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Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage...

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05_62632_A2 Page 1 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm 18" 45 cm + /- Clarke International Hemnall Street Epping Essex CM16 4LG ENGLAND www.clarkeinternational.com PARTS & SERVICE: 0208 988 7400 E-mail: [email protected] or [email protected] SALES: UK 01992 565333 or EXPORT: 00 44 (0)1992 565335 DESCRIPTION MODEL # CIG1020 3503532 Before you start: 2 or more individuals recommended for assembly. Please read instructions COMPLETELY before assembly. This shelter MUST be securely anchored. Heavy Duty Instant Garage – Grey 3.0m x 6.1m x 2.4m / 10' x 20' x 8'
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Page 1: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 1

Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8'

Assembly Manual

RECOMMENDED TOOLS

7/16"11mm18"

45 cm+/-

Clarke InternationalHemnall Street

EppingEssex CM16 4LG

ENGLANDwww.clarkeinternational.com

PARTS & SERVICE: 0208 988 7400E-mail: [email protected] or

[email protected]

SALES: UK 01992 565333 or EXPORT: 00 44 (0)1992 565335

DESCRIPTION MODEL #CIG10203503532

Before you start: 2 or more individuals recommended for assembly.

Please read instructions COMPLETELY before assembly. This shelter MUST be securely anchored.

Heavy Duty Instant Garage – Grey 3.0m x 6.1m x 2.4m / 10' x 20' x 8'

Page 2: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 2

PROPER ANCHORING OF THE FRAME IS THE RESPONSIBILITY OF THE CONSUMER. Clarke® International is not responsible for damage to the unit or the contents from acts of nature. Any garage that is not anchored securely has the potential to fly away causing damage. Periodically check the anchors to ensure stability of the garage. Clarke® International cannot be responsible for any shelter that blows away. NOTE: Your shelter’s cover can be quickly removed and stored prior to severe weather conditions. If strong winds or severe weather is forecast in your area, we recommend removal of cover.

PROPER ANCHORING AND INSTALLATION OF FRAME:

ATTENTION:This shelter product is manufactured with quality materials. It is designed to fit the garage custom fabric cover included. Please anchor the garage carefully following the instructions in the manual. Proper anchoring, keeping cover tight and free of snow and debris is the responsibility of the consumer. Please read and understand the installation detail, warnings and cautions prior to beginning installation.

CAUTION:Use CAUTION when erecting the frame.

Risk of fire. DO NOT smoke or use open flame devices (including grills, fire pits, deep fryers, smokers or lanterns) in or around the garage. DO NOT store flammable liquids (gasoline, kerosene, propane, etc.) in or around your shelter. Do not expose top or sides of the shelter to open fire or other flame source.

WARNING:

Choose the location of your garage carefully. DANGER: Keep away from electrical wires. Check for overhead utility lines, tree branches or other structures. Check for underground pipes or wires before you dig. DO NOT install near roof lines or other structures that could shed snow, ice or excessive run off onto your shelter. DO NOT hang objects from the roof or support cables.

DANGER:

A tight cover ensures longer life and performance. Always maintain a tight cover. Loose fabric can accelerate deterioration of cover fabric. Immediately remove any accumulated snow or ice from the roof structure with a broom, mop or other soft-sided instrument. Use extreme caution when removing snow from cover- always remove from outside the structure. DO NOT use hard-edged tools or instruments like rakes or shovels to remove snow. This could result in punctures to the cover. DO NOT use bleach or harsh abrasive products to clean the fabric cover. Cover is easily cleaned with mild soap and water.

CARE AND CLEANING:

Page 3: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 3

A

A

A

B

B

C

C

D

D

x10 x4x10 x2 x6 x4 x4x14 x8 x8

x10 x16 x96

x12x8

x4x4

x2x38 x48

x8

x1

x1

x4

x6

SHLCIG1020 802637

x4

x10

x2 x3

PARTS LIST

x10

x1

SHLCIG1020 801272

SHLCIG1020 801277

SHLCIG1020 10014

SHLCIG1020 10016

SHLCIG1020 10015

SHLCIG1020 801204

SHLCIG1020 13202 SHLCIG1020

13201

SHLCIG1020 803297

SHLCIG1020 803299

SHLCIG1020 803298

SHLCIG1020 10114 SHLCIG1020

03032 SHLCIG1020 10115 SHLCIG1020

10066

SHLCIG1020 10240

SHLCIG1020 12270

SHLCIG1020 800938

SHLCIG1020 01011

SHLCIG1020 01010

SHLC

IG10

20

8026

32

SHLC

IG10

20

8026

33

SHLC

IG10

20

8005

98

SHLC

IG10

20

8024

39

SHLC

IG10

20

8026

35

SHLC

IG10

20

8005

99

SHLC

IG10

20

8026

34

SHLC

IG10

20

8006

07

SHLC

IG10

20

1334

5

SHLC

IG10

20

8001

63

Page 4: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 4

1. ASSEMBLE 2 END RIBS

2. ASSEMBLE 3 MIDDLE RIBS

12270 12270

Secure connections using Bolts as shown with #01010 Nuts.

802632

801272

801277

801204

800938

802633

802634

802637 802637

802634

802633

800938

801204

802632

NOTE: The bolt heads at the end ribs must be facing outward to avoid damaging your cover.

801204

802633

800938

10114

01010

802632

801204

800938

802633 802633

802635802635

800938

801204

802632

#10115

#03032

#10115

#03032

#10114

#10114

Page 5: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 5

3. CONNECT FRONT END RIB TO 1 MIDDLE RIB

10115

Cover Rail

13202

802637

01011

01010

10115

13201MiddleLeg

01010

01011

Cover Rail

Assemble Cover Rails

A

AD

B

C

F F

80093803032

01010

Cross Rail

E

A. Assemble 2 Side Cross Rails using parts as shown.B. Assemble 1 Top Cross Rail using parts as shown.C. Assemble 2 Cover Rails using parts as shownD. Connect the 2 Side Cross Rails at the stabiliser.E. Connect the Top Cross Rail at the 3- and 4-Way Connectors as shown.F. Place a Cover Rail at each leg and secure it with a Cover Clamp as shown. Slide the Cover Rails so they

are 8 inches up from the ground. Only HAND-TIGHTEN these bolts!

Assemble Side Cross Rails Assemble Top Cross Rail

800598

802439

800599

A

800599800598

10115

01010

B

800607802439

10115

0101080127703032

01010

800607

E

800598

800599

800607

0101003032 801272

802439

C

D

E

E

F

F

13345 800163

C

No Bolt at this connection

End Rib

Page 6: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 6

13345 800163

C

No Bolt at this connection

10115Cover Rail

Cover Rail

13201Middle Rib

01010

01011

01010

01011

4. CONNECT REMAINING RIBS

03032

01010 10115

Cover Rail

13202

802637

01011

01010

Assemble Cover Rails

D

E

F

D

D

FF

800938

800938

03032

01010

Cross Rail

Cross Rail

Middle Rib

End Rib

End Rib

A. Assemble 2 Side Cross Rails using parts as shown.B. Assemble 1 Top Cross Rail using parts as shown.C. Assemble 2 Cover Rails using parts as shownD. Connect the 2 Side Cross Rails at the stabiliser.E. Connect the Top Cross Rail at the 3- and 4-Way Connectors as shown.F. Place a Cover Rail at each leg and secure it with a Cover Clamp as shown. Slide the Cover Rails so they

are 8 inches up from the ground. Only HAND-TIGHTEN these bolts!

A BAssemble Side Cross Rails Assemble Top Cross Rail

800599 800607802439800599

10115 10115

01010 01010

E

801277

0303201010

802439

800607

80127201010

802439

03032

E

E

F

D

Page 7: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 7

10 ft.

10 ft.

6. PROPERLY ANCHOR THE FRAMEA. Anchors must be placed inside shelter at the corners of the shelter. B. Insert a ¾-inch pipe or steel rod, through the eyelet of the auger and screw the anchor into the ground until the eyelet is sticking out of the ground by 1 to 2 inches so it can be anchored to the legs. If ground is too hard, dig a hole with a shovel or post hole tool. Optional: Fill with cement.

C. Wrap cable provided through the eyelet of the anchor and around the frame as shown below. Secure the cable with the clamps provided.

5. SQUARING UP THE FRAMEA. Place frame in its final location, which needs to be as flat and level as possible.B. Measure across opposite corners. These distances must be equal to within 1 inch.C. Check that the front and rear of the frame measures 10 feet in width.

End Rib Anchors

WARNING:Serious injury to persons or property could result if cover is installed and shelter is not anchored and is left unattended. Shelter must be securely anchored before use.

NOTE:For best results use "Easy Hook Anchoring System" (Model No. GHA1, Part No. 3503552).

Available from your dealer

Page 8: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 8

7. DOOR PANEL AND BACK PANEL INSTALLATIONA. (1) Hold end panel at the top center with white inner surface facing inside of the shelter. (2) Wrap the edges

of the fabric panel around the end rib and line up the cross rails with the pre made slits in the fabric.

C. (1) Disconnect side cross rail from the end rib. (2) Pull the end panel over the end rib and bring the end of the cross rail through the cut slit in the panel. (3) Reattach the side cross rail to the end rib.

A1

C1 C2 C3

A2

B. (1) Disconnect top cross rail (the horizontal pipe that runs from front to back along the top) from the end rib. (2) Pull the end panel over the end rib and bring the end of the cross rail through the cut slit in the panel. (3) Reattach the top cross rail to the end rib.

B1 B2 B3

Page 9: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 9

PULLPULL

WEBBINGSTRAP

END PANEL VIEW FROM INSIDE

D. At the bottom, where the webbing exits the pocket on each side of end panel, pull webbing as you would a drawstring to remove the slack. Be careful not to pull the webbing strap out of the webbing pocket.

E. Insert the “S”- Hook on ratchet into hole on the leg bend. Insert the webbing into the spindle of the ratchet and pull tight. Wind the ratchet so that the webbing overlaps itself. Position the end panel so that it is centered on the building before fully tightening the end panel.

F. Tighten ratchets, alternating from one side to the other, until the end panel is tight. NOTE: Keep zippers closed when tightening door panel.

D

E F

7. END PANEL INSTALLATION - continued

Insert Webbing into Ratchet

Page 10: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

05_62632_A2Page 10

13345 800163COVER RAILS

8. INSTALLING COVER AND COVER RAILSA. Lay the cover on the ground next to the frame with inside of the cover (the side with the pipe pockets) facing down and the webbing on the front and rear of the corner of the building.B. Pull cover over the frame, making sure to center cover on frame. There should be an equal amount of over- hang at all four corners.C. Insert the “S”- Hook on ratchet into hole on the leg bend. Insert the webbing into the spindle of the ratchet and pull tight. Wind the ratchet so that the webbing overlaps itself. D. Disassemble cover rails and slide through fabric pockets at each leg and reattach with clamps to each leg. Repeat this on other side. Push down on cover rails to tighten cover, before tightening bolts completely.E. Check and tighten Ratchets and Cover Rails monthly to ensure the cover is tight.

NOTE: The logo should be oriented as shown below. CORRECT

Webbing and Ratchets Securing Cover

FRONT

REAR

INCORRECT

10115

13202

0101101010

Corner Leg

End Rib Cross Rail Clamps

10115

13201Middle

Leg

01010

01011

Middle Rib Cross Rail Clamps

The following accessories are available for your garage:- GHA1 Easy Hook Anchoring System (Part No. 3503552) GA1 4pc 15″ Auger Securing Set (Part No. 3503551) GRUD1 Garage Roll Up Door Kit (Part No. 3503553)See your nearest Clarke dealer for more information.

Page 11: Heavy Duty Instant Garage Manual rev 1 (05_62632_A2).pdfPage 1 0562632A2 Heavy Duty Instant Garage 3.0m x 6.1m x 2.4m / 10' x 20' x 8' Assembly Manual RECOMMENDED TOOLS 7/16" 11mm

PARTS & SERVICE: 0208 988 7400E-mail: [email protected] or [email protected]

SALES: UK 01992 565333 or EXPORT: 00 44 (0)1992 565335

www.clarkeinternational.comHemnall Street, Epping, Essex CM16 4LG

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