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Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics...

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Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Harmonisation of product range Rexroth on/off valves The Drive & Control Company
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Page 1: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

IndustrialHydraulics

Electric Drivesand Controls

Linear Motion andAssembly Technologies Pneumatics

ServiceAutomation

MobileHydraulics

Harmonisation of product rangeRexroth on/off valves

The Drive & Control Company

Page 2: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

2 Industrial Hydraulics Bosch Rexroth AGForeword

Bosch Rexroth portfolio Harmonization – successful products improved further

Based on the strong foundation formed by two leading suppliers of hydraulics, Bosch AT and Mannesmann Rexroth, the whole will soon equal more than the sum of its individual parts. Bosch Rexroth AG will offer a harmonized and comprehensive product range of standard control valves for industrial hydraulics in the near future. We have developed a „best-in-class“ product portfolio from parallel product lines, which integrates our proven directional, pressure control, flow control, isolator and check valves with state-of-the-art technology.

In this catalog, we present a comparison of previous and new products. To aid and assist with future product selections, we can offer individual, advisory service to guide our customers toward Rexroth components which may best suit your application.

To promote continuity, a harmonization period through the end of 2006 should provide a smooth transition toward the new Bosch Rexroth portfolio and application of efficient, standard control valves by Rexroth. This notification does not include electro-hydraulic products from Bosch Rexroth..

In the case of some individual products, or variant cases, the transition period may be shorter; however, timely notification and cooperation with our customers will be utilized, to find optimum solutions for specific applications.

Contact us personally or by e-mail:

[email protected]

We are looking forward to becoming and remaining a reliable, fluid power, motion control partner

Bosch Rexroth AGProduct Management Industrial Controls

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3Bosch Rexroth AG Industrial Hydraulics Foreword

General information

The following sections contain the product families from both the Bosch AT productrange and the comparable variant from the existing Rexroth product range arranged on facing pages.Specifications and general technical differences determined by technical productcomparisons are explained. Dependant upon the application, critical differences may arise, which may make it difficult, if not impossible, to use the referenced substitute. Because of the wide range of applications around the globe, it would not be possible for us to investigate every type of application for 100% compatibility. This is the responsibility of the relevant system engineers and may require evaluation models to validate the substitute in these critical applications. In these situations, Rexroth remains ready to assist, provide support, and work towards the most suitable solution for your application.

< Valve dimensions generally refer to the porting pattern, not envelope dimensions.Please review specifications in both the Rexroth datasheets and the corresponding Bosch AT catalogues to compare any critical the installation dimensions based upon application criteria or utilization.

< Production information on 2-way cartridge valves (logics):A combination of Bosch AT valve insert (cartridge) and Rexroth valve cover is possible forstandard versions.

< Product information on valves with position monitoring (limit switch):All monitored direct-operated and pilot operated valves have been revised toward the Rexroth standard control valve range. The valves have been revised to incor-porate larger coverage in the center position, as required by Trade Associations. Valves with microswitches and Reed switches will be discontinued by the end of 2006 and replaced by inductive switch solutions.

< Structure the harmonization:– The goal is to achieve a continuous decrease in the Bosch AT standard control

valve consumption through the end of 2006.– We recommend the harmonization of products to be implemented ideally on a

project or application-related basis.– For new projects, select the relevant preferred products in accordance with our

current product range (program information RE 00208).

The present catalog provides a suitable guideline for product selection.For critical replacements, Bosch Rexroth AG is prepared to offer competentassistance.

The person in charge of product harmonization is responsible for the selectionof the relevant product!

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4 Industrial Hydraulics Bosch Rexroth AGForeword

Overview of type codes and Bosch AT material numbers

Isolator valves

Subplate mounting: (Catalogue 1 987 761 011/04.01, page 68 ff.)< Check valve (not included in this product range information) – Size 10 (0 811 000 020) (SR 10 P1) – Size 25 (0 811 001 020) (SR 25 P1)< Pilot operated check valves – direct operated (page 36) – Size 6 (0 811 013 202 and 0 811 013 203) (SVR 6 P and SLR 6 P) – Size 25 (0 811 011 012, internal control oil recirculation) (SVR 25 PB1)< Pilot operated check valves – pilot operated (page 36) – Size 10 (0 811 020 021, internal control oil recirculation) (SVR 10 PB1) – Size 10 (0 811 020 020, external control oil recirculation) (SLR 10 PA1) – Size 25 (0 811 021 021, internal control oil recirculation) (SVR 20 PA1) – Size 25 (0 811 021 020, external control oil recirculation) (SLR 20 PA1)

Sandwich plate valves: (Catalogue 1 987 761 012/07.02, page 43 ff.)< Isolator valves (page 34) – Size 6 (0 811 024 103 to 0 811 024 105 (Z2SR 6) and 0 811 004 106 to 0 811 004 108 (Z1SR 6)) – Size 10 (0 811 000 028 to 0 811 000 030 (Z1SR 10) and 0 811 020 028 to 0 811 020 030) (Z2SR 10))< Bypass check valves size 6 (not included in this product range information) Information in catalogue 1987760711/07.02, page 28 ff.) – P to T blocked, closed, B flow (0 811 024 200) – P to A blocked, A+B connected flow (0 811 024 201) – A to B blocked, P and T closed (0 811 024 202)

Directional valves

– 4WE 6...1X/Z... (0 810 091 ...) (Page 12) (catalogue 1 987 760 610) – 4WE 6...1X/Y... (0 810 092 ...) (Page 12) (catalogue BEY 006/14) – 5-4WE 10...1X/Z... (0 810 001 ...) (Page 12) (catalogue 1 987 760 611) – H-4WH 10...1X/Z... (0 810 002 ...) (Page 14) (catalogue 1 987 760 603) – H-4WEH 16...1X/6Z (0 810 010 ...) (Page 14) (catalogue 1 987 760 603) – H-4WEH 25...1X/6Z (0 810 050 ...) (Page 14) (catalogue 1 987 760 603)

Shut-off valves: (Catalogue 1 987 761 012/07.02, page 52 ff.) – Z4WE 6 ..-1X/Z (0 811 024 120 to 0 811 024 125; 0 811 004 102 to 0 811 004 104; 0 811 004 109) (page 12) – Z4WE 10 ..-1X/Z (0 811 020 040 to 0 811 020 043) (page 12)

Pressure control valves

Subplate mounting: (Catalogue 1 987 761 011/04.01, page 15 ff.)< Pressure relief valves – direct operated (page 16) – Size 6 horizontal version (0 811 105 215 to 0 811 105 223) (DB 6 D..W..-1X) – Size 6 vertical version (0 811 105 224 to 0 811 105 232) (DB 6 D..W..-1X...W65) – Size 10 (0 811 100 001 to 0 811 100 009) (DB 10 DY..-1X)< Pressure relief valves – pilot operated (porting pattern to ISO 5781, DIN 24340, form P) (page 18) – Size 6 (0 811 106 208 to 0 811 106 211) (DB 6 VPW2-1X) – Size 10 (0 811 101 170 to 0 811 101 188) (DB(W) 10 Z-5X) – Size 25 (0 811 102 170 to 0 811 102 192) (DB(W) 20 Z-5X)< Pressure relief valves – pilot operated (porting pattern to ISO 6264, DIN 24340, form R "Vickers porting pattern") (page 18) – Size 10 (0 811 101 300 to 0 811 101 303) (DB 10 Y-5X) – Size 25 (0 811 102 300 to 0 811 102 303) (DB 20 Y-5X)

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5Bosch Rexroth AG Industrial Hydraulics Foreword

< Pressure reducing valves – Size 6 direct operated (0 811 148 225 to 0 811 148 248) (DR 6 DPZ2-1X) (page 28) – Size 10 pilot operated (0 811 145 050 to 0 811 145 062) (DR 10 Z-5X) (page 30) – Size 25 pilot operated (0 811 146 050 to 0 811 146 058) (DR 20 Z-5X) (page 30)< Pressure sequencing valves – pilot operated (page 32) – Size 10 (0 811 130 021 to 0 811 130 022) (DZ 10 Z1-5X) – Size 25 (0 811 131 021) (DZ 20 Z1-5X)< Pilot operated pressure cut-off valves (page 32) – Size 10 (0 811 115 010 to 0 811 115 011) (DZ 10 Z1-5X) – Size 25 (0 811 116 010 to 0 811 116 011) (DZ 20 Z1-5X)

Sandwich plate valves: (Catalogue 1 987 761 012/07.02, page 6 ff.)< Pressure relief valves – Size 6 direct operated (0 811 109 130 to 0 811 109 150) (ZDBY 6 D-1X) (page 20) – Size 6 pilot operated (0 811 109 151 to 0 811 109 154) (ZDBY 6 VP-1X) (page 22) – Size 10 direct operated (0 811 101 275 to 0 811 101 299) (ZDBY 10 D-1X) (page 20) – Size 10 pilot operated (0 811 101 216 to 0 811 101 221) (ZDBY 10 VP-1X) (page 22)< Pressure reducing valves – Size 6 direct operated (0 811 150 230 to 0 811 150 268) (ZDRY 6 D-1X) (page 24) – Size 10 pilot operated (0 811 145 175 to 0 811 145 198) (ZDRY 10 V-1X) (page 26)

Flow control valves

Subplate mounting: (Catalogue 1 987 761 011/04.01, page 65 ff.)< Throttle valve (not included in this product range information) – Size 6 (0 811 304 201)< Throttle check valve (not included in this product range information) – Size 6 (0 811 323 201)

Sandwich plate valves: (Catalogue 1 987 761 012/07.02, page 31 ff.)< Throttle valve – Size 6 (0 811 304 101) (Z2FG 6 Y-1X) (page 38)< Throttle check valves – Size 6 (0 811 324 101 to 0 811 324 103) (Z2FS 6 Y-1X) – Size 10 (0 811 300 026; 0 811 320 026; 0 811 320 027; 0 811 320 029 (Z2FS 10 Z-1X) (page 38)

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6 Industrial Hydraulics Bosch Rexroth AGForeword

Contents

Directional spool valves, with fluidic actuation 8

Directional spool valves, direct operated, with mechanical or manual actuation 10

Directional spool valves, direct operated, with solenoid actuation 12

Directional spool valves, pilot operated, with electro-hydraulic actuation 14

Pressure relief valves, direct operated 16

Pressure relief valves, pilot operated 18

Pressure relief valves of sandwich plate design, direct operated 20

Pressure relief valves of sandwich plate design, pilot operated 22

Pressure reducing valves of sandwich plate design, direct operated 24

Pressure reducing valves of sandwich plate design, pilot operated 26

Pressure reducing valves, direct operated 28

Pressure reducing valves, pilot operated 30

Pilot operated pressure sequencing and pressure cut-off valves 32

Pilot operated check valves of sandwich plate design 34

Hydraulic pilot operated check valves 36

Double throttle check valves of sandwich plate design 38

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7Bosch Rexroth AG Industrial Hydraulics Foreword

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8 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Size (direct operated) 6 10

Operating pressure pmax bar 315 315

Flow qV max L/min 90 130

Directional spool valves, with fluidic actuation< Sizes 6 to 25< Porting pattern to DIN 24340 and ISO 4401< Optional stroke adjustment< Hydraulic operation Type: 4WH 6 1X/Z; 5-4WH 10 1X; H-4WH 10 1X/Z; H-4WH 16 1X/Z.; H-4WH 25 1X/V< Pneumatic operation Type: 4WP 6 1X/Z...Z; 5-4WP 10 1X

Type WH...Z, WHD...Z, WN...Z, and WP...Z

Detailed information:– Size 6:

1 987 760 610– Size 10:

1 987 760 611– Sizes 10, 16, 25:

1 987 760 603Size (pilot operated) 10 16 25

Operating pressure pmax bar 350 350 350

Flow qV max L/min 160 300 700

Main differences:

– Basic performance data (qVmax and pmax/pmin) as per table– Seals: Material generally FKM; in shape of O-rings – Line outlet of fluidic actuation in axial direction to valve axis– Hydraulic operated valves: Pilot pressure, size 6: pS max = 210 bar / pS min = 20 bar + 0.4 x pT Pilot pressure, size 10: pS max = 250 bar / pS min = 14 bar– Pneumatic operated valves: Pilot pressure, size 6: pS max = 10 bar / pS min = 2 bar +0.03 x pT Pilot pressure, size 10: pS max = 10 bar / pS min = 2.5 bar + 0.025 x pT– Grip length Size 6 = 22 mm (labelled Z) Size 10 = 30 mm Size 10 pilot operated = 30 mm (labelled Z) Size 16 pilot operated = 34 mm (labelled Z) Size 25 pilot operated = 43 mm

Discontinued product

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9Bosch Rexroth AG Industrial Hydraulics On/off valves

Size (direct operated) 6 10

Type WH, WP WHD, WP, WN

Operating pressure pmax bar 315 315

Flow qV max L/min 60 120

Directional spool valves, with fluidic actuation< Sizes 6 to 25< Porting pattern to DIN 24340 form A and ISO 4401< Optional stroke adjustment (types H-WH, WH; size 10)< Hydraulic operation (types WH and WHD)< Pneumatic operation (types WH and WHD)

Type WH, WHD, WN and WP

Detailed information:– Size 6 Types WH, WP: RE 22282

– Size 10 Types WHD, WP, WN: RE 22331

– Sizes 10 to 32 Types H-WH, WH: RE 24751

Size (pilot operated) 10 16 25

Type H-WH, WH H-WH, WH H-WH

Operating pressure pmax bar 350/280 350/280 350

Flow qV max L/min 160 300 650

Main differences:

– Basic performance data (qV max and pmax/pmin) as per table– Seals: Material generally NBR, optionally FKM; in shape of rectangular rings – Line outlet of fluidic actuation for size 6: at right angles, 90° to valve axis– Hydraulic operated valves: Pilot pressure, size 6: pS max = 200 bar / pS min = 6 ...10bar > pT Pilot pressure, size 10: pS max = 160 bar / pS min = 5 bar– Pneumatic operated valves: Pilot pressure, size 6: pS max = 10bar / pS min up to 4 bar for pT = 60 bar; up to 6 bar for pT = 160 bar Pilot pressure, size 10: Type "WP": pS max = 12 bar / pS min = 4.5 bar Type "WN": pS max = 6 bar / pS min = 1.5 bar– Grip length Size 6 = 42 mm Size 10 = 30 mm Size 10 pilot operated = 35 mm Size 16 pilot operated = 43 mm Size 25 pilot operated = 41 mm (difference between grip length only 2 mm, therefore not relevant)

Substitute product

Page 10: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

a ba b

a b b a

Rexroth Bosch

10 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Size 6 10

Operating pressure pmax bar 315 315

Flow qV max L/min 90 130

Directional spool valves, direct operated, with mechanical or manual actuation< Sizes 6 and 10< Porting pattern to DIN 24340 and ISO 4401< Operation by: – Lever: Type: 4WMM 6 1X/Z...Z and 5-4WMM 10 1X – Roller: Type: 4WMR 6 1X/Z...Z and 5-4WMR 10 1X

Types WMM...Z; WMR...Z and WMU...Z

Detailed information:– Size 6:

1 987 760 610– Size 10:

1 987 760 611– Sizes 10, 16, 25:

1 987 760 603

Main differences:

– Basic performance data (qV max and pmax/pmin) as per table– Seals: Material generally FKM; in shape of O-rings – Actuation using hand lever: Opposite actuation direction for handle lever (see sketch)– Actuation with roller lever and roller follower: Different articulation dimensions and actuation stroke. Types interchangeable 1:1 based on the Rexroth product range are being developed. Bosch AT: Roller lever, (version of roller lever 4WMRA/B/C...5x...,) (Rexroth-actuation is standard) Rexroth: direct roller follower Version with microswitches (limit switches) should, where possible, be replaced by a valve with inductive limit switch.– Grip length Size 6 = 22 mm (labelled Z) Size 10 = 30 mm

Discontinued product

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11Bosch Rexroth AG Industrial Hydraulics On/off valves

Size 6 10

Type WMM, WMR, WMU, WMD

Operating pressure pmax bar 315 315

Flow qV max L/min 60 120

Directional spool valves, direct operated, with mechanical or manual actuation< Sizes 6 to 22< Porting pattern to DIN 24340 form A and ISO 4401< Position monitoring for sizes 16 and 22 with – Inductive position switch or – Mechanical position switch < Operation by: – Lever (type WMM) – Roller (type WMR, WMU) – Rotary knob (type WMD)

Types WMM, WMR, WMU and WMD

Detailed information:– Size 6: RE 22280 RE 22284– Size 10: RE 22312 RE 22331

Main differences:

– Basic performance data (qV max and pmax/pmin) as per table– Seals: Material generally NBR, optionally FKM; in shape of rectangular rings – Actuation using hand lever: Opposite actuation direction for handle lever (see sketch on page 10)– Actuation with roller lever and roller follower: Different articulation dimensions and actuation stroke. Types interchangeable 1:1 based on the Rexroth product range are being developed. Roller lever, (version of roller lever 4WMRA/B/C...5x...,) direct roller follower Version with microswitches (limit switches) should, where possible, be replaced by a valve with inductive limit switch.– Grip length Size 6 = 42 mm Size 10 = 30 mm The size 6 housing with a grip length of 22 mm ("SO293") has been newly integrated into the Rexroth type code and

must be taken into account when ordering using the type code through the letter "Z"! The corresponding datasheets are currently being modified and will be available from 12/2004.

Rexroth types: previously: 4WE6.6X/E..SO293 new: 4WE6.6X/E../Z

Substitute product

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12 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Directional spool valves, direct operated, with solenoid actuation

< Sizes 6 and 10< Wet-pin AC or DC solenoids< Pressure-tight solenoids with interchangeable coil< Porting pattern to DIN 24340 form A and ISO 4401< Electrical connection in several versions – Type 4WE 6 1X/Z ... /Z (1X/Z = D-series, different efficiency, .../Z = grip length 22 mm) – Type 4WE 6 1X/Y ... /Z (1X/Y = E-series, different efficiency, .../Z = grip length 22 mm) – Type 5-4WE 10 1X/Z (Z = different diameter of pole tube to Rexroth type)

Type WE

Detailed information:– Size 6:

1) DC or AC solenoids: 1 987 760 610

2) Series E: BEY 006/143) Reduced electrical

power consumpti-on (8 watt): BEY 006/16

4) With M12 central plug: BEY 006/17

5) With M12 connection: BEY 006/186) Active plug for on/off valves:

1 987 760 6187) Smooth switching:

BEY 006/20 – Size 10:

1) DC or AC solenoids: 1 987 760 611

2) With M12 connection: BEY 006/21

Size 6 6 6

Version 1) 2) 3)

Operating pressure pmax bar 315 250 250

Flow qV max L/min 90 50 40

Size 6 6 6 6

Version 4) 5) 6) 7)

Operating pressure pmax bar 250 315 315 315

Flow qV max L/min 40 90 90 50

Size 10 10

Version 1) 2)

Operating pressure pmax bar 315 315

Flow qV max L/min 130 130

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Solenoid coil/discharge pipe: Different diameter of discharge pipes => coils not interchangeable between Bosch AT

and Rexroth.– Seals: Material generally FKM; in shape of O-rings – Shut-off valve sandwich plates available in size 6 and size 10 (see catalogue 1 987 761 012/07.02, page 52 ff.)Size 6:– Standard = "D" series in FKM – Low performance = "E" series in NBR– Low performance = "E" series: New code is 6X/E (standard), reference to alternative valve 4WE 6 6X/S– Grip length of fixing screws in: Lk = 22 mm– Distance from DC coil housing to mating surface approx. 1 mm– Distance from AC coil housing to mating surface approx. 1 mmSize 10:– Housing: in general 5-chamber housing (switching time adjustment possible) In general note the resistances to flow and the max. application limits!– Grip length of fixing screws for both versions is identical to Lk = 30 mm– Different plug-in position from centre of valve housing to plug: Lst = 102 mm– Distance from DC coil housing to mating surface approx. 8 mm– Distance from AC coil housing to mating surface approx. 5 mm

Discontinued product

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13Bosch Rexroth AG Industrial Hydraulics On/off valves

Directional spool valves, direct operated, with solenoid actuation

< Sizes 6 and 10< Wet-pin AC or DC solenoids< Pressure-tight solenoids with interchangeable coil< Porting pattern to DIN 24340 form A and ISO 4401< Electrical connection as individual connection or central connection< Optional inductive position monitoring (RE 24830)< Smooth switching characteristics 3)

Type WE

Detailed information:– Size 6: RE 23163 1)

RE 23178 2)

RE 23183 3)

RE 23178-00 4)

– Size 10: RE 23183 3)

RE 23327 5)

RE 23351 6)

1) Standard valve, size 6 (DC solenoid only)

2) Heavy duty valve3) Smoothly switching valve4) reduced electrical power consumption5) Standard valve, size 106) 5-chamber version

(DC solenoid only)

Size 6

Version 1) 2) 3) 4)

Operating pressure pmax bar 315 350 350 315

Flow qV max L/min 60 80 60 60

Size 10

Version 3) 5) 6)

Operating pressure pmax bar 315 315 315

Flow qV max L/min 100 120 120

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Solenoid coil/discharge pipe: Different diameter of discharge pipes => coils not interchangeable between Bosch AT

and Rexroth.– Seals: Material generally NBR, optionally FKM; in shape of rectangular rings – Shut-off valve sandwich plates in size 6 and size 10: Missing versions are being constructed as needed as part of the

changeover (Z-4WE 6, 10...)Size 6:– Standard = "E" series in NBR and FKM, Low performance = "S" series in FKM (DC coils only)– With AC solenoids, the Rexroth valve is 6 mm longer– Standard grip length = 42 mm. The size 6 housing with a grip length of 22 mm ("SO293") has been newly integrated

into the Rexroth type code and must be taken into account when ordering using the type code through the letter "Z"! The corresponding datasheets are currently being modified and should be available from 12/2004.

Previous Rexroth types: 4WE6.6X/E..SO293, new Rexroth types: 4WE6.6X/E../Z– Missing coil versions are being developed (in terms of voltages and connectors)– Distance from DC coil housing to mating face approx. 0.5 mm, distance from AC coil housing to mating face approx. 0.5 mm– With AC solenoids, the Rexroth valve is 8 mm longerSize 10:– Housing: in general 3– and 5-chamber housing (switching time adjustment possible) => valves with AC solenoids

should be replaced by the 3-chamber version. Valves with DC solenoids are converted by 3– and 5-chamber version, depending on whether or not the switching time adjustment is required.

– Grip length of fixing screws for both versions is identical to Lk = 30 mm– Different plug-in position from centre of valve housing to plug: Lst = 66 mm– Distance from DC coil housing to mating surface approx. 8 mm– Distance from AC coil housing to mating surface approx. 7.5 mm

Substitute product

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14 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Size 10 16 50

Operating pressure pmax bar 350 350 350

Flow qV max L/min 160 300 700

Directional spool valves, pilot operated, with electro-hydraulic actuation< Sizes 10 to 25< Wet-pin AC or DC solenoids< Manual override is standard< Spring and/or hydraulic final position sizes 10 to 25< Pilot operated stage size 6< Porting pattern to DIN 24340 form A and ISO 4401< Electrical connection in several versions< Optional switching time influence< Selectable control oil guidance< Stroke limitation of main control valve< Preload valve in P-channel of main valve for sizes 16 and 25 – Type H-4WEH 10 1X/.Z ... Z – Type H-4WEH 16 1X/.Z ... Z – Type H-4WEH 25 1X/.Z

Type H-4WEH

Detailed information:AKY 006/5

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR, optionally FKM; in shape of O-rings– When replacing only the pilot valve, please read the instructions on pages 12 and 13 regarding size 6 valves.Pilot operated, size 10:– Grip length Lk = 30 mmPilot operated, size 16:– Grip length Lk = 34 mm– Sandwich plate with pressure gauge connection in standard product range.– Preload valve must be ordered separately– With special pistons with P to T connected in zero position and X-internal, a preload valve is generally required. With Bosch AT types the main valve and the preload valve can be ordered in separate items.Pilot operated, size 25:– Grip length Lk = 43 mm– Sandwich plate with pressure gauge connection in standard product range.– Preload valve must be ordered separately.– With special pistons with P to T connected in zero position and X-internal, a preload valve is generally required. With Bosch AT types the main valve and the preload valve can be ordered in separate items.

Discontinued product

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15Bosch Rexroth AG Industrial Hydraulics On/off valves

Size 10 10 16 16 25

Type 4WEH H-4WEH 4WEH H-4WEH H4-WEH

Operating pressure pmax bar 280 350 280 350 350

Flow qV max L/min 160 160 300 300 650

Directional spool valves, pilot operated, with electro-hydraulic actuation< Sizes 10 to 25< Wet-pin AC or DC solenoids< Spring and/or hydraulic final position sizes 10 to 25< Optional manual override< Porting pattern to DIN 24340 form A and ISO 4401< Electrical connection in several versions< Optional switching time adjustment< Optional stroke limitation of the main spool (RE 24830)< Position monitoring by means of inductive position switch (RE 24830)< Preload valve in P-channel of main valve for sizes 16 and 25

Type WEH

Detailed information:– Sizes 10 to 32: RE 24751– Accessories: RE 24830

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR, optionally FKM; in shape of O-ringsPilot operated, size 10:– Grip length Lk = 35 mm– Preload valve can only be implemented via a sandwich plate type Z1S 10 P3-30 SO1 (height 50 mm). 1. With pressure stage of 350 bar and X-internal, coded with cover "B10" and "D3". 2. With pressure stage of 280 bar and X-internal, coded without "D3" (=> substitute without preload valve)Pilot operated, size 16:– Grip length Lk = 43 mm– Sandwich plate with pressure gauge connection SO901 available (5 mm higher than Bosch AT plate).– Preload valve at Rexroth already included in type code 1. With pressure stage of 350 bar and X-internal, coded with cover "B10" and "D3". 2. With pressure stage of 280 bar and X-internal, coded without cover "B10" and "D3".– With special pistons (with P to T connected in zero position and X-internal), a preload valve is generally required (see RE 24751). Pilot operated, size 25:– Grip length Lk = 41 mm– Preload valve at Rexroth already included in type code 1. With pressure stage of 350 bar and X-internal, coded with cover "B10" and "D3". 2. With pressure stage of 280 bar and X-internal, coded without cover "B10" and "D3".– With special pistons with P to T connected in zero position and X-internal, a preload valve is required (see RE 24751).– With 4/2 valves with spring final position (piston = exemplar C = 011, D = 012, Y11 = 009 and Y = 010), the substitute

valve is longer by 22.5 mm on the B-side and by 24 mm on the A-side.

Substitute product

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16 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pressure relief valves, direct operated< For subplate mounting< Optional adjustment elements: – Grub screw with slot and protective cap – Grub screw with hexagon socket – Rotary knob / hand wheel – Lockable rotary knob

Type DBD

Detailed information:1 987 760 711 Pages 6 to 15

1) Horizontal version with test connector G1/4

2) Vertical version no test connector

Size 6 10

Type DB 6 DPW 1)

DB 6 DPW../..W 2)DB 10 DY

Version "P" "P"

Operating pressure pmax bar 315 315

Flow qV max L/min 60 120

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of O-rings– Max. operating pressure: 315 bar– available pressure stages: 80, 160 and 315 barSize 6:– Subplate mounting (horizontal and vertical version) type DB 6 DP: These types are being incorporated into the standard Rexroth product range and are also available via the old material

numbers (0 811 105 215 to 0 811 105 232). The two missing standard Rexroth pressure stages of 100 and 200 bar are being developed and will be available for ordering from 2005 with type code.

– The vertical design is also still available.Size 10: These types can be replaced by types DB 10 D(P). The different geometric dimensions and parameters must be noted.– Pressure stage 150 bar available– Grip length of valve fixing screws: Lk = 48 mm– Length to adjustment side: Grub screw with protective cap L = 52 mm; hand wheel L = 87 mm– Height to adjustment side: Grub screw with protective cap H = 73 mm; hand wheel H = 112 mm

Discontinued product, size 10

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17Bosch Rexroth AG Industrial Hydraulics On/off valves

Pressure relief valves, direct operated< Size 10< For subplate mounting ("P")< Valves in accordance with Pressure Equipment Directive 97/23/EC< 3 optional pressure adjustment elements: – Threaded pin with hexagon socket and protective cap – Rotary knob / hand wheel – Lockable rotary knob

Type DBD

Detailed information:RE 25402

Size 10

Version "P"

Operating pressure pmax bar 630

Flow qV max L/min 120

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Max. operating pressure: Rexroth 350 bar; Bosch AT 315 bar– The corresponding installation parameters must be checked.Size 10:– Pressure stage 150 bar will be developed later and can be ordered by type code.– Grip length of valve fixing screws Lk = 55 mm– Length to adjustment side: Grub screw with protective cap L = 98 mm; hand wheel L = 120 mm– Height to adjustment side: Grub screw with protective cap H = 80 mm; hand wheel H = 80 mm

Substitute product size 10

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18 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pressure relief valves, pilot operated< Sizes 6, 10 and 25 (exemplars 06, 08, 09, 10, 11, 12, 14, 16,18, 20)< For subplate mounting< Optional adjustment elements: – Threaded pin with hexagon socket and lock nut – Rotary knob – Lockable rotary knob – Hand wheel

Type DB and DB(W)

Detailed information:1 987 760 711

1) general with test connector G1/4

2) Porting pattern to ISO 5781 and DIN 24340 form P

3) Porting pattern to ISO 6264 and DIN 24340 form R

Size 6 1) 10 25

Type DB 6 VPW2 DB(W) 10 Z 2)

DB(W) 10 Y 3)DB(W) 20 Z 2)

DB(W) 20 Y 3)

Operating pressure

pmax bar 315 315 315

pmin bar 6 3 to 7 3 to 7

Flow qV max L/min 60 300 400

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR (size 6: FKM); in shape of O-rings– Pilot operated, size 10 ISO 5781 / P: Grip length of valve fixing screws Lk = 68 mm DIN 24340 grip length of valve fixing screws Lk = 58 mm– Pilot operated, size 25 ISO 5781 / P: Grip length of valve fixing screws Lk = 68 mm DIN 24340 grip length of valve fixing screws Lk = 55 mmSize 6: Pilot operated subplate mounting:– Available pressure stages: 80 and 160 bar– These types are not available in the standard Rexroth product range. They are being incorporated into the standard

Rexroth product range and are still available via the old material numbers (0 811 106 208 to 0 811 106 211). Separate data sheets are being drawn up.

DB 10 and DB 20 (Bosch AT exemplar 06) without preload valve flanged on directly (with cover) are not available in the standard Rexroth product range. Actuation of the main stage via separate X-connection.DB 10 and DB 20 with bypass check valve are not available in the standard Rexroth product range.– Available pressure stages: 3 to 80, 3 to 160 and 7 to 315 bar– Relief valve also in 12 VDC in product range– These valves DB10 and DB 20 are to be discontinued and banned after a detailed customer and demand analysis.

Discontinued product, size 10 and 25

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19Bosch Rexroth AG Industrial Hydraulics On/off valves

Pressure relief valves, pilot operated< Sizes 10 and 20< For subplate mounting: Porting pattern to DIN 24340 form E, ISO 6264 and ISO 5781< Solenoid operated unloading via built-on directional spool valve or directional poppet valve< Optional switching shock damping (type DBW. only)< Valves in accordance with Pressure Equipment Directive 97/23/EC< 4 optional pressure adjustment elements: – Rotary knob – Sleeve with hexagon and protective cap – Lockable rotary knob with scale – Rotary knob with scale

Types DB, DBW

Detailed information:– Sizes 10 and 20: Series 5X: RE 25802

Size 10 20

Operating pressure

pmax bar 350 350

pmin bar 4 to 9 4 to 9

Flow qV max L/min 250 400

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables. qV max Size 10 = 250 L/min for Bosch AT 300 L/min. Please note flow and pressure loss when replacing!

– Seals: Material generally NBR; in shape of rectangular rings– Pilot operated, size 10 ISO 5781 / P: Grip length of valve fixing screws Lk = 28 mm DIN 24340 grip length of valve fixing screws Lk = 26 mm– Pilot operated, size 25 ISO 5781 / P: Grip length of valve fixing screws Lk = 38 mm Size 10 / DIN 24340 grip length of valve fixing screws Lk = 26 mm– Available pressure stages: 50, 100, 200, 315 and 350 bar (pressure stages 80 and 160 bar are being developed and

can be ordered as needed by type code)– Size ISO 5781: Size 10 / A-side 13 mm longer than Bosch AT types Size 20 / A-side 16.7 mm longer than Bosch AT types– Size DIN 24340: Size 10 / A-side 11.6 mm longer than Bosch AT types Size 20 / A-side 6.4 mm longer than Bosch AT types– Adjustment "H" (spindle with hexagon socket and lock nut) not in product range => replacement with protective cap (adjustment type "5")– Versions with pilot operated directional valve (= relief valve) can be ordered coded in the various voltage supplies

required.– Versions with simple adjusting screw (square adjustment of Bosch AT "H") are replaced by version of sleeve with

hexagon and protective cap "2".

Substitute product, size 10 and 25

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20 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pressure relief valves of sandwich plate design, direct operated< Sizes 6 and 10< Porting pattern to ISO 4401< 3 pressure stages: 80, 160, 315 bar< 5 pressure relief functions: A – T, P – T, B – T, A – T and B – T, A – B and B – A< Adjustment elements: – Threaded pin with hexagon socket and lock nut – Rotary knob with scale – Lockable rotary knob with scale

Type ZDB...D

Detailed information:1 987 761 012

Size 6 10

Type ZDBY 6 D ZDBY 10 D

Operating pressure pmax bar 315 315

Flow qV max L/min 60 90/120

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally FKM; in shape of O-rings – Max. operating pressure Bosch AT: 315 bar– Direct operated version!Size 6:These types are not available in the standard Rexroth product range. They are being incorporated into the standard Rexroth product range and are still available via the old material numbers (811,109,131 to 811,109,149).Size 10:These types are not available in the standard Rexroth product range. They are being incorporated into the standard Rexroth product range and are still available via the old material numbers (811,101,275 to 811,101,299).The necessary separate data sheets are being drawn up. Separate data sheets are being drawn up. Until then, the old comprehensive Bosch AT catalogues are to be used. The two missing standard Rexroth pressure stages of 100 and 200 bar are being developed and will be available for ordering from 2005 with type code.

Product additions

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21Bosch Rexroth AG Industrial Hydraulics On/off valves

No substitute product

Page 22: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

22 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pressure relief valves of sandwich plate design, pilot operated< Sizes 6 and 10< Porting pattern to ISO 4401< 3 pressure stages: 80, 160, 315 bar (315 bar only for size 10)< Pressure relief function: P – T< Adjustment elements: – Grub screw with hexagon socket – Lockable rotary knob with scale

Type ZDBY

Detailed information:1 987 761 012

Size 6 10

Type ZDBY 6 VP ZDBY 10 VP

Operating pressure pmax bar 315 315

Flow qV max L/min 60 120

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally FKM; in shape of O-rings – Pressure limitation only possible in port PSize 6:Pressure stages 80 and 160 bar; balanced pressure 30 bar; control oil recirculation via T; adjustment on side B; Test connector available (G1/4)Differences in dimensions: – Threaded spindle with nut = 91.5 mm– Lockable rotary knob with scale = 123 mm– Housing height = 40 mm– A-side = 29 mmSize 10:Pressure stages 80, 160 and 315 bar; minimum adjustment pressure 4 bar; balanced pressure 8 bar; control oil recirculation via TA and TB; adjustment on side A; test connector available (G1/4)Differences in dimensions: – Threaded spindle with nut = 120 mm– Lockable rotary knob with scale = 89 mm– Housing height = 50 mm– B-side = 89 mm

Discontinued product

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23Bosch Rexroth AG Industrial Hydraulics On/off valves

Pressure relief valves of sandwich plate design, pilot operated< Sizes 6 and 10< Porting pattern to DIN 24340 form A and ISO 4401< 4 pressure stages: 50, 100, 200, 315 bar< 5 pressure relief functions: A – T, P – T, B – T, A – T and B – T, A – B and B – A< 4 adjustment elements: – Rotary knob – Sleeve with hexagon and protective cap – Lockable rotary knob with scale – Rotary knob with scale

Types ZDB and Z2DB

Detailed information:– Size 6: RE 25751– Size 10: RE 25761

Size 6 10

Operating pressure pmax bar 315 315

Flow qV max L/min 60 100

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Pressure limitation possible in port A, B or P– Size 6 and 10 also available in aluminium rangeSize 6:Pressure stages 100 and 200 bar; balanced pressure 15 bar; test connector not available; adjustment depending on version on A-side, B-side or both sidesDifferences in dimensions: – Threaded spindle with nut = 99.5 mm– Lockable rotary knob with scale = 137 mm– Housing height = 40 mm– A-side = 11.5 mmSize 10:Pressure stages 100, 200, 315 bar; minimum adjustment pressure 5 bar; balanced pressure 40 bar; control oil recircu-lation via TA (TB not available); test connector not available; adjustment depending on version on A-side, B-side or both sidesDifferences in dimensions: – Threaded spindle with nut = 128 mm– Lockable rotary knob with scale = 96 mm– Housing height = 50 mm– B-side = 20.7 mmGeneral information:– Pressure stages 80 and 160 bar are being developed and can be ordered as needed by type code.– Test connector G1/4 is being introduced for size 6 and 10.

Substitute product

Page 24: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

24 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pressure reducing valves of sandwich plate design, direct operated < Porting pattern to ISO 4401< 4 pressure stages: 30, 80, 160, 250 bar< 2 pressure reducing functions P – A or P – T< Adjustment elements – Grub screw with hexagon socket – Rotary knob with scale – Lockable rotary knob with scale

Size 6

Max. operating pressure (inlet) pmax bar 315

Flow qV max L/min 60

Type ZDRY 6 D

Detailed information: 1 987 761 012

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally FKM; in shape of O-rings Size 6:Pressure stages 30, 80, 160 and 250 barBalanced pressure of pressure reducing function = 30 barTest connector G1/4 availableDifferences in dimensions: – Threaded spindle with nut = 99 mm– Lockable rotary knob with scale = 134 mm– Housing height = 40 mm– B-side = 27 mmPressure difference across check valve 5 barMax. flow across check valve 60 L/min

Discontinued product

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25Bosch Rexroth AG Industrial Hydraulics On/off valves

Pressure reducing valves of sandwich plate design, direct operated < Size 6< Porting pattern to ISO 4401< Pressure reduction in channel A, B or P< 4 pressure stages: 25, 75, 150, 210 bar< 4 adjustment elements: – Rotary knob – Sleeve with hexagon and protective cap – Lockable rotary knob with scale – Rotary knob with scale< Optional check valve

Size 6

Series 4X

Max. operating pressure (inlet) pmax bar 315

Flow qV max L/min 50

Type ZDR.D

Detailed information:– Size 6: RE 26570

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Max. operating pressure for Rexroth 215 bar– Size 6 also available in aluminium rangeSize 6:Pressure stages 25, 75, 150 and 210 barBalanced pressure of pressure reducing function = 20 barTest connector G1/4 availableDifferences in dimensions: – Threaded spindle with nut = 128 mm– Lockable rotary knob with scale = 148 mm– Housing height = 40 mm– B-side = 25 mmPressure difference across check valve 30 barMax. flow across check valve 35 L/minGeneral information:– The missing pressure stages 30, 80, 160 and 250 bar (from ZDRY 6) will be introduced additionally and available by

type code.– Pressure reducing valves with aluminium housing, see RE 26572

Substitute product

Page 26: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

26 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pressure reducing valves of sandwich plate design, pilot operated< Size 10< Porting pattern to ISO 4401< 4 pressure stages: 30, 80, 160, 315 bar< 3 pressure reducing functions: A – T, B – T or P – T< Adjustment elements – Grub screw with hexagon socket – Lockable rotary knob with scale

Size 10

Max. operating pressure (inlet) pmax bar 315

Flow qV max L/min 120

Type ZDRY 10 V

Detailed information: 1 987 761 012

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally FKM; in shape of O-rings – Max. flow 120 L/min– The types ZDRY 10 V are 3-way pressure reducing valves. The comparable Rexroth valve type ZDRK 10 can only be

used up to max. 210 bar and 80 L/min. For this reason, these valves are being incorporated into the standard Rexroth product range and are still available via the old material numbers (0 811 145 175 to 0 811 145 198).

– The two missing standard Rexroth pressure stages of 100 and 200 bar are being developed and will be available for ordering from 2005 with type code.

Product additions

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27Bosch Rexroth AG Industrial Hydraulics On/off valves

Pressure reducing valves of sandwich plate design, pilot operated (210 bar series)< Sizes 6 and 10< Porting pattern to DIN 24,340 form A and ISO 4401< Pressure reduction in channel A, B or P (for size 6 channel P only)< 3 pressure stages: 50, 100, 210 bar< Pressure gauge connection

Type ZDRK.V

Detailed information:RE 26864

Note:

This valve is only suitable to a limited extent within the application limits of pmax = 210 bar as a substitute for the model series from Bosch AT.Please check for usability according to specific application! Model series ZDRY 10 V from Bosch AT will continue to be available.

Substitute product

Size 10

Operating pressure pmax bar 210

Flow qV max L/min 80

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28 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pressure reducing valves, direct operated< Size 6< Porting pattern to ISO 4401 and ISO 5781< 4 pressure stages< Adjustment elements – Grub screw with hexagon socket – Rotary knob with scale – Lockable rotary knob with scale< Optional check valve

Size 6

Max. operating pressure (inlet) pmax bar 315

Flow qV max L/min 60

Type DR 6 DPZ

Detailed information: 1 987 760 711

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally FKM; in shape of O-rings– Adjustment pressures 30, 80, 160 250, 315 bar– Minimum pressure difference of inlet pressure to pressure reduction 25 bar– Pressure difference across check valve 30 bar– Max. flow across check valve 40 L/min– Dimensions– Max. length: Threaded spindle with nut: L = 98 mm Rotary knob with scale: L = 133 mm Rotary knob with scale: L = 133 mm Housing height: H = 40 mm Size B-side: L = 27.5 mm– Grip length of valve fixing screws: Lk = 33 mm

Discontinued product

Page 29: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

29Bosch Rexroth AG Industrial Hydraulics On/off valves

Pressure reducing valves, direct operated< Size 6< Porting pattern to DIN 24340 form A, ISO 4401 and ISO 5781< 5 pressure stages< 4 optional pressure adjustment elements: – Rotary knob – Sleeve with hexagon and protective cap – Lockable rotary knob with scale – Rotary knob with scale< Optional check valve

Size 6

Series 5X

Max. operating pressure (inlet) pmax bar 315

Flow qV max L/min 60

Type DR 6 DP

Detailed information:RE 26564

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Sizes 6 to 32 also available in aluminium range– Adjustment pressures 25, 75, 150 210 and 315 bar– Minimum pressure difference of inlet pressure to pressure reduction 15 bar– Pressure difference across check valve 20 bar– Max. flow across check valve 45 L/min– Vertical adjustment not in product range– Dimensions– Max. length: Threaded spindle with nut: L = 132 mm Rotary knob with scale: L = 132 mm Lockable rotary knob with scale: L = 152 mm Housing height: H = 52.5 mm Size B-side: L = 29 mm– Grip length of valve fixing screws: Lk = 40 mm– When substituting, always check installation dimensions– The missing pressure stages 30, 80, 160 and 250 bar (from DR 6 DPZ) will be introduced additionally and available by

type code.

Substitute product

Page 30: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

30 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pressure reducing valves, pilot operated< Sizes 10 and 25 (exemplars 31, 32, 33, 34)< Porting pattern to ISO 5781 and DIN 24340 form D< 3 pressure stages: 80, 160 and 315 bar< Adjustment elements – Hand wheel – Rotary knob with scale – Lockable rotary knob with scale< Optional check valve

Type DR.Z

Detailed information:1 987 760 711

Size 10 25

Type DR 10 Z...5X DR 20 Z...5X

Max. operating pressure (inlet) pmax bar 315 315

Flow qV max L/min 300 400

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of O-rings– Pilot operated, size 10: Grip length of valve fixing screws without bypass check valve: Lk = 68 mm Grip length of valve fixing screws with bypass check valve: Lk = 88 mm– Pilot operated, size 25: Grip length of valve fixing screws without bypass check valve: Lk = 68 mm Grip length of valve fixing screws with bypass check valve: Lk = 88 mm– Available pressure stages: 80 bar, 160 bar, 200 bar, 315 bar– Adjustment "H" (spindle with hexagon socket and lock nut) not in product range– External control oil port (relief port) "X" in product range

Discontinued product

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31Bosch Rexroth AG Industrial Hydraulics On/off valves

Pressure reducing valves, pilot operated< Sizes 10 and 20< For subplate mounting ("P"): Porting pattern to DIN 24340 form D and ISO 5781< 4 pressure stages < 4 adjustment elements: – Rotary knob – Sleeve with hexagon and protective cap – Lockable rotary knob with scale – Rotary knob with scale< Optional check valve

Type DR...5X

Detailed information:– Sizes 10 to 30, Series 5X: RE 26892

1) Version without check valve

Size 10 1) 20 1)

Max. operating pressure (inlet) pmax bar 315/350 315/350

Flow "P" qV max L/min 150 300

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Pilot operated, size 10: Grip length of valve fixing screws without bypass check valve: Lk = 28 mm Grip length of valve fixing screws with bypass check valve: Lk = 38 mm– Pilot operated, size 25 Grip length of valve fixing screws without bypass check valve: Lk = 28 mm Grip length of valve fixing screws with bypass check valve: Lk = 38 mm– Available pressure stages: 50, 100, 200, 315 and 350 bar 1)

– Missing pressure stages 80 and 160 bar are being developed and can be ordered as needed by type code.– Size: Size 10 with / without RV / A-side 13 mm longer than Bosch AT types Size 20 with / without RV / A-side 16.7 mm longer than Bosch AT types– Adjustment "H" (spindle with hexagon socket and lock nut) not in product range => replacement with protective cap (adjustment type "5")– Separate relief port "X" and the pressure stages 80 and 160 bar are being incorporated into the product range.– qV max Size 10 = 150 L/min for Bosch AT 300 L/min => Please ensure when replacing that there is sufficient flow and

pressure loss. Size 20 = 300 L/min for Bosch AT 400 L/min => Please ensure when replacing that there is sufficient flow and pressure

loss.– DB 10 (Bosch AT exemplars 33 and 34) without preload valve flanged on directly (with cover) are not available in the

standard Rexroth product range. The discontinuation/ban of the valves is being prepared and will be implemented by the end of 2006.

Substitute product

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32 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pilot operated pressure sequencing and pressure cut-off valves< Sizes 10 and 25 (exemplars 42 and 44 are pressure sequencing valves, exemplars 43 are

pressure cut-off valves)< Porting pattern to ISO 5781-06-07 DIN 24340-D10-1, form P< Optional check valve< External or internal leak oil< Adjustment elements – Hand wheel

Type DZ . Z

Detailed information:1 987 760 711

Size 10 25

Type DZ 10 Z1 DZ 20 Z1

Sequencing pressure pmax bar 315 315

Flow qV max L/min 300 400

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material: generally NBR; in shape of O-rings– Note flows and select corresponding size to be used from the standard Rexroth product range!– Pilot operated, size 10: Grip length of valve fixing screws without bypass check valve: Lk = 68 mm Grip length of valve fixing screws with bypass check valve: Lk = 68 mm– Pilot operated, size 25: Grip length of valve fixing screws without bypass check valve: Lk = 68 mm Grip length of valve fixing screws with bypass check valve: Lk = 68 mm– Only adjustment using hand wheel "D" in product range

Discontinued product

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33Bosch Rexroth AG Industrial Hydraulics On/off valves

Pilot operated pressure sequencing valves< Sizes 10 and 20< Porting pattern to DIN 24340 form D and ISO 5781< 4 optional pressure adjustment elements: – Rotary knob – Sleeve with hexagon and protective cap – Lockable rotary knob with scale – Rotary knob with scale< Optional check valve

Type DZ

Detailed information:RE 26391

Size 10 20

Sequencing pressure pmax bar 315 315

Flow qV max L/min 200 400

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Note flows and corresponding size to be used.– Pilot operated, size 10: Grip length of valve fixing screws without bypass check valve: Lk = 28 mm Grip length of valve fixing screws with bypass check valve: Lk = 28 mm– Pilot operated, size 25: Grip length of valve fixing screws without bypass check valve: Lk = 38 mm Grip length of valve fixing screws with bypass check valve: Lk = 38 mm– Size: Size 10 with / without RV / A-side 13 mm longer than Bosch AT types Size 20 with / without RV / A-side 10.7 mm longer than Bosch AT types– Missing pressure stage 160 bar is being developed and can be ordered as needed by type code.– qV max Size 10 = 200 L/min for Bosch AT 300 L/min => Please ensure when replacing that there is sufficient flow and

pressure loss. Pressure sequencing and pressure cut-off valves from Bosch AT will be replaced by the pressure sequencing valves listed here from the Rexroth product range. Note and compare the corresponding hydraulic symbols.

Substitute product

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34 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Pilot operated check valves of sandwich plate design< Sizes 6 and 10< Porting pattern to ISO 4401

Type Z1SR and Z2SR

Detailed information: 1 987 761 012

Size 6 10

Type Z1SR 6; Z2SR 6 Z1SR 10; Z2SR 10

Operating pressure pmax bar 315 315

Opening pressure bar 0.5; 1.5 0.5; 5.0

Flow qV max L/min 40/60 120

Area ratio Z2SR 3.5:1 5.5:1

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally FKM; in shape of O-rings – Note opening pressures and area ratios– Size 16 and size 25 were taken out of the product range in 2001 and replaced by Rexroth types.

Discontinued product

Page 35: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

35Bosch Rexroth AG Industrial Hydraulics On/off valves

Pilot operated check valves of sandwich plate design< Sizes 6 and 10< Porting pattern to DIN 24340 form A and ISO 4401< For the leak-free isolation of one or two actuator ports, even over longer times at rest< At least 3 different opening pressures

Type Z1S and Z2S

Detailed information:– Size 6: RE 21548– Size 10: RE 21553

Size 6 10

Series 6X 3X

Operating pressure pmax bar 315 315

Opening pressure bar 1.5; 3; 7 1.5; 3; 6; 10

Flow qV max L/min 60 120

Area ratio Z2S 3:1 11.45:1; 2.86:1

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Note opening pressures and area ratios– Sizes 6 to 32 also available in aluminium range

Substitute product

Page 36: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

36 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Hydraulic pilot operated check valves< Sizes 6, 10 and 25< With optional leak-oil port< Porting pattern to ISO 5781

Types SVR and SLR

Detailed information1 987 760 711

1) Internal leak oil2) External leak oil

Size 6 10 25

Operating pressure pmax bar 315 315 315

Pilot pressure pSt bar 3 to 315 - -

– direct operated pSt bar - - px = 0.75 pB + 0.54 pA1)

px = 0.75 pB +0.33 pA2)

– pilot operated pSt bar - px = 0.07 pB +0.93 pA1)

px = 0.07 pB +0.07 pA2)

-

Flow qV max L/min 60 300 400

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of O-rings– Note opening pressures and area ratios.

Discontinued product

Page 37: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

37Bosch Rexroth AG Industrial Hydraulics On/off valves

Hydraulic pilot operated check valves< Sizes 6 to 20< With optional leak-oil port< With optional pre-decompression (sizes 10 to 20 only)< For subplate mounting ("P"): – Size 6: Porting pattern to DIN 24340 form A and ISO 4401, Subplates to RE 45052 – Sizes 10 to 20: Porting pattern to DIN 24340 form D and ISO 5781, Subplates to RE 45062< 4 different opening pressures

Types SV and SL

Detailed information– Size 6: RE 21460– Sizes 10 and 25: RE 21468

Size 6 10 20

Series 6X 4X 4X

Operating pressure pmax bar 315 315 315

Pilot pressure pSt bar 5 to 315 5 to 315 5 to 315

Opening pressure bar 1.5; 3; 7; 10 1.5; 3; 6; 10 2.5; 5; 7.5; 10

Flow qV max L/min 60 150 350

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Note opening pressures and area ratios.

Substitute product

Page 38: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

38 Industrial Hydraulics Bosch Rexroth AGOn/off valves

Double throttle check valves of sandwich plate design< Porting pattern to ISO 4401< For limiting the flow of one or two actuators< Meter-in or meter-out throttling (interchangeable)< Adjustment elements – Grub screw with hexagon socket – Grub screw with square socket

Type Z2FS . Y/Z

Detailed information:1 987 761 012

Size 6 10

Type Z2FS 6 Y Z2FS 10 Z

Operating pressure pmax bar 315 315

Flow qV max L/min 60 120

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally FKM; in shape of O-rings – Throttle valve size 6 also available as subplate mounting valvesSize 6:Resistance to flow for qV max 60L/min: ∆p = 40 barResistance to flow across check valve for qV max 60 L/min: ∆p = 22 barDifferences in dimensions: – Side A = 24 mm – Side B = 26.5 mm – Housing height = 40 mmSize 10:Resistance to flow for qV max 120 L/min: ∆p = 15 barResistance to flow across check valve for qV max 120 L/min: ∆p = 7 barDifferences in dimensions: – Side A = 53.4 mm – Side B = 53 mm – Housing height = 50 mm

Discontinued product

Page 39: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

39Bosch Rexroth AG Industrial Hydraulics On/off valves

Double throttle check valves of sandwich plate design

< Sizes 6 and 10< Porting pattern to DIN 24340 form A and ISO 4401< For limiting the flow of one or two actuators< Meter-in or meter-out throttling< 4 adjustment elements: – Adjusting screw with hexagon and protective cap – Lockable rotary knob with scale – Rotary knob with scale – Spindle with hexagon socket and scale

Type Z2FS

Detailed information:– Size 6: RE 27506– Size 10: RE 27518

Size 6 10

Operating pressure pmax bar 315 315

Flow qV max L/min 80 160

Main differences:

– Basic performance data (qV max and pmax/pmin) as per tables– Seals: Material generally NBR; in shape of rectangular rings– Size 6 and 10 also available in aluminium range– Throttle valves for in-line installation availableSize 6:Resistance to flow for qV max 60 L/min: ∆p = 50 barResistance to flow across check valve for qV max 60 L/min: ∆p = 10 barDifferences in dimensions: – Side A = 63 mm– Side B = 67.5 mm– Housing height = 40 mmSize 10:Resistance to flow for qV max 120 L/min: ∆p = 18 barResistance to flow across check valve for qV max 120 L/min: ∆p = 7 barDifferences in dimensions: – Side A = 65 mm– Side B = 65 mm– Housing height = 50 mmGeneral comments:In general, the external dimensions must be noted when replacing the Bosch AT types. These may differ considerably.

Substitute product

Page 40: Harmonisation of product range Rexroth on/off · PDF fileForeword 2 Industrial Hydraulics Bosch Rexroth AG ... project or application-related basis. ... direct operated, with mechanical

Bosch Rexroth AGIndustrial HydraulicsZum Eisengießer 197816 Lohr, [email protected]

Printed in GermanyRE 00842/09.04


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