12
High Speed Vertical CNC Turning Centers GV-500 SERIES
High Speed Vertical CNC Turning Centers
GV-500 SERIES
Packed with the latest machine tools technology and high precision turning capabilities, the
Goodway GV-500 series high speed vertical CNC turning center combines a high rigidity
structure and precision linear guideways with a servo indexing turret and powerful spindle
( max. torque up to 883 N-m ). These series features a compact machine size with heavy duty
turning capabilities. In addition to the GV-500 series, the GV-500X series twin spindles &
turrets equipped with loading & unloading systems can complete disk-shape work pieces that
need multi-processing in one single setup which saves a great amount of time and increases
production e�ciency to meet your needs of today and tomorrow.
HIGH SPEED VERTICAL CNC TURNING CENTERS
GV-500 Series Construction Turret
( GV-500 model shown with optional accessories. )
The low center of gravity design with 90 degree rotatable control panel provides
easy access to load & unload parts and a user friendly operating interface.
Fully enclosed splashguard keep chips
and coolant contained for a safe clean
working environment.
Super compact machine size ( 3.3m2 ) equipped with rear discharge chip
conveyor increases factory space usage while providing you with a convenient
conveyor system planning.
Wheel
Gear Box Body
Brake Disc
Fly wheel
GV-500
Max. 630 mm
420 mm
865 mm
1
2
Twin Spindles & Turrets v Dimensions Specification
Spindle Output Opitonal ZF Gear Box Output
4
8
12
16
20
200
400
600
800
1000
0 200 400 600 750 rpm
883
52511 kW ( cont. )
αP30 / 6000i Low-Winding18.5 kW ( 15 min. )
Torque ( 15 min. )
Torque ( cont. )
Torque( N-m )
Output( kW )
αP30 / 6000iHigh-Winding
18.5 kW ( 30 min. )
15 kW ( cont. )
100
200
300
400
500
600
700
0 750 1500 2250 3000 rpm
4
8
12
16
20
1725288
Torque ( cont. )
Torque ( 30 min. )
614
498
Torque( N-m )
Output( kW )
50
100
350
300
331
280
250
200
150
5
30
25
20
15
10
0 900750
1800 27003000
3600 rpm
22 kW ( cont. )
α22 / 7000i + ZFHigh-Gear
26 kW ( 30 min. )
Torque ( 30 min. )
Torque ( cont. )
Torque( N-m )
Output( kW )
400
800
2000
1821
15411600
1200
5
30
25
20
15
10
0 150136 545
300 450 600 rpm
22 kW ( cont. )
α22 / 7000i + ZFLow-Gear
26 kW ( 30 min. )
Torque ( 30 min. )
Torque ( cont. )
Torque( N-m )
Output( kW )
The wide-range Fanuc αP30 / 6000i motor driven spindle system can generate twice the torque output of
standard motors.
Optional German made oil
bath gear box is also available,
providing maximum torque of
1,821 N-m.
( GV-500 model shown with optional twin spindles & turrets. )
Extra wide slant surface chip disposal design allows easy
chip removal, preventing the heat from influencing
machining accuracy.
Contact surfaces of all slides, spindle, turret, and ball screws bearing housings with the machine bed and column are
precision hand scraped to provide maximum assembly accuracy, structural rigidity, and load distribution.
Built to withstand years and years of rigorous high production turning,
the heavily ribbed, one-piece thermally balanced bed and column are of
“ Meehanite ” casing.
By using Finite Element Methods ( FEM ), optimal reinforced ribbings are
directly casted into the one-piece bed and column structure. Mechanical
rigidity has been increased by 30% when compared to conventional
designs. The GV-500 series is capable of performing heavy-duty turning and
maintain long-term high-precision accuracy. More rigidity also means
extended tool life.
The Japanese high precision linear guideways provide maximum
precision, rapid movement and low-wear advantages.
The servo motor of each axis feed system uses Fanuc αi
series components to ensure peak machining performance
and accuracy.
The auto lubrication system uses an pressure relief lubrication
device and copper oil pipe, providing slide ways, ball screws
and other major components abundant lubricant.
( The main structure of the GV-500 series. )
GV-500 Series Construction Turret
HIGH RIGID CONSTRUCTION
ADVANCED TURRET TECHNOLOGY
The Japanese super high precision curvic couplings
accurate ly pos i t ion the tur ret d isk and 3 ,620 Kg
( 7,240 lbs. ) of clamping force ensures abundant
turret rigidity for all cutting conditions.
The cur vic couplings features auto- centering,
auto-cleaning and a large size tooth �ank which are
superior to traditional curvic couplings and are
greatly used in our products.
The super heavy-duty servo indexing turret features
the latest non-lifting turret disk technology, achieving
0.2 second indexing for adjacent stations and 0.5
second for stations at the opposite end of the disk.
The Goodway dual-face turning holder allows both sides of a work piece to be machined at the same time while
ensuring parallel precision of the surface, which is applicable for disk brakes or automotive related components.
The cutting time is 50% shorter than
when using regular tools.
The servo motor driven dual face tool
holder provides more �exibility to
various working conditions, overcoming
hydraulic driven disadvantages, thus,
saving tool adjustment time and
increasing production e�ciency.
3
4Standard Turret
Each station of the live tooling turret can be equipped
with live tooling ( live tooling tools rotate in working
position only ) and features a non-lifting turret disk.
Goodway’s live tooling turret utilizes advanced servo
indexing technology to achieve 0.2 second indexing
for adjacent stations and 0.5 second for stations at the
opposite end of the disk.
Live tooling turret and C-axis control capabilities on
the GV-500 series allows the machine to perform
multi-tasks on a work piece, such as turning, milling,
drilling and tapping. This eliminates manpower and
cycle time, while reducing accuracy lost, which will
occur if the part is moved from machine to machine.
Live Tooling Turret
Dual-Face Turning Holder
Twin Spindles & Turrets v Dimensions Specification
TWIN SPINDLES & TURRETS VERTICAL TURNING CENTER
Back RailFront Rail
Bar Feeding Detection Gate
The twin spindles & turrets vertical turning center is based on a “ combining two operating process into one ” concept.
Therefore, the 1st spindle and 2nd spindle can work independently on two di�erent work pieces or work on the 1st and
2nd process of one work piece, e�ciently lowering the demand on manpower and increasing factory space usage.
The GV-500X series can be equipped with optional load & unloading systems and work piece �ipping device are also
available. From bar feeding, processing, �ipping, processing and discharging, can all be completed at once which
saves manually �ipping time and reduces setting error and increases production e�ciency.
Work piece �ipping device : Max. work piece diameter Ø 430 mm
Max. work piece weight 40 Kg
The GV-500X series combines two work process into
one to reduce operating time ( when working on two
machines ) and increase production e�ciency.
>ProductionE�ciency 3km/Day
GV-500 Series Construction Turret
21
3 4
Back Rail Front Rail
5
6
The �ipping device uses a pneumatic clamping and hydraulic rotating mechanic design which features high speed
and heavy duty advantages.
When the detection gate on the bar feeding conveyor detects a work piece passing through, it will close
immediately to prevent another work piece from entering the back rail, providing high reliability and safety.
Twin Spindles & Turrets v Dimensions Specification
The 3-jaw clamping device on the turret uses
triangulation support to ensure the work piece to
accurately adjust to the center of the spindle while
ensuring turning accuracy.
GENERAL DIMENSION
Work Range
40X-axis Travel : 350
Z-ax
is T
rave
l : 5
5040
710
2Spindle nose (A2-8)
Spindle nose (A2-8)
Spindle nose (A2-8)
12" Chuck
10
4325
Spindle nose (A2-8)
Spindle nose (A2-8)12" Chuck
12" Chuck 12" Chuck
12" Chuck
X-axis Travel : 350
Z-ax
is T
rave
l : 5
5010
9
55
Ø50 5525
10
50
150
12" ChuckSpindle nose (A2-8)
O.D. Tools 25 mm I.D. Tools 50 mm
Unit：mm
GV-500 Series Construction Turret
【 Standard 8-Statopms Turret 】
【 Optional 12-stations Live Tooling Turret 】
650
Z-ax
is T
rave
l : 5
50
35
Ø40
150
85
8
2008525 10255
X-axis Travel : 290
650
32
Z-ax
is T
rave
l : 5
50
25 768
Z-ax
is T
rave
l : 5
5065
0
Max :125
45
Z-ax
is T
rave
l : 5
5065
0
5060
Ø20
Ø20
200120X-axis Travel : 290
1022060
5966X-axis Travel : 290
21565 10
7010
X-axis Travel : 29010
280
O.D. Tools 25 mm I.D Tools 40 mm
Live Tooling Live Tooling
550 550
Interference Diagram
Machine Layout
2,37
580
0
1,5902,200
180
1,10
01,
200
1,520
1,12
071
9
475
7
8Tooling System
Unit : mm
Unit : mm
Twin Spindles & Turrets v Dimensions Specification
VN-3626
VN-3628Ø40
CB-4783B
CB-4782B
VN-3627
CB-4598A
CJ-3045CJ-3046
CV-3045
CV-3046
□25
□25
CJ-3014ACJ-3014BCJ-3014C
CJ-3016ACJ-3016BCJ-3016CCJ-3016D
200120X-axis Travel : 290
X-axis Travel: 290
1022060
200
85
25
10
255
550
Ø280Ø460
Ø237Ø248
Ø251
VN-3016CS-3430
CJ-3045
CJ-3046
CS-3407
CV-3093
VN-3009
CS-3220Ø50
CJ-3015ACJ-3015BCJ-3015C
CJ-3066
Ø50
CJ-3015D
Ø50
CJ-3067CJ-3012CJ-3013
CJ-3065ACJ-3065BCJ-3065CCJ-3065D
CJ-3081ACJ-3081BCJ-3081C
Ø50
Ø40
CJ-3081D
CJ-3081ECJ-3081FCJ-3081GCJ-3081H
□25
□25
□25
( L )( R )
Max. :125
【 Standard 8-Statopms Turret 】
【 Optional 12-stations Live Tooling Turret 】
O.D. Tool Holder
I.D. Tool Holder(Throw-away Drill)
90° Live Tool Holder
0° Live Tool Holder
Face Tool Holder
Plate
Coolant Block
Face Tool Holder
Clamping Block
Clamping Block
Clamping Block
I.D. Tool Holder
Sleeve
Sleeve ( MT type ) (Coolant Through)
Sleeve
Sleeve
Plate
( Coolant Through )
O.D. Tools
O.D. Tools
I.D. Tools(Coolant Through)
Drill
I.D. Tools
I.D. Tools
Clamping Block
40X-axis Travel : 3501030040
200
Ø5025
285
10
Ø340
Std. Turning Dia.
Std. Turning Dia.
X-axis Travel : 350
55
Ø335Ø310
Ø325
Ø620
Max. Turning Dia.
Spindle Center Line
Spindle Center Line
550
FEATURES
Two-speed
Single
Double
12"
15"
1 set
1 set
5 Kg/cm²
20 Kg/cm²
Rear discharge
S
O
S
O
S
O
O
O
S
C
S
O
S
O
O
S
O
O
O
S
O
S
O
O
O
O
O
O
O
O
−
−
S
S
S
S
O
S
S
S
O
S
O
S
O
O
O
S
C
S
O
S
O
O
S
O
O
O
S
O
S
O
O
O
O
O
O
O
O
O
O
S
S
S
S
O
S
S
GV-500
GV-500X
S
S
S
O
S
S
S
S
S
S
S
O
S
S
S
S
OTHERS
Heat exchanger
A/C cooling system
Tri-color machine status light tower
Work light
Electrical cabinet
Complete hydraulic system
Advanced auto lubrication system
Emergency maintenance electrical part package
Operation & maintenance manuals
GV-500
GV-500X31i
Oi -TD
Speci�cations are subject to change without notice.*1 10.4" LCD option needed.
S: Standard O: Option–: Not available C : Contact Goodway
Oi-TD PMC : 25n sec/step
31i PMC : 25n sec/step
8.4" color LCD
10.4" color LCD
Standard
Dynamic
Small - 44 key
Large - 56 key
512 K bytes
1M bytes
2M bytes
4M bytes
8M bytes
400
1,000
4,000
64
99
400
499
999
2000
HRV2 ( 3 )
Manual Guide Oi
Manual Guide i
αi
αi
PMC system
Display
Graphic function
Full keypad
Part program storage length
Registerable programs
Tool o�set pairs
Servo HRV Control
Conversational programming
Servo motors
Spindle motors
Run hour & parts counter
Auto power o� function
Custom macro B
RS-232 port
Memory card input / output
Ethernet ( 10 BASE )
Fast ethernet ( 100 BASE )
S
−
S
O
S
O
S
O*1
S
−
−
−
−
S
−
−
S
O
−
−
−
−
S
S
O*1
S
S
S
S
S
S
S
S
O
−
S
−
S
S
O
−
S
−
S
O
O
O
−
S
O
−
S
O
O
O
O
S
−
S
S
S
S
S
S
S
S
S
O
FANUC CONTROL FUNCTIONS
SPINDLE
WORK HOLDING
S: Standard O: Option–: Not available C : Contact Goodway
AUTOMATIC OPERATION SUPPORT
Auto door
Automatic load & unloading system
Parts �ipping device
SAFETY
Fully enclosed guarding
Door interlock ( incl. Mechanical lock )
Impact resistant viewing window
Chuck cylinder check valve
Low hydraulic pressure detection switch
Over travel ( soft limit )
Load monitoring function
Main spindle configuration
ZF gear box
Rigid tapping
Cs-axis & disk brake for main spindle
Solid 3-jaws chuck & hydraulic solid cylinder for chuck
Manual chuck
Hard jaws
Soft jaws
Special work holding chuck
Foot switch for chuck operation
TURRET
8-station turret
12-station turret
12-station live tooling turret
Tool holder & sleeve package
Dual-Face Turning Holder
Live tooling tool holders
Tool presetter
MEASUREMENT
COOLANT
Coolant pump
High-pressure coolant system
Roll-out coolant tank
Oil skimmer
Coolant level switch
Coolant intercooler system
CHIP DISPOSAL
Chip conveyor with auto timer
Chip cart with coolant drain
Coolant gun
Oil mist collector
GV-500 Series Construction Turret
9
10
MACHINE SPECIFICATIONS
GV-500
8 ( Opt. 12 )
Servo motor
0.2 sec. ( Adjacent )
□ 25 ( Opt. □ 32 ) mm / Ø 50 mm
12
4.5 kW
22 N-m ( Intermittent ) AC Servo motor
0.2 sec. Adjacent / 0.5 sec. 180 degrees ( Single step )
□ 25 mm / Ø 40 mm
ER 32
40 ~ 4,000 rpm
Fanuc Oi -TD
AC 220 V / 40 KVA
50 / 250 L
Cutting Coolant : 0.48 kW / 10 Kg/cm² ; Washing Coolant : 0.76 kW / 5 Kg/cm²
5,500 Kg
1,520 x 2,200 x 2,375 mm
3,100 x 2,200 x 2,375*1 mm
350 mm
550 mm
20 m/min.
Linear guide way
5 m/min.
1.6 kW
3.0 kW
Ø 32 / 8 mm
Ø 40 / 8 mm
644 / 958 Kgf
Ø 130 mm
A2-8
L : 11 / 18.5 kW ; H : 15 / 18.5 kW
L : 400 rpm ; H : 575 rpm
Belt
3,000 rpm
L : 200 rpm ; H : 288 rpm
L : 525 / 883 N-m ; H : 498 / 614 N-m
Max. swing diameter
Swing over saddle
Max. turning diameter
Std. turning diameter
Max. turning length
Hydraulic chuck size
CAPACITY
SPINDLE
Spindle bearing diameter
Spindle nose
Motor output ( Cont. / 30 min. )
Motor full output speed
Spindle drive system
Spindle speed range
Spindle full output speed
Spindle torque ( Cont. / 30 min. )
X & Z AXES
Max. X-axis travel
Max. Z-axis travel
X / Z axes rapids
Slide way type
Feed rates
X-axis servo motor
Z-axis servo motor
X-axis ball screw Ø / pitch
Z-axis ball screw Ø / pitch
X / Z axes thrust
Stations
Indexing drive
Indexing speed
O.D. tool / I.D. tool shank size
TURRET
LIVE TOOLING TURRET ( OPTIONAL )
Stations
Live tooling drive motor
Live tooling torque
Index speed
O.D. tool / I.D. tool shank size
Live tooling shank size
Live tooling RPM range
GENERAL
Control
Voltage / Power requirement
Hydraulic / Coolant tank capacity
Coolant pump / pressure
Machine weight
Dimensions ( L × W × H )
Twin Spindles & Turrets v Dimensions Specification
Ø 650 mm
Ø 520 mm
Ø 620 mm
Ø 325 mm
520 mm
12" ( Opt. 15" )
Speci�cations are subject to change without notice. *1 : GV-500X series
Copyr ight 2014 by Goodway Machine Corp. Al l r ight reservedG-GV-500 SERIES-EN-F-20140325
No.589, Chengyang Road,
Xiang Cheng Economic Development District
Suzhou City, Jiangsu, China
TEL : + 86-512-6576-3699
FAX : + 86-512-6576-7299
E-mail : [email protected]
GOODWAY MACHINE CORP. GOODWAY (SUZHOU) MACHINE CORP.
No.13, 5Th Road,
Taichung Industrial Park,
Taichung City, 407, Taiwan, R.O.C.
Website : www.goodwaycnc.com
E-mail : [email protected]
No. 38, Keyuan Road,
Central Taiwan Science Park.Taichung,
Taichung City, 407, Taiwan, R.O.C.
TEL : + 886-4-2463-6000
FAX : + 886-4-2463-9600
Headquarters Central Taiwan Science Park Branch
