HARDFACING ALLOYS For Oil & Gas Applications · Stoody.com OIL & GAS – RECOMMENDED PRODUCTS BY...

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HARDFACING ALLOYSFor Oil & Gas Applications

with Hardbanding Guide

Natural Gas Refinery Operations

Bitumen Upgrading Facility

Oil Sands / Bitumen Mining

SAGD Process Well

Oil Refinery Operations

Offshore Deep Drilling Operation

Hydraulic Fracturing Process

Stoody traces its origins as the leader in hardfacing and high alloys all the way back to the California oil fields of the early

20th century. Then as now, Stoody worked with oil companies and contractors to develop cutting edge products engineered specifically to address wear and corrosion so that their equipment would stay in production longer, with less downtime and reduced replacement expense. Today Stoody hardfacing and high alloy joining products can be found in service throughout the oil and gas industry – upstream, midstream, and downstream – in some of the harshest applications and environments protecting production equipment and customer profitability against the costly ravages of wear resulting from abrasion, erosion, corrosion, and heat.

The alloys presented here are representative of Stoody branded hardfacing and high alloy products currently being utilized by oil and gas customers in real world applications and is not meant as an exhaustive “where used” concordance. In addition to the premium Stoody branded products presented in this selection guide, Stoody often works with hardfacing and high alloy joining formulations engineered to deliver specific weldability and wear resistance characteristics. Contact Stoody directly for assistance in selecting the right hardfacing and high alloy products for your wear resistance needs. If a situation warrants a customized hardfacing solution, Stoody will be there from conceptualization through field application and beyond.

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STOODY® OIL & GAS APPLICATIONS

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515International Customer Care: 940-381-1212

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OIL & GAS INDUSTRY APPLICATIONS Recommended Products by Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

OIL & GAS INDUSTRY ALLOYS Chrome Carbide Wire - Moderate to Severe Abrasion & Impact . . . . . . . . . . . . 7Vanadium & Tungsten Carbide Wire - Extreme Abrasion, Low Impact . . . . . . . 10Hardbanding Wire - Open Arc & Gas Shielded . . . . . . . . . . . . . . . . . . . . . . . . . 11Cobalt & Nickel Wire - Abrasion, Corrosion, & High Temperature . . . . . . . . . . 12Stainless Steel Flux Core Wires - High Alloy Joining & Cladding . . . . . . . . . . . 15Nickel Flux Core Wires - High Alloy Joining & Cladding . . . . . . . . . . . . . . . . . 15PTA & Laser Cladding Powders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

HARDBANDING GUIDESection 1: General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Section 2: Types of HB-56 & HB-64 Hardbanding Applications . . . . . . . . . . . . 20Section 3: General Preparation Guidelines and Preparation . . . . . . . . . . . . . . 21Section 4: Welding Parameters and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Section 5: Reapplication of HB-56 & HB-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Section 6: Types of HB-56 & HB-64 Hardbanding Application . . . . . . . . . . . . 25Section 7: Reapplication Guidelines and Information . . . . . . . . . . . . . . . . . . . . 25Section 8: Welding Parameters and Setup for Reapplication . . . . . . . . . . . . . . 27Section 9: Wire Usage and Temperature Conversion Charts . . . . . . . . . . . . . . 29

GENERAL INFORMATION Packaging Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

TABLE OF CONTENTS

Refer to product data sheets . Typical product properties shown herein . Product performance in service can be heavily influenced by welding procedures, including but not limited to preheat and interpass temperatures .

NOTICE: Failure to follow manufacturer’s directions for use may result in equipment or material failure and void any applicable warranty . The data provided or referenced herein is provided for informational purposes only, without guarantee or warranty and represents “typical” results when Stoody products are used in accordance with internal Stoody procedures . Other tests and procedures may produce differing results . Stoody expressly disclaims any liability resulting from reliance on this data .

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OIL & GAS – RECOMMENDED PRODUCTS BY APPLICATION

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APPLICATION MODE - WEAR OR REPAIR PRODUCT PROCESS

Earth Moving / Ground Engaging

Abrasion & Impact

Stoody 101HCStoody CP2000

Vancar-OStoody 101HWP

GMAW, Open-ArcOpen-ArcOpen-ArcOpen-Arc

Pipe I .D . Cladding, Elbow I .D . Cladding

Slurry Abrasion, Corrosion

Stoody 160FCStoody PC2009Stoody PR2009Stoodcor 136

Stoody CP2000

GMAWOpen-ArcOpen-ArcOpen-ArcOpen-Arc

Down Hole Tolling, Tool Joint Repair

Build Up Stoody 155FC GMAW

Down Hole Tolling, Hardfacing / Hardbanding

Abrasion

Stoody 160FCStoody 160FSStoody HB-56Stoody HB-64Stoody HB-Ti

Stoody HB-NoMag

GMAWGMAWGMAWGMAW

Open-ArcGMAW

OIL & GAS UPSTREAMFrom surface mining in the Canadian oil sands to downhole exploration – and practically every setting in between – Stoody hardfacing and high alloy products are being utilized by oil producers and contractors to protect against highly abrasive and corrosive upstream conditions.


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Pipe I .D . Cladding, Elbow I .D . Cladding

Slurry Abrasion, Corrosion

Stoody PC2009Stoody PR2009Stoodcor 136

Stoody CP2000Stoody 160FC

Open-ArcOpen-ArcOpen-ArcOpen-Arc

GMAW

ValvesSlurry Abrasion,

Corrosion

Stoodite 6-T / Stoodite 6-M / Stoodite 6-O

Stoodite 12 / Stoodite 12-MStoodite 21-T / Stoodite 21-M

GTAW, GMAW, Open-Arc

GTAW, GMAWGTAW, GMAW

LNG Tanks, Cryogenic Joining

(9% Nickel), High Alloy Clad Lines

Joining Stoody NiCrMo3-T1 FCAW

OIL & GAS MIDSTREAMAs petroleum products progress into the midstream for processing into marketable products, Stoody hardfacing solutions are called upon to address significant wear challenges including the impact of highly abrasive oil sand slurry on thousands of miles of piping, elbows, and valves .

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Valves Corrosion

Stoodite 6-T / Stoodite 6-M / Stoodite 6-O

Stoodite 12 / Stoodite 12-MStoodite 21-T / Stoodite 21-M

GTAW, GMAW, Open-Arc

GTAW, GMAWGTAW, GMAW

Pump Parts Corrosion Stoodite 12 / Stoodite 12-M GTAW, GMAW

Duplex Stainless Steel Joining Applications

JoiningBrilliant 2209 T-1 APBrilliant 2594 T-1 AP

GMAWGMAW

LNG Tanks, Cryogenic Joining

(9% Nickel), High Alloy Clad Lines

Joining Stoody NiCrMo3-T1GMAWFCAW

OIL & GAS DOWNSTREAM


Downstream transportation and storage of oil, gasoline, natural gas, and other petrochemicals for refining, processing, and end use bring new wear, corrosion, and joining challenges . Stoody® is there with products designed for low alloy, stainless, and nickel applications .

STOODY 101HC-G, -OSTOODY 101HC is a high chromium-iron alloy recommended for applications subject to severe abrasion and moderate impact and heat . Develops very tight cross checking pattern and is frequently used for applications involving severe metal-to-earth abrasion . Generally limited to 2 layers . Deposits are not machinable or forgeable and can be used in hot wear applications up to 900°F (482°C) .

Welding Procedures/Characteristics: DCEP (reverse polarity) recommended using either stringer or weave beads . Can be applied to carbon, low alloy, and manganese steels . The small diameter .045" (1 .2 mm) and 1/16" (1 .6 mm) wires can be run out of position using relatively fast travel speeds and no oscillation . The addition of CO2 shielding gas with the 1/16" (1 .6 mm) diameter wire reduces the amount of spatter and improves its weldability for out of position work .

Applications: Scraper Sides, Cutters, Blades, Ripper Shanks and Teeth, Shovel Bucket Tooth Adapters, Clam Shell Bucket, Bucket Sides and Lips, Tillage Tools, Augers and Auger Flights, Conveyor Screws; Sugar Mill Classification Table Combs, Press Rolls;

Nominal Composition:Alloy Content – 26% (Chromium, Carbon, Manganese, Silicon)Iron Base

Typical Mechanical Properties: Base Metal Layers Hardness 0 .20% C Steel 1 55-58 HRC 0 .20% C Steel 2 62-64 HRC

Hardness: 1 Pass on mild steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-64 HRC 2 Passes on mild steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59-64 HRC On mild steel: Slightly magnetic On Mang . steel: Magnetic

Part Number Pkg Wire Dia. Shielding Gas

Welding ParametersCTWD Amps Volts

119292005 lb PS-LLW

(2 .27 kg) .035"

(0 .9 mm)98% Ar / 2% O2 or

75-80% Ar, Bal . CO21/2"-5/8" 80-185 15-24

1193340025 lb PS(11 .3 kg)

.035"(0 .9 mm)

98% Ar / 2% O2 or 75-80% Ar, Bal . CO2

1/2"-5/8"(13-16 mm)

80-185 15-24

1144030010 lb PS(4 .5 kg)

.045"(1 .2 mm)

98% Ar / 2% O21/2"-3/4"

(13-19 mm)150-200 22-26

1143630033 lb WB

(15 kg) .045"

(1 .2 mm)98% Ar / 2% O2

1/2"-3/4"(13-19 mm)

150-200 22-26

1187460050 lb PP(22 .7 kg)

.045"(1 .2 mm)

98% Ar / 2% O21/2"-3/4"

(13-19 mm)150-200 22-26

12038300200 lb NTP

(90 .7 kg) .045"

(1 .2 mm)98% Ar / 2% O2

1/2"-3/4"(13-19 mm)

150-200 22-26

11891500300 lb NTP

(136 kg) .045"

(1 .2 mm)98% Ar / 2% O2

1/2"-3/4"(13-19 mm)

150-200 22-26

1142100010 lb PS(4 .5 kg)

1/16"(1 .6 mm)

Open-arc1/2"-1"

(13-25 mm)200-260 24-28

1130470033 lb WB(4 .5 kg)

1/16"(1 .6 mm)

Open-arc1/2"-1"

(13-25 mm)200-260 24-28

1130480050 lb PP(22 .7 kg)

1/16"(1 .6 mm)

Open-arc1/2"-1"

(13-25 mm)200-260 24-28

11948100200 lb HP(90 .7 kg)

1/16"(1 .6 mm)

Open-arc1/2"-1"

(13-25 mm)200-260 24-28

12025400200 lb NTP

(90 .7 kg)1/16"

(1 .6 mm)Open-arc

1/2"-1"(13-25 mm)

200-260 24-28

11898700400 lb NTP(181 .4 kg)

1/16"(1 .6 mm)

Open-arc1/2"-1"

(13-25 mm)200-260 24-28

11956200500 lb POP(226 .8 kg)

1/16"(1 .6 mm)

Open-arc1/2"-1"

(13-25 mm)200-260 24-28

1186550033 lb WB

(15 kg)5/64"

(2 .0 mm)Open-arc

3/4"-11/4"(19-32 mm)

225-375 24-28

1132520050 lb PP(22 .7 kg)

5/64"(2 .0 mm)

Open-arc3/4"-11/4"

(19-32 mm)225-375 24-28

11849200110 lb QP

(50 kg)5/64"

(2 .0 mm)Open-arc

3/4"-11/4"(19-32 mm)

225-375 24-28

11866900200 lb HP(90 .7 kg)

5/64"(2 .0 mm)

Open-arc3/4"-11/4"

(19-32 mm)225-375 24-28

11901700500 lb POP(226 .8 kg)

5/64"(2 .0 mm)

Open-arc3/4"-11/4"

(19-32 mm)225-375 24-28

1186250060 lb Coil(27 .2 kg)

7/64"(2 .8 mm)

Open-arc11/4"-11/2"

(32-38 mm)350-450 27-29

11861300200 lb HP(90 .7 kg)

7/64"(2 .8 mm)

Open-arc11/4"-11/2"

(32-38 mm)350-450 27-29

11873200500 lb POP(226 .8 kg)

7/64"(2 .8 mm)

Open-arc11/4"-11/2"

(32-38 mm)350-450 27-29

Products marked by the “ ” symbol are typically stocked items . All others manufactured upon customer request - may require a minimum quantity and/or may be subject to production lead time . Contact customer care or your sales representative with any questions .

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CHROME CARBIDE WIRE – MODERATE TO SEVERE WEAR


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STOODCOR™ 136STOODCOR 136 deposit is an erosion and corrosion resistant alloy deposit . StoodCor 136 is a specially designed complex carbide alloy suited for hardfacing/cladding applications where erosion and corrosion are of equal concern . The ability of this alloy to resist high abrasion in a corrosive environment makes it optimal for hardfacing/cladding pipe, plate and vessels subjected to erosion and corrosion . The wire possesses excellent weldability and can be used for cladding on plate, pipe I .D . or elbow I .D .

Applications: Components subject to a combination of corrosion and wear such as Slurry Pipe, Plate and Vessels found in Mixing, Mining and Quarrying Industries .

Nominal Composition: StoodCor 136 is a complex carbide deposit producing chromium and fine primary carbides in an austenitic matrix .

Typical Mechanical Properties:Corrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodAbrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Low – ModerateDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Max .Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-58 HRCSurface Cross Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YesMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No, Grinding Only



1199210033 lb WB

(15 kg)1/16"

(1 .6 mm)98% Ar / 2% O2

5/8"-3/4"(16-19 mm)

225-275 24-27

12012800200 lb HP(90 .7 kg)

7/64"(2 .8 mm)

Open-arc1"-11/4"

(25-32 mm)425-475 27-29

12003600500 lb POP(226 .8 kg)

7/64(2 .8 mm)

Open-arc1"-11/4"

(25-32 mm)425-475 27-29

STOODY PC2009 STOODY PC2009 is a chromium carbide wire designed for applying abrasion resistant deposits inside pipe . Optimized to result in superior weldability for overlaying pipe I .D . in the flat position and elbows in the horizontal position . Deposits can be ground and can be used in hot wear applications up to 900° F (482°C) .

Welding Procedures/Characteristics: DCEP (reverse polarity) recommended using stringer or weave beads .

Applications: Pipe I .D . Cladding

Typical Mechanical Properties:Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57-60 HRC



1203300033 lb WB

(15 kg)1/16"

(1 .6 mm)Open Arc

3/4"-1"(19-25 mm)

200-250 24-28

12033100200 lb HP(90 .7 kg)

1/16"(1 .6 mm)

Open Arc3/4"-1"

(19-25 mm)200-250 24-28

1199310060 lb Coil(27 .2 kg)

7/64"(2 .8 mm)

Open Arc1"-11/4"

(25-32 mm)450-500 28-29

11994500200 lb HP(90 .7 kg)

7/64"(2 .8 mm)

Open Arc1"-11/4"

(25-32 mm)450-500 28-29

12033500500 lb POP(226 .8 kg)

7/64"(2 .8 mm)

Open Arc1"-11/4"

(25-32 mm)450-500 28-29

11993000600 lb POP(272 .2 kg)

7/64"(2 .8 mm)

Open Arc1"-11/4"

(25-32 mm)450-500 28-29

STOODY 101APSTOODY 101AP open arc wire is a high chromium carbide iron base tubular wire . The higher chromium content was specially designed to achieve a minimum of 25% chromium in a two layer weld deposit . Stoody 101AP was formulated to improve out of position horizontal welding when compared to other chrome carbide welding wires . The unique formulation is recommended for applications subject to severe abrasion . The weld deposit develops a tight cross-checking pattern 3/8" - 1/2" (10 mm - 13 mm) . The cracking is sometimes referred to as relief cracking . It can be applied to carbon, low alloy, or manganese steels and can be used in hot wear applications up to 900°F (482°C) . Deposits can not be machined or forged .

Applications: Pipe I .D . Cladding, Pipe Flange Faces, Copper Smelter Ladles Overlay, Sugar Mill Roll Underlay, Scraper Sides, Cutter, and Blades; Shovel Bucket Tooth Adapters, Crushing and Grinding Equipment, Ripper Shanks and Teeth, Bucket Sides and Lips, Conveyors and Screws, Fan Blades .

Structure: Primary Chromium Carbides in an Austenitic Matrix

Typical Mechanical Properties:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LowHardness (2 Layers) on 1020 Carbon Steel . . . . . . . . . . . . . . . . . .60-64 HRCSurface Cross Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YesMagnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes



1204080033 lb WB

(15 kg)1/16"

(1 .6 mm)Open-arc

1/2"- 1"(13-25 mm)

225-275 24-28

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STOODY CP2000STOODY CP2000 is a specially formulated chromium carbide alloy designed to produce a high concentration of uniformly distributed small primary chromium carbides in an austenitic matrix . The formulation has been optimized to result in superior weldability for a broad range of single and multiple layer applications . The high concentration of small primary carbides greatly improves wear resistance and toughness over conventional chromium carbide alloys . It can be applied to carbon, low alloy and manganese steels . In special applications such as coal pulverizer rebuilding, it can be applied to cast irons . The deposits can not be machined or forged and can be used in hot wear applications up to 900°F .

Applications: I .D . Pipe & Elbow Cladding, Hardface Plate Cladding, Gyratory Mantles, Multiple layer hardface build up application on Coal & Cement Pulverizer Rolls & Grinding Rings; Sugar Mill Classification Table Combs, Shredder Anvils, Mill Combs, Elevator Screw Flights, Hammers, Knives, Press Rolls, Roll Flanges, Scrappers, Incinerator Exhaust Fans

Structure: Primary Chromium Carbides in an Austenitic Matrix .

Deposit Characteristic:Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58-64 HRCImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ModerateSurface Cross Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YesMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoMagnetic on Carbon Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slightly on Manganese Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No



1190760033 lb WB

(15 kg) .045"

(1 .2 mm)Open-arc

1/2"-3/4"(13-19 mm)

175-225 22-26

11946700200 lb NTP

(90 .7 kg) .045"

(1 .2 mm)Open-arc

1/2"-3/4"(13-19 mm)

175-225 22-26

1188650033 lb WB

(15 kg)1/16"

(1 .6 mm)Open-arc

3/4"-1"(19-25 mm)

200-250 24-28

1194200050 lb PP(22 .7 kg)

1/16"(1 .6 mm)

Open-arc3/4"-1"

(19-25 mm)200-250 24-28

11962500200 lb NTP

(90 .7 kg)1/16"

(1 .6 mm)Open-arc

3/4"-1"(19-25 mm)

200-250 24-28

12025100400 lb NTP(181 .4 kg)

1/16"(1 .6 mm)

Open-arc3/4"-1"

(19-25 mm)200-250 24-28

1187660050 lb PP(22 .7 kg)

5/64"(2 .0 mm)

Open-arc11/4"-11/2"

(32-38 mm)250-300 25-28

11954900200 lb HP(90 .7 kg)

5/64"(2 .0 mm)

Open-arc11/4"-11/2"

(32-38 mm)250-300 25-28

11942100500 lb POP(226 .8 kg)

5/64"(2 .0 mm)

Open-arc11/4"-11/2"

(32-38 mm)250-300 25-28

1203820050 lb PP(22 .7 kg)

3/32"(2 .4 mm)

Open-arc1"-11/2"

(25-38 mm)300-500 25-28

1189000060 lb Coil(27 .2 kg)

7/64"(2 .8 mm)

Open-arc11/4"-11/2"

(32-38 mm)400-650 28-32

11870400200 lb HP(90 .7 kg)

7/64"(2 .8 mm)

Open-arc11/4"-11/2"

(32-38 mm)400-650 28-32

11879800500 lb POP(226 .8 kg)

7/64"(2 .8 mm)

Open-arc11/4"-11/2"

(32-38 mm)400-650 28-32

11870500500 lb POP(226 .8 kg)

1/8"(3 .2 mm)

Open-arc11/4"-11/2"

(32-38 mm)450-650 29-33

11947500750 lb POP(340 .2 kg)

1/8"(3 .2 mm)

Open-arc11/4"-11/2"

(32-38 mm)450-650 29-33

STOODY 101HWP STOODY 101HWP is a chromium carbide alloy designed to generate primary carbides in the first layer . Exhibits superior wear resistance in both single and double layer overlays for use in one or two layer wear plates . Optimized to result in superior weldability for weave and stringer bead deposits on plate . Deposits are not machinable or forgeable .


Applications: Wear Plate Manufacturing




1201370060 lb Coil(27 .2 kg)

7/64"(2 .8 mm)

Open-arc11/4"-11/2"

(32-38 mm)400-600 28-32

11993800500 lb POP(226 .8 kg)

1/8" (3 .2 mm)

Open-arc11/4"-11/2"

(32-38 mm)450-650 29-33

STOODY PR2009 STOODY PR2009 is a chromium carbide wire designed for the repair of worn ID claddings in pipe elbows . Optimized to result in superior weldability for overlaying pipe ID in the horizontal position . Special deoxidizers within PR2009 make it possible to achieve sound ID claddings when repairing worn chromium carbide overlays hydrocarbon contamination embedded in existing relief cracks .


Applications: Repair Hardface Pipe and Elbow I .D . Cladding .




1198320060 lb Coil(27 .2 kg)

7/64"(2 .8 mm)

Open Arc1"-11/4"

(25-32 mm)450-500 28-29

11983000600 POP(272 .2 kg)

7/64"(2 .8 mm)

Open Arc1"-11/4"

(25-32 mm)450-500 28-29

VANADIUM & TUNGSTEN CARBIDE WIRE – EXTREME ABRASION

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VANCAR®

VANCAR deposits contain vanadium carbides . Vanadium carbide is close to the wear resistance of tungsten carbide, with superior impact resistance . A unique feature of this product is that the vanadium carbides dissolve and reform in the deposit .

Welding Procedures/Characteristics: An open arc wire for DCEP (reverse polarity) welding that can be applied in multiple layers .

Applications: Ripper Shanks and Teeth, Dozer End Bits, Auger Bits, Tiller Tines, Dry Cement Pump Screw, Ammonia Injector, Pug Mill Knife, Cultivator Chisel; Sugar Cane Harvesters, Hammers, Knives

Nominal Composition:Alloy Content – 29% (Vanadium, Tungsten, Carbon, Silicon, Manganese, Molybdenum, Nickel) Iron Base

Typical Mechanical Properties:Vanadium Carbide Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2800-2900 HVDeposits are magnetic .Deposits cannot be flame cutMatrix Macro Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59-62 HRC



1190430025 lb PS(11 .3 kg)

1/16"(1 .6 mm)

Open-arc or CO2

1/2"-3/4"(13-19 mm)

150-200 22-26

1142020033 lb WB

(15 kg)1/16"

(1 .6 mm)Open-arc or

CO2

1/2"-3/4"(13-19 mm)

150-200 22-26

1142010050 lb PP(22 .7 kg)

1/16"(1 .6 mm)

Open-arc or CO2

1/2"-3/4"(13-19 mm)

150-200 22-26

1133370060 lb Coil(27 .2 kg)

3/32"(2 .4 mm)

Open-arc1"-11/4"

(25-32 mm)200-300 25-27

STOODY 155FCSTOODY 155FC deposit consists of tungsten carbide particles in a nickel silicon boron matrix . This microstructure gives Stoody 155FC significant abrasion resistance as well as superior toughness and corrosion resistance . Stoody 155FC provides improved weldability through enhanced wetting, tie-in and arc stability . Stoody 155FC is well suited for build up and buffer layers when thicker weld deposits are desired and is the ideal underlay for the higher tungsten carbide content of Stoody 160FC .

Applications: Process Screw Flight Edges, Drill Bits & Stabilizers Build Up, Hardbanding (Open-Hole)

Deposit Characteristic:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentMatrix Harness Single Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-45 HRCMatrix Hardness Two Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-45 HRCDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MaximumSurface Cross Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoGrinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diamond



1202260033 lb WB

(15 kg)1/16"

(1 .6 mm)Argon 75-80%,

Bal . CO2

1/2" - 5/8"(13-16 mm)

130-225 17-18

STOODY 160FC, 160FC-OSTOODY 160FC deposit consists of tungsten carbide particles in a nickel silicon boron matrix . Due to higher tungsten carbide content, Stoody 160FC is an ideal hardfacing overlay with a microstructure that delivers superior toughness and resistance to corrosion and fine particle erosion in slurry type applications . It also provides improved weldability through enhanced wetting, tie-in and arc stability .

Applications: Sugar Mill Combs, Incinerator Exhaust Fans; Sizing Screens, Stabilizers, Kicker Rings and Bents, Bit Holders, Centrifugal Screws, Dredge Rotary Cutter Heads, Pipe I .D . Cladding, Hardbanding (Open Hole)

Deposit Characteristic:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentMatrix Hardness Single Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-45 HRCTungsten Carbide Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2200-2400 HVDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MaximumSurface Cross Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Depends on applicationMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Grinding Only



1202250033 lb WB

(15 kg)1/16"

(1 .6 mm)75-80% Ar,

Bal . CO2

1/2" - 5/8"(13-16 mm)

130-200 16-18

1203160050 lb PP(22 .7 kg)

5/64"(2 .0 mm)

5-80% Ar, Bal . CO2

1/2" - 5/8"(13-16 mm)

130-200 16-18

1202710050 lb PP(22 .7 kg)

3/32"(2 .4 mm)

75-80% Ar, Bal . CO2

5/8" - 1"(16-25 mm)

250-325 18-20

1203370050 lb WB(22 .7 kg)

7/64"(2 .8 mm)

Open-arc3/4" - 1"

(19-25 mm)275-355 18-20

STOODY 160FSSTOODY 160FS deposit consists of spherical fused tungsten carbide particles in a nickel silicon boron matrix . Stoody 160FS is a premium composite hardfacing overlay with a microstructure that delivers extreme abrasion and fine particle erosion resistance . This alloy incorporates dense spherical fused tungsten carbide grains for superior wear and friction properties over cast and crushed carbides . The matrix alloy also provides improved weldability through enhanced wetting, tie in, and arc stability .

Applications: Dredge Rotary Cutter Heads, Oil Sands Crushers and Screens, Drill Bits, Stabilizers, & Kick Rings, Hardbanding (Open Hole), Tunnel Bore Machine Face Cutters, Brick Plant Extruders & Pug Knives, Anode Paste Mixer Flights & Teeth, Foundry Sand Mixer Blades, Dewatering Press, Centrifuges, and Pump Screws .

Deposit Characteristic:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentMatrix Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-45 HRCTungsten Carbide Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2700-3400 HVDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MaximumSurface Cross Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MicrocrackingMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grinding only



1203620033 lb WB

(15 kg)1/16"

(1 .6 mm)75-80% Ar,

Bal . CO2

1/2"-5/8"(13-16 mm)

130-200 16-18

1203390050 lb PP(22 .7 kg)

3/32"(2 .4 mm)

75-80% Ar, Bal . CO2

5/8"-1"(16-25 mm)

250-325 18-20

HARDBANDING WIRE – OPEN ARC & GAS SHIELDED


11

STOODY HB-NOMAG Stoody HB-NoMag was specifically designed to be a non-magnetic, crack free hardbanding weld deposit to band non-magnetic down hole tools and equipment . Produces a uniform distribution of small primary metal carbides in a fully austenitic chromium manganese matrix . Deposit useful for rebuilding of manganese, chrome-manganese and nitronic, non-magnetice stainless steel parts subject to severe impact loading combined with abrasion . Abrasion resistance three times superior to that of an austenitic manganese deposit as measured in the ASTM G65 test . Can be applied in multiple layer without spalling with proper welding procedures on austenitic manganese base metal .

Applications: Hardbanding

Structure: Small Primary Carbides in a Martensitic Matrix

Deposit Characteristic:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Very GoodHardness (work hardened) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-53 HRCDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Maximum



12013800 33 lb WB

(15 kg)1/16"

(1 .6 mm)75-80% Ar, Bal . CO2

1/2" - 3/4"(13-19 mm)

200-420 22-32

STOODY HB-64 STOODY HB-64 was specifically designed for crack free hardbanding . This specially formulated wear resistant alloy produces a uniform distribution of small primary metal carbides in a martensitic matrix . HB-64 is a very casing friendly hardbanding material due to the weld deposit's low coefficient of friction as well as having excellent resistance to impact and plastic deformation . The alloy is characterized by a high hardness and excellent wear resistance needed for open hole drilling . Deposits are crack free when applied over new or properly rebuilt tool joints using appropriate preheats . HB-64 may not remain crack free if applied over previously cracked, improperly cleaned, or high boron containing hardbanding . Offers improved weldability over many other hardbanding welding wires .



Deposit Characteristic:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-65 HRCDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MaximumSurface Cross Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoneMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PoorMagnetic on Carbon Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YesHot Wear Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000°F (538°C)



12044300 50 lb PP(22 .7 kg)

1/16"(1 .6 mm)

98% Ar/2%O2 or75-80% Ar, Bal . CO2

1/2" - 5/8"(13-16 mm)

200-420 27-31

STOODY HB-TI STOODY HB-Ti deposit has best combination of properties for open hole as well as cased-hole drilling . Deposit has a fine dispersion of titanium carbides in a martensitic matrix for the best combination of erosive and metal-to-metal wear resistance . Designed for open arc welding requiring no gas shielding and therefore suitable for field repairs where access to shielding gases may not be possible or practical .

Applications: Hardbanding (Open Hole & Cased Hole)


Deposit Characteristic:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Very GoodImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HighHardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57-61 HRC



11987700 33 lb WB

(15 kg)1/16"

(1 .6 mm)None

3/4" - 1"(19-25 mm)

200-300 22-25

STOODY HB-56 STOODY HB-56 deposit is a general purpose non-cracking, high hardness, casing friendly hardbanding alloy that offers a balance of impact and abrasion resistance . Can be applied to carbon and low alloy steels with or without tungsten carbide (WC) addition . Deposits are crack free when applied over new or properly rebuilt tool joints using appropriate preheats .


Deposit Characteristic:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56-60 HRCDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Normal



1198780033 lb WB

(15 kg)1/16"

(1 .6 mm)98% Ar/2% O2 or75-80% Ar, Bal . CO2

3/4" - 1"(19-25 mm)

200-350 27-31

1202130050 lb PP(22 .7 kg)

1/16"(1 .6 mm)

98% Ar/2% O2 or75-80% Ar, Bal . CO2

3/4" - 1"(19-25 mm)

200-350 27-31

Products marked by the “ ” symbol are typically stocked items . All others manufactured upon customer request - may require a minimum quantity and/or may be subject to production lead time . Contact customer care or your sales representative with any questions .

COBALT & NICKEL WIRE – ABRASION, CORROSION, HIGH TEMP.

Stoody.com

12

STOODITE® 6-M, 6-OSTOODITE 6-M is the most widely used cobalt alloy having excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range . Particular attributes are its outstanding self mated anti-galling properties, high temperature hardness and high resistance to cavitation erosion .

Welding Procedures/Characteristics: A gas metal arc wire (DCEP) requiring proper preheat, controlled interpass temperatures and cooling rates . Special power supplies (i .e . pulsed arc, etc .) can be used to reduce penetration and base metal dilution . Crack free deposits up to 2 layers .

Applications: Flights of Extrusion Screws, Sinker Roll Bushings in Steel Mill, Soaking Pit Tong Bit, Shafts

Can certify to AWS specifications . Must be requested at time of order .

Typical Mechanical Properties:1 Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-33 HRC2 Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-39 HRC

Part Number Packaging Wire Dia. Shielding Gas

Welding Parameters

CTWD Amps Volts

STOODITE 6-M

81072218204525 lb WB, LLW

(11 .3 kg) .045"

(1 .2 mm)Argon

1/2"-5/8" (13-16 mm)

180-200 25-27

81072218206225 lb WB, LLW

(11 .3 kg)1/16"

(1 .6 mm)Argon

5/8"-3/4" (16-19 mm)

280-300 26-28

Certification to AWS A5.21 ERCCoCr-A

STOODITE 6-O

810642184094 50 lb Coil(22 .6 kg)

3/32"(2 .4 mm)

Open-arc3/4"-1"

(19-25 mm)340-360 26-28


STOODITE 6-TSTOODITE 6-T is a GTAW and GMAW tubular wire version of a cobalt alloy that produces a medium hardness cobalt-chromium deposit for high temperature applications with good abrasion resistance, good toughness, corrosion resistance, and excellent friction properties . It is the most versatile and widely used cobalt alloy . The fine chromium carbides contained in the deposit provide excellent resistance to many forms of mechanical degradation, including galling and cavitation erosion . It bonds well with all weldable steels, including stainless .

Applications: Flights of Extrusion Screws, Offshore Riser Connector Pins, Sour Gas Service, Wellhead Bodies/Plungers, Valve Seats for Petrochemical Service


Typical Mechanical Properties:Hardness (2 Layers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-40 HRC


Welding Parameters

CTWD Amps Volts

12039400 33 lb WB, LLW (15 kg)

.045" (1 .2 mm)

Argon 1/2"-5/8"

(13-16 mm)200-300 10-15


STOODITE 12-MSTOODITE 12-M is an alloy cored wire for GMAW applications . The composition differs from the bare rod slightly in the silicon, manganese and iron levels in that they are higher . It is more wear resistant than Stoodite 6 (contains a higher volume of carbides) but with lower impact strengths .

Welding Procedures/Characteristics: A gas metal arc wire (DCEP) requiring strict adherence to correct preheat, interpass temperatures and controlled cooling rates in mandatory to insure crack free deposits . It is more crack-sensitive than Stoodite 6 .

Applications: Valve Parts, Pump Parts, Aircraft Turbine Blade Tips, Chain Saw Bars, Saw teeth, Carpet Knives, Cutter Rolls


Typical Mechanical Properties:

1 Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-41 HRC2 Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-45 HRC


Welding Parameters

CTWD Amps Volts

1192740025 lb WB, LLW

(11 .3 kg) .045"

(1 .2 mm)Argon

1/2" - 5/8" (13-16 mm)

180-200 25-27

81122218206225 lb WB, LLW

(11 .3 kg)1/16"

(1 .6 mm)Argon

5/8"-3/4" (16-19 mm)

280-300 23-27

Certification to AWS A5.21 ERCCoCr-B

Stoody.com



13

STOODITE 21-MSTOODITE 21-M is a continuous alloy cored wire for GMAW applications with excellent high temperature strength making it suitable for use on hot die parts . The deposits are inherently resistant to galling, cavitation erosion, and corrosion . Abrasion resistance is lower than the other wires but its impact strength at high temperatures, anti-galling properties and corrosion resistance are outstanding .

Welding Procedures/Characteristics: A gas metal arc wire (DCEP) requiring proper preheat, interpass temperatures and controlled cooling to minimize or produce a crack free deposit .

Applications: Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears, Erosion Shields, Forging Dies

Can certify to AWS specifications . Must be requested at timeof order .

Typical Mechanical Properties:1 Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-19 HRC2 Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-26 HRCWork Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-45 HRC


Welding Parameters

CTWD Amps Volts

81212218204525 lb WB, LLW

(11.3 kg).045"

(1.2 mm)Argon

1/2"-5/8" (13-16 mm)

180-200 25-27

81212218206225 lb WB, LLW

(11.3 kg)1/16"

(1.6 mm)Argon

5/8"-3/4" (16-19 mm)

280-300 26-28

Certification to AWS A5.21 ERCCoCr-E

STOODITE 1-MSTOODITE 1-M wire has the greatest volume of carbides because of the carbon content producing excellent resistance to abrasion with some sacrifice in toughness . The manganese, silicon, and iron levels are somewhat higher than the other wires .

Welding Procedures/Characteristics: Should be welded with direct current reverse polarity . Two layer deposits are required to achieve hardness . Preheat is necessary to control or minimize cracking .

Applications: Screw Components, Pump Sleeves, Cross Heads, Valves, Pumps, Mixer Rotors, Bodies and Tip Sides, Hydropulper Disc Segments, Soaking Pit - Tong Bits


Typical Mechanical Properties:1 Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41-43 HRC2 Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-48 HRC


Welding Parameters

CTWD Amps Volts

1145530025 lb WB, LLW

(11 .3 kg) .045"

(1 .2 mm)Argon

1/2"-5/8" (13-16 mm)

180-200 25-27

81022218206225 lb WB, LLW

(11 .3 kg)1/16"

(1 .6 mm)Argon

5/8"-3/4" (16-19 mm)

280-300 26-28

Certification to AWS A5.21 ERCCoCr-C

STOODITE 21-TSTOODITE 21-T is a GTAW wire version of a cobalt alloy that produces a medium hardness cobalt-chromium-molybdenum deposit for high temperature, abrasion, corrosion, and friction applications . The fine chromium and molybdenum carbides contained in the deposit provide excellent resistance to many forms of mechanical degradation, including galling and cavitation erosion . The Stoodite 21-T has specifically been optimized for the cold and hot wire GTAW (TIG) cladding processes and addresses issues like unmelted particles and wire tip wandering in the molten pool that could otherwise produce weld defects .

Welding Procedures/Characteristics: A gas metal arc wire (DCEP) requiring proper preheat, interpass temperatures and controlled cooling to minimize or produce a crack free deposit .

Applications: Forging Dies, Underlays, Sour Gas Service, Wellhead Bodies/Plungers, Valve Seats, Hold Down/Ironing Rings

Can certify to AWS specifications . Must be requested at timeof order .

Typical Mechanical Properties:2 Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-35 HRCWork Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43-48 HRC


Welding Parameters

CTWD Amps Volts

1205350033 lb WB, LLW

(15 kg).045"

(1.2 mm)Argon

1/2"-5/8" (13-16 mm)

200-300 10-15

Certification to AWS A5.21 ERCCoCr-E

Stoody.com

14


STOODY 40-MSTOODY 40-M semi-automatic wire is a tubular nickel-based hardfacing wire with a nominal hardness of HRC 38 . It flows easily onto base metals and yields smooth deposits . Deposits maintain a high level of hardness up to 1200°F (650°C) and resist galling, pitting, and corrosion in addition to abrasion . It can be deposited on low and medium carbon steels, stainless steels, and cast irons .

Welding Procedures/Characteristics: A gas shielded tubular wire for welding with (DCEP) . Requires proper preheat, controlled interpass temperatures and cooling rates to achieve crack free deposits . It can be deposited in multiple layers on low and medium carbon steels and cast iron .

Applications: Screw Flights, Valves, Dies, Shafts and Sleeves, Pump Parts


Typical Mechanical Properties:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness (2 Layers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-42 HRC


Welding Parameters

Amps Volts

1189580025 lb WB, LLW

(11 .3 kg)1/16"

(1 .6 mm)Argon 200-240 25-27

Certification to AWS A5.21 ERCNiCr-A



Applications: Draw Blocks, Slurry Pipe Elbows, Impeller Screws .


Typical Mechanical Properties:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FairCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness (2 Layers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-60 HRC


Welding Parameters

Amps Volts

1193170025 lb WB, LLW

(11 .3 kg) .045"

(1 .2 mm)75-80% AR,

Bal . CO2 175-195 21-23

1150450025 lb WB, LLW

(11 .3 kg)1/16"

(1 .6 mm)Argon 200-240 24-26

Certification to AWS A5.21 ERCNiCr-C



Applications: Screw Flights, Oil Extraction Screws, Centrifuges


Typical Mechanical Properties:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FairCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness (2 Layers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-55 HRC


Welding Parameters

Amps Volts

1189750025 lb WB, LLW

(11 .3 kg)1/16"

(1 .6 mm)Argon 200-240 24-26

Certification to AWS A5.21 ERCNiCr-B


15

BRILLIANT® 2209 T-1 APBRILLIANT 2209 T-1 AP stainless steel wires are designed for welding in all positions with either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures . These wires exhibit a spray like arc transfer, easy slag removal and can be welded within a wide range of parameters .

BRILLIANT 2209 T-1 AP wires can be used to weld duplex stainless steels which contain approximately 22% chromium . The composition is balanced to achieve a microstructure of approximately 50% ferrite and 50% austenite in the weld deposit . AWS classification A5 .22 E2209T1-X .

Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum, Nitrogen

Typical Deposit Characteristics:Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 ksi (842 MPa)Yield Strength, ksi (MPa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 ksi (670 MPa)Elongation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 .5%Charpy Impact Toughness @ -40°F (-40°C) . . . . . . . . . . . . . . .33 ft lb (45 J)

Part Number Pkg Wire Dia.

1189200033 lb WB, LLW

(15 kg) .045

(1 .2 mm)

1189210033 lb WB, LLW

(15 kg)1/16

(1 .6 mm)

.045" (1.2 mm)Amps 1301 1651 1901 2201

Volts 24 26 26 27WFS

in/min (m/min)227(5.8)

315(8.7)

445(11.3)

565(14.4)

1/16" (1.6 mm)Amps 1701 2101 2501 3002


in/min (m/min)115(3.9)

195(4.9)

245(6.2)

320(8.2)

Notes:CTWD 1/2" (13 mm) 1 Flat and vertical welding 2 Flat welding only

Certification to A5.22 E2209T1-X

BRILLIANT 2594 T-1 APBRILLIANT 2594 T-1 AP stainless steel wires are designed for welding in all positions with either 100% CO2 (X=1) or Argon / CO2 (X=4) gas mixtures . These wires exhibit a spray like arc transfer, easy slag removal and can be welded within a wide range of parameters . Stoody 2594 T-1 AP wires can be used to weld super duplex stainless steels as well as used to weld low alloy steels to duplex stainless steels . The composition is balanced to achieve a microstructure of approximately 45% ferrite and 55% austenite in the weld deposit . AWS classification A5 .22 E2594T1-X .

Applications: Duplex Stainless Steel Joining Applications .

Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum, Nitrogen .

Typical Deposit Characteristics:Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 ksi (869 MPa)Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 .5 ksi (679 MPa)Elongation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25%Charpy Impact Toughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 ft lb (45 J)

Part Number Pkg Wire Dia.

11998100 33 lb WB, LLW

(15 kg) .045"

(1 .2 mm)

1199800033 lb WB, LLW

(15 kg)1/16"

(1 .6 mm)

.045" (1.2 mm)Amps 1301 1651 1901 2202


in/min (m/min)227(5 .8)

315(8 .7)

445(11 .3)

565(14 .4)

1/16" (1.6 mm)Amps 1701 2101 2501 3002


in/min (m/min)115(3 .9)

195(4 .9)

245(6 .2)

320(8 .2)

Notes:CTWD 1/2" (13 mm) 1 Flat and vertical welding 2 Flat welding only

Certification to A5.22 E2594T1-X

STOODY 82-T1STOODY 82-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements of AWS A5 .34, Class ENiCr3T1-1/-4 .

Applications: Joining nickel-chromium-iron alloys; Clad side of joints in steels clad with nickel-chromium-iron weld metal; Surfacing steel with nickel-chromium-iron weld metal; and Joining Inconel 600, 601 and Incoloy 800 to themselves or to stainless and carbon steels

Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Niobium Nickel base .

Typical Deposit Characteristics:Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 ksi (614 MPa)Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 ksi (400 MPa)Elongation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26%



1187270033 lb WB, LLW

(15 kg) .045"

(1 .2 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

150-200 25-26

1187260033 lb WB, LLW

(15 kg)1/16"

(1 .6 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

200-250 26-27

STAINLESS STEEL FLUX CORE WIRE – JOINING & CLADDING

NICKEL FLUX CORE WIRE – JOINING & CLADDING

Stoody.com

16

NICKEL FLUX CORE WIRE – JOINING & CLADDING

STOODY A-T1STOODY A-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements of AWS 5 .34 ENiCrFe2T1-1/-4 .

Applications: Joining nickel-chromium-iron alloys; Joining nickel steels; and Joining Inconel 600, 601 and Icoloy 800 to themselves or to stainless and carbon steels

Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Molybdenum, Niobium, Nickel base

Typical Deposit Characteristics:Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 .5 ksi (595 MPa)Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 .0 ksi (340 MPa)Elongation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45%Charpy Impact Toughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 ft lb (92 J) at -320°F (-196°C)Lateral Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 mils (1 .2 mm) at -320°F (-196°C)



1189650033 lb WB, LLW

(15 kg) .045"

(1 .2 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

150-200 25-26

1189670033 lb WB, LLW

(15 kg)1/16"

(1 .6 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

200-250 26-27

STOODY 182-T1STOODY 182-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements of AWS 5 .34 ENiCrFe3T1-1/-4 .

Applications: Joining nickel-chromium-iron alloys; Clad side of joints in steels clad with nickel-chromium-iron weld metal; Surfacing steel with nickel-chromium-iron weld metal; and Joining Alloys 600, 601 and Incoloy 800 to themselves or to stainless and carbon steels

Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Niobium Nickel base .

Typical Deposit Characteristics:Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 ksi (649 MPa)Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 ksi (400 MPa)Elongation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35%



1191620033 lb WB, LLW

(15 kg) .045"

(1 .2 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

150-200 25-26

1191610033 lb WB, LLW

(15 kg)1/16"

(1 .6 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

200-250 26-27

STOODY NiCrMo3-T1Stoody NiCrMo3-T1 is a gas shielded all position flux cored wire . The wire possesses excellent weldability and can be used in a wide variety of similar and dissimilar welding and cladding applications . The iron content of the all-weld deposit is kept below 1% for applications requiring advanced corrosion resistance . AWS 5 .34 ENiCrMo3T1-1/-4 .

Applications: Joining nickel-chromium-molybdenum alloys to UNS N06625; Clad side of joints in steel clad with nickel-chromium-molybdenum weld metal; Surfacing steel with nickel-chromium-molybdenum weld metal; Joining steels to nickel based alloys; and, Joining 9% nickel steel for cryogenic applications .

Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Niobium, Nickel base

Typical Deposit Characteristics:Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 ksi (725 MPa)Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 ksi (470 MPa)Elongation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38%



1205140033 lb WB, LLW

(15 kg) .045"

(1 .2 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

150-200 25-26

STOODY C276-T1STOODY C276-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements of AWS 5 .34 ENiCrMo4T1-1/4 .

Applications: Joining nickel-chromium-molybdenum alloys; Clad side of joints in steels clad with nickel-chromium-molybdenum weld metal; Surfacing steel with nickel-chromium-molybdenum weld metal; and Joining higher molybdenum - high nitrogen containing stainless steels

Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron, Tungsten, Sulfur, Phosphorus, Nickel base

Typical Deposit Characteristics:Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 ksi (705 MPa)Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 ksi (452 MPa)Elongation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42%


Welding Parameters

CTWD Amps Volts

1195370033 lb WB, LLW

(15 kg) .045"

(1 .2 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

150-200 25-26

1196430033 lb WB, LLW

(15 kg)1/16"

(1 .6 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

200-250 26-27

STOODY 622-T1STOODY 622-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements of AWS 5 .34 ENiCrMo10T1-1/-4 .

Applications: Joining nickel-chromium-molybdenum alloys; Clad side of joints in steels clad with nickel-chromium-molybdenum weld metal; Surfacing steel with nickel-chromium-molybdenum weld metal; and Joining higher molybdenum - high nitrogen containing stainless steels .

Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron, Tungsten, Nickel base

Typical Deposit Characteristics:Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 ksi (685 MPa)Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 ksi (470 MPa)Elongation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27%



1195380033 lb WB, LLW

(15 kg) .045"

(1 .2 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

150-200 25-26

1196570033 lb WB, LLW

(15 kg)1/16"

(1 .6 mm)75-80% Ar, Bal .

CO2 or CO2

1/2"(13 mm)

200-250 26-27


17

STOODY 6030-PLC, -PLS, -PLMSTOODY 6030 is a tungsten carbide (60%) and nickel alloy (40%) composite hardfacing powder that provides extreme abrasion resistance and some impact resistance . Suitable for both plasma transferred arc (PTA) and laser cladding processes, the 6030-PLC formulation incorporates standard cast and crushed eutectic tungsten carbides in a ductile nickel-chrome alloy matrix (Stoody Ni30-PL) . The 6030-PLS formulation incorporates spherical tungsten carbides especially suitable for laser cladding . The 6030-PLM formulation incorporates macrocrystalline tungsten carbides more appropriate for high power systems . The carbide weight content (30-65%) as well as the powder grain size can be adjusted within the operational capabilities of each particular process or system .

Applications: Ground engaging tools, Bucket lips and Grader Blades, Crusher Teeth and Hammers, Shovel Latch Bars, Screw Press Flights, Chutes

Typical Powder Characteristics:Grain Size Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 x 325 (45-180 μm)Ni30-PL Matrix Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-35 HRCCast WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2200-2600 VHNSpherical WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2700-3300 VHNMacrocystalline WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . .1800-2200 VHN

Typical Deposit Characteristics:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ModerateDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Up to Two (2)Microcracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ExpectedFinishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diamond Grinding

Part Number Packaging Carbide Hard Phase

12035400 10 lb (4 .5 kg) Bottle Cast/Crushed (PLC)12035500 40 lb (18 .2 kg) Carton (4 Bottles) Cast/Crushed (PLC)12035800 10 lb (4 .5 kg) Bottle Spherical (PLS)12035900 40 lb (18 .2 kg) Carton (4 Bottles) Spherical (PLS)12035600 10 lb (4 .5 kg) Bottle Macrocrystalline (PLM)12035700 40 lb (18 .2 kg) Carton (4 Bottles) Macrocrystalline (PLM)

STOODY 6040-PLC, -PLS, -PLMSTOODY 6040 is a tungsten carbide (60%) and nickel alloy (40%) composite hardfacing powder that provides extreme abrasion resistance . Suitable for both plasma transferred arc (PTA) and laser cladding processes, the 6040-PLC formulation incorporates standard cast and crushed eutectic tungsten carbides in a nickel-chrome alloy matrix (Stoody Ni40-PL) . The 6040-PLS formulation incorporates spherical tungsten carbides especially suitable for laser cladding . The 6040-PLM formulation incorporates macrocrystalline tungsten carbides more appropriate for high power systems . The carbide weight content (30-65%) as well as the powder grain size can be adjusted within the operational capabilities of each particular process or system .

Applications: Down Hole Drilling Tools - Stabilizers, Bit Holders, Kick Rings, Radial Bearings; Ore Processing - Exhaust Fan Liners, Chutes, Wear Sleeves, Sludge Pumps, Mixing Blades, Centrifuges; Oil Sands - Ground Engaging Tools, Crusher Teeth, Screen Plates, Latch Bars, Slurry Elbows; Cement - Dry Cement Pumps, Classifier Blades, Coupling Shafts, Feed Screws; Brick Making - Extruder Flights, Pug Knives, Crusher Roll Blades, Dies; Pigment - Dry Material Pumps, Cyclones, Micronizers, Feed Pipes, Bag Screen Impact Plates; Steel Mill Guide Rolls, Screw Presses, Anode Paste Mixers, Pulpers, Tunneling Cutters

Typical Powder Characteristics:Grain Size Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 x 325 (45-180 μm)Ni40-PL Matrix Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-45 HRCCast WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2200-2600 VHNSpherical WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2700-3300 VHNMacrocystalline WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . .1800-2200 VHN



12024200 10 lb (4 .5 kg) Bottle Cast/Crushed (PLC)

12027500 40 lb (18 .2 kg) Carton (4 Bottles) Cast/Crushed (PLC)

12030900 10 lb (4 .5 kg) Bottle Spherical (PLS)

12031000 40 lb (18 .2 kg) Carton (4 Bottles) Spherical (PLS)

12031100 10 lb (4 .5 kg) Bottle Macrocrystalline (PLM)

12031200 40 lb (18 .2 kg) Carton (4 Bottles) Macrocrystalline (PLM)

PTA & LASER CLADDING – NICKEL TUNGSTEN CARBIDE POWDER

Stoody.com

18

PTA & LASER CLADDING – NICKEL TUNGSTEN CARBIDE POWDER


Applications: Down Hole Drilling Tools - Stabilizers, Bit Holders, Kick Rings, Radial Bearings; Ore Processing - Exhaust Fan Liners, Chutes, Wear Sleeves, Sludge Pumps, Mixing Blades, Centrifuges; Oil Sands - Ground Engaging Tools, Crusher Teeth, Screen Plates, Latch Bars, Slurry Elbows; Cement - Dry Cement Pumps, Classifier Blades, Coupling Shafts, Feed Screws; Brick Making - Extruder Flights, Pug Knives, Crusher Roll Blades, Dies; Pigment - Dry Material Pumps, Cyclones, Micronizers, Feed Pipes, Bag Screen Impact Plates

Typical Powder Characteristics:Grain Size Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 x 325 (45-180 μm)Ni50-PL Matrix Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-50 HRCCast WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2200-2600 VHNSpherical WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2700-3300 VHNMacrocystalline WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . .1800-2200 VHN





Applications: Down Hole Drilling Tools - Stabilizers, Bit Holders, Kick Rings, Radial Bearings; Ore Processing - Exhaust Fan Liners, Chutes, Wear Sleeves, Sludge Pumps, Mixing Blades, Centrifuges; Oil Sands - Ground Engaging Tools, Crusher Teeth, Screen Plates, Latch Bars, Slurry Elbows; Cement - Dry Cement Pumps, Classifier Blades, Coupling Shafts, Feed Screws; Brick Making - Extruder Flights, Pug Knives, Crusher Roll Blades, Dies; Pigment - Dry Material Pumps, Cyclones, Micronizers, Feed Pipes, Bag Screen Impact Plates

Typical Powder Characteristics:Grain Size Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 x 325 (45-180 μm)Ni51-PL Matrix Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-52 HRCCast WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2200-2600 VHNSpherical WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2700-3300 VHNMacrocystalline WC/W2C Hardness . . . . . . . . . . . . . . . . . . . . .1800-2200 VHN

Typical Deposit Characteristics:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FairDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Up to Two (2)Microcracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ExpectedFinishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diamond Grinding



STOODITE Co12-PLSTOODITE Co12-PL is the surfacing powder version of a cobalt alloy that produces a high hardness cobalt chromium deposit for high temperature applications with good abrasive wear associated with corrosion . Chromium carbides contained in the deposit provide excellent resistance to many forms of chemical and mechanical wear degradation, including galling . It bonds well with all weldable steels, including stainless steels .

Applications: Valve and Pump Parts, Chain Saw Bars and Saw Teeth, Aircraft Turbine Blades, Cutter Rolls and Bar Twist Rolls

Typical Deposit Characteristics:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness (2 Layers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-45 HRCHot Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentMagnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoSurface Cross Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MaximumMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Carbide Tools

Part Number Packaging Grain Size

12034900 11 lb (5 kg) Bottle 100 x 230 (63-150 μm)12035000 44 lb (20 kg) Carton (4 Bottles) 100 x 230 (63-150 μm)

STOODITE Co21-PLSTOODITE Co21-PL surfacing powder is a low carbon austenitic cobalt type alloy with excellent work hardenability, high temperature strength, and impact resistance . These deposits are quite stable during thermal cycling, making them a favorite for hot die materials . Resistance to galling (self-mated), corrosion, and cavitation erosion make Stoody Co21-PL a good choice for valve trim on steam and fluid control valve bodies and seats . It bonds well to all weldable steels, including stainless steels .

Applications: Steam Valves, Hot Shears, Chemical and Petrochemical Valves, Hydro-Turbine Cavitation Repair, Forging Dies, Piercing Plugs

Typical Deposit Characteristics:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FairImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness (2 Layers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-32 HRCWork Hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-45 HRCHot Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentMagnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoSurface Cross Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MaximumMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Carbide Tools



STOODITE Co06-PLSTOODITE Co06-PL is the surfacing powder version of a cobalt alloy that produces a medium hardness cobalt chromium deposit for high temperature applications with good abrasive wear and good impact resistance . It is the most versatile and widely used cobalt alloy . Chromium carbides contained in the deposit provide excellent resistance to many forms of chemical and mechanical wear degradation, including galling and cavitation erosion . It bonds well with all weldable steels, including stainless steels .

Applications: Extrusion Screw Flights, Sinker Roll Bushings in Steel Mills, Shafts and Wear Sleeves, Valve Seats and Seal Ring

Typical Deposit Characteristics:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness (2 Layers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-43 HRCHot Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentMagnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoSurface Cross Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MaximumMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Carbide Tools




19

PTA & LASER CLADDING – COBALT POWDER

STOODITE Co01-PLSTOODITE Co01-PL is the surfacing powder version of the highest hardness standard cobalt alloy used with chromium carbides that impart outstanding abrasive wear resistance . The addition of tungsten enhances high temperature hardness and matrix toughness for excellent adhesive and solid particle erosion wear resistance . It bonds well with all weldable steels, including stainless steels .

Applications: Screw Flights, Cross Heads, Hydropulper Disc Segments, Soaking Pit-Tong Bits, Mixer Rotors, Bodies, and Tip Sides, Wear Sleeves, Valves and Pumps

Typical Deposit Characteristics:Abrasion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ExcellentImpact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FairCorrosion Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GoodHardness (2 Layers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-52 HRCHot Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Excellent to 1400°F (760°C)Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NoSurface Cross Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YesDeposit Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 MaximumMachinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbide Tools/Grinding Part Number Packaging Grain Size


RECOMMENDED HARDBANDING PROCEDURES – HB-56 & HB-64

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1.0 GENERAL1.1 Scope 1 .1 .1 This manual was developed to provide the required

processes, procedures, and work instructions necessary for the application and reapplication of Stoody® HB-56 and HB-64 hardbanding to drill stem components . Any personnel involved in the hardbanding application of Stoody HB-56 and HB-64 shall read and comply with the recommended application procedure in this manual .

1 .1 .2 Both Stoody HB-56 and HB-64 weld deposits were specifically designed for crack resistance, high hardness, casing friendly and applicator friendly hardbanding .

1 .1 .3 The first section of this manual is for the initial application of Stoody HB-56 and HB-64 hardbanding . The second section is for the reapplication of either alloy product over the other .

1.2 Applicators Responsibility 1 .2 .1 The applicator shall have the latest revision of this manual

(Stoody HB-56 and Stoody HB-64 Recommended Hardbanding Procedure Manual) in their possession prior to hardbanding .

1 .2 .2 Shall confirm all relevant personnel have read and understood the latest revision of this manual .

1 .2 .3 Shall confirm all welders have been properly qualified and trained and have all relative equipment in their posses-sion required to carry out procedures in this manual .

1 .2 .4 Shall confirm a functioning Quality Control System and Welding Procedure Specifications (WPS) are in place . The WPS shall be in accordance with ASME IX requirements and shall be supported with a Procedure Qualification Record that meets ASME IX requirements . Welder PerformanceQualification shall be developed and maintained per ASME IX requirements .

1 .2 .5 Shall confirm that all relative equipment is in proper working order .

1 .2 .6 Shall confirm all safety precautions are being administered per section 2 .1 of this manual .

1 .2 .7 A pre-production meeting shall be held with all relative personnel prior to starting production .

1 .2 .8 The applicator should implement a log which documents the application welding parameters for each order produced and keep records on file for future reference . They may also produce an internal QC Report . Those records should contain:

Name of Hardband Operator and Unit Number The Wire Batch (Lot/Mix) number and description of

the applied wire Preheat temperature range and periodically

measured temperatures Actual welding parameters for: Voltage, Amperage,

Gas Flow, Rotation Speed, Oscillation Speed, etc ., to verify all were adhered to and in compliance

Inclusive dates of application

• Tool joint description, etc . • Number of joints/ends hardbanded • Visual and Dimensional Inspection • Pipe/Joint Serial numbers upon request by Customer

2.0 TYPES OF STOODY HB-56 AND HB-64 HARDBANDING APPLICATIONS

Hardbanding maybe applied raised in which the hardband is applied on the OD of the tool joint or flush in which a groove is machined into the tool joint .

2.1 Raised Hardbanding Raised hardbanding is most common and is superior for maximum casing and tool joint protection . 2.1.1 Type A – Raised O .D .: One layer is applied raised on the

tool joint O .D . (See Figure 1 .2) 2.1.2 Type A – Recessed 18°: A recess is machined into the

18° elevator shoulder and HB-56 or HB-64 is applied flush with the 18° taper . A single layer of HB-56 or HB-64 is applied raised to the O .D . of the tool joint . (See Figure 1 .1)

Figure 1.1

Figure 1.2


Stoody 101HC and Stoody 600 applied to rolls in Peru resulted in 40 percent improvement in service life between hardfacing reapplications .


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2.2 Flush Hardbanding Flush hardbanding will not prevent tool joint wear as well as raised hardbanding because the tool joint is wearing the same time as the hardbanding . 2 .2 .1 Flush Hardbanding is recommended only if the maximum

tool joint O .D . must be restricted so as not to cause interference with the casing inside diameter .

2 .2 .2 For a Flush Hardband application, a recess groove is machined into the entire hardband area of the tool joint and filled with hardbanding flush with the O .D . of the tool joint . The hardband area normally includes the 18° elevator shoulder .

3.0 GENERAL PREPARATION GUIDELINES AND INFORMATION

3.1 Safety Guidelines All personnel involved in the handbanding process must read and practice the recommendations set forth in the Safety in Welding and Cutting – ANSI Standard Z49 .1 procedure . Competence must be exhibited in the following areas . Protection From Exposure to Welding Noxious Fumes and

Hazardous Gases Electrical Shock Hazards Arc Ray Burn Protection Compressed Gas Cylinder Handling Procedures Awareness of Welding Sparks and Volatile Environments Maintenance & Upkeep of Operating Regulators, Hoses, & Fittings Caution: Practice Safety at all times when servicing equipment . Always use proper safety procedures, when handling materials and using tools . Always wear correct gear, as required, for eyes, head, hands, feet, and respiratory protection .

3.2 Welding Equipment Requirements3 .2 .1 Equipment should preheat a tool at a uniform temperature

between 100° and 700°F (38° and 370°C) (see Table 1 for preheat information) .

3 .2 .2 Welding equipment should consist of a constant voltage, capable of supplying a current of 150-450 amperes and 19-35 volts .

3 .2 .3 The welding equipment should have a shielding gas flow meter which can provide shielding gas to the welding arc at a constant rate between 0 and 45 CFH .

3 .2 .4 The torch should have the ability to move off top dead center of the tool joint .

3 .2 .5 Welding Equipment should have the ability to grip and rotate the tool at a constant speed variable between 4 and 20 IPM .

3 .2 .6 The torch should have the ability to traverse parallel to the tool joint .

3 .2 .7 The torch angle should be adjustable between 0-20 degrees as measured from the top dead center of the tool joint .

3 .2 .8 Welding equipment should have the ability to oscillate the torch 0 .0"-1 .30" oscillation width at a rate of 0 .0 to 98 oscillations per minute .

3 .2 .9 Welding equipment should have a wire feed unit capable of supplying wire at a constant rate with variable speed controls having the ability to feed the wire from 0 to 450 IPM . Wire feed drive roll shall be suitable for feeding tubular wire and shall not damage or deform the welding wire .

3 .2 .10 Welding equipment should have a clean proper grounded connection .

3 .2 .11 The equipment should have the ability to control the cooling rate . (see Section 3 .4 .6 for slow cool down information .)

3.3 Hardbanding Surface Preparation Requirement 3 .3 .1 A pre-inspection shall be performed of the tool joint

hardbanding area prior to applying hardbanding . (Pre-surface inspection shall be documented)

3 .3 .2 Initial inspection shall consist of verifying the tool joint weight, grade, size, and dimensions .

3 .3 .3 Visually inspect the weld surface of all tool joints or hardband areas to ensure they are clean and free of all foreign matter such as rust, dirt, grease, oil, paint, or pipe coating .

3 .3 .4 All tool joints shall be cleaned of debris, rust, paint, lubricants, and other foreign matter using a side – grinder and/or wire wheel brush . If impurities still exist it is recommended they be removed by sand blasting or water blasting until a clean weld surface is established .

3 .3 .5 Threaded connections should be cleaned of all thread lubricants or storage compounds .

3 .3 .6 Pre-Hardbanded NDT Magnetic Particle Inspection; Tool joint O .D . surfaces 1" (25 mm) either side of the hardbanding area as a periodic control (Pin or Box) will undergo NDT inspection prior to preheat and hardbanding to check for cracks or per additional Customer Requirements .

3.4 Welding Parameters Guidelines and Information 3 .4 .1 Preheat, as defined within the AWS Standard Welding Terms

and Definitions, is “the heat applied to the base metal or substrate to attain and maintain preheat temperature” . The preheat temperature is defined by the same document as “the temperature of the base metal in the volume surrounding the point of welding immediately before welding is started” .

3 .4 .2 Proper preheating of the tool joint must be performed regardless of the O .D . or ambient temperature of the steel .

3 .4 .3 Refer to Table 1 of this manual for the specific preheat temperature ranges for the type of steel and OD size of the parent metal and ensure that the preheat is a “soak” heat and not a surface heat .

3 .4 .4 A soaking preheat shall be performed while preheating tool joints . To determine a soak heat remove the tool joint from the heating source and measure the temperature of the desired heating area . Cover the tool with thermal blankets, insulation, or cool cans . Allow the tool to cool for 4 minutes in still air and measure the temperature again . If the temperature drops more than 50°F (25°C), only a surface preheat was complete . Continue to preheat until the temperature drop is within the above tolerance . Temperature should be checked using an infrared thermometer .

3 .4 .5 Preheat tool joints to guidelines found in the table (Table 1-next page) . The preheat requirements were established by the PQR and is also noted on the WPS . If welding in cold or wet weather a minimum preheat temperature of 250°F (120°C) is to be applied regardless of guidelines to dissipate moisture accumulation in the base metal .

Stoody.com

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RECOMMENDED HARDBANDING PROCEDURES – HB-56 & HB-64Table 1

PREHEAT CHART Diameter of Tool Temperature Range

3" – 4" (76 – 102 mm) O .D . 150 – 200°F (65 – 93°C)4" – 5" (102 – 127 mm) O .D . 200 – 250°F (93 – 121°C)5" – 6" (127 – 152 mm) O .D . 300 – 450°F (150 – 230°C)6" – 7" (152 – 178 mm) O .D . 350 – 500°F (175 – 260°C)7" – 8" (178 – 203 mm) O .D . 400 – 600°F (205 – 315°C)8" – 9" (203 – 229 mm) O .D . 500 – 650°F (260 – 345°C)9" – 10" (229 – 254 mm) O .D . 600 – 700°F (315 – 370°C)

The chart above is for 4140 and like material and should be used on all AISI 4137 and 4145 steel . If you are unsure of the material you are welding on please contact your supervisor before welding .

3 .4 .6 The hardbanded tool joint shall be slow cooled . The tool joints need to be wrapped immediately in thermally insulated blankets or canisters . The blankets or canisters shall remain on the tool joint ends (or hardband area) until the tool joint has cooled down to less than 150°F (65°C) . The cooling rate should be controlled between 50°F to 75°F (25°C to 42°C) per hour . Slow cooling should take place in still air and not exposed to any wind, drafts, or rain . When slow cooling must be done in windy or cold air conditions, the ends of the drill pipe should be closed to prevent draft, or “chimney effect”, through the drill pipe .

3 .4 .7 Interpass temperature is defined as the highest temperature in the weld joint immediately prior to welding, or in the case of multiple pass welds, the highest temperature in the section of base metal 1" (25 mm) on either side of the toe of the previously deposited weld metal, immediately before the next pass is started . The Interpass temperature was established by the PQR and is also noted on the WPS . The maximum temperature of 700°F (370°C) must be carefully controlled . Welding should be stopped if the interpass exceeds 700°F (370°C) with-in 1" (25 mm) on either side of the toe of the weld . Welding shall not resume until the interpass temperature is below 650°F (345°C) . Temperatures should be measured with a digital pyrometer . The minimum acceptable requirement is the use of two tempsticks; one for each of the minimum and maximum temperatures of the range . The operator must ensure that the desired temperature range is controlled and documented .

3 .4 .8 Shielding gas must be supplied to the arc when welding Stoody® HB-56 or Stoody HB-64 . Stoody HB-56 and HB-64 both require a 98% Argon / 2% Oxygen shielding gas . A regulated flow of shielding gas should be con-trolled to deliver 30-45 CFH to the arc area . Precaution should be taken to protect the gas flow at the nozzle from being blown away from the arc by external air flow (such as fans) or during windy conditions .

4.0 WELDING PARAMETERS & SETUP

4.1 Welding Setup

4.2 Stoody HB-56 & Stoody HB-64 Welding Parameters

X

10° to 17°

TIR 0.030" (0.76 mm)

1/2" - 11/2" (13 - 38 mm) Offset

1/2" - 11/4"(13 - 32 mm)Electrical Stickout

Stoody HB-56 Stoody HB-64

Welding Process GMAW GMAWDiameter 1/16" (1 .6 mm) 1/16" (1 .6 mm)Polarity Reverse (DCEP) Reverse (DCEP)Shielding Gas 98% Argon / 2% Oxygen 98% Argon / 2% OxygenGas Flow 35 – 45 CFH 35 – 45 CFHCurrent, Amps 200 – 450 (Typical 425) 200 – 450 (Typical 415)Voltage, Volts 22 – 32 (Typical 28) 22 – 32 (Typical 29)Stickout in (mm)

1/2" – 11/4" (13–32 mm)(Typical 3/4" (19 mm))

1/2" – 11/4" (13–32 mm)(Typical 3/4" (19 mm))

Preheat200 – 650°F (93–343°C)

(See Preheat Table 1, Section 3 .4)

200 – 650°F (93–343°C)(See Preheat Table 1,

Section 3 .4)Maximum Interpass 700° F (370° C) 700° F (370° C)

Post Welding Slow Cool to Room Temperature

Slow Cool to Room Temperature

Rotation Travel Speed (IPM)

5–15 IPM (Typical 7 IPM for 5" (127 mm) NC-50 TJ)

5–15 IPM (Typical 7 IPM for 5" (127 mm) NC-50 TJ)

Oscillation Speed (SPM) 60 – 100 (Typical 80) 60 – 100 (Typical 80)

Oscillation Width 3/4" – 11/8" (19–29 mm) (Typical 1" (25 mm))

3/4" – 11/8" (19–29 mm) (Typical 1" (25 mm))

As Welded 1 Layer Hardness Range, HRC

45 – 58 (Typical 53) 52 – 64 (Typical 60)

Reapplication Hardness Range, HRC

47 – 60 (Typical 55)

53 – 65 (Typical 61)


23

RECOMMENDED HARDBANDING PROCEDURES – HB-56 & HB-644.3 Post Weld Hardband Inspection 4 .3 .1 A post weld hardband inspection shall be completed

after the hardband has been applied on each tool . Visual inspection of the hardband are shall include;

4 .3 .2 Measure the outer diameter of the hardbanding . The hardband application should be no greater than 3/16" (4 .8 mm) and no less than 1/8" (3 .2 mm) .

4 .3 .3 Pinholes exceeding 1/16" (1 .6 mm) in depth or 1/16" (1 .6 mm) in width shall be cause for rejection unless repaired by welding using the original WPS . Cluster porosity having more than 5 holes exceeding 1/32" (0 .8 mm) in depth or 1/32" (0 .8 mm) in width in a 10 square inch (645 cm2) area of the hardbanding shall be cause for rejection .

4 .3 .4 High spots, protrusions or abrupt changes in bead transition from one bead to another are cause for rejection unless removed by grinding or other suitable methods .

4 .3 .5 Weld bead profile and proper overlap is very important . Poor weld bead profile, severe concavity or convexity, and overlap areas are cause for rejection . The weld bead should be relatively flat with approximately .0625" - .125" (1 .6 - 3 .2 mm) overlap .

Adjust weld parameters to achieve best contour.

Acceptable Weld Bead Profile

Weld bead profile can be adjusted by torch offset. See Section 4 .1 .

4 .3 .6 Tie-ins between the beads shall have smooth transitions . Inspect the tie-in area of the weld deposit for crevices exceeding 1/8" (3 .2 mm) in depth or 1/8" (3 .2 mm) in width . Tie-ins that exceed these shall be cause for rejection unless repaired by welding .

4 .3 .7 Cracking visible to the naked eye is unacceptable . Any cracks that propagate into the parent metal are cause for rejection .

4 .3 .8 Blow-holes and voids are cause for rejection unless repaired by grinding and welding using the original WPS .

4 .3 .9 Post Hardband NDT Magnetic Particle Inspection; Tool joint O .D . surfaces (Pin/Box) will be NDT inspected for transverse and longitudinal cracks after post heat cool down to ambient temperature as per Customer requirements . Micro cracks may be found by MPI testing; they are not relevant for rejection unless they extend from the hardband weld deposit into the parent metal .

4.4 Reference Photographs

Post Weld Acceptable Handbanding

Post Weld Unacceptable Blowholes

Reapplication Pre-Inspection Unacceptable Porosity

ACCEPTABLE


ACCEPTABLE NOT ACCEPTABLE


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Reapplication Pre-Inspection Unacceptable Spalling and Cracks

Reapplication Pre-Inspection Unacceptable Spalling/Cracks/Porosity

Reapplication Pre-Inspection Unacceptable Excessive Cracks

5.0 REAPPLICATION OF STOODY HB-56 AND STOODY HB-64 OVER STOODY HB-64

5.1 Reapplication

5 .1 .1 This section deals with the reapplication of Stoody HB-56 and Stoody HB-64 over Stoody HB-64 only . Hardbanding shall not be reapplied to previous hardbanding weld deposits other than Stoody HB-56 over Stoody HB-64 and Stoody HB-64 over Stoody HB-64 . It is mandatory to know the history of previous hardbanded weld deposit prior to reapplication of any hardbanding .

5 .1 .2 This section of the manual was developed to provide the required process, procedures, and work instructions necessary for the reapplication of Stoody HB-56 and HB-64 over HB-64 hardbanding to drill stem components . Any personnel involved in the hardbanding application of Stoody HB-56 and HB-64 shall read and comply with the recommended application procedure in this manual .

5 .1 .3 Pre-Reapplication hardband inspection is extremely important . The identification of the residual hardband must be made before welding .

5 .1 .4 The existing hardband must be worn to 0 .062" (1 .6 mm) of the tool joint O .D . before reapplication .

5 .1 .5 The existing hardband must be worn 0 .125" (3 .2 mm) below nominal tool joint O .D . before a flush hardband reapplication .

5 .1 .6 Weld parameters (found in section 3 .4 of this manual) for the application of material will be used for reapplication procedures .

5 .1 .7 The reapplication material must be compatible with the residual hardband as defined in paragraph 5 .1 .1 above and reapplied per the original application WPS supported by the original PQR .

5.2 Applicator Responsibility 5 .2 .1 The applicator shall have the latest revision of

this manual (Stoody HB-56 and Stoody HB-64 Recommended Hardbanding Procedure Manual) in their possession prior to hardbanding .

5 .2 .2 Shall confirm all relevant personnel have read and understood the latest revision of this manual .

5 .2 .3 Shall confirm all welders have been properly qualified and trained and have all relative equipment in their possession required to carry out procedure in this manual .

5 .2 .4 Shall confirm a functioning Quality Control System and Welding Procedure Specifications (WPS) in place . The WPS shall be in accordance with ASME IX requirements and be supported with a Procedure Qualification Record also meeting the requirements of ASME IX . Welder Performance Qualification shall be developed and maintained per ASME IX requirements



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5 .2 .5 Shall confirm that all relative equipment is in proper working order .

5 .2 .6 Shall confirm all safety precautions are being administered per section 3 .1 of this manual .

5 .2 .7 A pre-production meeting shall be held with all relative personnel prior to starting production .

5 .2 .8 The applicator should implement a log which documents the application welding parameters for each order produced and keep records on file for future refer-ence . They may also produce an internal QC Report . Those records should contain:

Name of Hardband Operator and Unit Number The Wire Batch (Lot/Mix) number and description

of the applied wire Preheat temperature range and periodically

measured temperatures Actual welding parameters for: Voltage, Amperage,

Gas Flow, Rotation Speed, Oscillation Speed, etc . to verify all were adhered to and in compliance

Inclusive dates of application Tool joint description, etc . Number of joints/ends hardbanded Visual and Dimensional Inspection Pipe/Joint Serial numbers upon request by Customer Previous hardbanding type

6.0 TYPES OF STOODY HB-56 AND HB-62 HARDBANDING REAPPLICATIONS

Hardbanding maybe reapplied raised in which the hardband is applied on the O .D . of the tool joint or flush in which a groove is machined into the tool joint .

6.1 Raised Hardbanding Raised hardbanding is most common and is superior for maximum casing and tool joint protection . 6 .1 .1 Type A – Raised O .D .: One layer is reapplied raised on

the tool joint O .D . (See Section 2, Figure 1 .2) 6 .1 .2 Type A – Recessed 18°: A recess is machined into the

18° elevator shoulder and HB-56 and HB-64 reapplied flush with the 18° taper . A single layer of HB-56 or HB-64 is reapplied raised to the OD of the tool joint . (See Section 2, Figure 1 .1)

6.2 Flush Hardbanding Flush hardbanding will not prevent tool joint wear as well as raised hardbanding because the tool joint is wearing the same time as the hardbanding . 6 .2 .1 Flush Hardbanding is recommended only if the

maximum tool joint O .D . must be restricted so as not to cause interference with the casing inside diameter .

6 .2 .2 For a Flush Hardband reapplication, a recess groove is machined Into the entire hardband area of the tool joint and filled with hardbanding flush with the O .D . of the tool joint . The hardband area normally includes the 18° elevator shoulder .

7.0 REAPPLICATIONS GUIDELINES AND INFORMATION

7.1 Safety Guidelines for Reapplications See Section 3 .1

7.2 Welding Equipment Requirements for Hardbanding Reapplication See Section 3 .2

7.3 Inspection of Existing Hardbanding Prior to Reapplication

7 .3 .1 The area to be hardbanded shall be visually inspected for cracking, voids, existing slag coverage or entrapped slag, spalling, and porosity . Dimensional measurements should be checked over and recorded to verify if reapplication of hardbanding is possible or needed .

7 .3 .2 Cracking in existing hardbanding maybe visible to the naked eye . If cracks are very fine and the cracking does not penetrate into the base metal, they are usually not detrimental to the performance of the hardband product . If the crack is 1/32" (0 .8 mm) wide or are suspected to penetrate the base metal, the hardbanding shall be completely removed or rejected .

7 .3 .3 Spalling of the existing hardbanding shall be cause for rejection and not be considered for reapplication .

7 .3 .4 Porosity of the existing hardbanding greater than 1/8" (3 .2 mm) in diameter or porosity having more than 5 holes in the 10 square inch area of the hardbanding shall be cause for rejection . The porosity and hardbanding shall be removed prior to reapplication of hardbanding .

7 .3 .5 Slag in or on the existing hardbanding shall be removed or be cause for rejection . Reapplication of hardbanding should never be applied over non-metallic covering (slag) on or in the weld surface . With the following exception, entrapped slag less than 1/8" (3 .2 mm) or less than 5 holes not exceeding 1/16" (1 .6 mm) in depth or 1/16" (1 .6 mm) in width in a 10 square inch area of the hardbanding .

7 .3 .6 Voids in the existing hardbanding shall be repaired with compatible hardband weld metal or removed . Voids greater than 3/16" in diameter shall be cause for rejection .

7 .3 .7 See Section 5 .1 .2 thru 5 .1 .6 for other requirements prior to reapplication of hardbanding .

7.4 Removal of Existing Hardband Weld Deposit The following process shall be utilized to remove previous hardband weld deposits or if the hardbanding needs to be removed when found to be rejected or not compatible with the new hardbanding to be applied . The Applicator can utilize any removal method listed below . By machining with a composite or ceramic type of tooling

on a conventional lathe or CNC equipment . By grinding with stationary grinding equipment . By plasma-arc gouging equipment . By carbon-arc gouging equipment


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7.5 Reapplication Hardbanding Surface Preparation Requirements

7 .5 .1 After removal of existing hardbanding, pre-inspection shall be performed of the tool joint hardbanding area prior to applying hardbanding . (Reapplication pre-surface inspection shall be documented .)

7 .5 .2 Initial inspection shall consist of verifying the tool joint weight, grade, size, and dimensions such as minimum wall thickness and minimum hardbanding area requirements .

7 .5 .3 Visually inspect the weld surface of all tool joints or hardband areas to ensure they are clean and free of all foreign matter such as rust, dirt, grease, oil, paint, or pipe coating .

7 .5 .4 All tool joints shall be cleaned of debris, rust, paint, lubricants, and other foreign matter using a side – grinder and/or wire wheel brush . If impurities still exist it is recommended they be removed by sand blasting or water blasting until a clean weld surface is established .

7 .5 .5 Threaded connections should be cleaned of all thread lubricants or storage compounds .

7 .5 .6 Pre-Hardbanded NDT Magnetic Particle Inspection; The tool joint O .D . surfaces (Pin or Box) will undergo NDT Inspection prior to preheat and hardbanding the surface shall be free of cracks, addition customer requirements may apply . Micro cracks may be found by MPI testing; they are not relevant for rejection unless they extend from the hardband weld deposit into the parent metal .

7.6 Welding Parameters Guidelines and Information for Hardbanding Reapplication

7 .6 .1 Preheat, as defined within the AWS Standard Welding Terms and Definitions, is “the heat applied to the base metal or substrate to attain and maintain preheat temperature” . The preheat temperature is defined by the same document as “the temperature of the base metal in the volume surrounding the point of welding immediately before welding is started” .

7 .6 .2 Proper preheating of the tool joint must be performed regardless of the O .D . or ambient temperature of the steel .

7 .6 .3 Refer to Table 1 of this manual for the specific preheat temperature ranges for the type of steel and O .D . size of the parent metal and ensure that the preheat is a “soak” heat and not a surface heat .

7 .6 .4 A soaking preheat shall be performed while preheating tool joints . To determine a soak heat remove the tool joint from the heating source and measure the temperature of the desired heating area . Cover the tool with thermal blankets, insulation, or cool cans . Allow the tool to cool for 4 minutes in still air and measure the temperature again . If the temperature drops more than 50°F (25°C), only a surface preheat was complete . Continue to preheat until the temperature drop is within the above tolerance . Temperature should be checked using an infrared thermometer .

7 .6 .5 Preheat tool joints to guidelines found in the follow-ing table (Table 1) . The Preheat requirements were established by the PQR and is also noted on the WPS . If welding in cold or wet weather a minimum preheat temperature of 250°F (121°C) is to be applied regardless of guidelines to dissipate moisture accumulation in the base metal .

Table 1PREHEAT CHART

Diameter of Tool Temperature Range

3" – 4" (76 – 102 mm) O .D . 150 – 200°F (65 – 93°C)

4" – 5" (102 – 127 mm) O .D . 200 – 250°F (93 – 121°C)

5" – 6" (127 – 152 mm) O .D . 300 – 450°F (150 – 230°C)

6" – 7" (152 – 178 mm) O .D . 350 – 500°F (175 – 260°C)

7" – 8" (178 – 203 mm) O .D . 400 – 600°F (205 – 315°C)

8" – 9" (203 – 229 mm) O .D . 500 – 650°F (260 – 345°C)

9" – 10" (229 – 254 mm) O .D . 600 – 700°F (315 – 370°C) The chart above is for 4140 and like material and should be used on all AISI 4137 and 4145 steel . If you are unsure of the material you are welding on please contact your supervisor before welding .

7 .6 .6 The hardbanded tool joint shall be slow-cooled . The tool joints need to be wrapped immediately in thermally insulated blankets or canisters . The blankets or canisters shall remain on the tool joint ends (or hardband area) until the tool joint has cooled down to less than 150°F (65°C) . The cooling rate should be controlled between 50°F to 75°F (25°C to 42°C) per hour . Slow cooling should take place in still air and not exposed to any wind, drafts, or rain . When slow cooling must be done in windy or cold air conditions, the ends of the drill pipe should be closed to prevent draft, or “chimney effect”, through the drill pipe .

7 .6 .7 Interpass temperature is defined as the highest temperature in the weld joint immediately prior to welding, or in the case of multiple pass welds, the highest temperature in the of base metal 1" (25 mm) on either side of the toe of the previously deposited weld metal, immediately before the next pass is started . The maximum temperature of 700°F (370°C) must be carefully controlled . Welding should be stopped if the interpass exceeds 700°F (370°C) with 1" on either side of the toe of the weld . Welding shall not resume until the interpass temperature is below 650°F (345°C) . Temperatures should be measured with a digital, electronic pyrometer . The minimum acceptable requirement is the use of two tempstiks; one for each of the minimum and maximum temperatures of the range . The operator must ensure that the desired temperature range is controlled and documented .


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RECOMMENDED HARDBANDING PROCEDURES – HB-56 & HB-647 .6 .8 Shielding gas must be supplied to the arc when welding

Stoody HB-56 or Stoody HB-64 . Stoody HB-56 and HB-64 both require a 98% Argon / 2% Oxygen shielding gas . A regulated flow of shielding gas should be controlled to deliver 30 – 45 CFH to the arc area . Precaution should be taken to protect the gas flow at the nozzle from being blown away from the arc by external air flow (such as fans) or during windy conditions .

8.0 WELDING PARAMETERS AND SETUP FOR HARDBANDING REAPPLICATION

8.1 Welding Setup for Reapplication

8.2 Stoody HB-56 and Stoody HB-64 Welding Parameters for Hardbanding Reapplication

Stoody HB-56 Stoody HB-64

Welding Process GMAW GMAW

Diameter 1/16" (1 .6 mm) 1/16" (1 .6 mm)

Polarity Reverse (DCEP) Reverse (DCEP)

Shielding Gas 98% Argon / 2% Oxygen 98% Argon / 2% Oxygen

Gas Flow 35 – 45 CFH 35 – 45 CFH

Current, Amps 200 – 450 (Typical 425) 200 – 450 (Typical 415)

Voltage, Volts 22 – 32 (Typical 28) 22 – 32 (Typical 29)

Stickout, in (mm)

1/2" – 11/4" (13 – 32 mm)(Typical 3/4" (19 mm))

1/2" – 11/4" (13 – 32 mm)(Typical 3/4" (19 mm))

Preheat200 – 650°F (93 – 343°C)

(See Preheat Table 1, Section 3 .4)

200 – 650°F (93 – 343°C)(See Preheat Table 1,

Section 3 .4)Maximum Interpass 700° F (370° C) 700° F (370° C)

Post Welding Slow Cool to Room Temperature

Slow Cool to Room Temperature

Rotation Travel Speed (IPM)

5 – 15 IPM (Typical 7 IPM for 5" (127 mm) NC-50 TJ)

5 – 15 IPM (Typical 7 IPM for 5" (127 mm) NC-50 TJ)

Oscillation Speed (SPM) 60 – 100 (Typical 80) 60 – 100 (Typical 80)

Oscillation Width

3/4" – 11/8" (19 – 29 mm) (Typical 1" (25 mm))

3/4" – 11/8" (19 – 29 mm) (Typical 1" (25 mm))

As Welded 1 Layer Hardness Range, HRC

45 – 58 (Typical 53) 52 – 64 (Typical 60)

Reapplication Hardness Range, HRC

47 – 60 (Typical 55) 53 – 65 (Typical 61)

8.3 Post Weld Reapplication Hardband Inspection 8 .3 .1 A post weld hardband inspection shall be completed after

the hardband has been applied on each tool . Visual inspection of the hardband are shall include;

8 .3 .2 Measure the outer diameter of the hardbanding . The hardband application should be no greater than 3/16" (4 .8 mm) and no less than 1/8" (3 .2 mm) .

8 .3 .3 Pinholes exceeding 1/16" (1 .6 mm) in depth or 1/16" (1 .6 mm) in width shall be cause for rejection unless repaired by welding .

8 .3 .4 High spots, protrusions or abrupt changes in bead transition from one bead to another are cause for rejection unless removed by grinding or other suitable methods .

8 .3 .5 Weld bead profile and proper overlap is very important . Poor weld bead profile, severe concavity or convexity, and overlap areas are cause for rejection . The weld bead should be relatively flat with approximately .0625" - .125" (1 .6 - 3 .2 mm) overlap .


Acceptable Weld Bead Profile

ACCEPTABLE


ACCEPTABLE NOT ACCEPTABLE

X

10° to 17°

TIR 0.030" (0.76 mm)

1/2" - 11/2" (13 - 38 mm) Offset

1/2" - 11/4"(13 - 32 mm)Electrical Stickout

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Weld bead profile can be adjusted by torch offset. See Section 4 .1 .

8 .3 .6 Tie-ins between the beads shall have smooth transitions . Inspect the tie-in area of the weld deposit for crevices exceeding 1/8" (3 .2 mm) in depth or 1/8" (3 .2 mm) in width . Tie-ins that exceed these shall be cause for rejection unless repaired by welding .

8 .3 .7 Cracking visible to the naked eye is unacceptable . Any cracks that propagate into the parent metal are cause for rejection .

8 .3 .8 Blow-holes and voids are cause for rejection unless repaired by grinding and welding using the original WPS .

8 .3 .9 Post Hardband NDT Magnetic Particle Inspection; Tool joint O .D . surfaces (Pin/Box) will be NDT inspected for transverse and longitudinal cracks after post heat cool down to ambient temperature as per customer requirements . Micro cracks may be found by MPI testing; they are not relevant for rejection unless they extend from the hardband weld deposit into the parent metal .

8.4 Reference Photographs of Hardbanding Unacceptable for Reapplication

Hardbanding Unacceptable for Reapplication Due to Porosity

Hardbanding Unacceptable for Reapplication Due to Blowholes

Hardbanding Unacceptable for Reapplication Due to Spalling

Hardbanding Unacceptable for Reapplication Due to Cracking, Spalling, Porosity


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TEMPERATURE CONVERSION CHART

°C °F °C °F °C °F °C °F0 -18 32 260 127 500 520 271 968 780 416 1436

10 -12 50 270 132 518 530 277 986 790 421 145420 -7 68 280 138 536 540 282 1004 800 427 147230 -1 86 290 143 554 550 288 1022 810 432 149040 4 104 300 149 572 560 293 1040 820 438 150850 10 122 310 154 590 570 299 1058 830 443 152660 16 140 320 160 608 580 304 1076 840 449 154470 21 158 330 166 626 590 310 1094 850 454 156280 27 176 340 171 644 600 316 1112 860 460 158090 32 194 350 177 662 610 321 1130 870 466 1598

100 38 212 360 182 680 620 327 1148 880 471 1616110 43 230 370 188 698 630 332 1166 890 477 1634120 49 248 380 193 716 640 338 1184 900 482 1652130 54 266 390 199 734 650 343 1202 910 488 1670140 60 284 400 204 752 660 349 1220 920 493 1688150 66 302 410 210 770 670 354 1238 930 499 1706160 71 320 420 216 788 680 360 1256 940 504 1724170 77 338 430 221 806 690 366 1274 950 510 1742180 82 356 440 227 824 700 371 1292 960 516 1760190 88 374 450 232 842 710 377 1310 970 521 1778200 93 392 460 238 860 720 382 1328 980 527 1796210 99 410 470 243 878 730 388 1346 990 532 1814220 104 428 480 249 896 740 393 1364 1000 538 1832230 110 446 490 254 914 750 399 1382 1010 543 1850240 116 464 500 260 932 760 404 1400 1020 549 1868250 121 482 510 266 950 770 410 1418 1030 554 1886

TOOL JOINT DIAMETER

HARDBAND DIAMETER

HARDBAND LB/IN

HARDBAND WIDTH IN INCHES.075 1 1.5 2 2.5 3 3.5 4

4 .5 4 .6875 0 .42 0 .31 0 .42 0 .63 0 .83 1 .04 1 .25 1 .46 1 .67

4 .75 4 .9375 0 .44 0 .33 0 .44 0 .66 0 .88 1 .10 1 .32 1 .54 1 .76

5 5 .1875 0 .46 0 .35 0 .46 0 .69 0 .92 1 .16 1 .39 1 .62 1 .85

5 .25 5 .4375 0 .48 0 .36 0 .48 0 .73 0 .97 1 .21 1 .45 1 .70 1 .94

5 .5 5 .6875 0 .51 0 .38 0 .51 0 .76 1 .02 1 .27 1 .52 1 .78 2 .03

5 .75 5 .9375 0 .53 0 .40 0 .53 0 .80 1 .06 1 .33 1 .59 1 .86 2 .12

6 6 .1875 0 .55 0 .41 0 .55 0 .83 1 .11 1 .38 1 .66 1 .94 2 .21

6 .125 6 .3125 0 .56 0 .42 0 .56 0 .85 1 .13 1 .41 1 .69 1 .98 2 .26

6 .25 6 .4375 0 .58 0 .43 0 .58 0 .86 1 .15 1 .44 1 .73 2 .01 2 .30

6 .5 6 .6875 0 .60 0 .45 0 .60 0 .90 1 .20 1 .50 1 .80 2 .09 2 .39

6 .625 6 .8125 0 .61 0 .46 0 .61 0 .91 1 .22 1 .52 1 .83 2 .13 2 .44

6 .75 6 .9375 0 .62 0 .47 0 .62 0 .93 1 .24 1 .55 1 .86 2 .17 2 .48

7 7 .1875 0 .64 0 .48 0 .64 0 .97 1 .29 1 .61 1 .93 2 .25 2 .57

7 .25 7 .4375 0 .67 0 .50 0 .67 1 .00 1 .33 1 .67 2 .00 2 .33 2 .67

8 8 .1875 0 .73 0 .55 0 .73 1 .10 1 .47 1 .84 2 .20 2 .57 2 .94

8 .25 8 .4375 0 .76 0 .57 0 .76 1 .14 1 .51 1 .89 2 .27 2 .65 3 .03

8 .5 8 .6875 0 .78 0 .58 0 .78 1 .17 1 .56 1 .95 2 .34 2 .73 3 .12

9.0 WIRE USAGE CHART & TEMPERATURE CONVERSION CHART

EXAMPLE:

Your Temperature = 100° F

Your Conversion = 38° C

OR

Your Temperature = 100° C

Your Conversion = 212° F

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MANUAL RODS & ELECTRODES WEIGHT WIDTH HEIGHT DEPTH

Vacuum Package (Vac Pak) Box 5 lb (2 .27 kg) 14-5/8" (37 .2 cm) 4-7/16" (11 .3 cm) 2-1/8" (5 .4 cm)

Vacuum Package (Vac Pak) Box 10 lb (4 .5 kg) 14-5/8" (37 .2 cm) 4-7/16" (11 .3 cm) 2-1/8" (5 .4 cm)

Box - 14" (35 .6 cm) Product 10 lb (4 .5 kg) 15" (38 .1 cm) 4-1/4" (10 .8 cm) 2-1/16" (5 .4 cm)

Box - 18" (45 .7 cm) Product 10 lb (4 .5 kg) 19-1/8" (48 .6 cm) 4-5/16" (11 .0 cm) 2-1/4" (5 .7 cm)

Bulk Package - 14" (35 .6 cm) Product 60 lb (27 .2 kg) 15-7/16" (39 .2 cm) 6" (15 .2 cm) 5-7/8" (14 .9 cm)

Bulk Package -18" (45 .7 cm) Product 60 lb (27 .2 kg) 18-3/4" (47 .6 cm) 5-1/4" (13 .3 cm) 5-1/4" (13 .3 cm)

WIRE - BOXED SPOOLS & WIRE BASKETS

WEIGHT WIDTH HEIGHT DEPTH OUTER DIA.(O.D.)

INNER DIA.(I.D.)

Plastic Spool (PS)Box - Cardboard

5 lb (2 .27 kg)2-1/4" (5 .4 cm) 7-7/8" (20 cm) 3-3/4" (9 .5 cm)

8-1/4" (21 cm) 8-1/2" (21 .6 cm) 2-3/4" (7 cm)


10 lb (4 .5 kg)2-1/4" (5 .4 cm) 7-7/8" (20 cm) 3-3/4" (9 .5 cm)

8-1/4" (21 cm) 8-1/2" (21 .6 cm) 2-3/4" (7 cm)


25 lb (11 .3 kg)4" (10 .2 cm) 11-3/4" (29 .9 cm) 7-1/2" (19 .1 cm)

12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11 .8 cm)


33 lb (15 kg)4" (10 .2 cm) 11-3/4" (29 .9 cm) 7-1/2" (19 .1 cm)

12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11 .8 cm)

Wire Basket (WB)Box - Cardboard

25 lb (4 .5 kg)3-15/16" (10 cm) 11-3/4" (29 .9 cm) 7-1/2" (19 .1 cm)

12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11 .8 cm)

Wire Basket (WB)Box - Cardboard

33 lb (15 kg)3-15/16" (10 cm) 11-3/4" (29 .9 cm) 7-1/2" (19 .1 cm)

12-3/16" (31 cm) 13" (33 cm) 4-5/8" (11 .8 cm)


50 lb (22 .7 kg)3-3/4" (9 .5 cm) 16-7/8" (42 .9 cm) 12-1/2" (31 .8 cm)

16-7/8" (42 .9 cm) 17-1/4" (43 .8 cm) 4-5/8" (11 .8 cm)

Coil (Cardboard Core)Box - Cardboard

60 lb (27 .2 kg)4" (10 .2 cm) 16-1/2" (41 .9 cm) 12" (30 .5 cm)

16-7/8" (42 .9 cm) 17-1/4" (43 .8 cm) 4-5/8" (11 .8 cm)

WIRE - DRUMS WEIGHT HEIGHT OUTER DIA.(O.D.)

No Twist Pak (NTP) Varies 32-1/4" (81 .9 cm) 20 -7/8" (53 cm)

Quarter Pak (QP) 110 lb (50 kg) 15" (38 .1 cm) 23 -7/8" (60 .6 cm)

Half Pak (HP) 200 lb (90 .7 kg) 15" (38 .1 cm) 23 -7/8" (60 .6 cm)

Payoff Pak (POP) 500 lb (226 .8 kg) 31-1/2" (80 cm) 23 -7/8" (60 .6 cm)

Payoff Pak (POP) 750 lb (340 .2 kg) 35" (88 .9 cm) 23 -7/8" (60 .6 cm)

GENERAL INFORMATION – PACKAGING DETAILS


31

COATED ELECTRODE SIZECOATED

ELECTRODE LENGTH

STANDARD SHIPPING CONTAINER WEIGHT

UNITS IN STANDARD PACKAGING

UNIT CONTAINER

3/32" (2 .4 mm) 9" (231 mm) 30 lb (13 .6 kg) 6 5 lb (2 .27 kg)

1/8" (3 .2 mm), 5/32" (4 .0 mm), 3/16" (4 .8 mm), 1/4" (6 .4 mm)

14" (356 mm) 60 lb (27 .2 kg) 6 10 lb (4 .54 kg)

PALLET WEIGHTS FOR STOODY® PRODUCTS

ITEM PALLET WEIGHT

Manual Rods & Electrodes

10 lb (4 .5 kg) Vacuum Packages 1440 lb (653 kg)

10 lb (4 .5 kg) Boxes 1440 lb (653 kg)

60 lb (27 .2 kg) Bulk Packages 1800 lb (816 kg)

Note: Bare cast rods come in 5 lb (2 .27 kg) tubes

Stainless Steel, Cobalt and Nickel Wires

25 lb (11 .3 kg) Spools 600 lb (272 kg)

33 lb (15 kg) Wire Baskets 792 lb (359 kg)

50 lb (22 .7 kg) PP 1200 lb (544 kg)

60 lb (27 .2 kg) Coils 1440 lb (653 kg)

Submerged Arc Wires

33 lb (15 kg) Wire Baskets 792 lb (359 kg)

50 lb (22 .7 kg) PP 1200 lb (544 kg)

60 lb (27 .2 kg) Coils 1440 lb (653 kg)

500 lb (226 .8 kg) POP 500 lb (227 kg)

110 lb (50 kg) QP 220 lb (100 kg)

200 lb (90 .7 kg) HP 400 lb (181 kg)

PACKAGING

5 lb and 10 lb plastic spools measure 2" I .D . x 8" O .D .25 lb and 33 lb wire baskets measure 2" I .D . x 12" O .D .

50 lb Polypaks and 60 lb coils have 12" I .D .

Packaging Abbreviations

HP = Half Pak (200 lb)LLW = Level Layer WoundNTP = No Twist PakPOP = Payoff Pak (500 lb)

PP = PolypakPS = Plastic SpoolQP = Quarter Pak (110 lb)WB = Wire Basket

METRIC CONVERSION CHART

0 .035" = 0 .9 mm 7/64" = 2 .8 mm

0 .045" = 1 .2 mm 1/8" = 3 .2 mm

0 .052" = 1 .3 mm 5/32" = 4 .0 mm

1/16" = 1 .6 mm 3/16" = 4 .8 mm

5/64" = 2 .0 mm 1/4" = 6 .4 mm

3/32" = 2 .4 mm 5/16" = 8 .0 mm

1 lb = 0 .4536 kg

Products marked by the " " symbol are typically stocked items . All others manufactured upon customer request - may require a minimum quantity and/or may be subject to production lead time . Contact customer care or your sales representative with any questions .

WARNING Protect yourself and others . Before you use this product, read and understand this label, the appropriate Material Safety Data Sheet (MSDS), the manufacturer’s instructions and your employer’s safety practices . The MSDS is available upon request from your distributor, your employer .

HEAT RAYS (INFRARED RADIATION from flame or hot metal), from oxyfuel process can injure eyes. ELECTRIC SHOCK can kill. ARC RAYS can injure eyes and burn skin. FUMES AND GASES can be hazardous to your health.

Keep your head out of fumes . The primary entry route for welding fumes and gases is by inhalation . Short-term over-exposure to welding fumes may result in fever, dizziness, nausea, or dryness or irritation of nose, throat or eyes and may aggravate pre-existing respiratory conditions . Long term

over-exposure to welding fumes may harm your respiratory function and pulmonary function and may lead to siderois (iron deposits in the lungs) . Manganese over-exposer may affect the central nervous system, resulting in impaired speech and movement . OSHA considers chromium and nickel compounds carcinogens . Use enough ventilation and exhaust at the arc (flame) to keep

fumes and gases from your breathing zone and general area . If you are concerned about the ventilation of your work area, request that your employer conduct appropriate testing .

Wear correct eye, ear, and body protection . Do not permit electrically live parts to touch skin, clothing

or gloves . Insulate yourself from work and ground .

IN CASE OF EMERGENCY: Immediately call for medical aid . Employ first aid techniques recommended by the Red Cross .

See American National Standard Z49 .1 Safety In Welding, Cutting and Allied Processes, published by the American Welding Society, PO Box 351040, Miami, FL 33135: OSHA Safety and Health Standards . 29 CFR 1910, available from the US Government Printing Office, Washington, DC 20402 .

THIS INFORMATION IS INTENDED FOR THE END USER OF THIS PRODUCT

DO NOT REMOVE OR OBSTRUCT THIS INFORMATION

GENERAL INFORMATION – PACKAGING DETAILS

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ESAB / esab.com U .S . Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515 International Customer Care: 940-381-1212

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