NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
Technical Memorandum 33-655
Heat Transfer Model for Predicting
Squib Ignition Times
V. Sernas
(ASACR-fR~3834) HEAT TRANSPER MODEL FOR N74-1760
PREDICTING SQUIB IGNITION TIMES (Jet
Propulsion Lab.) CSCL 20M UnclasG3/33 30000
REPRODUCED BYU.S. DEPARTMENT OF COMMERCE
NATIONAL TECHNICALINFORMATION SERVICESPRINGFIELD, VA 22161
JET PROPULSION LABORATORY
CALIFORNIA INSTITUTE OF TECHNOLOGY
PASADENA, CALIFORNIA
January 15, 1974
https://ntrs.nasa.gov/search.jsp?R=19740009527 2020-04-07T22:55:03+00:00Z
N74-17640
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
Technical Memorandum 33-655
Heat Transfer Model for Predicting
Squib Ignition Times
V. Sernas
JET PROPULSION LABORATORY
CALIFORNIA INSTITUTE OF TECHNOLOGY
PASADENA, CALIFORNIA
January 15, 1974
REPRODUCED BYNATIONAL TECHNICALINFORMATION SERVICE
U.S. DEPARTMENT OF COMMERCESPRINGFIELD., VA. 22161
J4
Prepared Under Contract No. NAS 7-100National Aeronautics and Space Administration
/
PREFACE
The work described in this report was performed by the Propulsion
Division of the Jet Propulsion Laboratory.
JPL Technical Memorandum 33-655 Preceding page blank
CONTENTS
I. Introduction ................................... 1
II. The Bridgewire - Pyrotechnic System . . . . . . . . . . . . . . . . 1
III. The Computer Model .......................... 2
IV. Thermal Property Estimates ....................... 4
V. Results ........................... ........... 5
A. Temperature Results ................... ...... 6
B. Energy Results ............................ 7
C. Axial Temperature Distribution ................. 7
D. Program Deficiencies ........................ 8
VI. Conclusions ......................... .......... 9
References ... ..... . . . . . . . . . . . . . . . . . . . . . . . ............... 9
TABLE
1. MM'71 firing data comparison ................. 11
FIGURES
1. Cutaway view of JPL squib .................... 12
2. The bridgewire - pyrotechnic - alumina system;axial heat conduction is neglected. .......... ... . 13
3. The bridgewire - pyrotechnic system; axial heatconduction is neglected ...................... .. 14
4. The bridgewire - pyrotechnic system of Fig. 3showing division into twenty nodes of variable mass . . . 15
5. Node 3 temperature at the bridgewire - pyrotechnicinterface . ......... ... . .. . . . . . . . ... . . . . . 16
6. Radial temperature distribution within thebridgewire - pyrotechnic system ................ 17
7. Instantaneous radial heat flux and instantaneoustemperature of bridgewire and node 3 . ........... . 18
8. Temperature history of node 3 for initial squibtemperatures of 144.25 K, 294.3 K, and 366.48 K ..... 19
JPL Technical Memorandum 33-655 Preceding page blankJPL Technical Memorandum 33-655 Prceigaelv
9. Temperature history of node 2 for initial squibtemperatures of 144. 25 K, 294. 3 K, and366.48 K ... ......... .... ................ 20
10. Temperature history of nodes 2 and 3 during aconstant current pulse of 3. 5 A for 1 ms ...... . . . . 21
11. Energy delivered to the bridgewire and pyrotechnic:T AM B = 294. 3K K .......................... 22
12. Energy delivered to the bridgewire and pyrotechnic:T AM B = 144.25 K ..... ............ ... ..... . 23
13. Division of the two-dimensional bridgewire - pyrotechnicsystem into nodes; the bridgewire is divided axially into10 nodes, the pyrotechnic into 25 nodes, and the pin into2 nodes . ... ..... .. .... .......... . .. . . .24
14. Axial bridgewire temperature distribution; thebridgewire is embedded in the pyrotechnic . .... ...... 25
15. Axial temperature distribution within the barebridgewire (burnwire) ....................... 26
vi JPL Technical Memorandum 33-655
ABSTRACT
This memorandum describes a squib ignition model based on transient
heat conduction from the hot bridgewire to the pyrotechnic. No Arrhenius-
type chemical reaction is included. Instead, a thermal contact resistance
is postulated to exist between the hot bridgewire and the pyrotechnic.
Ignition is assumed to occur when a 2. 5-tm layer of pyrotechnic next to the
bridgewire reaches a characteristic ignition temperature for that
pyrotechnic.
This model was applied to the JPL squib, which uses a 50-[pm
(0. 002-in.) diameter Tophet A bridgewire to ignite a boron, potassium
perchlorate mix. A computer program was utilized that solves the tran-
sient heat condition problem with the boundary conditions stipulated by the
model. The thermal contact conductance at the interface was determined by
trial and error so that the experimentally determined ignition time for one
firing condition would be properly predicted by the model. This matching
test was a 3. 5-A constant current firing at 21*C for which the thermal con-
tact conductance value was found to be 31, 200 W/m2 - K (5,500 BTU/
h-ft 2 -°F). With this value of the thermal contact conductance, ignition
times for other test conditions were predicted and compared with experi-
mental data. The agreement was quite good for tests run between -129 C
and +93. 3*C at current levels of 3. 5 and 5 A. The resultant radial
temperature profiles within the bridgewire - pyrotechnic system are pre-
sented for a few test conditions. Axial heat conduction along the bridgewire
is shown to be negligible.
JPL Technical Memorandum 33-655 vii
I. INTRODUCTION
The phenomenon of pyrotechnic ignition has been modeled with various
degrees of success by many investigators (Refs. 1 to 6). Some of these
models were computer simulations (Refs. 4 and 6), while others were par-
tially analytical models. This study is based on a computer model that dif-
fers from the previous studies in the way the heat transfer between the
bridgewire and the pyrotechnic is handled. A finite thermal contact
conductance is assumed to exist at this interface in the same way that it has
been shown (Ref. 7) to exist at other solid-to-solid interfaces. It has been
the objective of this study to reexamine the ignition process as it applies to
JPL squibs and to formulate a heat transfer model of the bridgewire -
pyrotechnic system. This model had to predict the time to ignition for low
current level squib firings at ambient temperatures from 144. 3 K to 366. 5 K
(-200 F to +200*F).
II. THE BRIDGEWIRE - PYROTECHNIC SYSTEM
Since the pyrotechnic ignition occurs next to the bridgewire, one needs
to look at only that portion of the total squib that is in contact with the
bridgewire and that can receive heat from the bridgewire. During the very
short period of time that the firing current passes through the bridgewire,
heat is generated within the bridgewire. Some of this heat is conducted into
the Inconel pins (see Fig. 1), some into the alumina header, but most of the
heat leaving the bridgewire is conducted to the pyrotechnic. It will be shown
that only a small portion of the total heat generated within the bridgewire is
conducted out, and that the majority of the generated heat goes into heating
up the bridgewire. If axial conduction of heat to the pins is neglected within
the bridgewire, the bridgewire should be at the same temperature along its
JPL Technical Memorandum 33-655
length. (It will be shown in Subsection V-C that axial conduction is indeed
negligible. ) Thus we should be concerned only with a unit length of
bridgewire surrounded with a concentric shell of pyrotechnic and alumina as
shown in Fig. 2. The outer radius of the pyrotechnic mass should be the
distance to which heat diffuses during the time that the bridgewire is heated.
For ignition times of less than 2 ms and a pyrotechnic diffusivity of
0.518 X 10-6 m2/s (0.02 ft2/h) this distance amounts to about 5 bridgewire
radii (Ref. 8, p. 337).
In the alumina header the heat penetration distance is difficult to
estimate because a round bridgewire can make, at best, only a line contact
with the alumina. Since the thermal diffusivity of the alumina is very large,
the actual amount of alumina that has to be included within the system may
be considerable.
The presence of the alumina makes the heat flow from the bridgewire
two-dimensional. In other words, the quantity of heat flowing out of the top
of the bridgewire is not the same as that flowing out of the bottom. There is
evidence that the bridgewire lifts off the alumina while being welded to the
pins. When the loose pyrotechnic powder is dropped in over the bridgewire,
it is possible that a portion of the bridgewire is totally surrounded with
pyrotechnic and that the bridgewire would make no contact with the alumina
header. When the bridgewire is lifted off the alumina by a distance I or
greater, the bridgewire - pyrotechnic system becomes the one shown in
Fig. 3. It is this system that will be considered in the remainder of this
report. The heat flow in this system is one dimensional. The heat
generated in the bridgewire flows radially out into the pyrotechnic and con-
tinues to flow radially through the pyrotechnic.
III. THE COMPUTER MODEL
The temperature distributions in the bridgewire - pyrotechnic system
shown in Fig. 3 were simulated on the Univac 1108 computer using a library
transient heat conduction program called HEAT. The system was broken up
into twenty nodes, each representing a concentric shell of mass. Figure 4
shows a typical pie-shaped section of the bridgewire - pyrotechnic system
2 JPL Technical Memorandum 33-655
and how it was divided into nodes. The bridgewire was broken up into two
nodes of equal mass, and the pyrotechnic was broken up into seventeen
nodes of varying mass. Nodes 12 through 19 that are not shown in Fig. 4
were made of shells 1. 016 X 10-3-cm (4 x 10-4-in. ) thick. The twentieth
node was a heat sink kept at the ambient temperature. As shown in Fig. 4,
node 3 is the pyrotechnic node that is in contact with the bridgewire. It is
this node that becomes the hottest and reaches ignition temperature first.-4
The thickness of node 3 was chosen as 2. 5 im (10 in. ).
It is assumed that there is one characteristic ignition temperature for
a particular pyrotechnic mix. Furthermore, it is assumed that once a
2. 5-p m- (1 x 10 - 4 -in. -) thick layer of the pyrotechnic reaches this ignition
temperature, a self-sustaining exothermic reaction will commence in the
pyrotechnic (i. e., the pyrotechnic will ignite).
Each node of the computer program must be supplied with a heat
capacity. A thermal conductance between adjacent nodes must also be
specified. The thermal capacity of a node is its mass times its specific
heat. The thermal conductance between two nodes is defined as kA/Ar
where k is the thermal conductivity of the solid making up the two nodes, A
is the average cross-sectional area normal to a line joining the two nodes,
and Ar is the distance between the two nodes. Thus it is necessary to know
the following thermal properties both for the bridgewire and the
pyrotechnic:
(1) Density.
(2) Specific heat and its variation with temperature.
(3) Thermal conductivity and its variation with temperature.
In addition, the thermal contact conductance, h, at the bridgewire -
pyrotechnic interface must be known in order that the conductance between
node 2 and node 3 in Fig. 4 can be specified. The thermal conductance
between nodes 2 and 3 is defined as hA c where A is the area of contact
between the bridgewire and the pyrotechnic. If the thermal contact con-
ductance were infinite, nodes 2 and 3 would be at the same temperature, but
when h is finite (as it always is for two solids in contact with each other)
there is a discontinuity in temperature across the interface.
JPL Technical Memorandum 33-655 3
IV. THERMAL PROPERTY ESTIMATES
As it has been mentioned above, a total of eight thermal properties or
parameters are required to make this simplified, one-dimensional model
work. Of these eight, only four are reasonably well known for the JPL squib
at room temperature. These are:
(1) Density of Tophet A = 8. 4 g/cm 3
(2) Specific heat of Tophet A = 0. 447 J/g-K at 293. 15 K
(0. 107 cal/gm-°C at 20 C).
(3) Thermal conductivity of Tophet A = 0. 134 W/cm-oC.
(4) Density of B-KC104-Viton pyrotechnic = 1. 95 g/cm 3
However, no specific information is available on the variation of these
properties with temperature.
The remaining four properties are (1) specific heat of pyrotechnic,
(2) thermal conductivity of pyrotechnic, (3) ignition temperature of pyro-
technic, and (4) thermal contact conductance.
The specific heat of the pyrotechnic was estimated from the specific
heat of each component as a percentage of the total weight. The value
arrived at was 0. 84J/g-K(0.2 cal/gm-oC). The accuracy of this estimate is
suspect. Furthermore, any phase changes that may be present in the Viton
binder at temperatures below the ignition temperature could change the
effective specific heat of the pyrotechnic at elevated temperatures.
The thermal conductivity of the pyrotechnic has never been measured.
It was estimated from "no-fire" Bruceton tests to be 0. 882 W/m- K
(0. 51 BTU/h-ft- F). This estimate was based on the experimental fact that
a current of 1.7 A will fire a squib 50% of the time. The other 50% of the
time the current can flow through the squib indefinitely. This means that,
on the average, the heat generated by 1.7 A in the bridgewire raises the
pyrotechnic next to the bridgewire to its ignition temperature. It is impor-
tant to note that a thermal contact conductance value is not necessary for this
steady-state heat transfer problem (Ref. 9, p. 190). This estimate can be
grossly in error because the amount of heat drawn away by the alumina
header at long times is unknown. In other words, the boundary of the system
4 JPL Technical Memorandum 33-655
shown in Fig. 3 would increase with time and include the alumina header
that, in turn, would affect the temperature distribution in the pyrotechnic
and the bridgewire by an amount that cannot be calculated accurately at
this time.
The characteristic ignition temperature for the B-KCl04-Viton pyro-
technic was estimated to be about 672.03 K (750°F). This estimate was
based on the fact that small tablets of the pyrotechnic ignited within 10 s
after being dropped into a Woods-metal bath kept at 699. 81 K (800'F).
The thermal contact conductance between the bridgewire and the pyro-
technic has never been measured experimentally. Because the pyrotechnic
is placed on the bridgewire in a form of a fine powder and pressed down
against it at 1. 378 X 108 N/m 2 (20, 000 psi), it was expected that the contact
conductance would be much larger than those reported (Refs. 7 and 9) for
metal-to-metal contact of machined surfaces. The proper value for h was
determined by matching the computer predicted time for ignition with the
experimentally measured time to bridgewire burnout (1. 6 ms) for a current
level of 3. 5 A and a 294. 3 K (70 0 F) ambient temperature. This means that
an h was found by trial and error that made the computer program predict a
temperature of 672. 03 K (750*F) in node 3 after 1. 6 ms of a constant 3. 5-A
input into the bridgewire. The only value for h that satisfies these condi-
tions (when used with the above values for the thermal properties) was found
to be 31, 200 W/m 2 -K (5, 500 BTU/h-ft 2-F). As it can be seen from
Fig. 5, smaller values for h yield lower temperatures for node 3 at 1. 6 ms,
and, as a result, the computer predicted that the time to reach an ignition
temperature of 672. 03 K (750'F) would be larger than 1. 6 ms.
V. RESULTS
With the eight thermal properties and parameters fixed at the values
indicated in the previous Section, the computer program was run with
different initial temperatures and higher current levels.to test its ability
to predict ignition times at those conditions. Table 1 shows a comparison
between the computer predicted ignition time and the experimentally
measured tizmie to bridgewire burnout for MM'71 squib tests ranging from
JPL Technical Memorandum 33-655
144.25 K to 366.48 K (-200"F to +2000 F) for both 3.5 and 5 A. The
agreement in the current range is quite good. The program's performance
at higher and lower currents will be discussed in Subsection V-D.
A. TEMPERATURE RESULTS
Figure 6 shows the temperature distribution within the bridgewire -
pyrotechnic system at 0. 4-ms time intervals for the 3. 5-A, 294. 3 K (70-F)
ambient temperature condition. A number of important points about the
system can be demonstrated with this figure. First, the discontinuity in
temperature at the bridgewire - pyrotechnic interface is quite apparent.
Second, there is very little temperature difference between the center of the
bridgewire and the outside surface of the bridgewire. Finally, the heat does
not diffuse past 1.016 x 10-2 cm (4 X 10-3 in. ) within the pyrotechnic during
the first 1. 6 ms.
Figure 7 again demonstrates the dramatic temperature difference
between the bridgewire and the hottest particles of the pyrotechnic. It also
shows that the radial heat flux out of the bridgewire and into the pyrotechnic
increases with time because it is directly proportional to the temperature
difference between the bridgewire and node 3. The large magnitude of the
heat flux (in the millions of W/m2 (BTU/h-ft2)) is due to the relatively large
value of the thermal contact conductance.
Figures 8 and 9 show the temperature history within nodes 3 and 2
respectively when a 3. 5-A current is added to a squib at 144. 25 K,
294. 3 K, and 366.48 K (-200'F, +70'F, and +200'F). It should be noted
that the three curves on each figure are the same except for a temperature
offset at time zero. This happens because the driving force for conduction
heat transfer is a temperature difference. In other words, the temperature
difference between the initial ambient temperature and the temperature at
some time t is always the same for a given node regardless of the initial
starting temperature.
Figure 10 shows the temperature (T) history of a bridgewire and the
hottest pyrotechnic particles when a 3. 5-A current is terminated after
1. 0 ms. The heat in the hot bridgewire diffuses out into node 3 and raises
the pyrotechnic's temperature above what it was when the pulse was
6 JPL Technical Memorandum 33-655
terminated. The maximum temperature (TMAX) in node 3 was reached
0. 4 ms after the pulse was stopped. This type of behavior is consistent with
the observed delayed firings that result when terminated pulses of low
energy are used to fire squibs.
B. ENERGY RESULTS
Figures 11 and 12 show the total energy received by the bridgewire and
the pyrotechnic as a function of time. The total electrical energy delivered
to the bridgewire is IZRt, and the energy received by the pyrotechnic is the
instantaneous heat flux out of the bridgewire (as shown in Fig. 7) integrated
over time. It can be seen from Fig. 11 that at 294. 3 K (70'F) ambient
temperature (TAMB) and 3. 5-A input the total electrical input up to the
ignition time is 26. 4 mJ. About 30% of that energy, i. e. , 8 mJ, will
have been transferred into the pyrotechnic by the same time. These 8 mJ
of energy diffused through the pyrotechnic to cause the temperature profile
at 1. 6 ms shown in Fig. 6. The energy curves of Figs. 11 and 12 are
similar for the same reasons that the temperature curves of Figs. 8 and 9
are similar in Subsection V-A.
C. AXIAL TEMPERATURE DISTRIBUTION
One of the assumptions made in the one-dimensional heat conduction
model shown in Fig. 4 is that axial heat conduction along the bridgewire is
negligible. This assumption was tested by writing a more extensive pro-
gram that incorporated all the same features as the previous one except
that both radial and axial conduction was permitted in the bridgewire and
pyrotechnic. A schematic of the new bridgewire - pyrotechnic system
divided into 39 nodes is shown in Fig. 13. Since the axial temperature
profile of the bridgewire is symmetric about its center, only one half of
the bridgewire needed to be simulated. The library program HEAT per-
mitted a maximum of forty nodes. Thus the nodes in the radial direction
were made large to keep the total number of nodes below this allowable
maximum. This coarser grid did not give as accurate a radial temperature
distribution as the previous program.
The calculated axial temperature distribution in the bridgewire at
0. 5-ms intervals for 3. 5-A input is shown in Fig. 14. It can be seen that
the temperature of the bridgewire drops sharply at both ends and that the
JPL Technical Memorandum 33-655 7
central 90% of the wire is at the same temperature. Since there is no axial
temperature gradient in the central 90% of the bridgewire, no axial heat
conduction exists there, and thus the one-dimensional heat conduction
assumption is valid over that portion of the bridgewire.
Axial conduction can become important in cases where the radial heat
transfer coefficient (or thermal contact conductance) becomes very small.
An example of this type is a bare Tophet A wire heated in still air.
Figure 15 shows the axial temperature distribution for such a wire at 20-ms
intervals. It is quite clear that the average bridgewire temperature is
considerably smaller than the maximum bridgewire temperature, and that
axial conduction is important over the whole wire.
D. PROGRAM DEFICIENCES
The bridgewire - pyrotechnic system of Fig. 3 has been shown to be
an adequate system to predict squib initiation at 3. 5- and 5-A current
levels. For smaller currents, this one-dimensional system is inadequate
because the heat diffusion from the bridgewire would be affected by the
alumina header. The system shown in Fig. 2, or one like it, must be simu-
lated on the computer to predict initiation in the vicinity of the "no-fire"
current levels.
;The computer program was also run at 15- and 20-A levels in an
attempt to predict experimentally measured bridgewire burnout times at
those current levels. The results were somewhat unrealistic at these high
currents in that the computer program predicted the bridgewire would melt
before the hottest pyrotechnic particles reaches 672.03 K (750'F). Two
things can be done to obtain more reasonable computer results. First, an
increase in h above the value of 31,200 W/m2-K (5,500 BTU/h-ft2 - F) used
in the program would heat up the pyrotechnic faster and keep the bridgewire
from becoming completely molten. Second, if the specific heat of Tophet A
increases with temperature as much as it does for nickel and chromium (the
two constituents of Tophet A), the bridgewire may be prevented from
becoming molten. It is clear that the computer model should be extended to
incorporate variable thermal properties for the system. The temperature
variation of the specific heat of Tophet A must also be determined experi-
mentally from room temperature up to the melting point.
8 JPL Technical Memorandum 33-655
VI. CONCLUSIONS
A transient heat conduction model for the prediction of squib initiation
has been presented. The three main features of the model are:
(1) A thermal contact conductance between the bridgewire and the
pyrotechnic is incorporated in the model.
(2) A single ignition temperature is assumed.
(3) The bridgewire and the pyrotechnic are treated together in a
coupled system.
It has been shown that the model adequately predicts ignition at 3. 5-A
and 5-A levels for ambient temperatures between 144. 25 K and 366. 48 K
(-200°F and +200 0 F). More accurate thermal properties for Tophet A and
the pyrotechnic are required for accurate predictions at higher currents. At
lower currents, the alumina header must be included in the system.
REFERENCES
1. Austing, J. L., et al., "A Heat Transfer Study of Hot Wire Ignition ofa Metal-Metal Oxide Mixture, " in Proceedings of the 5th Symposiumon Electroexplosive Devices, Franklin Institute, Philadelphia, Pa.,1967.
2. Stresau, R. H., Peterson, R., and Chamberlain, D., "Electrical andThermal Considerations in the Design of Electro-Explosive Devices, "in Proceedings of the 5th Symposium on Electroexplosive Devices,Franklin Institute, Philadelphia, Pa., 1967.
3. Davenport, D. E., and Reynolds, H., "Quantitative Predictions ofEED Firing Characteristics, " in Proceedings of the 6th Symposium onElectroexplosive Devices, San Francisco, Calif., 1969.
4. Dansby, H. B., and Freeman, W. B., "Numerical Thermal Analysisof Electroexplosive Devices, " in Proceedings of the 7th Symposium onExplosives and Pyrotechnics, Franklin Institute, Philadelphia, Pa.,1971.
5. Petrick, J. T., and Montgomery, R. L., "Recent Developments inModeling the Hotwire Igniter, " in Proceedings of the 7th Symposium onExplosives and Pyrotechnics, Franklin Institute, Philadelphia, Pa.,1971.
JPL Technical Memorandum 33-655 9
6. Osterkamp, A. M. , and Peckham, H. D. , "Pyrotechnic DeflagrationModel, " in Proceedings of the 7th Symposium on Explosives andPyrotechnics, Franklin Institute, Philadelphia, Pa. , 1971.
7. Fried, E., "A Joint Heat Transfer Data Critical Study and DesignGuidelines, " NASA-CR- 119933. General Electric Valley Forge SpaceCenter, Philadelphia, Pa., June 1971.
8. Carslaw, H. S. , and Jaeger, J. C. , Conduction of Heat in Solids,2nd Edition, Oxford University Press, Oxford, England, 1959.
9. Fletcher, L. S. , "A Review of Thermal Control Materials forMetallic Junctions, " AIAA Paper No. 72-284, presented at theALAA 7th Thermophysics Conference, April 10 - 12, 1972,San Antonio, Texas, 1972.
10 JPL Technical Memorandum 33-655
Table 1. MM'71 firing data comparison
Ambient No. of Average time Model prediction ofNo. of Range, time to reach
Amperes temperature, to burnout, mstime to reachK (OF) s msms 672.03 K (750'F), ms
3. 5 294.3 (70) 20 1. 59 1. 45 - 1. 79 1. 6
3.5 144.25 (-200) 10 2.02 1.8 -2.2 2.27
Un
3. 5 366.48 (+200) Bridgewire burnout data not available 1. 31
5 294.3 (70) 3 0.84 0. 80 - 0. 88 0. 82
5 144. 25 (-200) 4 1.08 1. 05 - 1. 1 1. 1
5 366.48 (+200) 4 0.58 0. 51 - 0.71 0. 70
OUTPUTCHARGE
END CLOSURE
BR IDG EW IRE
ALUMINAADAPTERCONNECTOR HEADERASSEMBLY
BODY
Fig. 1. Cutaway view of JPL squib
12 JPL Technical Memorandum 33-655
DISTANCE TO WHICHHEAT HAS DIFFUSEDFROM TIME ZERO TO
PYROTECHNIC IGNITION TIME/ PYROTECHNIC
/ BRIDGEWIRE
\ - ALUMINA
Fig. 2. The bridgewire - pyrotechnic - alumina system;axial heat conduction is neglected
JPL Technical Memorandum 33-655 13
DISTANCE TO WHICHHEAT HAS DIFFUSEDFROM TIME ZERO TO
/IGNITION TIME
/BRIDGEWIRE
\ PYROTECHNIC
ALUM INA
Fig. 3. The bridgewire - pyrotechnic system;axial heat conduction is neglected
14 JPL Technical Memorandum 33-655
I-
PYROTECHNIC
BRIDGEWIRE
w -: : . 2.54 -3 10-3- () NODE LOCATION, cm x 10 (in. x 10
0.48 3.05 3.56 4.06 4.51 5.08 5.59 6.09 6.60 15.49(0.189) 5 (1.2) (1.4) (1.6) (1.8) (2.0) (2.2) (2.4) (2.6) (6.1)
2 3 6
0 ~0 2. NODE NUMBERS
o ,i. I /
Fig. 4. The bridgewire - pyrotechnic system of Fig. 3 showing
division into twenty nodes of variable mass
04, BR/,D 0. 43
810.9-" (1000)
01
S755.4S(900) IGNITION TEMPERATURE =
672.0 K (7500 F)
II- 699.8
O (800)U-
Eo 644.3"o (700)I*-m h = 31,200 W/m2 - Kc 588.7a (600) (5,500 BTU/h-ft - OF)Oz
533.2LU (500)I-
477.6C1. (400)
I-
0 11,360 22,720 34,080 45,440(2,000) (4,000) (6,000) (8,000)
THERMAL CONTACT CONDUCTANCE h, W/m 2 - K (BTU/h-ft 2 - OF)
Fig. 5. Node 3 temperature at the bridgewire - pyrotechnic interface
16 JPL Technical Memorandum 33-655
1366.5(2000)
1.6 ms1255.4(1800)
1144.3(1600)
1.2
1033.25 A(1400) I= 3.5 A
h = 31,200 W/m - K
922.0 (5,500 BTU/h-ft2 - OF)
0 (1200)
LUS0.8
D 810.9(1000)
u 699.8(800)
588.7 -0.4-(600)
477.6(400) 1.61.6 ms
366.5 1.2(200) 1 0.8283.2(50) 1
0 2.5 5 7.6 10 12.7 15(1) (2) (3) (4) (5) (6)
RADIAL DISTANCE FROM CENTER OF BRIDGEWIRE, cm x 10-3 (in. x 10-3)
Fig. 6. Radial temperature distribution within thebridgewire - pyrotechnic system
JPL Technical Memorandum 33-655 17
25.22 I I(8.00) 1= 3.5 A
- 2h = 31,200 W/m 2 - K
(7.00)- (5,500 BTU/h - ft 2 - 0F)- /
18.91 1922.0(6.00)- BRIDGEWIRE (3000)
MELTINGTEMPERATURE
.o 15.76 1644.3(5.00) (2500)
12.60 1366.5o (4.00)- (2000)( 0
U--9.46 1088.7
(3.00) (1500) -
AVERAGEO BRIDGEWIREx TEMPERATURE ,
6.30 / 810.9u- (2.00) (1000)
3.15 533.2S(1.00) IGNITION (500)
TEMPERATURE
NODE 3TEMPERATURE
0 1.0 1.6 2.0 3.0
TIME, ms
Fig. 7. Instantaneous radial heat flux and instantaneoustemperature of bridgewire and node 3
18 JPL Technical Memorandum 33-655
699.8(800) 672 K(7500F ) 1.31 ms 2.27ms 1.60 ms
644.3 _(700)
IGNITION TIME
588.7(600)
533.2(500)
477.60 (400)
" 422.0- (300)-
: 366.5- (200)
Ui
O 310.9Z (100)
294.3(70) 1= 3.5 A
255.4 h = 31,200 W/m 2 - K(0) (5, 500 BTU/h - ft2 - °F)
199.8(-100)
144.3(-200)
88.7(-300) I
0 1 2 3
TIME, ms
Fig. 8. Temperature history of node 3 for initial squibtemperatures of 144. 25 K, 294. 3 K, and 366. 48 K
JPL Technical Memorandum 33-655 19
1477.6 I(2200) 2.27ms
1366.5(2000)
1.60 ms
1255.4 IGNITION(1800) 1.31 ms TIME
1144.3(1600)
1033.2(1400)
0922.0(1200)
I--
810.9(1000)
IU
C*-
wU 699.8- (800)OZ
588.7(600) 1= 3.5 A
h = 31,200 W/m - K(5,500 BTU/h - ft2 - OF)
477.6(400)
366.5(200)
294.3(70)
0
144.3(-200) I I
0 1 2 3
TIME, ms
Fig. 9. Temperature history of node 2 for initial squib temperaturesof 144. 25 K, 294. 3 K, and 366. 48 K
20 JPL Technical Memorandum 33-655
I = 3.5 A
h = 31,200 W/m 2 - K(5,500 BTU/h-ft 2 - oF)
1088.7(1500)
PULSE TERMINATION
BRIDGEWIRETEMPERATUREU-
0 INODE 2810.9
, (1000)
I-
0L
T = 545.9 KLU MAX
T = 522.6 K (5230F)(4810F)
533.2(500)
PYROTECH N ICTEMPERATURENODE 3
0II0 1 2 3
TIME, ms
Fig. 10. Temperature history of nodes 2 and 3 during a constantcurrent pulse of 3. 5 A for 1 ms
JPL Technical Memorandum 33-655 21
40 I I /
TAMB = 294.3 K (700F)1=3.5A 2
h =31,200W/m - K
(5,500 BTU/h-ft 2 - oF)
30 /
26.4
E
O 20
ELECTRICALENERGYDELIVERED
10 - /1 /
ENERGY8.0 RECEIVED BY
PYROTECHNIC
IGNITIONTIME
0 1.0 1.6 2.0 3.0
TIME, ms
Fig. 11. Energy delivered to the bridgewire and pyrotechnic:TAMB = 294. 3 K
22 JPL Technical Memorandum 33-655
40 I I I
TAMB = 144.3 K (-2000 F) 37.5
I= 3.5 A
h = 31,200 W/m 2 - K
(5,500 BTU/h - ft2 - OF)
30
E
ELECTRICAL20 - ENERGY
, / DELIVERED
13.8IGNITIONTIME
10
ENERGYRECEIVED BYPYROTECHNIC
0 1.0 2.0 2.27 3.0
TIME, ms
Fig. 12. Energy delivered to the bridgewire and pyrotechnic:TAM B = 144. 25 K
JPL Technical Memorandum 33-655 23
CENTER OFBRIDGEW0.0045 in.RE
Fig. 13. Division of the two-dimensional bridgewire -pyrotechnic system into nodes; the bridgewire is divid-ed axially into 10 nodes, the pyrotechnic into 25 nodes,and the pin into 2 nodes
24 JPL Technical Memorandum 33-655
1144.3 I 1(1600)
1033.2(1400) 1.5 ms
U-. 922.0
2 (1200)
2 810.9 1.0 ms(1000)
LUI
699.8"u (800)I--LU
- 588.7 0.5 ms"' (600)
477.6m (400) 1 = 3.5 A
h = 31,200 W/mrn 2 - K366.5 2(200) (5,500 BTU/h - ft2 - °F)
0 I I I I0 0.2 0.4 0.6 0.8 1.0
AXIAL DISTANCE ALONG BRIDGEWIRE, X/L
Fig. 14. Axial bridgewire temperature distribution;the bridgewire is embedded in the pyrotechnic
JPL Technical Memorandum 33-655 25
1144.3 I I I(1600)
1033.2(1400) 60 ms
I- 922.00 (1200)
Lii 810.9S(1000) 40 ms
-
699.8(800)
I-_ 588.7
3: (600)0 20ms
477.6
(400) BURNWIRE (TOPHET A)
366.5 I 0.5 A(200) h 56.8 W/m2 - K (10 BTU/h - ft2 - OF)
o0 I I I0 0.2 0.4 0.6 0.8 1.0
AXIAL DISTANCE ALONG BRIDGEWIRE, X/L
Fig. 15. Axial temperature distribution within the barebridgewire (burnwire)
26 JPL Technical Memorandum 33-655NASA-JPL-Coml., L. A. Calif.