QUICK START GUIDE: MICRON PUMP SERIES
Warning: Risk of electrical shock. Carelessness may produce injury or death. Warning: Hot zone with high temperatures. Risk of burns. Use thermal protective equipment. Warning: System under pressure. Risk of burns or particle projection. Use thermal protective equipment and googles. Warning: Important information for the correct use of the system. May include one or several of the previous hazards, and therefore must be kept in mind to avoid damage and injury.
Components, options and accessories Dimensions/Free space
Mounting the equipment Electrical power connection Electrical power connection
Warning: The micron series melters are equipment with current technology and with certain foreseeable risks. Therefore, only allow qualified personnel with sufficient training and experience to use, install or repair this equipment.
In case of doubts in the moment of installation, refer to the corresponding instructions manual. If you want this guide in other language, see the website: http://meler.eu/Products/manuals-documentation.aspx
ITEM DESCRIPTION DIMENSIONSA EQUIPMENT LENGTH 5L 588 mm
10L 671 mm 20L 671 mm 35L 742 mm
B EQUIPMENT WIDTH 5L 339 mm 10L 339 mm 20L 383 mm 35L 435 mm
C EQUIPMENT HEIGHT 5L 481 mm 10L 481 mm 20L 526 mm 35L 673 mm
D EQUIPMENT HEIGHT WITH LID OPEN 5L 628 mm 10L 760 mm 20L 875 mm
35L 1067 mmE EQUIPMENT LENGTH WITH ELECTRICAL CABINET
OPEN 5L 838 mm 10L 921 mm 20L 921 mm 35L 992 mm
230V 1~ 50 Hz + N + PE400V 3~ 50 Hz + N + PE
MODEL No. OUTPUT 1 FHASE 3 FHASES230 VAC Δ 400 VAC Y
micron 5 2 20.87 A 13.73 A 10.00 A4 31.30 A 18.45 A 10.87 A6 41.74 A 27.49 A 16.09 A
micron 10 2 25.22 A 17.86 A 14.35 A4 35.65 A 21.91 A 14.35 A6 46.09 A 27.49 A 16.09 A
micron 20 2 27.39 A 19.96 A 16.52 A4 37.83 A 23.89 A 16.52 A6 48.26 A 28.24 A 16.52 A
micron 35 2 33.91 A 24.55 A 16.09 A4 44.35 A 29.35 A 21.30 A6 54.78 A 37.27 A 26.52 A
Meler Gluing Solutions, S.AP.I. Los Agustinos, calle G, nave D-43E - 31160 ORCOYEN Navarra (España)Tel.: + 34 948 351 110 Fax: + 34 948 351 130e-mail: [email protected] www.meler.eu
GLUING SOLUTIONS
1
MICRON 20, 35
3
L3 N PE L1 L2 L3 N PE
LN ~ 230V 50 Hz + PE 3N ~ 400V/230V 50 Hz + PE
2
Ø6-12mm
M8M8
Fitting straight shortWarning light
VP system
Low level detector Automatic feeder
Adaptation plate
Hose
MATERIAL/MATERIAL
TRATAMIENTO/TREATMENT
VALIDADO/COMFIRMDIBUJADO/DESIGN
NOMBRE/NAME
FECHA/DATE
TITULO/TITLEESCALA/SCALE
REFERENCIA/REFERENCE
SUS. A/REPLACES
CATEGORIA/RATE
DENOMINACION/DENOMINATION
HOJA Nº/SHEET NUMBER
C.T.B.
11/10/2011
201020160
CHASIS MICRON 10 PISTON 20132 de 2
Este plano es propiedad exclusiva de MELER APLICADORES DE HOT - MELT S.A. Todos los derechos reservados. This drawing is owned sole of MELER APLICADORES DE HOT- MELT S.A. All rights reserved.
DPTO. OFICINA TECNICA
REV./
REV.
-----
------
D
E
A
G F
B C
MICRON 5, 10, 20
M8M8
ITEM MICRON 5 MICRON 10 MICRON 20 MICRON 35
A 92 mm 122 mm 122 mm 128.5 mm
B -- 55 mm 55 mm --
C 381 mm 381 mm 381 mm 577 mm
D 571 mm 655.5 mm 654.5 mm 728 mm
E 49 mm 49 mm 49 mm 12 mm
F 249 mm 249 mm 249 mm 286 mm
G 334 mm 334 mm 334 mm 428.5 mm
B AE
C
D
-- - 5 5
-- - 1 0
º C
1 2 3 4 5 6 7 8
Pneumatic and hose connection Control board
Selecting the overheating value/ Standby Temperature adjustment External I/O connections (optional)
Maximun charge of adhesive
Starting up the melter equipment
Return to initial parameter
CN 4
CN 5
Cont
rol c
ard
Select the element
Modify temperatureNext display to record the value:
Next display to record the value:
Below of 40ºC, temperature display and heating OFF
Tank’s set point Tª value by defaultcontact NO contact NO
1 common and voltage out + 2 input for inhibitor output 1 3 input for inhibitor output 2 4 input for inhibitor output 3 5 input for inhibitor output 4 6 input for inhibitor output 5 7 input for inhibitor output 6 8 without connection
P pneumatic P hydraulic
Ratio 1:13,6
On/ Off
1
2
8
12
11
9
3
10
7
6
4 5
1. Tank indicator LED 2. Hose indicator LED 3. Gun indicator LED 4. Temperature set point 5. Actual temperature 6. ON/OFF switch 7. Standby function 8. Temperature OK LED and active pump 9. Time scheduling 10. Left/right button - channel selection 11. Up/down button - temperature modification
STANDBY
OUTPUT DISABLED
2
1Ø4-8mm
For more information about the different functions of the control board, refer to the corresponding instructions manual.
1 6 01 6 0
1 5 01 5 0
3
1
2
4
o f f 4 0 º C
1 6 0 1 6 0
OVERHEATING 10< Increase Tª < 25
STANDBY
25< Decrease Tª % < 55
CN 5
CN 1
Pow
er c
ard
34
3 contact NO 4 contact NO
Temp. OK
LOW LEVEL
12
1 contact NO 2 contact NO
Default values
1
LED DISPLAY COMPONENT HEATING COMPONENT STATUS
constantly lit constant low temperature
blinking slowly as need (according to PID parameters) temperature near set point
blinking rapidly programming or display change in set point values
off not heating temperature reached
P= 0 bar
Ø8mm
Pmax= 6 bar
9/16“
6 x
1 3 5
2 4 6
1 3 52 4 6
1
2
3
4