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High speed, Ultra precision Vertical Machining Centers · 2019-06-24 · PCV 430 2 SMEC America...

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Item Description Controlled axes Controlled axes 3(X, Y, Z) Max. simultaneously controlled axes Positioning (G00)/ Linear Interpolation (G01) Circular Interpolation (G02, G03) Least input increment 0.001 mm / 0.0001” Spindle function Spindle speed control S5 (5 Digit) Spindle speed override 50~150% Spindle orientation M19 Feed function Feedrate override (10% increase) 0~200% Dwell G04 Reference position return G27 / G28 / G29 / G30 Manual pulse generator 0.001/0.01/0.1mm Cutting feed override 0 ~ 5,000 mm/min Rapid traverse override F0(Fine Feed), 25/50/100% Tool function Tool number command T2(2 Digit) Tool nose radius compensation G43 / G44 Tool radius compensation G41 / G42 Tool offset pairs 400 EA Tool geometry / wear offset G90 / G91 Programming function Canned cycle G70 ~ G72 / G74 ~ G76 / G80 / G83 ~ G88 Decimal point input Able to input up to decimal point R command circular interpolation R radial programming without using I, J, K values SUB program 4 phase Work coordindate system G54 ~ G59 Local / machine coordinate G52 / G53 Max program dimension ±99999.999mm Tape Functions M function M3 (3 digit) Input code ISO/EIA auto recognition I/O interface RS232C Program storage space 512 Kbyte Number of stored programs 400ea Display unit / MDI 8.4” color LCD / Soft input type MDI Synchronized tapping Rigid tapping function Background editing Program saving / editing during automatic operation Backlash compensation Pitch error offset compensation for each axis Search function Sequence / program number search Safety function Emergency stop / overtravel Program test function Machine Lock / Single Block Control function Memory / MDI / Manual Mirror image M75 / M76 Custom macro #100 ~ #199, #500 ~ #999 NC Unit Specifications / FANUC 0i-MF Design and specifications subject to change without notice. 140 East Ridgewood Ave. Suite 415, Paramus NJ 07652 Office: 833-777-7632, Sales: (586) 246-1432 Email: [email protected] www.esmecamerica.com VERTICAL MACHINING CENTER PCV 430
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Page 1: High speed, Ultra precision Vertical Machining Centers · 2019-06-24 · PCV 430 2 SMEC America Crop. PCV 430 3 Designed for high speed and ultra precision machining PCV 430 • The

Item Description

Controlled axes

Controlled axes 3(X, Y, Z)

Max. simultaneously controlled axes Positioning (G00)/ Linear Interpolation (G01) Circular Interpolation (G02, G03)

Least input increment 0.001 mm / 0.0001”

Spindle function

Spindle speed control S5 (5 Digit)

Spindle speed override 50~150%

Spindle orientation M19

Feed function

Feedrate override (10% increase) 0~200%

Dwell G04

Reference position return G27 / G28 / G29 / G30

Manual pulse generator 0.001/0.01/0.1mm

Cutting feed override 0 ~ 5,000 mm/min

Rapid traverse override F0(Fine Feed), 25/50/100%

Tool function

Tool number command T2(2 Digit)

Tool nose radius compensation G43 / G44

Tool radius compensation G41 / G42

Tool offset pairs 400 EA

Tool geometry / wear offset G90 / G91

Programming function

Canned cycle G70 ~ G72 / G74 ~ G76 / G80 / G83 ~ G88

Decimal point input Able to input up to decimal point

R command circular interpolation R radial programming without using I, J, K values

SUB program 4 phase

Work coordindate system G54 ~ G59

Local / machine coordinate G52 / G53

Max program dimension ±99999.999mm

Tape Functions

M function M3 (3 digit)

Input code ISO/EIA auto recognition

I/O interface RS232C

Program storage space 512 Kbyte

Number of stored programs 400ea

Display unit / MDI 8.4” color LCD / Soft input type MDI

Synchronized tapping Rigid tapping function

Background editing Program saving / editing during automatic operation

Backlash compensation Pitch error offset compensation for each axis

Search function Sequence / program number search

Safety function Emergency stop / overtravel

Program test function Machine Lock / Single Block

Control function Memory / MDI / Manual

Mirror image M75 / M76

Custom macro #100 ~ #199, #500 ~ #999

NC Unit Specifications / FANUC 0i-MF

❖ Design and specifications subject to change without notice.

140 East Ridgewood Ave. Suite 415, Paramus NJ 07652Office: 833-777-7632, Sales: (586) 246-1432Email: [email protected] www.esmecamerica.com

VERTICAL MACHINING CENTER

PCV 430

Page 2: High speed, Ultra precision Vertical Machining Centers · 2019-06-24 · PCV 430 2 SMEC America Crop. PCV 430 3 Designed for high speed and ultra precision machining PCV 430 • The

PCV 430

SMEC America Crop.2 PCV 430 3

Designed for high speed and ultra precision machining

PCV 430

• The largest machining capacity in its class

• Low centered base structure and rigid one-piece cast iron bed

• The widest guide way span and Saddle in its class

High speed, Ultra precision Vertical Machining Centers

SMEC

SamsungMachine Tools

EngineeringCompany

•1988 - Started as Samsung Heavy Industries Machine Tools Business

•1989 - Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

•2018 - SMEC America Corp established to provide factory support to the distributor network and customers

Company History

Page 3: High speed, Ultra precision Vertical Machining Centers · 2019-06-24 · PCV 430 2 SMEC America Crop. PCV 430 3 Designed for high speed and ultra precision machining PCV 430 • The

Vertical Machining Center PCV 430

SMEC America Crop.4 PCV 430 5

Span : 12.4"

Span : 19.1"

Span : 16.6"

Z-Axis : 20.1"

X-Axis : 27.6"

Y-Axis : 16.5"

Spindle Power and Torque Diagram

SPINDLE SPEED [RPM]

TO

RQ

UE

[ft

-lb

s.]110.6

88.5

66.4

44.3

22.1

02000

1500 35002500

4000 6000 8000 10000

PO

WE

R [

HP

]

32.2

40.2

24.1

16.1

8

0

95.9ft-lbs

23.7Hp

7.4Hp

6.7Hp5Hp

87ft-lbs

24.8Hp

70.4ft-lbs

51.6ft-lbs20.1Hp

38.7ft-lbs 14.7Hp

Centralized utility monitoring

layout makes operators easy to

check and maintain lubrication,

bearing fluid and air supply.

Centralized Utility Check for Easy Maintenance

Using 4-rows of P4 angular ball bearings, headstock temperature is effectively

controlled while thermal displacement is minimized by forced heat dispersion

from the headstock.

Spindle(Direct Drive)

Spindle Torque

70.4(15min)/87(max.) ft•lbs

Spindle Speed

10,000 rpmSpindle Motor

14.7/20.1/24.8 HP

Rapid Traverse (X/Y/Z)

1,890/1,890/1,417 ipm

Z-axis Column & Headstock

Wide column base and high rigidity column enable heavy duty machining

Y-axis Bed & Saddle

Low centered rigid one-piece bed and wide Saddle span minimize table overhang

X-axis Saddle & Table

Wide saddle allows for high precision machining during extended working hours

Table Size

29.5×16.5 inch

Separate & Easy-to-remove Coolant Tank Design

Easy Accessibility to Spindle(PCV 430)

35.8

3"

13.62"

28.54"

OPT. Chip Conveyor

OPT. Coolant Level Switch

OPT. Oil Skimmer(Belt)

OPT. 290 PSI TSC Pump Unit

OPT. Coolant Pump53 gpm discharge vol.

STD. Bed Flushing Pump 53 gpm discharge vol.

STD. Coolant Gun Pump24 gpm discharge vol.

Page 4: High speed, Ultra precision Vertical Machining Centers · 2019-06-24 · PCV 430 2 SMEC America Crop. PCV 430 3 Designed for high speed and ultra precision machining PCV 430 • The

Vertical Machining Center PCV 430

SMEC America Crop.6 PCV 430 7

■ Machine Structure

CAM Type 24 MG ATC

• CAT 40

• Tool to tool : 1.6 sec

• 24 Tool Pockets

• Twin arm type tool Change System

• Max. tool weight (15.4 lbs)

• Max. tool diameter 3.15"

(4.92" adjacent pocket empty)

Cross Roller Guide Ways

Big Plus BBT40 Taper

• Maximum taper and face contact

• Minimal tool vibration

Rigid Column

• Arch shape column

• Balanced wide frame

Oil Cooler (OPT.)

TS27R (OPT.)

Linear scale (OPT.)

Swivel OP Box

• Easy to use operator panel

layout

Improved Chip Removal

• Chip flushing with coolant

• Bed flushing

TaperContact

FaceContact• Automatic tool length measurement

• Thermal error compensation

• Direct Feed Back

Chip Conveyor (OPT.)

PCV 430VERTICAL MACHINING CENTERS

Page 5: High speed, Ultra precision Vertical Machining Centers · 2019-06-24 · PCV 430 2 SMEC America Crop. PCV 430 3 Designed for high speed and ultra precision machining PCV 430 • The

PCV 430VERTICAL MACHINING CENTERS

Variety of Functions

SMEC America Crop.8 PCV 430 9

Unit : inch■ Cutting Capacity (CAT40 14.7/20.1HP)■ User Friendly Control System Design

■ Optional Accessories

CNC ROTARY TABLEOIL MIST SYSTEM CHIP CONVEYOR

Renishaw Tool Length Measurement THROUGH-SPINDLE COOLANT SYSTEM

Center

3.15"0.118"

Ø3.937" Face mill (5Z)

11.72 in3/min

Cutting amount

1,500 rpm

Spindle speed

31.50 ipm

Feedrate

Face mill Carbon Steel (SM45C)

2.52"0.197"

Ø3.15" Face mill (5Z)

24.59 in3/min

Cutting amount

1,500 rpm

Spindle speed

49.60 ipm

Feedrate

Face mill Aluminum (AL6061)

1.772"

Ø1.18" End mill (6Z)

3.97 in3/min

Cutting amount

230 rpm

Spindle speed

1.89 ipm

Feedrate

End mill Carbon Steel (SM45C)

■ High Precision

Machine PCV 430

Material A 1050P

Tool Ø25×4T

Spindle Speed 1,500RPM

Roundness

5.80㎛

20㎛

Roundness Surface Roughness <O.D. cutting>

0.091㎛ R y

12㎛

10㎛

-10㎛

-12㎛

Easy-to-use Operator Panel

Easy-to-use Software Package

Manual Guide I (Option)Probe GUI (Option) PMC Message List

M Code ListTool Data Registry (Option) G Code List

90 Degree Swiveling Control Panel

Portable MPG

Samsung's easy-to-use operating software is customized to provide easy programming solutions, easy program set-ups and user-friendly operations of the machine.

The operator panel and keyboard layout are designed to provide the operator for convenient usages and efficient operation of the machine.

The GUI guides users through numerous probing and tool setting functions, resulting in fast and accurate set-ups.

Provides ATC tool pot information and guides the operator for easy tool recovery in the event of emergency stop of ATC.

The operator-friendly software Manual Guide i makes your work at the machine or computer easier, covering the work from drawing to manufactured component in the shortest amount of time.

The control panel can be swiveled up to 90 degree, providing the operator for more convenient position to operate the machine.

The portable MPG allows the operator to set up workpieces more conveniently.

Provides easy-to-review of M codes and their functionalities

Provides PMC error messages and guides the operator to find the cause of the error quickly for minimal machine downtime.

Provides easy-to-review of G codes and their functionalities

Page 6: High speed, Ultra precision Vertical Machining Centers · 2019-06-24 · PCV 430 2 SMEC America Crop. PCV 430 3 Designed for high speed and ultra precision machining PCV 430 • The

PCV 430VERTICAL MACHINING CENTERS

Variety of Functions

SMEC America Crop.10 PCV 430 11

■ Machine Specification

Optional Accessories

•CHIP CONVEYOR •AUTO TOOL LENGTH MEASUREMENT •ROTARY TABLE 4thAXIS, 5thAXIS •PARTS PROBE •THRU SPINDLE COOLANT

Standard Accessories

•TOOL AND TOOL BOX •WORK LIGHT •MPG •COOLANT SYSTEM AND TANK •FULL SPLASH GUARD •24 TOOL ATC

Item PCV 430

Travel

X-axis inch 27.6

Y-axis inch 16.93

Z-axis inch 20.1

Distance from table surface to spindle nose inch 5.1~25.2

Distance from column to spindle center inch 22.4

Table

Table surface inch 4.92 × 0.71 × 3ea

Table Size inch 29.5 × 16.5

Loading capacity lbs. 1,102

SpindleMax. Spindle Speed rpm 10,000

Max. Torque ft-lbs. 70.4(15min) / 87(max.)

FeedrateRapid Traverse(X/Y/Z) ipm 1890 / 1890 / 1417

Feedrate(X/Y/Z) ipm 1~590

ATC

Tool Shank - CAT40

Tooling changing method - Double arm swing

Tool Changing Time(T-T) sec 1.6

Magazine Capacity ea 24

Tool Selection - Memory Random

Max. Tool dia.[adjacent empty] inch Ø3.15 [4.92]

Max. Tool Length / Weight inch/lbs. 11.8 / 15.4

Pull stud type Type MAS P40T-1

MotorsSpindle Drive Motor(30min/Cont.) HP 24.8 / 20.1 / 14.7

Feed motor(X/Y/Z) HP 2.4 / 2.4 / 4

Power Supply kVA 32

Floor Space (L×W×H) inch 115 × 83 × 110

Machine Weight lbs. 9,900

CNC System Fanuc 0i-MF

•Design and specifications subject to change without notice. ( ) : Option

Unit : inch

■ Tool Shank Unit : inch

CAT40

2.5

2.22

1.75

1.75

0.64

0.64

0.86

0.12560°

60°

45°

30°

1.38

0.75

7/4 Taper

0.98 0.89

2.25

1.260.98

0.15 0.99

Ø0.39Ø0.64

Ø0.59

Ø0.9

0.23

0.15 0.7485/8̋ -11 UNC SCREW

5/8̋ -11 UNC SCREW

PULL STUD

■ Machine Dimensions Unit : inch

■ Table & T-Slot Unit : inch

29.828.03 23.0329.84

17.99

63.94

63.94

6.12

29.78

39.61

4.70

53.82

3.23

37.62

110

115

3.17

14.57

19.88

8.39

8.39

18.7 18.721.79 23.62

60.18 20.04

14.76 17.68 2.3645.28

82.68

16.54

30

18

2-C1.5 2-

C1

0.5

32

12

3.35

3.35

29.53

27.56 0.980.98

4.92

4.92


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