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HIGH SILICON CAST IRON ANODE - Inicio - Corrsupply · 2016. 8. 25. · Grade 1 ( SiFe Alloy) Grade...

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HSCI anodes have been used for many decades to protect buried and submerged structures from corrosion. This anodes can operate effectively in a variety of electrolytes, from soil and freshwater to brackish and salt water environments. Under normal conditions, a thin film of silicon dioxide will develop on its surface, this film protects the anodes from metal pitting and makes them ideally suited for deep groundbed application. Yuxi started to manufacturing HSCI anode since 2005, and in 2010 Yuxi had a joint venture business with former UK Silicon anode manufacturer Jennings foundry (former Durichlor 51 Anode supplier) to develop the casting HIGH SILICON CAST IRON ANODE Chemical and Electrochemical Properties Grade 1 (SiFe Alloy) Grade 3 (SiFeCr Alloy) BS1591 1.40max 0.70-1.10 0.65-1.10% Carbon 0.50max 1.50 max 1.50 max Manganese 14.25-15.25 14.20-14.75 14.20-14.75 Silicon 0.50max 3.25-5.00 0.50 max Chromium N/A 0.20 max 0.50 max Molybdenum N/A 0.50 max 0.50 max Copper 0.10max N/A N/A Sulphur 0.25max N/A N/A Phosphorus Balance Balance Balance Iron Current density in salt water Consumption Rate in soil/fresh water Consumption Rate in salt water 0.5kg/A.y 0.15kg/A.y 30-50Amp / square meter 10Amp / square.meter Current density in soil/fresh water 30
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Page 1: HIGH SILICON CAST IRON ANODE - Inicio - Corrsupply · 2016. 8. 25. · Grade 1 ( SiFe Alloy) Grade 3 ( iFeCr Alloy) BS1591 Carbon 0.65-1.10% 0.70-1.10 1.40max Manganese 1.50 max 1.50

HSCI anodes have been used for many decades to protect buried and submerged structures from corrosion. This anodes can operate e�ectively in a variety of electrolytes, from soil and freshwater to brackish and salt water environments. Under normal conditions, a thin �lm of silicon dioxide will develop on its surface, this �lm protects the anodes from metal pitting and makes them ideally suited for deep groundbed application.

Yuxi started to manufacturing HSCI anode since 2005, and in 2010 Yuxi had a joint venture business with former UK Silicon anode manufacturer Jennings foundry (former Durichlor 51 Anode supplier) to develop the casting

HIGH SILICON CAST IRON ANODE

Chemical and Electrochemical Properties

Grade 1 (SiFe Alloy) Grade 3 (SiFeCr Alloy) BS15911.40max0.70-1.100.65-1.10%Carbon

0.50max1.50 max1.50 maxManganese

14.25-15.2514.20-14.7514.20-14.75Silicon

0.50max3.25-5.000.50 maxChromium

N/A0.20 max0.50 maxMolybdenum

N/A0.50 max0.50 maxCopper

0.10maxN/AN/ASulphur

0.25maxN/AN/APhosphorus

BalanceBalanceBalanceIron

Current density in salt water Consumption Rate in soil/fresh water Consumption Rate in salt water0.5kg/A.y0.15kg/A.y30-50Amp / square meter10Amp / square.meter

Current density in soil/fresh water

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Page 2: HIGH SILICON CAST IRON ANODE - Inicio - Corrsupply · 2016. 8. 25. · Grade 1 ( SiFe Alloy) Grade 3 ( iFeCr Alloy) BS1591 Carbon 0.65-1.10% 0.70-1.10 1.40max Manganese 1.50 max 1.50

Stick type HSCI Anode:

A X B CSurface (m2)

10.50

Nominal Weight (Kg)

0.156338 x 1220YS-R01

13.000.196338 x 1524YS-R02

Serial No.

18.000.207651 x 1220YS-R03

22.000.257651 x 1524YS-R04

40.000.3010276 x 1220YS-R05

49.000.3710276 x 1524YS-R06

Cable Connection:

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Page 3: HIGH SILICON CAST IRON ANODE - Inicio - Corrsupply · 2016. 8. 25. · Grade 1 ( SiFe Alloy) Grade 3 ( iFeCr Alloy) BS1591 Carbon 0.65-1.10% 0.70-1.10 1.40max Manganese 1.50 max 1.50

Thanks for the progress of cast technology, tubular anode was invented after some years of stick anode. And now the tubular anode is very well recognized by CP designers and engineers and became the most popular for deep wells. The tubular anode has the following advantage against stick type.

> Low resistance center connection is typically for tubular anode to compensate for end e�ect, because more current discharges from the anode end than the middle.> More economics because of higher utilization than traditional stick anode, tubular anode can use 85-90% of its mass weight while stick anode only 60-70%.> More surface area per kilogram which reduce the anode current denisty.> Tubular anode can be casted to 2134mm long while stick anode only limited to 1524mm, that brings the advantage of lower resistance than stick type.> Easy transportation and handling due to more surface area per unit weight, for a certain current requirement the weight of tubular anode is much smaller than stick anode.

Yuxi manufacture a full line of tubular anodes using improved centrifugal casting technique, this helps us to bring our anode quality to a new level compare to gravity casting.

> More dense and homogenous structure> Stipple e�ect increase surface area> Level 1 X-Ray detection AS per ASTM E186/E446> More impact resistance due to higher density

Tubular HSCI Anode:

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Page 4: HIGH SILICON CAST IRON ANODE - Inicio - Corrsupply · 2016. 8. 25. · Grade 1 ( SiFe Alloy) Grade 3 ( iFeCr Alloy) BS1591 Carbon 0.65-1.10% 0.70-1.10 1.40max Manganese 1.50 max 1.50

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Weight (kg)

58 x 1524YS-T01

2158 x 1524YS-T02

Part No.

20.571 x 1524YS-T03

2971 x 2133YS-T04

2896 x1524YS-T05

96 x 2133YS-T06

36124 x 1524YS-T07

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A X B

124 x 2133YS-T08

57124 x 1524YS-T09

80124 x 2133YS-T10

Dimension

50

Dimension and Weight:

Cable Connection:

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Page 5: HIGH SILICON CAST IRON ANODE - Inicio - Corrsupply · 2016. 8. 25. · Grade 1 ( SiFe Alloy) Grade 3 ( iFeCr Alloy) BS1591 Carbon 0.65-1.10% 0.70-1.10 1.40max Manganese 1.50 max 1.50

Inspection and Testing:

> Chemical Analysis by spectrometer> Dimension and Weight Check> X Ray Detection> Mechanical Impact Testing

203mm dia. at length 1524mm, 2000mm, 3000mmCanister Size

YesEye bolt for easy installation

Canister material

HMWPE, XLPE/PVC, Kynar/ HMPVWECable

Galvanized Steel Sheet

HSCI anode can be buried directly in the groundbed, and besides that canister type anode is produced to easy installation for a deep well.

Tubular Anode Center Connector:

Canister HSCI Anode:

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Page 6: HIGH SILICON CAST IRON ANODE - Inicio - Corrsupply · 2016. 8. 25. · Grade 1 ( SiFe Alloy) Grade 3 ( iFeCr Alloy) BS1591 Carbon 0.65-1.10% 0.70-1.10 1.40max Manganese 1.50 max 1.50

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