Honeywell Technology Summit Kuwait...October 2017 Honeywell Technology Summit Kuwait ... Cyber...

The Future of Automation is Here

EXPERION® PKS R500 – SAFETY MANAGER SCMichael Khilla

October 2017

Honeywell Technology Summit Kuwait

© 2017 by Honeywell International Inc. All rights reserved.

Experion PKS Overview

Experion® PKS R500 Overview

Experion PKS - The Complete Automation Platform

1

Lean Project Execution

Control & IO

Industry Standards & Interoperability

SCADA Enhancements

Safety Manager SC


Experion PKS – A Complete Automation Platform

EXPERION Evolution and Innovation continues to serve Customer needs

FTE

DCS Network

Experion Orion Console DCS Virtualization

FTE

DCS FTE Network Extension

70 km Max

Operator Workstation

Engineering Workstation

Asset Management Server

OPC Server

History Server

Engineering Server

Alarm Management

Cyber Security

Training Simulators

DCS IO Network

IOLINK

10 km Max

SafeIO

IO Network

100 km Max

SafeNet

SIL 4 Safety Network Extension

2

ControlEdge PLC with UNIVERSAL IO

ControlEdgeRTU

Safety Manager/SC

with Universal IO

SIS and FGS

Experion

C300 with Universal IO

DCS

Safety Manager SC

LEAP™ FOR PROJECTS WITH AUTOMATED

DEVICE COMMISSIONINGProject Execution


Integrated solutions

increase value of

individual benefits!

LEAP Enabling Technologies

Lean Project Execution

4

Universal IO

VirtualizationCloud Engineering

Keep Automation off of the critical path!

Eliminate activities that generate rework!

Freedom from hardware dependencies

Reduce travel costs by 50%

Gain 25% flexibility in your schedule

Reduce your MAC capital by 30%


Take Project Execution off the Critical Path

Absorb Late Changes on Projects Easily

5

• Cloud Engineering enabled by

Controller and IO Simulators

in Virtual Machines

• Universal Channel Technology

removes the requirement for

marshalling

Define Design Manufacture Configure Test Install

Start Finish

Physical Functional

Late

Binding


Standard Universal

Cabinet Solutions

Major Savings For Design, Cabling, Space and HVAC

6


UIO and EPKS Enables Automated Device Commissioning

Installation & Commission Transmitters in 5 Minutes versus 2 Hours

Instrument

Index

Build

Devices

Build CMs /

HMI / etc.

Test CMs /

HMI / etc.

Configuration

Acceptance Test

Virtual Engineering Platform Customer System

Test Document

FT101

FT100

FT101

FT102

Interrogate

Configure

Detect

Match

Universal Process

Cabinet

7

CONTROL AND I/O


Universal IO – Smaller, More Powerful

Superior HART Performance In A Smaller Footprint

10


Maximize Uptime For Application Control Environment

Keep Profit Maximizing Control Online

• Security and Experion updates

implemented quickly in ACE

• Easy as 1, 2, 3…

11

ACE1

ACE2

ACE Rapid Restart1 Setup an updated ACE node

2 Copy data from running ACE

3 Initiate cutover


Experion Profit Controller – Driving Profit Further

Robust Advanced Control in Redundant Embedded Controllers

12


Electrical Control Systems Integration

Bringing Process & Electrical Together

13

FTE Network

I/OI/O

C300

Ethernet

Interface

Module

IED IED IED IED

IEC61850 Network


Ethernet/IP Network Integration

Raising The Bar For 3rd Party Device Integration

14

FTE Network

I/OI/O

C300

Ethernet

Interface

ModuleLevel 1 Network

Ethernet/IP Devices


Only OneWireless Delivers One Wireless

Most Versatile Network for All Applications

15

2011Industry’s First Dual

Purpose Wireless Network

2016Industry’s First Multiprotocol Wireless I/O & System

HMI ENHANCEMENTS


Experion Orion Console

Revolutionary Approach to Console Design

18

Single Visual

Workspace

3 times as fast to

detect process upset

20% faster to make

process change


System status dashboard

Operating limit integration

Safeview for applications

19


Themes Match Operating Environment

Select Best Theme for Situation

20

SCADA ENHANCEMENTS


Native Backup Control Center for SCADA

Built-in, High Performance Operations Continuity Solution

23

Server A Server B

Station

Station

LAN

Server A Server B

Station

Station

LAN

WAN

Station

Station

Main Control Center

Backup Control Center

Controllers/RTUs


Experion PKS R500 Summary

Experion R500 Puts Your Projects on the Fast Track to Success

25

Eliminate wasted work and schedule risk through powerful LEAP additions with

Universal Cabinets and Automated Device Commissioning

Integrate operations for DCS, Safety, SCADA and Electrical Control

Drive efficiency and safety with the industry leading Experion Orion Console

Improve availability for advanced multi-variable control on redundant

embedded controller

Eliminate black boxes and interfacing cost for RTUs and PLCs and packaged

equipment

Improve availability and reduce OPEX with Premium Virtualization Solutions

Adopt R500 with Windows 10 and Windows Server 2016 for maximum system

lifecycle

Honeywell Technology Summit Kuwait

Introducing a new Safety platformSAFETY MANAGER SCJan-Willem Noorloos

October 2017

Honeywell Internal

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

• Jan-Willem Noorloos

– 42 years

– Polytechnic high school

“Hogeschool van Utrecht”• Bachelor degree Industrial automation

– 16 years with Honeywell SMS• 1 year Project engineering

• 5 years Training instructor

• 6 years Consultant Europe

– Hobby (passive): Football, Motorsports

– Hobby (active): Skiing, Cycling

Safety Solutions Consultant ME


Introducing Safety Manager SC

28

1 Overview

System Design2

First Release3


Safety Manager SC Overview

• Logical evolution

• One scalable platform

• Technology enhancements

- S300

- SDIO

- IOTA

• VEP

• Expand LEAP/Universal IO capability

• Operational Integration with Experion PKS

• ISA CyberSecure Level 1

• One engineering tool

30



31

1 Overview

System Design2

First Release3


Safety Manager SC Architecture

32

S300

ProcessorNetwork

Switches

SDIO

USIO

• Redundant Processors

• CDA/SCADA Experion and FDM integration

• TÜV approved online modification

• 15” Redundant IOTA

• Up to 3 IO network connections with no

external network switch

• FTE, SafeNet, Modbus network capability

• Non-Redundant or Redundant

IO


• 32 channels selectable AI, AO,

DI, DO

• HART pass thru

• Line monitoring

• Non-Redundant or Redundant

IO


• 32 channels selectable DI, DO

• Line monitoring

FTA

FTA

• HON approved


Safety Manager SC 1.2M Cabinet

• Cabinet is SIL3 Certified

• Redundant S300 controllers

• Redundant Fans

• Redundant or Non-redundant IO

• 32, 64, 96 Redundant IO

configurations

• 32, 64, 96, 128, 160, 192 Non-

redundant IO configurations

• 50A or 25A Redundant supplies

• Ambient temperature range of -40 to

+70 C depending on load and

configuration

35


Safety Manager SC Large Cabinet

• Cabinet is SIL3 Certified

• Redundant S300 controllers

• Redundant Fans

• 732 Redundant IO configuration

(70% DI/DO, 30% AI/AO)

• 50A Redundant supplies

• Temperature range of -5 to +70 C

36



37

1 Overview

System Design2

First Release3


Safety Manager SC

38

Honeywell Internal

2018 2019

Safety Manager SC R200

Safety Manager SC R210

- S300 Processor

- Universal Safety IO (USIO)

- Safety Digital IO (SDIO)


Safety Manager SC Benefits

Ensure Safety

- SIL Certified Safety System - that can be applied to SIL 1, SIL 2 and

SIL 3 applications

- Scalable platform - easily configured to meet small to large

distributed safety apps requiring varying levels of redundancy

Simplify Operations

- DCS & Safety Integration -operationally integrated and

ISA/Cybersecurity certified

- Maintainability: A simplified design makes the system easier to

maintain and troubleshoot

Reduce System Costs

- Universal IO / LEAP: new Safety DIO module provides a lower cost

option for large systems with centralized arch.

- Simulation capability - offline and Cloud based for faster

development and checkout of safety logic using the Safety Builder

engineering tool

41


Simulator with Late Binding

• Safety Manager simulation using Virtual Engineering Platform (VEP)

• Safety Manager Application support

- Logic execution

- Communication with Experion user interface (Alarm, events, graphics)

- Communication with other simulated controllers (SIM-SM, SIM-C300)

- Does not require hardware allocation to physical IO

• No translation, directly loaded from Safety Builder


Simulator with Late Binding

• Transparent from Experion and Safety Builder point of view

• Execution order guaranteed

• Execution cycle based on

provided estimated

execution cycle


44

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