HALFEN POWERCLICK FRAMING SYSTEM · 2016. 4. 8. · Part Description: HCS-VT63-14/0-hdg Part #...

PC63 16-USHALFEN POWERCLICK FRAMING SYSTEM

POWERCLICK

2 © 2016 HALFEN · PC 63 16-US · www.halfenusa.com

Developed for the petrochemical industry, Powerclick 63 consists of 4 basic lightweight components, which allow the user to create hundreds of pipe support configuations without welding.

No welding, no fire riskThe system does not require welding, and is simply bolted together in the field. Eliminate the hazards associated with “hot work”.

Lightweight – all parts under 40 lbs The system consists of light weight individual components easily handled by one or two installers. No cranes or heavy lifting gear needed.

Flexible ‒ change layout at any time Cover most of your support require-ments with just four components. The system is adjustable on site, and can be changed in-service to suit new process layouts.

Mechanically interlocking connection Toothed channel achieves positive con-nection with toothed fixing hardware. Forces are transferred to steel structure using the universal beam clamp with hardened teeth. The standard base support is used on concrete.

Less is more.HALFEN Powerclick 63 – Quick and safe without welding

The revolution in pipe support construction

Certified allowable loadsThe connection components can withstand forces in all directions. Our catalogues specify the permissible loads in 2- and 3-dimensional structures for all common supporting congurations – for optimum design and installation.

FastThe connection components of the HALFEN Powerclick system are supplied pre-assembled, thus simplifying ordering and speeding up installation.

Torsional RigidityThe closed profile of the HALFEN Powerclick 63 channel enables it to resist a moment of torsional inertia equal to a steel W-8 I-beam. This capability enables the system to support high loads.

Corrosion ProtectionAll components are hot dip galvanized to provide optimum corrosion resistance. For exterior as well as interior applications.

Cost-savingWhether used for new construction or modernization projects. HALFEN Power-click 63 is simple to design and easy to install with no special tools required. Time is money.

HALFEN USA Inc. · PO Box 547 Converse · TX 78109Phone: +1 800.423.9140 · www.halfenusa.com · [email protected]

Many advantages with one result:HALFEN provides safety, reliability and effi ciency for you and your customers.

3© 2016 HALFEN · PC 63 16-US · www.halfenusa.com

HALFEN POWERCLICK SYSTEM 63

Only 4 basic components required for most supports to suit small to medium diameter pipes

ONE FRAMING CHANNELfor all pipe support frames

UNIVERSAL BEAM CLAMPfor all beam sizes

ONE BASE PLATE TYPE3 sizes for all applications

CORNER CONNECTORfor three-dimensional systems


HALFEN POWERCLICK SYSTEM 63APPLICATION EXAMPLES

Less is more... POWERCLICK SYSTEM 63 ‒ few parts, numerous applications

Optimized pipe routing application in pharmaceutical plant

Support of a screw conveyor with Powerclick System 63

Pipe routing application in a biodiesel plant

Combination of ready made 41 system strut cantilever brackets and the 63 system in a trapeze confi guration


US and International references


Allows space-saving connection of pipes and valves

Easy assembly of a T-construction with HALFEN Powerclick

References:▪ Al lessa (Clar ient)

▪ Atlas Copco

▪ BASF

▪ Bayer

▪ BP

▪ Doosan Lentjes

▪ Dow Chemical

▪ Dupont

▪ DyStar

▪ Evonik

▪ Exide

▪ Henkel

▪ INEOS

▪ Kao Chemical

▪ Lurgi Life Sciences

▪ Merck

▪ Nerefco

▪ ONEgas

▪ Sanofi Aventis

▪ Sasol

▪ Saudi Aramco

▪ Shell

▪ Shin-Etsu

▪ Solvay Fluor

▪ Ticona

▪ Teijin Twaron

▪ Total Fina Elf

▪ Uhde

▪ Union Carbide

▪ Wacker

▪ Wintershall

▪ RWE

6


© 2016 HALFEN · PC 63 16-US · www.halfenusa.com

APPLICATION EXAMPLES: SKIDS AND STEEL STRUCTURES

Transportation of fully assembled modules ‒ no disassembly required to apply corrosion protection

Complex construction for connection of fittings, valves and pipes ‒ use the same frame for any pipe layout, for any customer

One-time installation and adjust-ment of all components using HDG material

Powerclick saves space in very confined areas

Adjustable pipe supports connected to existing steel structure

7



Connect ions to concrete and stee l s t ructures

Page 11

Page 9

Page 18

Page 21

Page 11

Page 11

Page 12

Page 12

Page 12

Page 23

8



Connect ions to concrete and stee l s t ructures

Mater ia l / F in ish:

hdg Carbon Steel S235JR/hdg

- connecting part hdg, zinc coating > 1.97 mils- bolt connection hdg, chromatized coating > 1.77 mils- channel profile hdg, zinc coating > 1.97 mils

- Modulus of Elasticity- Shear Modulus of Elasticity- Ultimate Strength- Yield Strength

E (psi) G (psi)Fu (psi)Fy (psi)

30,450,000 11,745,000

49,30034,075

Page 21

Page 15

Page 9

Page 11

Page 12

Page 11

Page 18

Page 16

Page 23

Page 11

Page 14

hdg = hot-dip galvanized (according to European standard EN ISO 1461)

9

Channel

Chan-nel

weight

Cross section

Moment of inertia

Section modulus

Max. permiss. point loading

Max. allowable uni-form load at span L

F [lb]

at span

W[lb/ft]

A[in²]

Iy[in⁴]

Iz[in⁴]

Sy[in³]

Sz[in³]

F[lb]

≤ L[in]

24” 48” 60”

F [lb] F [lb] F [lb]

HZL 63/63-hdg-3000HZL 63/63-hdg-6000

4.27 1.10 0.79 1.03 0.61 0.82944 52 ₃/₄” 3935 2065 1650

1260 52 ₃/₄” 5230 2745 2195

hdg = hot-dip galvanized

End Cap

Material: Polyethylene, LDPEColor: blue, withstands temperature- 22°F to + 194°F

Closer Strip

Material: plastic (PVC),Color: gray, withstandstemperature- 22°F to + 194°F-N

-G

Normal operating conditions “rated loads″

Occasional operating loads *

N

G

HALFEN

Part # 318.000-00010

HPE 63/63

Part # 321.000-00002 Lengh

PA 41 - KS - 3000 3000 mm(9' - 10")

in


Channel HZL 63/63 - toothed, s lot ted

FRAMING CHANNEL

Product Data Accessor ies

* Occasional operating loads are given by EN 13480, including general loadings, cleaning loadings, and steam purge/blow loading. Occasional loads (G) are 33% greater than normal rated loads (N).


Length: 3000 mm (9' - 10") Part # 283.030-00001Length: 6000 mm (19' - 8") Part # 283.030-00003

63

63

9,5

2,5

229,5

7

HZL 63/63

(₃⁄₈”)(₇⁄₈”)(₃⁄₈”)

(2 ₁⁄₂”)

(₁⁄₈”)

(2 ₁ ⁄

₂”)

(9 ₁₃ ⁄₁₆

”)

(₉ ⁄₁₆”)

(1 ₁ ⁄₈”)

(₁⁄₄”

)

28

14

250

HZL 6

3/63

ZahnungTeeth

Due to the toothed profile lips the channel is suitable for high loads in the longitudinal direction (1124 lbs).

Nominal dimensions: mm and inches

Part Description

10



kg

kgkg

Application Examples:


lb

lblb

These rated loads (N) contain safety factors of 1.6 for yield and 4.0 for ultimate failure.

Closed profile form provides torsional strength

equivalent to heavy I-beam.

1111

128136 270200

10Ø 13

LL 13 × 55

140

t = 5

208136 350

200

10Ø 13

LL 13 × 55

140

t = 5

288

136430

200

12

Ø 13

LL 13 × 55

140t = 5

Fits beam flange widths:2 ₁₅⁄₁₆” ‒ 6 ₁⁄₈”

Fits beam flange widths: 6 ₁⁄₈” ‒ 9 ₁⁄₁₆”

Fits beam flange widths:9 ₁⁄₄” ‒ 11 ₁₃⁄₁₆”

3⁄₁₆” 3⁄₁₆”3⁄₁₆”

₁₅⁄₃₂”₁⁄₂”

₁⁄₂”₁⁄₂”

5 ₁ ⁄₂

”

5 ₁ ⁄₂

”

5 ₁ ⁄₂

”

5 ₁ ⁄₁₆”5 ₁ ⁄₁₆”

8 ₃ ⁄₁₆”

11 ₅ ⁄₁₆”

5 ₃⁄₈” 5 ₃⁄₈” 5 ₃⁄₈”

7 ₇⁄₈” 7 ₇⁄₈” 7 ₇⁄₈”

10 ₅ ⁄₈”

13 ₃ ⁄₄”

16 ₁₅ ⁄₁₆

”

₃ ⁄₈”

₃ ⁄₈”

kg

kg

kg

kg

kgkg

lb

lb

lb

lb

lb

lb

Connection to Concrete and Steel Beam

BASE SUPPORT

Part Description: HCS-VT63-12/2-hdg

Part # 300.020-00002


Part # 300.020-00003



Part # 300.020-00001

₁⁄₂” x 2‒₅⁄₃₂₁⁄₂” x 2‒₅⁄₃₂

₁⁄₂” x 2‒₅⁄₃₂




12

105

t = 5

165

Ø 14

105

t = 5

165

Ø 14

Ummontage möglichRe-assembly possible⁹⁄₁₆”

⁹⁄₁₆”6 ₁ ⁄

₂”

6 ₁ ⁄₂

”

4 ₁⁄₈”

4 ₁⁄₈”

kg

kg

kg

kg

kg

kg

kg

kg

lb

lb

lb

lb

lb

lb

lb

lb

Connector: Channel to channel

Application Examples

CORNER CONNECTOR - SINGLE AND DOUBLE

hdg = hot-dip galvanized hdg = hot-dip galvanized

Reconfigure as required


Part # 300.020-00007


Part # 300.020-00009

Heavy connector Heavy double connector3⁄₁₆”

3⁄₁₆”



13

RECONFIGURATION



The corner connector is easily reconfigured by repositioning the bolts

14

Single arm bracket Double arm bracket





Part # 300.020-00011


Part # 300.020-00012

470

t = 5

165

Ø 14

470

t = 5

165

Ø 14

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

kg

₉⁄₁₆”

₉⁄₁₆”

₃⁄₁₆”

₃⁄₁₆”

6 ₁ ⁄₂

”

6 ₁ ⁄₂

”

18 ₁⁄₂”

18 ₁⁄₂”

lb

lb

lb

lb

lblb

lb

lb

lb

lb

lb

lb

lb

lb

lb

lb

lb

lb


CANTILEVER - SINGLE AND DOUBLE

Narrow Conditions

15

Tee bracket





Part # 300.020-00010

t = 5

105

Ø 14

470

kg kg

kg

kg

max

. 540

mm

min

. 180

mm

18 ₁⁄₂”

4 ₁ ⁄₈

”

7 ₁ ⁄₁

₆”21

₁ ⁄₄”

⁹⁄₁₆”

₃⁄₁₆”

lb

lb

lb

lb

T-Connector: Connection to Framing Channel


T-CONNECTOR

16





Part # 300.020-00004


Part # 300.020-00005


Part # 300.020-00006

288

136430

200

12

Ø 13

LL 13 × 55

470

208136 350

200

10Ø 13

LL 13 × 55

470

128136 270200

10Ø 13

LL 13 × 55

470

kg

130

mm

min

.

kg

kg

kg

400

mm

max

.

kg

kg

60 m

mm

in.

365

mm

max

.

18 ₁

⁄₂”

5 ₁ ⁄₈

”15

₃⁄₄”

2 ₃ ⁄₈

”

14 ₃

⁄₈”

18 ₁

⁄₂”

18 ₁

⁄₂”

₁⁄₂ x 2‒₅⁄₃₂”

₁⁄₂” ₁⁄₂” ₁⁄₂”

5 ₁ ⁄₁₆” 8

₃ ⁄₁₆” 11 ₅ ⁄₁₆”

5 ₃⁄₈”5 ₃⁄₈”

5 ₃⁄₈”7 ₇⁄₈”7 ₇⁄₈”

7 ₇⁄₈”10 ₅ ⁄₈” 13

₃ ⁄₄”16

₁₅ ⁄₁₆”

₃ ⁄₈” ₃ ⁄₈” ₁₅⁄₃₂

”

₁⁄₂ x 2‒₅⁄₃₂” ₁⁄₂ x 2‒₅⁄₃₂”

lb

lb

lb

lb

lb

lb


POST BASE

Narrow Conditions

Fits beam flange widths: 2₁₅⁄₁₆”‒ 6₁⁄₈”

Fits beam flange widths: 6₁⁄₈”‒ 9₁⁄₁₆”

Fits beam flange widths: 9₁⁄₄”‒ 11₁₃⁄₁₆”

17

Light connector



Do not use this Corner Connector ‒Short type 22 for cantilever arm connections!

Do use Corner Connector type 21 page 12



Part # 300.020-00008

50

t = 5

165

Ø 14

kg

kg

kg

kg

kg

kgkg

lb

lblb

lb

lb

lb

1 ₁₅⁄₁₆”

Narrow Conditions


CORNER CONNECTOR - SHORT

₉⁄₁₆”

6 ₁ ⁄₂

”

3⁄₁₆”

18

Part Description Part #

HCS TK - hdg 308.030-00001 20



HCS TK - 63 - hdg 308.030-00003 10



HCS TK - L - hdg 308.030-00002 20


Beam clamp with 4 teeth for interlocking load transmission

Important for assembly:

= ₃⁄₁₆” - 1 ₉⁄₁₆” Flange thickness

≥ beam flange width + (2 × 3 ₉⁄₁₆”)

90 mm 90 mm

L

hh

L

Application for general fixing to steel beams, other than system applications

Tightening torque depending on bolt,Max. Tightening torque = 66 ft-lb

Tightening torque 66 ft-lb Tightening torque 33 ft-lb

4 beam clamps used for one fitting

beam clamps used in pairs

44

49

81

Ø 13




BEAM CLAMPS

Beam Clamp: Connection to Steel Beam

₁⁄₂”

3 ₃⁄₁₆”1₃ ⁄₄

”

1₁₅ ⁄₁

₆”

3 ₉⁄₁₆” 3 ₉⁄₁₆”

19

Pre-assembled



POWERCLICK-BOLT

M12 x 25308.010-00002HCS-GWP 41/41-hdg-M12x25



Bolt Type

Recommended Torque

Bolt

Conical Spiral Spring

Washer

Channel Nut

hdg

20



CONNECTION TO CONCRETE AND FRAMING CHANNEL

Application Example

₉⁄₁₆” ₉⁄₁₆”

lb


-hdg -hdg

Part Description Part DescriptionPart # Part #

300.010-00014300.010-00011

21

Braced in Axial Direction Free in Axial Direction



Nominal Size

PIPE CLAMPS

hdg = hot-dip galvanized * Please refer to note at bottom of page 22

Part Description

HCS-RAD-33-hdg*

HCS-RAD-33-A4*

Part #

303.010-00042

303.010-00001

Part Description

HCS-RAD-42-hdg*

Part #

303.010-00043

Part Description

HCS-RADV-48/2-hdg

Part #

301.010-00008

Part Description

HCS-RADV60/2-hdg

Part #

301.010-00009

Part Description

HCS-RADV-75/2-hdg

Part #

301.010-00016

Part Description

HCS-RADV-105/2-hdg

Part #

301.010-00011

Part Description

HCS-RADV-131/2-hdg

Part #

301.010-00012

Part Description

HCS-RADV-157/2-hdg

Part #

301.010-00013

Part Description

HCS-RADV-185/2-hdg

Part #

301.010-00014

Part Description

HCS-RAD-33-hdg*

Part #

303.010-00042

Part Description

HCS-RADV-42-hdg*

Part #

301.010-00043

Part Description

HCS-RADV-48/2D-hdg

Part #

301.020-00008

301.010-00001 301.020-00001

Part Description

HCS-RADV-64/2D-hdg

Part #

301.020-00009

301.010-00002 301.020-00002

Part Description

HCS-RADV-75/2D-hdg

Part #

301.020-00016

301.010-00015 301.020-00015

Part Description

HCS-RADV-105/2D-hdg

Part #

301.020-00011

301.010-00004 301.020-00004

Part Description

HCS-RADV-131/2D-hdg

Part #

301.020-00012

301.010-00005 301.020-00005

Part Description

HCS-RADV-157/2D-hdg

Part #

301.020-00013

301.010-00006 301.020-00006

Part Description

HCS-RADV-185/2D-hdg

Part #

301.020-00014

301.010-00007 301.020-00007

HCS-RADV-48/2-A4

HCS-RADV60/2-hdg

HCS-RADV-75/2-A4

HCS-RADV-105/2-A4

HCS-RADV-131/2-A4

HCS-RADV-157/2-A4

HCS-RADV-185/2-A4 HCS-RADV-185/2D-A4

HCS-RADV-157/2D-A4

HCS-RADV-131/2D-A4

HCS-RADV-105/2D-A4

HCS-RADV-75/2D-A4

HCS-RADV-64/2D-A4

HCS-RADV-48/2D-A4

2 Square Spacers Included

HCS-RAD-33-A4* 303.010-00001

HCS-RAD-42-A4* 303.010-00002 HCS-RAD-42-A4* 303.010-00002

22

Braced in Axial Direction Free in Axial Direction



PIPE CLAMPS

Nominal Size

Part #

Part # Part #

303.010-00081303.010-00075

303.010-00077303.010-00072-hdg* -hdg*

-hdg* -hdg*

303.010-00040303.010-00034

303.010-00036303.010-00031

Part #Part Description

Part Description Part Description

Part Description

For 1/2“ and 3/4“ pipe clamps order: (2) T-head bolts: HS 41/41-M10x35-hdg, Part # 323.000-00003 for hot dip

galvanized, HS 41/41-M10x35-A4-70, Part # 0323.000-00001 for stainless steel

(2) Washers if pipe clamp allows free movement in axial direction: VUS 40/25-M10-hdg, Part # 371.000-00001 for hot dip galvanized or VUS 40/25-M10-hdg, Part # 371.000-00015 for stainless steel

For 8″ pipe clamps, order: (2) T-head bolts: HZS 41/22-M12x35-hdg 8.8, Part # 352.070-00001 for

hot dip galvanized HZS 41/22-A4-M12x35-A4, Part # 0352.070-00005 for stainless steel

(2) Washers if pipe clamp allows free movement in axial direction: VUS 40/25-hdg-M12-hdg, Part # 371.000-00002 for hot dip

galvanized or VUS 40/25-A4-M12-A4, Part # 371.000-00016 for stainless steel

For pipe clamps 10″ - 16 ″, order: (2) T-head bolts: HZS 41/22-hdg 8.8-M16x50-hdg 8.8, Part # 352.070-00003

for hot dip galvanized or HZS 41/22-A4-M16x50-A4, Part # 352.070-00009 for stainless steel

(2) Washers if pipe clamp allows free movement in axial direction: VUS 40/25-hdg-M16-hdg Part # 371.000-00003 for hot dip

galvanized or VUS 40/25-A4-M12-A4, Part # 371.000-00017 for stainless steel

* Pipe clamp sizes 1/2″, 3/4″, and 8″ - 16″ are not pre-assembled. Fixing hardware must be ordered separately! See below.The only difference between braced and free pipe clamps is the use of an added square washer as stated below.


23

Clamped Shoe Spacer Clip



CLAMPED SHOE; ADAPTER PLATE AND SPACER CLIP

₉⁄₁₆”

Nominal Size Adapter Plate

291.040-00001


291.040-00002


291.040-00003


291.040-00004


291.040-00009


291.040-00005


291.040-00006


291.040-00007


291.040-00008


291.040-00010



308.020-00001


308.040-00001


hdg -hdg

-hdg

-hdg

-hdg

-hdg

-hdg

-fv-hdg

-hdg

-hdg

-hdg

-hdg

-hdg

24

Clamped Shoe Dimensions

Nominal size [in] L [in] b [in] c [in] d [in] t [in]

10 9 ₁₃/₁₆ 7 ₇/₈ 3 ₁₅/₁₆ ₂₁/₃₂ ₅/₁₆

12 11 ₁₃/₁₆ 9 ₁₃/₁₆ 5 ₇/₈ ₂₁/₃₂ ₃/₈

14 11 ₁₃/₁₆ 9 ₁₃/₁₆ 5 ₇/₈ ₂₁/₃₂ ₃/₈

16 11 ₁₃/₁₆ 9 ₁₃/₁₆ 5 ₇/₈ ₂₁/₃₂ ₃/₈



CLAMPED SHOE

Clamped Shoe

Clamped Shoe

291.009-00005


291.009-00005


291.009-00005


291.009-00005


-hdg

-hdg

-hdg

-hdg


Please specify pipe OD at time of order

25

ASME Suggested Pipe Support Spacing

No-minal diame-

ter

Out-side

diame-ter

Wall-thick-ness

Steam Gas or Air service without

insulation

Max. Support spa-cing for Steam, Gas

or Air Service

Max. Support spacing for Water

Service

Water filled pipe without insulation

Water filled pipe insulation*

thickness 1₁/₂

Water filled pipe insulation*

thickness 3″

[in] [in] [in] [lb/ft] [ft] [ft] [lb/ft] [lb/ft] [lb/ft]

1 1.315 0.133 1.68 9 7 2.05 3.25 5.73

2 2.375 0.154 3.65 13 10 5.11 6.75 9.68

3 3.500 0.216 7.58 15 12 10.78 12.91 16.31

4 4.500 0.226 10.79 17 14 16.30 18.86 22.69

6 6.625 0.280 18.97 21 17 31.49 34.94 39.66

* Insulation density: 13 lb/cu.ft.



LOAD INFORMATION FOR POWERCLICK SYSTEM 63

BASIS OF CALCULATION

Weights and suggested pipe support spacing of steel pipes

EN 13480:2002 ”Metallic industrial piping“ standard relates to the elementary guidelines for pipe systems and their supporting structures. The connection parts load tables contain bear-ing values according to the rules of piping EN 13480 for normal operating conditions (”rated loads“-N) as well as for occasional operating conditions (G).

NEW!POWERCLICK SYSTEM 63TESTED TO EN 13480

(TYPE TESTING) BY TÜV, GERMANY

For normal operating conditions, ″rated loads“ have been determined by testing in accordance with EN 13480-3:2002. These ″rated loads“ contain safety factors of 1.6 for yield and 4.0 for ultimate failure.

26



LOAD INFORMATION

Attachments using site drilled bolts and adhesive anchors may need site testing. These rated loads (N) contain safety factors of 1.6 for yield and 4.0 for ultimate failure.

Normal operating conditions ”rated loads“

Occasional operating conditions

Normal and Occasional Operating Loads for Connection Parts

Occasional loads (G) are 33% greater than normal rated loads (N).

G

N

± Qx[lb]

± Qy [lb]

± Nz[lb]

± Mx[in-lb]

± My[in-lb]

± Mzt[in-lb]

N G N G N G N G N G N G

Type: HCS-VT63-11,-12,-13

- - 1,349 1,776 - - 9,293 - - - -

1,349 1,776 - - - - - - 9,293 - -

- - - - - - - - - - 7,523 10,001

- - - - 1,574 2,091 - - - - - -

- - 1,124 1,484 1,574 2,091 8,850 11,771 - - - -

1,124 1,484 - - 1,574 2,091 - - 8,850 11,771 - -

1,124 1,484 450 584 1,349 1,776 7,965 10,532 - - - -

450 584 1,124 1,484 1,349 1,776 - - 7,965 10,532 - -

Type: HCS-VT63-14,-15,-16

- - 674 877 1,349 1,776 7,523 10,001 - - 2,655 3,452

674 877 - - 1,349 1,776 - - 7,523 10,001 2,655 3,452

674 877 674 877 1,349 1,776 4,868 6,461 - - 2,655 3,452

674 877 674 877 1,349 1,776 - - 4,868 6,461 2,655 3,452

562 742 562 742 1,349 1,776 4,425 5,841 4,425 5,841 - -

450 584 450 584 1,349 1,776 2,655 3,452 4,425 5,841 2,655 3,452

450 584 450 584 1,349 1,776 4,425 5,841 2,655 3,452 2,655 3,452

- - 674 877 1,574 2,091 4,868 6,461 - - 4,425 5,841

674 877 - - 1,574 2,091 - - 4,868 6,461 4,425 5,841

Type:HCS-VT63-21

- - 1,349 1,776 - - 4,868 6,461 - - - -

1,349 1,776 - - - - - - 9,293 12,302

- - - - - - - - - - 7,523 10,001

- - - - 1,574 2,091 - - - - - -

- - 1,124 1,484 1,574 2,091 4,425 5,841 - - - -

1,124 1,484 - - 1,574 2,091 - - 8,850 11,771 - -

450 584 1,124 1,484 1,349 1,776 3,983 5,222 - - - -

1,124 1,484 450 584 1,349 1,776 - - 7,965 10,532 - -

- - 674 877 1,349 1,776 3,540 4,691 - - 3,540 4,691

Type:HCS-VT63-41

674 877 - - 1,349 1,776 - - 6,638 8,762 3,540 4,691

674 877 674 877 1,349 1,776 2,655 3,452 - - 2,655 3,452

674 877 674 877 1,349 1,776 - - 4,868 6,461 2,655 3,452

562 742 562 742 1,349 1,776 2,213 2,921 4,425 5,841 - -

450 584 450 584 1,349 1,776 1,328 1,682 4,425 5,841 2,655 3,452

450 584 450 584 1,349 1,776 2,655 3,452 1,770 2,301 2,655 3,452

- - 562 742 1,574 2,091 3,540 4,691 - - 3,540 4,691

674 877 - - 1,574 2,091 - - 4,868 6,461 4,425 5,841

± Qx[lb]

± Qy [lb]

± Nz[lb]

N

G

Type:HCS-VT63-21

- - 1,012

- - 1,326

- 899 -

- 1,191 -

899 - -

1,191 - -

QRes = 899 1,012

QRes = 1,191 1,326

12,302

12,302

QxMx

QyMy

NzMzt

QxMx

QyMy

NzMzt

QyMy

QxMx

NzMzt

QyMy

QxNz

Mzt

Mx

QyQx

Nz

Type:HCS-VT63-31

- - 1,574

- - 2,091

- 562 -

- 742 -

562 - -

742 - -

QRes = 562 1,574

QRes = 742 2,091

Type:HCS TK-L

- - 1,349

- - 1,776

- 270 899

- 337 1,191

270 - 899

337 - 1,191

QRes = 270 899

QRes = 337 1,191

QxQy

Nz

Type:HCS TK 63

- - 1,124

- - 1,484

- 202 674

- 247 877

202 - 674

247 - 877

QRes = 202 674

QRes = 247 877

Qx

Qy

Nz

POWERCLICK SYSTEM 63

NEWTESTED TO

, GERMANY

EN 13480(TYPE TESTING)

BY TÜV

27



Rated loads FZ max for framework

Table values are valid for fittings according to pages 9, 10 and 13.

Rated load FZ max [lb] for channel length L mm and (in):

H maxmm(in)

L = 600(23 ₅⁄₈”)FZ [lb]

L = 800(31 ₁⁄₂”)FZ [lb]

L = 1000(39 ₃⁄₈”)FZ [lb]

L = 1200(47 ₁⁄₄”)FZ [lb]

L = 1400(55 ₁⁄₈”)FZ [lb]

L = 1600(63”)FZ [lb]

L = 1800(70 ₇⁄₈”)FZ [lb]

N N N N N N N

1500(59 ₁⁄₁₆”) 2765 2181 1798 1551 1371 1236 1124

1000(39 ₃⁄₈”) 2158 2158 1956 1664 1461 1281 1169

1500(59 ₁⁄₈”) 1371 1349 1349 1304 1259 1124 989

1500(59 ₁⁄₁₆”) 2248 1821 1551 1349 1214 1102 944

1000(39 ₃⁄₈”) 1079 1079 967 967 944 854 787

1500(59 ₁⁄₆”) 674 674 674 652 629 607 584

1500(59 ₁⁄₁₆”) 1506 1191 1012 652 764 697 629

1000(39 ₃⁄₈”) 719 719 652 629 629 584 540

1500(59 ₁⁄₁₆”) 450 450 450 427 405 405 382

1500(59 ₁⁄₁₆”) 1124 1012 854 742 674 607 517

1000(39 ₃⁄₈”) 540 540 472 472 472 450 405

1500(59 ₁⁄₁₆”) 337 337 337 315 315 292 292

1500(59 ₁⁄₁₆”) 899 809 674 584 517 472 427

1000(39 ₃⁄₈”) 427 427 382 382 382 360 337

1500(59 ₁⁄₁₆”) 270 270 270 247 247 247 225

HZL 63/63

Channel:

Hm

ax

The bearing values for general steel construction applications are based on evaluation of the type tests, which were implemented with the Powerclick system 63, in relation with the usual safety factors of general steel construction and complementray frame analysis and the German design code DIN 18800.

z

xy

= point load without lateral forces(e.g. pipes without expansion)

= point load with lateral forces (superposition)Fx or Fy = 0.3 x Fzmax

Explanations:

* The values in this table are based on the DIN 18800 design standard. These values are appropriate for use when not bound by statue to use the EN 13480 or other design standards.

** Fixings using site drilled bolts, adhesive anchors and clamps (flange width < 5 ⁷/₈") may need site testing.

lb

lb

lb

lblb

lb

lb

lb

lb

lb

lb

lb

lb

lb

lb lb lb lb lb

lb lb

lb

APPLICATION FOR GENERAL STEEL CONSTRUCTION


HALFEN POWERCLICK SYSTEM 63APPLICATION FOR GENERAL STEEL CONSTRUCTION

Buckling

Max. Safe Load Fz max per for Freestanding Supportlb

Rated Loads Fz max for Frameworklb


SOFTWARE SUPPORT


www.halfenusa.com

Drawings

Interactive Material Take Off/Bill of Material Tool

30



SOFTWARE SUPPORT

Interactive Material Take Off/Bill of Material Tool

hdg hdg hdg hdg hdg hdg hdg hdg hdg hdg hdg hdg

hdg hdg

hdg*

-hdg -hdg -hdg -hdg -hdg -hdg -hdg -hdg -hdg -hdg -hdg -hdg-hdg-hdg

3131



REFERENCES

References

Contractors – USA

▪ Bayou Fabrications, LA

▪ Claymar Construction, LA

▪ Gulf States Inc, TX

▪ Industrial Design & Construction, LA

▪ Infnity Construction Services, TX

▪ Performance Contractors Inc, LA

▪ Piping and Equipment Inc, TX

▪ Piping Technology and Product, TX

▪ RR Ramsower, TX

▪ Three Rivers Corp, MI

▪ Wilson Supply, TX

Pre-approved at the following operators Internal standard numbers:

▪ BASFHALFEN Supplier No. 758195TKL 1028 650 for System 63TKL 1028 600 for System 41

▪ DOW:Global Standard MET G4G 1472

▪ Evonik (Degussa Huels):System 63 56-033

▪ Saudi Aramco:Vendor I.D. 100441849Com 600000815 Channel Framing

▪ Areva Nuclear:2040392

▪ Siemens (Munich) Nuclear:500370

Project sites – USA

▪ Atlas Copco – Voorheesville, NY▪ BASF – Freeport, TX

▪ Dow Chemical•Plaquemine, LA•Midland, MI•Hahnville,LA

▪ Exide – Baton Rouge, LA ▪ Rohm and Haas – Deer Park, TX

▪ Union Carbide•Texas City, TX•North Seadrift, TX

M -

047

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- 11/

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CONTACT HALFEN WORLDWIDE

www.HALFEN.com

HALFEN has a global network of Subsidiary Companies to assist you. The main contact information for North America and the European Headquarter is provided below. For a ful l l ist of off ices please visit www.HALFEN.com

HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors.

HALFEN is also represented by distributors in Argentina, Australia, Azerbaijan, Belarus, Brazil, Bulgaria, Chile, China, Colombia, Croatia/Bosnia-Herzegovina/FYROM/Montenegro, Cyprus, Estonia, Greece, Hong Kong, Hungary, India, Indonesia, Ireland, Israel, Japan, Jordan, Kingdom of Saudi-Arabia, Latvia, Lebanon, Lithuania, Luxembourg, Malaysia, Malta, Mexico, New Zealand, Peru, Philippines, Republic of Kazakhstan, Romania, Russia, Serbia, Singapore, Slovenia, Spain, South Korea, Taiwan/ROC, Thailand, Turkey, Ukraine, United Arab Emirates, Uruguay, Vietnam

USA & Mexico HALFEN USA Inc.8521 F.M. 1976Converse, TX 78109

Phone: +1 800.423.9140E-Mail: [email protected]: www.halfenusa.com

Fax: +1.877.874.7923

Canada UCC Industries International (Distributor)Units 12 & 13895 Sandy Beach RoadPickering, Ontario, L1W 3N7

Provinces of British Columbia and Alberta: Please contact HALFEN USA Inc.

Phone: +1 905.831.7724E-Mail: [email protected]: www.ucci.ca

Fax: +1 905.831.5872

Fax: +49 2173 970-123Germany HALFEN GmbHLiebigstrasse 14 40764 Langenfeld

Phone: +49 2173 970-0 E-Mail: [email protected]: www.halfen.de

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HALFEN POWERCLICK FRAMING SYSTEM · 2016. 4. 8. · Part Description: HCS-VT63-14/0-hdg Part #...

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