSBOOSTVARIABLE

0dB-12dB/50Hz MAIN AMP

SPEAKER

2 ohm/4 ohm

2 ohm/4 ohm

Block Diagram GTO14001

UnReg

istere

d

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GTO14001 Electrical Parts List

Qty Part Number Reference Designator

MAIN PCB

Resistors

1 0702-3103-02 R95 Carbon film resistor 1/2W 10KΩ ±5% 12.5MM5 0702-3220-02 R85 R86 R87 R88 R89 Carbon film resistor 1/2W 22Ω ±5% 12.5MM2 0702-4123-02 R100 R101 Carbon film resistor 1W 12K ±5% 15mm2 0705-5470-02 R1 R133 Cement resistor 5W 47Ω ±5%2 0712-64R7-02 R128 R129 Metal Oxide film resistor 2W 4.7Ω ±5% Horizontal 10MM 2 0712-6221-02 R123 R124 Metal Oxide film resistor 2W 220Ω ±5% Horizontal 10MM 2 0702-3331-02 R93 R94 Carbon film resistor 1/2W 330Ω ±5% 12.5MM2 0702-3562-02 R91 R92 Carbon film resistor 1/2W 5.6KΩ ±5% 12.5MM2 0702-3222-02 R68 R71 Carbon film resistor 1/2W 2.2KΩ ±5% 12.5MM2 0705-5222-02 R125 R126 Cement resistor 5W 2.2KΩ ±5% 13*9*2.5mm 5mm

8 0701-2100-02 R107 R108 R109 R110 R111 R112 R113 R114 Resistor SMD 10Ω 1/8W ±5% 0805

24 0701-2101-02R45 R57 R122 R76 R77 R79 R80 R81 R82 R83 R84 R13 R14 R15 R16 R17 R18 R21 R22 R23 R24 R25 R26 R27

Resistor SMD 100Ω 1/8W ±5% 0805

2 0701-2470-02 R20 R78 Resistor SMD 47Ω 1/8W ±5% 08052 0701-2221-02 R58 R59 Resistor SMD 220Ω 1/8W ±5% 08051 0701-2331-02 R43 Resistor SMD 330Ω 1/8W ±5% 08051 0701-2751-02 RX Resistor SMD R0805 750Ω 1/8W ±5% 1 0701-2821-02 R105 Resistor SMD 820Ω 1/8W ±5% 08055 0701-2102-02 R44 R48 R49 R50 R121 Resistor SMD 1KΩ 1/8W ±5% 08052 0701-2182-02 R115 R12 Resistor SMD 1.8KΩ 1/8W ±5% 0805

9 0701-2222-02 R62 R63 R64 R66 R67 R69 R70 R74 R75 Resistor SMD 2.2KΩ 1/8W ±5% 0805

4 0701-2472-02 R39 R40 R41 R127 Resistor SMD 4.7KΩ 1/8W ±5% 08051 0701-2113-02 R73 Resistor SMD 11KΩ 1/8W ±5% 08051 0701-2332-02 R72 Resistor SMD 3.3KΩ 1/8W ±5% 0805

13 0701-2103-02 R99 R28 R29 R32 R33 R37 R38 R130 R131 RX200 RX203 RX204 RX2001 Resistor SMD 10KΩ 1/8W ±5% 0805

2 0701-2153-02 R61 R51 Resistor SMD 15KΩ 1/8W ±5% 08051 0701-2203-04 R4 Resistor SMD 20KΩ 1/8W ±5% 08055 0701-2223-02 R3 R5 R103 R104 R98 Resistor SMD 22KΩ 1/8W ±5% 0805

13 0701-2473-02 R2 R6 R7 R8 R9 R10 R11 R19 R30 R31 R52 R53 R60 Resistor SMD 47KΩ 1/8W ±5% 0805

1 0701-2563-02 R106 Resistor SMD 56KΩ 1/8W ±5% 08056 0701-2104-02 R34 R35 R54 R55 R56 R116 Resistor SMD 100KΩ 1/8W ±5% 08051 0701-2105-02 R96 Resistor SMD 1MΩ 1/8W ±5% 0805

8 0702-0106-03 R36 R42 R11X R120 R118 R117 R119 R12X Resistor 10mΩ ±1% manganese Ф1.5 10.5MM H=16.5MM

1 1204-2030-01 VR1 INPUT LEVEL B20K KQ L=15 ±10% in phase=±3dB1 1201-5030-04 VR2 LP FREQ B50K KQ L=15MM ±10% in phase≤2.5DB1 1204-2040-02 VR3 HP FREQ B2K/B200K KQ L=15MM ±15% B2K,B200K1 1204-5041-11 VR4 BOOST B500 KQ L=15 ±10%1 1201-1031-03 VR5 Variable Resistor TG625MC-B10K

Capacitors

2 06D2C3357700 C103 C104 Metal oxide film cap 3.3UF/100V ±20% 105 Brown 20.5mm2 06D2C335C700 C92 CX102 Metal oxide film cap 3.3UF/250V ±20% 105 Brown 27mm3 06D211066109 C86 C45 C46 E-cap 10uF/50V ±20% 5*11 105 Black 5MM6 06D2C1067001 C106 C107 CX103 C98 C99 C81 Metal film cap 10UF/100V ±20% 20MM thickness=10.5MM7 06D212266010 C1 C2 C3 C4 C5 C6 C7 E-cap 22uF/50V ±20% 5*11 105 5.0MM3 06D102266000 C22 C34 C52 E-cap 22UF/50V ±10% Φ6.3*11 85 NP4 06D214765000 C90 C91 C43 C84 E-cap 47uF/35V ±20% 5*11 105 Black 5MM3 06D211073001 C67 C78 C83 E-cap 100UF/16V ±20% 6*7 105 5MM3 06D214775101 C66 C72 C73 E-cap 470UF/35V ±20% Ф8*20MM 105 Black4 06D213387001 C68 C69 C70 C71 E-cap 3300UF/100V 35*30MM ±20%5 06D212285101 C53 C54 C55 C56 C57 E-cap 2200UF/35V Φ16*26MM ±20% 105 Low ESR 7.5MM1 06D231027000 C109 Ceramic cap 1000pF/100V ±20% 5MM6 06D231037000 C58 C59 C60 C61 C49 C51 Ceramic cap 0.01uF/100V ±20% 5MM

Description

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Qty Part Number Reference Designator Description

MAIN PCB

6 06D231047000 C31 C32 C33 C37 C74 C75 Ceramic cap 0.1uF/100V ±20% 5MM3 06D3C2247700 C100 C101 C102 Metal film cap 224/100V ±5% Brown 5MM2 06D374717400 C64 C65 Ta capacitor 470pF/100V ±5% 5.5mm 3 06D1C4747701 C48 C85 C94 C93 Metal film cap 474/100V ±10% Brown 7.5mm1 06D1C105G700CX11 Metal film cap 105/160V ±10% Brown 15MM thickness≤6.5MM1 06D341547400 C44 MET CAP 154/100V ±5% 5MM1 06D341847000 C42 MET CAP 184/100V ±5% 5MM1 06D344737400 C47 MET CAP 473/100V ±5% 5MM1 06D344747000 C41 MET CAP 474/100V ±5% 5MM2 06S322206000 C39 C40 Capacitor SMD 22pF/50V 0805 NPO ±5%5 06S321016000 C10 C11 C12 C13 C38 Capacitor SMD 100pF/50V 0805 NPO ±5%

21 06S121046000C14 C15 C16 C17 C18 C19 C20 C21 C24 C25 C26 C27 C28 C29 C30 C35 C36 C76 C77 CX2 CX111

Capacitor SMD 0.1uF/50V 0805 X7R ±10%

1 06S121244000 C97 Capacitor SMD 0.12UF/25V 0805 X7R ±10%7 06S124716000 C23 C62 C63 C79 C80 C87 C88 Capacitor SMD 470pF/50V 0805 X7R ±10%1 06D212285000 C116 E-cap 2200UF/35V φ16*33MM ±20% 105 2 06S321006000 C8 C9 Capacitor SMD 10pF/50V 0805 NPO ±5%

Semiconductors

1 04ZL-6A10-00 D17 Diode 6A10 1000V1 04ZL-4007-03 D39 Diode 1N4007 DO-41

10 04GS-R104-00 D20 D21 D22 D23 D24 D25 D28 D29 D30 D31 Diode FR104 1A 400V 52MM

8 03D1-TP50-24 Q23 Q24 Q25 Q26 Q27 Q28 Q29 Q30 MOS FET TP50N20P TO-2208 03T1-3205-02 Q11 Q12 Q13 Q14 Q15 Q16 Q18 Q21 MOS FET IRF3205 110A 50V TO-220 1 2000-0017-00 LED1 LED red light Φ3MM 2P1 2004-0014-00 LED2 LED Φ3.0MM blue light2 01FA-7812-04 U7 U8 +12V Pos. Regulator KA7812E TO-2201 01FA-7912-04 U9 -12V Neg. Regulator KA7912 TO-2202 2202-1602-05 D26 D27 Bridge rectifier UF1602CT AKA 16/200V TO-220 2 2202-1620-05 D48 D49 Bridge rectifier MUR1620CTA KAD 16A/200V TO-220

19 04PT-4148-01 D3 D4 D6 D7 D8 D9 D10 D11 D12 D13 D14 D16 DX1 DX2 D1 D2 D5 D15 D18 Diode SMD 1N4148 DO-213AA

4 04ZL-2512-00 D32 D33 D34 D35 Rectifying diode SMD MUR120 1A 25122 03N1-5551-04 Q9 Q10 Transistor SMD MMBT5551LT1 NPN SOT-23 1 03N1-2222-04 Q22 Transistor SMD BT2222 SOT-23 NPN5 01JR-4560-08 U1 U2 U3 U4 U5 Dual Op-Amp SMD 4560 SOP-8 JRC2 04WY-51AV101 DZ1 DZ2 Zener Diode SMD 5.1V DO-213AA 0.5W1 01TI-L072-09 U6 Dual Op-Amp SMD TL072 SO-81 2601-0202-00 LCR1 Optocoupler LCR-0202

Miscellaneous

1 1404-0020-04 J1 RCA INPUT, AUX OUT DIP AV4-8.4-38 up-white, down-red Nickel plating1 1413-0001-00 JK1 Phone jack 6P4C RJ11 vendor model:HPCB-3021-6P4C Black1 1501-0400-01 CN6 Terminal BTS4-23 Nickel plating, cross screws1 1501-0300-02 CN3 Terminal BTS3-24 Nickel plating, cross screws2 1001-3002-10 L8 L9 Power Inductor DIP 30UH/40A ETD49 ф0.1*80*6 13TS1 1001-1022-10 L10 Common mode choke DIP L1=L2 1MH ф42.5 ф0.5*(24P*4)*2.5TS*22 1004-3001-10 L6 L7 Inductor DIP 30UH ф12 ф5 11.5MM ф2*32 2901-224C-00 RL1 RL2 Relay DC12V 30A4 1601-403E-00 F1A-F1D Fuse DIP 40A high temperature durable1 1380-0209-00 SW1 Temperature switch DIP, operating temp 80±5 TO-220, 2pins1 1401-0002-04 for F1 Fuse holder DIP 4PIN

1 3000-1400-05 L4 HF Transformer φ49 4:9:7:6 F1=F2=φ0.8*16 4TS S1=S2=φ0.8*10 9TS S3=S4=φ1.0*1 7TS S5=S6=φ1.0*1 6TS

1 3000-1400-06 L5 HF Transformer φ49 4:9 F1=F2=φ0.8*16 4TS S1=S2=φ0.8*10 9TS1 1001-3500-10 L10 Inductor DIP ф47 35UH*2 ф0.3*40*22TS ±30%2 3501-0029-00 L11 L12 Inductor K4D RH 7.8*15*3 L=1.8UH (Φ2.0*70MM*0.5TS)±10% 1 1502-0209-00 CN1 Socket DIP PITCH 2.54MM 2PIN bending 90°2 1003-1003-08 R46 R47 Inductor SMD 0805 10UH 0.5A

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Qty Part Number Reference Designator Description

CONTROL PCB NOTE THERE ARE TWO IDENTICAL CONTROL PCB'S IN THE GTO14001

Resistors

1 0701-2104-02 R64 Resistor SMD 100KΩ 1/8W ±5% 08054 0701-2103-02 R3 R33 R30 R31 Resistor SMD 10KΩ 1/8W ±5% 08054 0701-2100-02 R117 R118 R193 R198 Resistor SMD 10Ω 1/8W ±5% 08052 0701-2102-02 R55 R58 Resistor SMD 1KΩ 1/8W ±5% 08052 0701-2222-02 R105 R106 Resistor SMD 2.2KΩ 1/8W ±5% 08051 0701-2153-02 R2 Resistor SMD 15KΩ 1/8W ±5% 08055 0701-2472-02 R40 R41 R42 R43 R44 Resistor SMD 4.7KΩ 1/8W ±5% 08051 0701-2821-02 R45 Resistor SMD 820Ω 1/8W ±5% 08052 0701-2681-02 R116 R199 Resistor SMD 680Ω 1/8W ±5% 08051 0701-2152-02 R56 Resistor SMD 1.5KΩ 1/8W ±5% 08053 0701-2101-02 R49 R191 R192 Resistor SMD 100Ω 1/8W ±5% 08051 0701-2303-03 R29 Resistor SMD 30K 1/8W ±1% 08051 0701-2221-02 R113 Resistor SMD 220Ω 1/8W ±5% 08051 0701-2331-02 R48 Resistor SMD 330Ω 1/8W ±5% 08051 0701-2473-02 R57 Resistor SMD 47KΩ 1/8W ±5% 0805

Capacitors

1 06S2447644CD C93 C94 Ta Capacitor SMD 47uF/25V CASE-D ±20% Yellow1 06S321026000 C100 Capacitor SMD 1000pF/50V 0805 NPO ±5%2 06S321016000 C61 C62 Capacitor SMD 100pF/50V 0805 NPO ±5%8 06S121046000 C57 C59 C60 C63 C75 C77 C91 C92 Capacitor SMD 0.1uF/50V 0805 X7R ±10%2 06S132253000 C104 E1 Capacitor SMD 2.2uF/16V 1206 X7R ±10%1 06S123326000 C64 Capacitor SMD 332/50V ±10% X7R 08051 06S2447634CC C43 Ta Capacitor SMD 47uF/16V CASE-C ±20% Yellow1 06S2410724CC C58 Ta Capacitor SMD 100UF/10V CASE-C ±20% Yellow2 06S124727000 C55 C56 Capacitor SMD 472/100V 0805 X7R ±10%

Semiconductors

1 2601-4N35-00 U17 Optocoupler 4N35 DIP61 0100-C081-08 U8 Single Op-Amp TLC081 SOP-81 01LM-M555-08 U7 Timer SMD LM555 SOP-81 0100-74AH-00 U16 Inverter 74AHC1G04 SOT-2351 0100-2010-00 U10 High/Low side Driver IR2010S SOL-161 03P1-5401-04 Q30 Transistor SMD MMBT5401LT1 PNP SOT-231 01TC-WH04-00 U9 Triple Inverter TC7WH04F1 04ZL-2512-00 D8 Zener Diode SMD MUR120 1A 25121 01LM-M311-08 U11 Single Comparator SMD LM311 SOP-85 04PT-4148-01 D2 D3 D4 D7 D49 Diode SMD 1N4148 DO-213AA1 04WY-51AV101 DZ1 Zener Diode SMD 5.1V DO-213AA 0.5W

Miscellaneous

1 1505-1009-04 CN6 Pin DIP PITCH 2.54mm 10PIN*2, bending 90°

PWM PCB

Resistors

1 0701-2221-02 2R65 Resistor SMD 220Ω 1/8W ±5% 08053 0701-2102-02 2R5 2R155 2R156 Resistor SMD 1KΩ 1/8W ±5% 08053 0701-2202-02 2R33 2R138 2R146 Resistor SMD R0805 2KΩ 1/8W ±5%1 0701-2222-02 2R132 Resistor SMD 2.2KΩ 1/8W ±5% 08051 0701-2432-02 2R102 Resistor SMD 4.3KΩ 1/8W ±5% 08052 0701-2472-02 2R46 2R147 Resistor SMD 4.7KΩ 1/8W ±5% 08051 0701-2512-02 2R200 Resistor SMD 5.1KΩ 1/8W ±5% 0805

9 0701-2103-02 2R1 2R34 2R36 2R78 2R99 2R137 2R148 2R152 2R149 Resistor SMD 10KΩ 1/8W ±5% 0805

1 0701-2113-02 2R171 Resistor SMD 11KΩ 1/8W ±5% 08051 0701-2123-02 2R35 Resistor SMD 12KΩ 1/8W ±5% 08052 0701-2203-04 2R104 2R175 Resistor SMD 20KΩ 1/8W ±5% 0805

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Qty Part Number Reference Designator Description

PWM PCB

1 0701-2333-02 2R98 Resistor SMD 33KΩ 1/8W ±5% 08057 0701-2473-02 2R3 2R4 2R19 2R20 2R44 2R97

2R145 Resistor SMD 47KΩ 1/8W ±5% 08051 0701-2623-02 2R2 Resistor SMD 62KΩ 1/8W ±5% 08051 0701-2753-02 2R103 Resistor SMD 75K ±5% 1/8W 08051 0701-2104-02 2R154 Resistor SMD 100KΩ 1/8W ±5% 0805

Capacitors

1 06S121026000 2C143 Capacitor SMD 1000pF/50V 0805 X7R ±10%

12 06S121047000 2C1 2C22 2C34 2C79 2C80 2C81 2C82 2C84 2C89 2C117 2C132 2C151 Capacitor SMD 104/100V 0805 X7R ±10%

2 06D212264103 2C87 2C88 E-cap 220uF/25V ±20% 8*12 105 Black, 5MM1 06D211074100 2C2 E-cap 100uF/25V ±20% 6.3*11 105 Black, 5MM

Semiconductors

2 03P1-1023-01 2Q19 2Q20 Transistor A1023 TO-92 PNP 1 03P1-B649-07 2Q17 Transistor 2SB649A 1.5A 180V 20W PNP TO-126

15 04PT-4148-012D1 2D2 2D36 2D40 2D41 2D42 2D43 2D45 2D46 2D47 2D5 2D15 2D18 2D19 2D37

Diode SMD 1N4148 DO-213AA

12 03N1-5551-04 2Q1 2Q2 2Q3 2Q4 2Q5 2Q6 2Q7 2Q8 2Q33 2Q37 2Q38 2Q39 Transistor SMD MMBT5551LT1 NPN SOT-23

1 03P1-5401-04 2Q32 Transistor SMD MMBT5401LT1 PNP SOT-231 01TI-L494-09 2U18 PWM IC SMD TL494C SO-16

Miscellaneous

2 1506-0805-00 2CN1 Pin 8PIN*2, Bending 90, 2.5MM1 1003-1010-08 2L1 Inductor SMD 100MH 100MHZ 4A

LED PCB

8 0701-3102-02 R1 R2 R3 R4 R5 R6 R7 R8 Resistor SMD 1KΩ 1/4W ±5% 1206

2 2100-0067-02 FFC 2PIN UL1007 AWG26 L=70mm ends with tin 5mm, durable by 105

1 2100-0068-02 FFC 2PIN UL1007 AWG26 L=210mm one end with 2.54 terminal, one end with tin 5mm, durable by 105

8 2005-0009-00 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 Indicator DIP LED 2*3*4mm

1 06S121046000 C1 SMD cap SMD 0.1uF/50V 0805 X7R ±10%

MISCELLANEOUS/MECHANICAL

1 SR-0752-0324 Heatsink 261.0*51.4*440.5MM Extrusion Alum. With Brushed metal surface

2 PL-A0048-000 Light bar 203.4*10.5*6.5MM light grey PC1 GD-500012400 Reflector board 57.4*38.0*5.8MM Light grey PC1 ZS-D00010112 Logo house 110.0*49.80*9.0MM Alum. With chromeplating 2 ZS-A00010104 Side panel 470.0*51.94MM Alum. With chromeplating1 MK-0112-0507 Front plate 240.6*50.3*1.2MM 1.2MM Black with silkscreen1 HG-0033-0507 Rear plate 240.6*50.3*1.2MM 1.2MMBlack with silkscreen

4 LS1JM0300401 Screw, BM3*4Black zinc plating Screw the temperture switch to heatsink

4 LS1JM0300501 Screw, BM3*5Black zinc plating For side LED board

4 LS1FP0300011 Screw, KT3*6Black zinc plating For light bar

4 LS1JM0401011 Screw, BM4*10Black zinc plating For side panel

11 LS1JT0300801 Screw, BT3*8Black zinc plating For front/rear plate and connector

4 LS1JT0300601 Screw, BT3*6Black zinc plating For bottom plate

11

GTO14001

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Qty Part Number Reference Designator Description

MISCELLANEOUS/MECHANICAL

16 LS1JM0401401 Screw, BM4*14Black zinc plating For power transistor

4 LS1JT0301201 Screw, BT3*12Black zinc plating For PCB board

1 LS1JT0301001 Screw, BT3*10Black zinc plating For RCA terminal

4 ZL-10038A-15 Standoff φ4.9*φ7.2*7.0mm Nylon 665 DQ8069032084 Washer Φ6.9*Φ3.2*0.8MM M3, For Logo house PCB board1 JY264A22A01X MICA 64*22*0.1MM Ф4.5MM 16.5MM 7MM1 PL-E0011-150 Light diffusion paper 64.0*41.0*0.1MM two sides with glud1 XG-0033-0501 Bottom plate 234.0*439.2*1.2MM 1.2MM black painting1 JY247A22A01X MICA 47*22*0.1MM Φ4.5mm 16.5mm 7mm4 LS1AA0404501 Screw PA4*45 black Zinc plating

1 MP-O752-3001 Logo plate43.73*35.94*2.0MM Alum. Plate with stamped JBL logo, brushed mental surface on the plate, diamond cut on JBL logo. With one side glue. Durable by 95 ~ -35

2 GD-600030003 Reflector board 1 175.0*6.0*2.0MM PC Clear silkscreen1 GD-600040003 Reflector board 2 64.0*41.0*2.0MM PC Clear silkscreen16 JY217A12A10A Pottery 17*12*1.0mm White2 LS1FJ0200801 Screw KA2*8 black Zinc2 LS1CA0301501 Screw TA3*15 black Zinc1 LS1AM0300601 Screw PM3*6 SWC black Zinc, temperature switch4 XN-10500-012 Knob, Controls ABS-757 black Ф10.5*9MM with white arrow4 JY442A24A05X Insulated paper ф42.0*ф24.0*0.5MM red one sided glued,inductor1 24T1-012800B J2 Jumper 128.00*21.00*1.50MM, yellow copper3 PL-G0003-000 J3 J4 J5 HA604 Jumper 95*20.7*1.5mm T=1.5mm2 PL-E0017-150 Light diffusion paper 175.0*6.5*0.1 ends with 3m1 JY432A13A10X Insulated paper 32.0*13.0*1.0 red with one sided glued,For E-cap1 JY440A20A05X Insulated paper 40.0*20.0*0.5 red with one sided 3M, For E-cap2 PL-A0051-000 Transistor Clamp 14.0*7.0*30.0 with red isulated paper (30.0*10.0*1.0)4 PL-A0054-000 Transistor Clamp 14.0*7.0*64.0 with red isulated paper (64.0*10.0*1.0)1 PL-A0055-000 Transistor Clamp 14.0*7.0*45.0 with red isulated paper (45.0*10.0*1.0)4 LS1CM0300501 Insulated paper TM3*5 black Zinc

12

GTO14001

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13

GTO14001

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14

GTO14001

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15

GTO14001

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16

GTO14001

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17

GTO14001

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18

GTO14001

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19

GTO14001

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20

GTO14001

Page 22: GTO14001 sm

1 2 3 4 5 6 7 8 9 10 11 12

A

B

C

D

121110987654321

D

C

B

A

-2

+31

48

U4A

JRC4560

R723.3K

1 3

2

VR2AB50K

R7311K46

5

VR2BB50K

C44154

C47473

+12V

-12V

+12V

-12V

C85474

SIG2

C4510U/50V

MODL

1 1

3 3

2 2

4

JK1

RJ-11

+12V

+12V

C109102/100V

R8722R/ 1/2W

C694700U/80V

C714700U/80V

1 1

2 2

3 3CN3

POWER

R74

2.2K

R752.2K

C56

W2200U/35V

PGND

REM

+12V

C57

W2200U/35V

D26MUR1620CT

D48MUR1620CT

Q113205

Q123205

R76100R

R77100R

D31FR104

D30FR104

C55

W2200U/35V

Q133205

R79100R

C58103

R8622R/ 1/2W

Q143205

R80100R

C59103

R8522R/ 1/2W

D28FR104

D29FR104

C16104

C21104C83

100U/16V

C20104

C78100U/16V

C66470/35V

C18104

C17104

R9510K1/2W

C2222U/50V

C74104

C75104

C73470U/35V

C72470U/35V

Vin1

GN

D2

Vout 3U8 L7812

Vout 3

GN

D2

Vin1

U9 L7912

+VCC

-VCC

D21FR104

D22FR104

Vin1

GN

D2

Vout 3U7 L7812

C67100U/16V

C19104

1 2

L6

30UH

1 2

L7

30UH

C54

W2200U/35V

R915.6K

R925.6K

2

4

9

8

6

1

3

7

10

14

5

11

12

13

L4T54

D20FR104

C684700U/80V

C704700U/80V

+12VD39

4004

+VCC

-VCC

C1033.3U/100V

C102224

C100224

R13347R/5W

R1284.7R/2W

C9810U/100V

L8

40

Q2350N20

Q2450N20

Q2650N20

Q2550N20

+SP

1 2

4 5

3

RL112V/30A

C923.3U/250V

R11

8

0.1

R11

X

0.1

R682.2K

L1020

R1252.2K/5W

R123220

C37104

R10910R

R10710R

R11010R

R10810R

D9IN4148

D11IN4148

D10IN4148D8

IN4148

PWM1

R10012K/1W

3

21

U1A

JRC4560

R747K

R8

47K

C12

100P

5

67

84

U1BJRC4560

R1147K

R9

47K

C13100P

C14104

C15104

+12V

-12V

R28

10K

R29

10K

3

21

U2AJRC4560

R43330R

C23471

13

2VR1AB20K

3

21

U3AJRC4560

C3922p

R5247K

C622U/50V

R3047K

R48 1k

5

67

84

U3BJRC4560

C4022p

R5347K

C722U/50VR31

47K

R49 1k

R54100K

R55100K

C3

22U/50VR322K

R522K

C4

22U/50V

R394.7K

R404.7K

C5

22U/50V

R15

100R

C810P

C910P

RCA IN

+12V

-12V

D23

FR104

D24FR104

D25FR104

-12V

-2

+31

48U5AJRC4560

+12V

R1274.7K

COM1

+12V.BIAS

R93330R

R94330R

DZ15.1V

DZ25.1V

C77104 C90

47U/25V

C9147U/25VC76

104

+5V

-5V

1234

CN6

CN4

C94

474/100V

C93474/100V

C32104

C33104

C35104

R632.2K

R642.2KQ22

MMBT2222

D7IN4148

C8610U/25V

SD1

R41 4.7K

RA

DIO

1 1

22

J1ARCA-4CH

3 3

44

J1BRCA-4CH

55

66

J1CRCA-4CH

77 88

J1DRCA-4CH

R26100R

C62 471

R25100R

C63471

D176A10

D33MUR120

D32MUR120

R420K

R672.2K

R662.2K

L34.5MH/60A

C48474

C31104

R647K

R1047K

C10100P

C11100P

R622.2K

C97124

C64471

CX10310U/100V

R13100R

R14100R

C26104

C27104

R21100R

R18100R

C24104

C25104

C28104

C36104

R22100R

R27100R

R16100R

R17100R

Q105551

R121.8K

R3310K

R6115K

32

A4

K1

LCR1LCR0202

RADIO

C49222

C51222

R441K R51

18K

R56100K

5

67

84

U2BJRC4560

+12V

C10610U/100V

R58220R

Q95551

R3210K

R60

47K

D3

4148C4347U/16V

4N35

C38100P

RCA OUT

SPEAKER OUT

R501K

1234567891011121314151617181920

CN4

20PIN

PWM1

SIG1

+12V.D+5V-5V

SD1

P+12V

R105820

C42184

13

2VR3AB2K

-6

+57

U4B

JRC4560R10656K

46

5VR3BB200K

R1151.8K

13

2VR4AB500R R116

100K

C41474

DBO

BOOSTERBASSSUB SONIC

LPF FREQ

-6

+57

U5BJRC4560

R37

10K

R24100R

R23100R

C29104

C30104

+12V

-12V

+12V.BIAS

R130

10K

+VCC

-VCC

C1043.3U/100VC101

224

R1294.7R/2W

C9910U/100V

L9

40

Q2750N20

Q2850N20

Q3050N20

Q2950N20

R12

0

0.1

R11

9

0.1

R712.2K

R1262.2K/5W

R124220

R11310R

R11110R

R11410R

R11210R

D12IN4148 D14

IN4148

D16IN4148

D13IN4148

PWM2

R10112K/1W

COM2

D35MUR120

D34MUR120

R702.2K

R692.2K

C65471

1234567891011121314151617181920

CN5

20PIN

PWM2

SIG2

+12V.D+5V-5V

SD2

LED1PROTECT

LED2POWER

+12V.BIAS

D27MUR1620CT

D49MUR1620CT

Q153205

Q163205

R81100R

R82100R

Q183205

R83100R

C60103

R8922R/ 1/2W

Q213205

R84100R

C61103

R8822R/ 1/2W

2

4

9

8

6

1

3

7

10

14

5

11

12

13

L5T54 -SP

D44148

D64148

R131

10K

R38 10K

C4610U/50V

SIG1

C53

W2200U/35V

12345678910111213141516

CN2CN-9P-180

P+12V

DIAG

REM

+12V

POLED

PRLEDDCPRRELOU

4N35+12V.D

SW1JUC-31F/80C

R59220R

4N35

4N35

DCPR

RELOU

1 2

4 5

3

RL212V/30A

R147R/5W

+12VRELOU

7 8F1D40A

3 4F1B40A

5 6F1C40A

1 2

F1A40A

2 1

J295MM 2 1

J395MM

P+12V

21 J495MM

21J5

95MM

COM1

+VIN1

+VIN2

HO1

HO2

LO1

LO2

OU1

OU2

4N351

4N352

PWM1

PWM2

SIG1

SIG2

Rx

750

CX111104

CX2104

DX1IN4148

DX2IN4148

SD2

R11

7

0.1

R12

X

0.1

CX1023.3U/250V

C10710U/100V

RX20010K

RX200110K

SP

RX20410K

C3422U/50V

C5222U/50V

R2

47K

C1

22U/50V

R19

47K

C2

22U/50V

C80 471

C79471

SP

-VCC

RX203

10K

C8110U/100V

R36

0.1

R42

0.1

R34100K

R35100K

R4610UH

R4710UH

R45100R

R2047R

R7847R

1 2

L122UH

1 2L112UH

- 2

+ 31

48

U6AJRC4560

R121

1K

R9822K

R10422k

- 6

+ 57

U6B

JRC4560

R9910K

R961M

13

2

VR5A10K

D24148

D54148

D14148

-12V

+12V

R122100R

C8447U/25V

F1=F2=Φ0.8*16 4TSS1=S2=Φ0.8*10 8TSS3=S4=Φ1*1 6TSS5=S6=Φ1*1 7TS

Φ49

Φ49F1=F2=Φ0.8*16 4TSS1=S2=Φ0.8*10 8TS

LIMITER

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:

SCALE: 1:1UNIT: MMSIZE: A3REV: 1.0

DRAWN BY: CHECKED BY:APPROVED BY:

DATA:DATA:DATA:

GTO14001

ECN NO DESCRIPTON DATAAPPROVED

+VCC

CX11104/100V

D154148

R10322K

D184148

R57100R

21

GTO14001

Page 23: GTO14001 sm

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:

SCALE: 1:1UNIT: MMSIZE: A4REV: 2.0

DRAWN BY: CHECKED BY:APPROVED BY:

DATA:DATA:DATA:

SYSTEM ONE

ECN NO DESCRIPTON DATAAPPROVED

2Q19A1023

2Q20A1023

2D18IN4148

2D19IN4148

2R1551K

2R1561K

P+12V

2L1

10R/100MHZ

+1

-2

FED

3

DT

4

C5

R6

GN

D7

OP1

8

+16

-15

REF

14

CO

N13

VC

C12

OP2

11

E210

E19

TL494CN 2U18TL494

+12V.D

2R154100K

2R17520K

2C14

310

2

2R14910K

2C11

710

42C132104

2C151C1042R35

12K

2R464.7K

2R17111K

2C82104

2Q325401

2C791042R20

47K

2R1382K

2R3410K

2Q335551

2R3610K

2C81

104

2C80104

UVP

OVP

2C84104

2R1947K

2R132

2.2K

2R1024.3K

2Q17B649

2D37IN4148

2D5IN4148

2D15IN4148

2D364148

2D404148

2D414148

2C1104

2R262K

2R10375K

2R9833K

2R9747K

2R10420K

2C88220U/25V

2C89104

+12V

2Q75551

2Q85551

2Q65551

2Q55551

2C87220U/25V

2R2005.1K

2Q375551

2Q25551

2Q45551

2R1474.7K

2R14547K

2R146

2K

2R14810K

+12V.D

2D474148

2R65220R

2C34104

2R7810K

2D42

4148

+12V

2Q385551

2R9910K

2R137

10K 2D464148

2D454148

2R15210K

2D24148

2D43

4148

2R110K

2C22104

123456789

10111213141516

2CN1

CN14

P+12V

2Q35551

2Q15551

+12V

DIAG

PRLED

POLED

POLEDPRLED

RELOU

REM

+SP

REM

4N35

4N35

+12V.D

SW

SW

2R51K

2C2100U/25V

2R4447K

2R447K

DCPR

+SP

2R3

47K

+SP

POWER

2D14148

RELOU 2R332K

QAQB

P+12V

DIAG

2Q395551

22

GTO14001

Page 24: GTO14001 sm

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

8

7

6

54

3

2

1U9

7W04

+12V.BIAS

C92104

D8MUR120

C934.7U/50V

C944.7U/50V

C91104

Q305401

1

25

4

6

3

NC

NC

U17

4N35

R424.7K

R434.7K

123456789

10111213141516

U102010

R11810R

R11710R

PWM

R404.7K

+5V

C63104

R19310R

C57104

R116680R

R48330R

R19810R

E12.2U/16V

C75104

DZ15.1V

R215K

-5V

C55 472

C56472

R3010K

8

7

6

54

3

2

1

U8081C

C100102

R551K R105

2.2K

R3110K

D2IN4148

SD

R64100K

+5V

SIG

CO

M

R199680R

C77

104

R1062.2K

R191100R

D3IN4148

R192100R

C1042.2U/16V

+5V.BLAS

R44

4.7K

D4IN4148

R49

100R

CO

M

12

5

3 4

U16AO4G

COM

C62100PC61

100P

C59104

C60104

R41

4.7K

R113

220R

+12V

OU

R581K

R45820R

8 7 6 54321

U11LM311

C64332

R3310K

R5747.5K

R561.5K

R2930K

TRIG 2

Q3 R 4

CVolt 5THR6

DIS7

VC

C8

GN

D1 U7

555C4347U/10V

-VCC

C58100U/10V

D49IN4148

+5V.BLAS

COM+12V.D

D7

IN4148

R310K 1

234567891011121314151617181920

CN6

CN-20P-180

SIG

-5V

+5V+12V.D

+12VOU

PWM+12V.BIASSD

COM

-VCC

DW GNO:

PART NO:

SCALE: 1:1UNIT: MMSIZE: A4REV: 1.0

DRAWN BY: CHECKED BY:APPROVED BY:

DATA:DATA:DATA:

GTO14001

ECN NO DESCRIPTON DATAAPPROVED

SIG

+12VOU

PWM

SD

HO

LO

LOOU

HOOU

NOTE THERE ARE TWO IDENTICAL CONTROL PCB'S IN THE GTO14001

23

GTO14001


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