HSK-F80M TOOLING SYSTEM

High performance tooling for Makino MAG machines with HSK-F80 spindles

MAG Series

Spare Parts AccessoriesMEGA Nut MEGA Wrench Micro Collet Taper Cleaner

MEGA Micro Chuck

Model Order No. Model Order No. Model Model Order No.

MEGA4S MGN4S 969.481 MGR12 969.450 NBC4S- SC-NBC4S 961.279MEGA6S MGN6S 969.482 MGR14 969.452 NBC6S- SC-NBC6S 961.280

MEGA Micro Chuck

Ultra-slim design for micro, high precision and high speed machining.

• max. 33 000 min-1

• Clamping range: Ø 0.45 - Ø 6.05

ØdØD

L

L1

H2H1G

Coolant Pipe (Optional)

Model Ød ØD L L1 H1 H2 G max. min-1 Weight (kg) Order No.HSK -F80M-MEGA4S - 75

0.45 - 4.05 12 75 35

26.548

M5 P0.8 33 000 1.3806.527

-105 105 61 47 806.528 -MEGA6S - 75

0.45 - 6.05 14 75 35

28.548

M7 P0.75 33 000 1.3806.529

-105 105 61 49 806.530

1. Nut is included. Collet and wrench must be ordered separately.2. Please note that the practical spindle speed may be considerably influenced by the cutting tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds.3. Coolant pipe is not included.

1. For collets see BIG KAISER main catalogue page A135/136.

M18 P1

Ø12

6

M18 P1

Ø12

M18 P1

Ø12

6

M18 P1

Ø12

Model Order No.HSK63-CP 969.475

Model Order No.HSK63-CPM 978.910

Model Order No.CPW 63 978.911

1° swing type (DIN)The DIN and ISO standards require movement range of ±1°.An exclusive wrench (optional) is required when attaching the 1° Swing Type to a holder.

Mono block type

Coolant Pipe

Collet Chuck

Wrench for CPM

2

• Clamping range: Ø 1.5 - Ø 20

MEGA New Baby Chuck

A wide-ranging variety of bodies and collets meets all the needs of high precision machining.

Model Ød ØD L L1 H max. min-1 Weight (kg) Order No.HSK -F80M-MEGA10N - 75 *

1.5 - 10 30 75 35 50

33 0001.4 806.514

-105 105 6338 -48

1.6 806.515 -120 120 78 1.7 806.516 -MEGA13N - 75 *

2.5 - 13 35 75 37 50

33 0001.5 806.517

-105 105 65 44 - 56 1.7 806.518 -120 120 78 44 - 63 1.8 806.519 -MEGA16N - 75 *

2.5 - 16 42 75 37 50

33 0001.6 806.520

-105 105 67 48 - 54 1.8 802.323 -120 120 82 48 - 68 2.0 806.521 -MEGA20N - 75 *

2.5 - 20 46 75 39 50

33 0001.6 806.281

-105 105 69 51 - 54 1.9 802.324 -120 120 84 51 - 68 28 000 2.1 806.522

LL1

Coolant Pipe (Optional)

Adjusting Screw (Optional)

Ød ØD

Tool AdjustmentAmount H

1. Nut is included. Collet, wrench, and adjusting screw must be ordered separately.2. Center through coolant supply is available.3. Tool adjustment amount “H” indicates the adjustment length with an adjusting screw. 4. * marked models cannot be used with adjusting screws. H dimension is the max. tool shank length that can be inserted into the holder.5. Please note that the practical spindle speed may be considerably influenced by the cutting tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds.6. Coolant pipe is not included.

1. For collets and nuts see A138 in BIG KAISER main catalogue.

RubberB L

GSpare Parts Accessories

MEGA Nut MEGA Wrench NBC Collet MEGA Perfect Seal

Adjusting Screw

MEGA New Baby Chuck Model Order No. Model Order No. Model Model Model G L B Order No.MEGA10N MGN10 969.485 MGR30 969.458 NBC10- MPS10- NBA10B M11 16 3 961.572MEGA13N MGN13 969.486 MGR35 969.460 NBC13- MPS13- NBA13B M14 20 4 961.598MEGA16N MGN16 969.487 MGR42 969.462 NBC16- MPS16- NBA16B M18 20 4 961.632MEGA20N MGN20 969.488 MGR46 969.465 NBC20- MPS20- NBA20B M21 20 4 961.680

Collet Chuck

3

Shrink Chuck

Optimal shrink fit holder derived from BIG KAISER's high precision grinding technology.

Face Mill Arbor

Face mill arbor capable of securely supplying coolant/air to cutting edges through oil holes of cutters.

Model Fig. Ød ØD ØD1 L L1 H E max. min-1 Weight (kg) Order No.HSK -F80M-SRC6D - 70

16

21 27

70

39(48)

22

33 000

1.2 806.531 -SRC8D - 70 8 26 1.2 806.532 -SRC10D - 70

2

10 26 32

45

31 1.3 806.533 -SRC12D - 70 12 27 33 36 1.3 806.534 -SRC16D - 70 16 33 40 41

381.4 806.535

-SRC20D - 70 20 40 4743

1.5 806.536 -SRC25D - 70 25

4754 1.6 806.537

-SRC32D - 75 32 55 75 48 50 43 1.6 806.538

4.5°

Coolant Pipe (Optional)

L1

E

L

H

ØD1

ØDØd

4.5°

Coolant Pipe (Optional)

L1

E

L

ØD1

ØD Ø

d

4.5°

Coolant Pipe (Optional)

L1

E

L

H

ØD1

ØDØd

4.5°

Coolant Pipe (Optional)

L1

E

L

ØD1

ØD Ø

d

• Clamping range: Ø 6 - Ø 32

G

L L1

L2

ØD ØD1

W

Coolant Pipe (Optional)

Model ØD ØD1 L L1 Drive Keys G Weight (kg) Order No.L2 W

HSK -F80M-FMH16 - 37 - 45

16 37

45

16 5 8 M8

1.3 806.500 - 60 60 1.4 806.501 - 90 90 1.6 806.502 -120 120 1.9 806.503 -FMH22 - 47 - 45

22 47

45

18 5 10 M10

1.4 806.504 - 60 60 1.6 805.109 - 90 90 2.0 806.332 -120 120 2.4 802.319 -150 150 2.8 802.320 -FMH27 - 60 - 45

27 6045

20 6 12 M121.6 806.507

- 90 90 2.5 806.508

Fig. 1

Fig. 2

1. Coolant pipe is not included.

Shrink Chuck / Face Mill Arbor

3. H dimensions in ( ) are reference length up to the coolant pipe.4. Coolant pipe is not included.

1. Use a carbide shank cutter within a tolerance of h6.2. Center through coolant supply is available with tools with oil holes.

4

Model Fig. Ød ØD ØD1 L L1 H E max. min-1 Weight (kg) Order No.HSK -F80M-SRC6D - 70

16

21 27

70

39(48)

22

33 000

1.2 806.531 -SRC8D - 70 8 26 1.2 806.532 -SRC10D - 70

2

10 26 32

45

31 1.3 806.533 -SRC12D - 70 12 27 33 36 1.3 806.534 -SRC16D - 70 16 33 40 41

381.4 806.535

-SRC20D - 70 20 40 4743

1.5 806.536 -SRC25D - 70 25

4754 1.6 806.537

-SRC32D - 75 32 55 75 48 50 43 1.6 806.538

Milling Chuck / Carbide Bar

New Hi-Power Milling Chuck

• Clamping range: Ø 32

Model Order No.HSK-F80M-HMC32S-110 806.539

Model Order No.OCA32 - 19 962.418 - 21 962.420 - 22 962.421 - 23 962.442

Model Order No.OCA32 - 24 962.423 - 27 806.548 - 28 805.356 - 29 806.549

1. The wrench must be ordered separately.2. Center through coolant supply is available.5. Coolant pipe is not included.

1. Capable of supplying coolant through tool. Use with cutting tools with coolant holes.

Max. 20,000min-1Weight 2.7kgWrench FK68-75L

(Min. Clamping Length)

81110

Ø32

Ø68

85

64

Coolant Pipe (Optional)

Straight Collet

Ø32

Inner

diameter

Carbide Bar

Due to maximum rigidity, a carbide bar, optimized in length and with the biggest possible diameter, guarantees the best result when machining deep bores.

CK/Ø Boring HeadsType

D B B1 L L1 Boring DepthX max.

Order No.

CKB1/11 SW 20, EWN 20 20 - 26 (31/36)

19

19

140-

125 335.320190 175 335.321240 225 335.322

21140

26125 335.380

190 175 335.381240 225 335.382

23140

26125 335.383

190 175 335.384240 225 335.385

CKB2/14 SW 25, EWN 25 25 - 33 (40/47)

24

24

160-

140 335.323220 200 335.324290 270 335.325

27160

28140 335.386

220 200 335.387290 270 335.388

29160

28140 335.389

220 200 335.390290 270 335.391

B1

B D D

L1L

X

CK/Ø

Boring Heads

5

CK Boring Holder

Boring system with a high reputation for many years.

CK Boring System

L1L

ØD CK/Ø

Coolant Pipe (Optional)

X

CK/Ø ØD L L1 Boring Depth X max.

Weight (kg) Order No.

CKB4/22 39140

93109

1.6 328.343CKB5/28 50 83 1.8 328.342CKB6/36 64 141 70 110 1.8 328.202

1. Center through coolant supply is available.2. The L and X dimensions in the table are the reference values when the boring head is attached.3. Heads and inserts are not included. Please order separately.4. Coolant pipe is not included.

CK Boring Holder

Farbcode

M M

Pin Turning

Tapping

MEGA Synchro Tapping Holder

High Precision Digital Boring Head

6

Angle Head

Achieves angular drilling in the min. Ø30 bore.

Dyna Test

Test bar for statistic precision.

Kombi Grip

Model Ød G K L L1 P Q Weight (kg) Order No.HSK-F80M-AG90-CA4SGM/K12 -241S

3 - 4 12.5 12241

185 10.5 10.55.5 806.542

-273S 273 5.6 806.543 -305S 305 5.7 806.544HSK-F80M-AG90-CA6SGM/K14.5 -222S

3 - 6 15 14.5222

185 12.5 165.6 806.545

-266S 266 5.8 806.546 -310S 310 6.0 806.547

Ød

GG

QP

L KL1

Pitc

h 95

1. The cutting tool rotates in forward to the machine spindle.2. A stop block is required when mounting on machines. Please order separately.3. Automatic tool change may not be available depending on machine tool models.4. Exclusive collet is not included. Please order separately.5. Coolant cannot be supplied through the locating pin. 6. Coolant pipe is not included (Cannot be used with center through).

1. Cap bolts (4 pcs) for mounting on a workbench or surface plate are not included.

321 (Effective Measuring Length)

350

Ø50

Model Weight (kg)

Order No.

HSK-F80-50-L350 4.5 806.499

Model Order No.KG80R 961.296

4- Ø9

Ø124

Ø142

Ø107

90

(for M8)

CautionUse after securely bolting to a workbench or surface plate.

Angle Head / Accessories

7

BIG KAISER Precision Tooling Ltd. | Glattalstrasse 516 | CH-8153 Rümlang | T: +41 44 817 92 00 | info@ch.bigkaiser.com | www.bigkaiser.com BIG KAISER GmbH | Allmendstrasse 12 | DE-72189 Vöhringen | T: +49 7454 96033 60 | F:+49 7454 96033 80 | info@de.bigkaiser.com | www.bigkaiser.com