The Future of Automation is Here
EXPERION® PKS R500 – SAFETY MANAGER SCMichael Khilla
October 2017
Honeywell Technology Summit Kuwait
© 2017 by Honeywell International Inc. All rights reserved.
Experion PKS Overview
Experion® PKS R500 Overview
Experion PKS - The Complete Automation Platform
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Lean Project Execution
Control & IO
Industry Standards & Interoperability
SCADA Enhancements
Safety Manager SC
© 2017 by Honeywell International Inc. All rights reserved.
Experion PKS – A Complete Automation Platform
EXPERION Evolution and Innovation continues to serve Customer needs
FTE
DCS Network
Experion Orion Console DCS Virtualization
FTE
DCS FTE Network Extension
70 km Max
Operator Workstation
Engineering Workstation
Asset Management Server
OPC Server
History Server
Engineering Server
Alarm Management
Cyber Security
Training Simulators
DCS IO Network
IOLINK
10 km Max
SafeIO
IO Network
100 km Max
SafeNet
SIL 4 Safety Network Extension
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ControlEdge PLC with UNIVERSAL IO
ControlEdgeRTU
Safety Manager/SC
with Universal IO
SIS and FGS
Experion
C300 with Universal IO
DCS
Safety Manager SC
LEAP™ FOR PROJECTS WITH AUTOMATED
DEVICE COMMISSIONINGProject Execution
© 2017 by Honeywell International Inc. All rights reserved.
Integrated solutions
increase value of
individual benefits!
LEAP Enabling Technologies
Lean Project Execution
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Universal IO
VirtualizationCloud Engineering
Keep Automation off of the critical path!
Eliminate activities that generate rework!
Freedom from hardware dependencies
Reduce travel costs by 50%
Gain 25% flexibility in your schedule
Reduce your MAC capital by 30%
© 2017 by Honeywell International Inc. All rights reserved.
Take Project Execution off the Critical Path
Absorb Late Changes on Projects Easily
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• Cloud Engineering enabled by
Controller and IO Simulators
in Virtual Machines
• Universal Channel Technology
removes the requirement for
marshalling
Define Design Manufacture Configure Test Install
Start Finish
Physical Functional
Late
Binding
© 2017 by Honeywell International Inc. All rights reserved.
Standard Universal
Cabinet Solutions
Major Savings For Design, Cabling, Space and HVAC
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© 2017 by Honeywell International Inc. All rights reserved.
UIO and EPKS Enables Automated Device Commissioning
Installation & Commission Transmitters in 5 Minutes versus 2 Hours
Instrument
Index
Build
Devices
Build CMs /
HMI / etc.
Test CMs /
HMI / etc.
Configuration
Acceptance Test
Virtual Engineering Platform Customer System
Test Document
FT101
FT100
FT101
FT102
Interrogate
Configure
Detect
Match
Universal Process
Cabinet
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CONTROL AND I/O
© 2017 by Honeywell International Inc. All rights reserved.
Universal IO – Smaller, More Powerful
Superior HART Performance In A Smaller Footprint
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© 2017 by Honeywell International Inc. All rights reserved.
Maximize Uptime For Application Control Environment
Keep Profit Maximizing Control Online
• Security and Experion updates
implemented quickly in ACE
• Easy as 1, 2, 3…
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ACE1
ACE2
ACE Rapid Restart1 Setup an updated ACE node
2 Copy data from running ACE
3 Initiate cutover
© 2017 by Honeywell International Inc. All rights reserved.
Experion Profit Controller – Driving Profit Further
Robust Advanced Control in Redundant Embedded Controllers
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© 2017 by Honeywell International Inc. All rights reserved.
Electrical Control Systems Integration
Bringing Process & Electrical Together
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FTE Network
I/OI/O
C300
Ethernet
Interface
Module
IED IED IED IED
IEC61850 Network
© 2017 by Honeywell International Inc. All rights reserved.
Ethernet/IP Network Integration
Raising The Bar For 3rd Party Device Integration
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FTE Network
I/OI/O
C300
Ethernet
Interface
ModuleLevel 1 Network
Ethernet/IP Devices
© 2017 by Honeywell International Inc. All rights reserved.
Only OneWireless Delivers One Wireless
Most Versatile Network for All Applications
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2011Industry’s First Dual
Purpose Wireless Network
2016Industry’s First Multiprotocol Wireless I/O & System
HMI ENHANCEMENTS
© 2017 by Honeywell International Inc. All rights reserved.
Experion Orion Console
Revolutionary Approach to Console Design
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Single Visual
Workspace
3 times as fast to
detect process upset
20% faster to make
process change
© 2017 by Honeywell International Inc. All rights reserved.
System status dashboard
Operating limit integration
Safeview for applications
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© 2017 by Honeywell International Inc. All rights reserved.
Themes Match Operating Environment
Select Best Theme for Situation
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SCADA ENHANCEMENTS
© 2017 by Honeywell International Inc. All rights reserved.
Native Backup Control Center for SCADA
Built-in, High Performance Operations Continuity Solution
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Server A Server B
Station
Station
LAN
Server A Server B
Station
Station
LAN
WAN
Station
Station
Main Control Center
Backup Control Center
Controllers/RTUs
© 2017 by Honeywell International Inc. All rights reserved.
Experion PKS R500 Summary
Experion R500 Puts Your Projects on the Fast Track to Success
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Eliminate wasted work and schedule risk through powerful LEAP additions with
Universal Cabinets and Automated Device Commissioning
Integrate operations for DCS, Safety, SCADA and Electrical Control
Drive efficiency and safety with the industry leading Experion Orion Console
Improve availability for advanced multi-variable control on redundant
embedded controller
Eliminate black boxes and interfacing cost for RTUs and PLCs and packaged
equipment
Improve availability and reduce OPEX with Premium Virtualization Solutions
Adopt R500 with Windows 10 and Windows Server 2016 for maximum system
lifecycle
Honeywell Technology Summit Kuwait
Introducing a new Safety platformSAFETY MANAGER SCJan-Willem Noorloos
October 2017
Honeywell Internal
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
• Jan-Willem Noorloos
– 42 years
– Polytechnic high school
“Hogeschool van Utrecht”• Bachelor degree Industrial automation
– 16 years with Honeywell SMS• 1 year Project engineering
• 5 years Training instructor
• 6 years Consultant Europe
– Hobby (passive): Football, Motorsports
– Hobby (active): Skiing, Cycling
Safety Solutions Consultant ME
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Introducing Safety Manager SC
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1 Overview
System Design2
First Release3
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Safety Manager SC Overview
• Logical evolution
• One scalable platform
• Technology enhancements
- S300
- SDIO
- IOTA
• VEP
• Expand LEAP/Universal IO capability
• Operational Integration with Experion PKS
• ISA CyberSecure Level 1
• One engineering tool
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Introducing Safety Manager SC
31
1 Overview
System Design2
First Release3
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Safety Manager SC Architecture
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S300
ProcessorNetwork
Switches
SDIO
USIO
• Redundant Processors
• CDA/SCADA Experion and FDM integration
• TÜV approved online modification
• 15” Redundant IOTA
• Up to 3 IO network connections with no
external network switch
• FTE, SafeNet, Modbus network capability
• Non-Redundant or Redundant
IO
• 18” Redundant IOTA
• 32 channels selectable AI, AO,
DI, DO
• HART pass thru
• Line monitoring
• Non-Redundant or Redundant
IO
• 12” Redundant IOTA
• 32 channels selectable DI, DO
• Line monitoring
FTA
FTA
• HON approved
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Safety Manager SC 1.2M Cabinet
• Cabinet is SIL3 Certified
• Redundant S300 controllers
• Redundant Fans
• Redundant or Non-redundant IO
• 32, 64, 96 Redundant IO
configurations
• 32, 64, 96, 128, 160, 192 Non-
redundant IO configurations
• 50A or 25A Redundant supplies
• Ambient temperature range of -40 to
+70 C depending on load and
configuration
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Safety Manager SC Large Cabinet
• Cabinet is SIL3 Certified
• Redundant S300 controllers
• Redundant Fans
• 732 Redundant IO configuration
(70% DI/DO, 30% AI/AO)
• 50A Redundant supplies
• Temperature range of -5 to +70 C
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Introducing Safety Manager SC
37
1 Overview
System Design2
First Release3
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Safety Manager SC
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Honeywell Internal
2018 2019
Safety Manager SC R200
Safety Manager SC R210
- S300 Processor
- Universal Safety IO (USIO)
- Safety Digital IO (SDIO)
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Safety Manager SC Benefits
Ensure Safety
- SIL Certified Safety System - that can be applied to SIL 1, SIL 2 and
SIL 3 applications
- Scalable platform - easily configured to meet small to large
distributed safety apps requiring varying levels of redundancy
Simplify Operations
- DCS & Safety Integration -operationally integrated and
ISA/Cybersecurity certified
- Maintainability: A simplified design makes the system easier to
maintain and troubleshoot
Reduce System Costs
- Universal IO / LEAP: new Safety DIO module provides a lower cost
option for large systems with centralized arch.
- Simulation capability - offline and Cloud based for faster
development and checkout of safety logic using the Safety Builder
engineering tool
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Simulator with Late Binding
• Safety Manager simulation using Virtual Engineering Platform (VEP)
• Safety Manager Application support
- Logic execution
- Communication with Experion user interface (Alarm, events, graphics)
- Communication with other simulated controllers (SIM-SM, SIM-C300)
- Does not require hardware allocation to physical IO
• No translation, directly loaded from Safety Builder
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Simulator with Late Binding
• Transparent from Experion and Safety Builder point of view
• Execution order guaranteed
• Execution cycle based on
provided estimated
execution cycle
© 2017 by Honeywell International Inc. All rights reserved.
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