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High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency...

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High Efficiency Machining Center LEADWELL CNC MACHINES MFG., CORP. www.leadwell.com.tw No. 23 Gong 33th Road, Taichung Industrial Park Taichung 407, Taiwan T: 886 - 4 - 23591880 / F: 886 - 4 - 23592555, 886 - 4 - 23593875 E: [email protected] V-12iP/V-20S/V-30S/V-30M V-40L/V-40M/V-50L V-60S/V-60i/V-80i 2014.12
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Page 1: High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency Machining Center LEADWELL CNC MACHINES MFG., CORP. No. 23 Gong 33th Road, Taichung

High E�ciency Machining Center

LEADWELL CNC MACHINES MFG., CORP.

www.leadwell.com.tw

No. 23 Gong 33th Road, Taichung Industrial ParkTaichung 407, Taiwan

T: 886 - 4 - 23591880 / F: 886 - 4 - 23592555, 886 - 4 - 23593875E: [email protected]

V-12iP/V-20S/V-30S/V-30MV-40L/V-40M/V-50LV-60S/V-60i/V-80i

2014.12

Page 2: High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency Machining Center LEADWELL CNC MACHINES MFG., CORP. No. 23 Gong 33th Road, Taichung

High E�ciency Machining CenterHigh Rigidity: FEA Analysis. High rigidity structure design. Dual nuts ball screw design in X and Y axis. The new wider base and saddle improved machine rigidity. Saddle one piece design.

High Reliability: Roller type motion system. 3 Axis absolute motor. One piece telescope design in rear Y axis. Ball screw bearing lubrication system design. Front chip disposal system with surrounding coolant system.

High Efficiency: Rapid feed rate 48/48/48. Spindle speed 12,000 rpm(opt) Tool change time T to T 1.8 sec. Tool change time C to C 4 sec.

High Flexibility: 30T tools magazine available. 4/5 axis rotary table available.

3 Axis absolute motor.

Saddle one piece designOne piece telescope design in rear Y axis

Dual nuts ball screw design in X and Y axis.

Three Axis Bearing Oil Lubrication System.

Surrounding coolant system.

0201 LEADWELL CNC MACHINES MFG., CORP.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

LEADWELL CNC MACHINES MFG., CORP.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

www.leadwell.com.tw

VERTICAL MACHINING CENTERS

FEATURE

Page 3: High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency Machining Center LEADWELL CNC MACHINES MFG., CORP. No. 23 Gong 33th Road, Taichung

0403 LEADWELL CNC MACHINES MFG., CORP.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

www.leadwell.com.twThe Ultimate in Performance.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

PERFORMANCE

Removal Rate 525cc/min.

V-40M

Removal Rate 200cc/min.Tool Ø63mm Tool Ø25mmSpindle Speed 1750rpm Spindle Speed 2800rpmFeedrate 2100mm/min Feedrate 1000mm/minWidth of Cut 50mm Width of Cut 25mmDepth of Cut 5mm Depth of Cut 8mm

Drilling Ø42mmTool Ø42mmSpindle Speed 1750rpmFeedrate 180mm/min.Depth of Cut 30mm

Tapping M20Spindle Speed 1750rpmFeedrate 4375mm/min.

FACE MILL End-MILL

U-DRILL RIGID TAP

S45CMATERIAL

FEA REPORT(Finite Element Analysis)

Optimum● Section areas● Moments of inertia● Torsional constant● Plate thickness

● Bending stiffness● Transverse shear● Vibration reduce

With FEA you can:1. Predict and improve product performance and reliability.2. Reduce physical prototyping and testing .3. Evaluate different designs and materials .4. Optimize designs .

V-50L

X AXIS

Y AXIS

Z AXIS

RENISHAW GUI: LEADWELL developed RENISHAW interface, can be used in TS27R, or OMPXX measuring device. measurement process and read data indicate on the screen, simply instructions screen which greatly simpli-fies the operation complexity, users do not need to remember the program number and many measurement parameters.

ATC Tool management system: Manual work-piece measurement: Maintenance screen

Page 4: High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency Machining Center LEADWELL CNC MACHINES MFG., CORP. No. 23 Gong 33th Road, Taichung

0605 The Ultimate in Performance.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

www.leadwell.com.twLEADWELL CNC MACHINES MFG., CORP.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

V-30S

V-30M

V-40L

V-40M

V-50L

V-60S

V-60i

V-80i

V-20S

V-12iP

OUTLINE DIMENSION OUTLINE DIMENSION

549

2364

.5

20002600

2395

2644

.524

67

2095

2335(SIEMENS),2195(FANUC)

22002800

545

2423 2628

2095

2305(FANUC);2445(SIEMENS)

2306

2526

2203

28003400 32.5

2200

2200

2734

35552800

32.5

2203 25

2621

00

2734

2100

37933276

2526

2203

2200

2734

2200 3820

17163820

3565

2555

.5

3565

2526

2203

38504285

2200

2200

2734

2385

2439

3266

5466

4140

2640

890

32154140

22002800

2347

.5

2648

2395

2095

2195(FANUC);2335(SIEMENS)

2198

2783

2676

.33

2347

.5

1500 190 2612

2406.75

2261

.25

1320

70

Page 5: High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency Machining Center LEADWELL CNC MACHINES MFG., CORP. No. 23 Gong 33th Road, Taichung

0807 The Ultimate in Performance.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

www.leadwell.com.twThe Ultimate in Performance. V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

INTERNALV-12iP

V-20S

V-30S

INTERNAL DRAWING

1329

2354

.5

1000

35002000

600

209523

95 2744

.5(H

EID

ENAI

N)

2644

.5(F

ANU

C、

SIEM

ENS)

5101060

2318

2669.52260

280 1220

1040

2354

.5

896

800(X AXIS)2200

9001060

2395 26

48

2095

950

345 400 410(Y AXIS)

100

510(

Z AX

IS)

2335(SIEMENS、HEIDENHAIN)2195(FANUC)

2335(SIEMENS、HEIDENHAIN)2195(FANUC)

410400

946.

510

051

0(Z

AXI

S)

(Y AXIS)

345

550

410400268.5190

946.5

5102360

132

V-40M

V-30M

V-40L

INTERNAL DRAWING

2305(FANUC)2445(SIEMENS)

2200

2100

500(Y AXIS 510)

950

Z AX

IS 1

00~7

1021

952681

2525

28001500

1120(X AXIS 1020)

4010

1000

1034

610 635Y AXIS

950

100

610

Z AX

IS27

2121

95

3567

564

28001500

1120X AXIS:1020

28002200

540.

523

47.5

9001060

X AXIS 800 500Y AXIS 5102455

950

100

2095

2621

2423 Z

AXIS

510

Page 6: High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency Machining Center LEADWELL CNC MACHINES MFG., CORP. No. 23 Gong 33th Road, Taichung

10 09 The Ultimate in Performance.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

www.leadwell.com.twThe Ultimate in Performance. V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

V-50L

V-60S

V-60i

V-80i

INTERNAL DRAWING

2200

21953850

Y AXIS 760

Y AXIS 1000

840

120

840

1031

997

762X AXIS 1520

1041

908

840 X AXIS:1520 1550 950

100

Z AX

IS:6

10

Z AX

IS 7

20(8

40-1

20)

Z AX

IS 7

20(8

40-1

20)

2040

610 Y AXIS:635

610 Y AXIS:635

950

100

Z AX

IS:6

10

32801500

3839.5

1420X AXIS:1270

564

2195 27

21 120

90

30

00 1750 8000

rpm

α15-7000i/8000rpmV-50L/V-60S

V-60i/V-80i

15kW

11kw

0

18.5kW

1750rpm

15kW

100.9N-m

81.8N-m

αP22-8000i/8000rpm

11kW

9kW

15kW

11kW

25

20

15

10

00 750 8000

rpm

19.4N-m

14.29N-m

750rpm

SPINDLE POWER CURVE

120

90

60

30

0

24

18

12

6

0

100.9N-m 1750rpm18.5KW

15KW15KW

11KW

81.8N-m

1750 8000

V-40M/V-40Lα15-7000i/8000rpm

80

60

40

20

0

16

12

8

4

0

70N-m 1500rpm

11KW

7.5KW7.5KW

5.5KW

47.7N-m

1500 8000

V-12iP/V-20Sα8-8000i/8000rpm

80

60

40

20

0

16

12

8

4

0

70N-m 1500rpm

11KW

7.5KW7.5KW

5.5KW

47.7N-m

1500 8000

V-30S/V-30Mα8-8000i/8000rpm

Continuous N-m30 min N-mCoutinuous KW30 min KW

Page 7: High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency Machining Center LEADWELL CNC MACHINES MFG., CORP. No. 23 Gong 33th Road, Taichung

1211 LEADWELL CNC MACHINES MFG., CORP.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

www.leadwell.com.twThe Ultimate in Performance.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

Pull Stud

OptionalStandard

Optional

Cartridge Type Spindle BBT Two face contact

VERTICAL MACHINING CENTERS

Type

Unitmm (in)mm (in)mm (in)mm (in)mm (in)

mm (in)kg

mm

rpm

mm(in)

m/min(ipm)m/min(ipm)

pcsmm(in)mm(in)

seckw(hp)kw(HP)Kw(hp)mm(in)mm(in)mm(in)Kg(lb)KVA

Arm

800(31.5)

410(16)

510(20)

24

80(3.15)

250(10)

1.8/4

11(14.7)

3/3/4(4/4/5.4)

V-30SV-20SV-12iPArm

510(20)

100-610(4-24)

24

80(3.15)

225(8.86)

1.8/4

11(14.7)

1.6/3/4(2/4/5.4)

2680(105.5)

1500X2600(59X102.3)

5000(11000)

25

0i/828DB

300(11.8)

410(16)

450(17.7)

550X400(21.6x15.7)

500(1102)

18TX125X3

8000

7/24 TAPER,NO.40

70(2.75)

48(1889)

10(394)

Arm

510(20)

100-610(4-24)

24

80(3.15)

1.8/4

Arm

1020(40.2)

510(20)

610(24)

24

24

80(3.15)

250(10)

1.8/4

V-40M

Control Panel OPTION

FANUC SIEMENS MITSUBISHI SAGOR

Arm

800(31.5)

510(20)

510(20)

24

24

80(3.15)

250(10)

1.8/4

V-30M

510(20)

410(16)

450(17.7)

600x400(23.6x15.7)

500(1102)

18TX125X3

8000

7/24 TAPER,NO.40

70(2.75)

48(1889)

10(394)

250(10)

11(14.7)

1.6/3/4(2/4/5.4)

2620(103.1)

2700X2200(106.3X86.6)

5200(11464)

25

0i/828DB

25

0i/828DB

900X500(35.4X19.6)

500(1102)

18TX100X5

8000

7/24 TAPER,NO.40

70(2.75)

48(1889)

10(394)

11(14.7)

3/3/4(4/4/5.4)

2650(104.3)

2900X2310(114X91)

5700(12566)

1120X500(44X19.7)

800(1760)

18TX100X5

8000

7/24 TAPER,NO.40

70(2.75)

36(1417)

10(394)

18.5(24.8)

3/3/4(4/4/5.4)

2721(107)

3420X2100(134.6X82.7)

6500(14330)

30

0i/828DB

5700(12566)

25

0i/828DB

A.T.CCAPACITYX axis travel

Y axis travel

Z axis travel

Distance from table top to spindle end

Distance from column front to spindle center

TABLETable size (L x W)

Max. table load weight

T-slot size

SPINDLESpindle speeds

Spindle nose (normal size, No.)

Spindle bearing inner diameter

FEEDRATERapid traverse X/Y/Z

Max. cutting feedrate

A.T.C.Tool storage capacity

Max. tool diameter(with adjacent tools)

Max. tool length

Tool change time(T-T/C-C)

MOTORSSpindle motor(30 min) FANUC

X/Y/Z axis motor

MACHINE SIZE Height of machine (H)

Floor space (L x W)

Total machine weight

Power requirement

Control

100-610(4-24)

450(17.7)

900X400(35.4X15.7)

500(1102)

18TX100X3

8000

7/24 TAPER,NO.40

70(2.75)

48(1889)

10(394)

2650(104.3)

2900X2310(114X91)

100-610(4-24)

550(21.6)

100-710(4-27.9)

560(22)

MACHINE SPECIFICATIONS

5316.1 63

65.4

10=8

.1

45

353

3

28

35 68.25 3519.0515.87

68.2516.25

1.5 11319

19.0515.87

56

C1R2

(4)

2114.6

BT 40 FOR STANDARD BT 40 FOR CTS

CAT 40

DIN 40

CAT 40 FOR CTS

DIN 40 FOR CTS

Pull Stud JIS B 6339 Shank BT40

22510

521

14.6

M16

16.1

10

65.4

60

29 0.1

15 15,

2510

Shank BT40 5

244

.45

M16

M16 M16

UNC

0.62

5-11

UNC

0.62

5-11

15=8

.1

3.6

53 6375

.679

75.6

79

44.45

23 0.1

23 19 14

7247

24

1060

18.8

12.8

5

44.4

54.

4

16.1

44.4

553 63

.5

7

23

3045

60

19.1

14.6

53 63.5

44.4

516

.1

44.4

54.

47 60

25.25

56

32.25(4)

3 25.2556

32.25 68.468.4(4)

14.6

19.1SHANKDIN-69871SHANK

DIN-69871PULL STUDDIN-69872

7

6011.1

10=8

.1

45

C1R2

15=8

.1

3.6

10=8

.1

45

C1R2

15=8

.1

3.6 44.4

5

16.1

56.2

563

.55

72.3

16.1

56.2

563

.55

72.3

7

6011.1

44.4

5

26 0.120 0.1

7247

2415 15

,

23 19 14

Page 8: High E˜ciency Machining Center V-12iP/V-20S/V-30S/V-30M NV-Serie 2015(1).pdf · High E˜ciency Machining Center LEADWELL CNC MACHINES MFG., CORP. No. 23 Gong 33th Road, Taichung

x

x

x

x

V-30S●

V-20S●

V-12iP V-40M●

V-30M V-40L V-50L V-60S V-60i V-80i

Full enclosure guardingChip conveyor(auger type)Work lightAlarm lampHeat exchangerRigid tappingAuto counter for work pieceRemote MPGSurrounding coolant systemSpindle air purge10000rpm spindle12000rpm spindleSpindle oil chillerTwo speed gearboxCTS From ALinear scaleTool overload detectionAuto tool length measurement (ATLM)Automatic workpiece measurementSimple tool life managementChip conveyor outside machine & chip bucketOil skimmerCoolant gunAir conditionerRotary table preparationManual tailstock for rotary tableThrough hole drill kitDNC link softwareProgrammable NozzleProgrammable air blowCTS preparationExtra coolant tankSpindle annular coolant jet (Arm type ATC)Auto doorARM 30T ATCTable guarding

●:S.T.D / ■:O.P.T (DESIGNED)/ ▲:O.P.T (TO BE ADVISED)/ X:N/A(NOT AVAILABLE)

1413 The Ultimate in Performance.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

www.leadwell.com.tw

MACHINE ACCESSORIES

LEADWELL CNC MACHINES MFG., CORP.V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i

Type

Unit

mm (in)

mm (in)

mm (in)

mm (in)

mm (in)

mm (in)

kg

mm

rpm

mm(in)

m/min(ipm)

m/min(ipm)

pcs

mm(in)

mm(in)

sec

kw(hp)

kw(HP)

mm(in)

mm(in)

kg

KVA

FANUC

V-60SV-50LV-40L

Arm

1020(40.2)

635(25)

610(24)

100-710(4-27.9)

635(25)

1120X610(44X24)

800(1760)

18TX100X6

7/24 TAPER, NO.40

70(2.75)

36(1417)

10(394)

24

80(3.15)

250(10)

1.8/5

18.5(24.8)

3/3/4(4/4/5.4)

2721(107)

6800(14991)

30

0i/828DB

V-80iV-60i

Arm

1270(50)

635(25)

610(24)

100-710(4-27.9)

635(25)

1420X610(56X24)

1000(2200)

18TX100X6

7/24 TAPER, NO.40

70(2.75)

36(1417)

10(394)

24

80(3.15)

250(10)

1.8/4

18.5(24.8)

3/3/4(4/4/5.4)

2721(107)

7000(15432)

30

0i/828DB

A.T.C

CAPACITY

X axis travel

Y axis travel

Z axis travel

Distance from table top to spindle end

Distance from column front to spindle center

TABLE

Table size (L x W)

Max. table load weight

T-slot size

SPINDLE

Spindle speeds

Spindle nose (normal size, No.)

Spindle bearing inner diameter

FEEDRATE

Rapid traverse X/Y/Z

Max. cutting feedrate

A.T.C.

Tool storage capacity

Max. tool diameter(with adjacent tools)

Max. tool length

Tool change time T-T (C-C)

MOTORS

Spindle motor(30 min) FANUC

X/Y/Z axis motor

MACHINE SIZE

Height of machine (H)

Floor space (L x W)

Total machine weight

Power requirement

Control

Arm

1520(59.8)

635.(25)

610(24)

100-710(4-27.9)

635(25)

1550X610(61X24)

1000(2200)

18TX100X6

7/24 TAPER, NO.40

70(2.75

36(1417)

10(394)

24

80(3.15)

250(10)

1.8/4

18.5(24.8)

3/3/4(4/4/5.4)

2721(107)

7800(17195)

30

0i/828DB

Arm

1520(59.8)

760(30)

720(28.3)

120-840(4.8-33)

760(30)

1550X750(61X29.5)

1200(2640)

18TX125X6

7/24 TAPER, NO.40

70(2.75)

5(196.8)

24

80(3.15)

250(10)

1.8/4

15(20)

4/4/4(5.4/5.4/5.4)

3006(118)

10500(23100)

35

0i/828DB

Arm

2040(80.3)

1000(40)

720(28.3)

120-840(4.8-33)

1000(40)

2100X1000(82.7X40)

1800(3960)

18TX125X8

7/24 TAPER, NO.40

70(2.75)

5(196.8)

24

80(3.15)

250(10)

1.8/4

15(20)

4/4/4(5.4/5.4/5.4)

3006(118)

11700(25770)

35

0i/828DB

24X24X20(945/945/787.4)

24X24X20(945/945/787.4)

3420X2200(134.6X86.6)

3840X2200(151.2X86.6)

4130X2200(162.6X86.6)

3820X4365(150X171.8)

5466X4135(215X163)

MACHINE SPECIFICATIONS

8000/DDS 10000,12000,15000 opt


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