HORIZONTALMACHINING CENTERS
HORIZONTAL MACHINING CENTERSThe surge in demand for high technological products has provided a great opportunity for the development of horizontal machining centers in the country. Leveraging on the successful development of vertical machining centers, AMS has developed horizontal machining centers to cater to the high demand for such products. In the past decade AMS has designed and developed horizontal machining centers with different configurations and sizes to meet the requirement of machines with higher productivity. The new generation of horizontal machining centers includes the standard table moving machine series (HMC) as well as the moving column machine series (CMH & MCH). Both the varieties have created a large market for themselves based on the application. AMS horizontal machines are designed and manufactured to suit production application. It is a constant endeavor of our engineering team to enhance the reliability and performance of these machine models.
The HMC series which is on an economical platform, has undergone continuous evolution and the new generation machines include the preferred products with the most favored specifications. This configuration has machines with the X and Z axes provided to the table and the spindle moves in the Y axis alone. The HMC 400 XL machine in its standard form comes with an index table and the automatic pallet changer is offered as an option. The other product in the series is the smallest CNC controlled HMC available in the country today called ‘Proton’. This has been developed to produce small sized components required in large volumes for the auto-component industry and the general engineering industry. The model is available with both BT-30 and BT-40 version with an index table and automatic pallet changer. This machine has the ability to take components with a maximum size of 300 mm cube. In
PROTON
MCH 630
spite of having high precision components to obtain superior machining performance, the Proton is one of the most economical horizontal machining centers available in the world.
The column moving machines (CMH & MCH Series) are the new generation of horizontal machining centers introduced by AMS in the recent years. Continuous demand from the customers has inspired AMS to adapt the column moving configurations to meet the varying application requirements. The column moving horizontal machining centers are a popular configuration suiting diverse applications. These machines are larger in size and can take heavier payload as compared to the ones in the HMC series.
CMH 500 line
CMH 400
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Features shown in this photograph may not be standard
The column moving horizontal series has two configurations, CMH and MCH configuration. In the CMH configuration all three axes of movements are given to the tool and in the MCH configuration two axes, X and Y axes motion are given to the tool and the table moves in the Z axis only. In the CMH Series index table & pallet changer are optional as the machine is re-configurable for end operation of large components which need special machining. In the MCH series both the index table and automatic pallet changer are standard features. The Column Moving Series can help one achieve high precision due to the reduced movements of the components being machined. This configuration provides higher productivity and is easy to integrate into an automatic manufacturing line with automation interface on these machines. The CMH Series machines are also available without the index tables but with rigidly held fixture facility as an option to suit the work holding and machining configuration. The column moving horizontal machine series has three variants in the CMH configuration, CMH400, CMH500 with BT40 and CMH500 with BT50. In the MCH configuration there are three variants namely MCH500 (BT40), MCH630 (BT50) and MCH800 (BT50).
This catalogue provides detailed specifications of all the AMS horizontal machines. The various options available for the machines are also provided here.
MCH Configuration
High Speed Cartridge SpindleQuadruplex back to back arrangement, optimally pre-loaded and grease lubricated. The spindles are dynamically balanced to perform better.
BT-30
BT-40
BT-50
FEATURES
Base & Column
Y
MX
FEA Model of MCH
Finite element analysis techniques have been used while designing the machine to test the machines for structural rigidity and stability when subjected to both static and dynamic loads on them. The FEA process has facilitated optimization of machine structures making them rugged and suitable for versatile applications.
PROTON
Alternatively HSK Spindle Taper can be offered
CMH-400/500
Axes Movements
PROTON
MCH-500/630
Column Moving Horizontal Machines comes with Pallet Changer as an optional feature.
Pallet sizes
l400 X 400 mm for CMH 400 l500 X 500 mm for CMH 500
Pallet changing time*
lCMH 400 is 9.5 secslCMH 500 it is 12 secs* without rotary joint
Automatic Pallet Changer
Automatic Tool Changer
CMH 400 comes with 40 tool Automatic Tool Changer as standard feature.
CMH 500 comes with 40 tool Automatic Tool Changer as standard feature for BT 40 Spindle taper and 20 tool ATC as standard feature for BT 50 Spindle taper.
Ease of Operation
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In the design of our machines, in addition to the functional aspects, ergonomics are given equal priority. Optimum job loading
height, easy access to the spindle, ease of chip removal, maintenance friendliness are some of the key aspects considered.
We also provide Total Productive Maintenance (TPM) features on the machines as options. It is our continuous endeavor to improve
the existing products to cater to the needs and expectations of the customer.
30.0
5(T
YP)
30(TYP)
31
33
11.5
(TY
P)
18/H8
BT 50 CMH 500
500
Ø630
Pallet Swing Dia.
65
50
0
CMH 500 WITH BT-50 TOOL SHANK
PROTON
PROTON
P
3.2
3.2 3.2
3.2
3.2
3.2
(55)
85±
0.1
100.01 100.01 (55)
365
85
DETAIL OF WORK PALLET(APC)DETAIL OF WORK TABLE(STD)
HMC400 XL
80±0.2
14H8
40
0
400
Ø50H7
17deep
14H12(Typ)
24
.5
23+0.2
23
+0
.5
14H8/H12
80
±0.2
Ø500
14
H12
(Ty
p)
Ø50H7
17deep
80
±0.2
80
±0.2
80
±0.2
80
±0.2
14
H12
14
H12
23+0.2
23
+0
.5
24
.5
14H8/H12
80±0.2 80±0.2 80±0.2
PALLET DETAILS
CMH 400 & 500 with BT-40 TOOL SHANK
SPINDLE SPEED & TORQUE CHARACTERISTICS
CMH 500 CMH 400
14H8
28
24 (TYP
)
10 (TYP
)
23(TYP)
30.0
5(T
YP)
30(TYP)
31
33
11.5
(TY
P)
18/H8
400
400
Ø500Pallet
Swing Dia.
65
65
Ø630Pallet
Swing Dia.
500
50
0
DETAIL@'P'
(SCALE-1:1)
9.5.
0.1
(TYP
)23.02(TYP)0
1.6
x45
(TY
P)
01.6
x45
(TY
P) 0
0.6
x45
(TY
P)
9.5.
0.1
(TYP
)
23.0
.5(T
YP)
310
210
21
0
(15
5)
31
0
(15
5)
155155(55)365
0
2
6
4
8
10
5.5kW
7.5kW
45001500
0 40002000 6000 8000 100000
10
20
30
50
60
40
0 40002000 6000 8000 10000
1500
3.7kW
5.5kW
ContinuousOperating Zone
Spindle speed (RPM)
Torque[Nm]
Spindle speed (RPM)
Output
[kW]
60
min
Op
era
ting
Zone
15 min S3 25%
Operating Zone
Continous
Operating Zone
60min S3 40%
Operating Zone
15 min S3 25%
Operating Zone
· MAKE : FANUC ·MODEL :b6/10000
·RATED POWER : 7.5/5.5 kW ·MAX. SPINDLE SPEED : 10000 rpm
b6 1: 1 reduction ratio b6 1: 1.5 reduction ratio
continuousoperating zone
00
2
Spindle speed (RPM)
6
460m
inO
pera
ting
zone
8
Output(kW) 15 min,S3 60%
operating zone
5.5kW
7.5kW
10
4.05kW
5.9kW
00
10
Spindle speed (RPM)
20
30
40
Torque(Nm)
30 min,S3 60%operating zone
Continuousoperating zone
50
60
70
80
53.5
73Nm
60m
inO
pera
ting
zone
1333
1000
2000
3000
4000
6000
1333
1000
2000
4000
6000
6.6Nm
9.6Nm
· MAKE : FANUC ·MODEL :b6/10000
·RATED POWER : 5.5/7.5 kW ·MAX. SPINDLE SPEED : 6000 rpm
· MAKE : FANUC ·MODEL :ap22/6000i ·RATED POWER : 15/11 kW
·REDUCTION RATIO : 1:1·MAX. SPINDLE SPEED : 6000 rpm
Spindle speed (rpm)
0 1500 3000 4500 6000
5
10
15
20
750
30 min operating zone
(kW)
Continuous operating zone
11 kW
0 1500 3000 4500 6000
50
100
140
250(N.m)
750
operating zone30 min
Continuous operating zone
190
Spindle speed (rpm)
0 2667 6000
4
8
12
18(kW)
30 min,S3 60% operating zone
Continuous operating zone
11kW
7.5kW
Spindle speed (rpm)
0
45(N.m)
1000
operating zone30 min,S3 60%
Continuous operating zone
6000
15
30
2667
Spindle speed (rpm)
40
27
0 2000 6000
4
8
12
16
1000
4.6kw
6.8 kw
operating zone
(kW)
Spindle speed (rpm)
30 min,S3 60%
Continuous operating zone
11kW
Output
4000
Low speed winding (Y)
7.5kW
0
106
120(N.m)
1000
operating zone30 min,S3 60%
Continuous operating zone
Torque
30
60
90
72
Spindle speed (rpm)
2000 60004000 0 6000
5
10
15
20
1000
6.8kW
9.3 kW
operating zone
(kW)
Spindle speed (rpm)
30 min,S3 60%
Continuous operating zone
11kW
Output
4000
0 2667 6000
5
10
15
20
(kW)
30 min,S3 60% operating zone
Continuous operating zone
15kW
11kW
Spindle speed (rpm)
2000 0
143
180(N.m)
1000
operating zone30 min,S3 60%
Continuous operating zone
6000
Torque
30
60
120
105
Spindle speed (rpm)
90
150
0
45
(N.m)
1000
operating zone30 min,S3 60%
Continuous operating zone
6000
15
30
2667
Spindle speed (rpm)
6053
39
4000
· MAKE : FANUC ·MODEL :a8/10,000i ·RATED POWER : 11/7.5 kW
·REDUCTION RATIO : 1:1.5·MAX. SPINDLE SPEED : 6000 rpm
· MAKE : FANUC ·MODEL :a12/10,000i ·RATED POWER : 15/11 kW
·REDUCTION RATIO : 1:1.5·MAX. SPINDLE SPEED : 6000 rpm
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· MAKE : FANUC ·MODEL :aT8/10,000i
·RATED POWER : 11/7.5 kW ·MAX. SPINDLE SPEED : 10,000 rpm
· MAKE : FANUC ·MODEL :a12/10,000i
·RATED POWER : 15/11 kW ·MAX. SPINDLE SPEED : 10,000 rpm
0 2000 4000 6000 8000
5
10
15
20
1500
5.5KW
7.5KW
operating zone
(kW)
30 min,S3 60%
Continuous
0
40
80
100
120(N.m)
1500
Continuous operating zone
11kW
2000 4000 6000 8000
TorqueOutput
10000 10000
20
60
15kW
operating zone
operating zone30 min,S3 60%
Motor speed(min-1)Motor speed(min-1)
operating zone30 min,S3 60%
2000 4000 6000 8000 10000
Continuous operating zone
3.7KW
5.5KW
00
20
40
60
80(kW)
Low-speed winding output(Y connection)
(Nm)
Low-speed winding torque(Y connection)
2000 4000 6000 8000 100000
operating zone30 min,S3 60%
Continuous operating zone
7.5kW
11kW
1500 15000
4
8
12
16
Spindle speed(rpm) Spindle speed(rpm)
SPINDLE SPEED & TORQUE CHARACTERISTICSa8 1:1 reduction ratio a12 1:1 reduction ratio
a8 1:1.5 reduction ratio a12 1:1.5 reduction ratio
High speed winding (Y)
ap 22, 1:1 reduction ratio ap 22, 1:1.25 reduction ratio
Spindle speed (rpm)
0 1200 2400 3600 4800
5
10
15
20
600
30 min operating zone
(kW)
Continuous operating zone
0 1200 2400 3600 4800
(N.m)
600
operating zone30 min
Continuous operating zone
11 kW
Spindle speed (rpm)
· MAKE : FANUC ·MODEL : ap22/6000ip·RATED POWER : 11/15 kW
·REDUCTION RATIO : 1:1.25·MAX. SPINDLE SPEED : 4800 rpm
238.7
175180
240
300
120
60
CMH 400/500
CMH 400/500
CMH 500 only
HMC - 400 XL
33
93
2353
MACHINE LAYOUT
PROTON
1395
Loadin
g h
eig
ht
3631
DETAILS PROTON-30 PROTON-40
A 3600 3600
B 1700 1700
C 3000 3100
D 1310 1310
C
B
D
A
CMH 500 withBT-50 TOOL SHANK
CMH 400 / CMH 500 withBT-40 TOOL SHANK
1060
Job
Load
ing
Heig
ht
Ø 570APC Swing Dia.
1
27
50
3000
20 To
ol M
agaz
ine
5200
20 Tool Magazine
Ø 00Pallet Swing Dia.
7
2600
/ 2750
2500 / 3000
1050 / 1
060
Job
lo
ad
ing
heig
ht
40 Tool Magazine
4700 / 5250
Ø1300/ APC Swing Dia.
Ø1570
Ø535/ Pallet Swing Dia.
Ø700
CMH 400
CMH 500
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HORIZONTAL MACHING CENTERSUnit PROTON - 30 PROTON - 40 HMC - 400 XL
CAPACITY
Longitudinal travel ( X - Axis) mm 400 400 600
Headstock travel ( Y - Axis) mm 350 350 450
Cross travel ( Z - Axis) mm 350 350 415
Spindle center to table top mm 330 - 680 330 - 680 140 - 590
Table center to spindle face mm 160 - 510 160 - 510 150 - 565
Plain / Index table height from floor (Std. m/c) mm 960 (Plain) 960 (Plain) 1260 (Index)
TABLE
Table / Pallet size mm x mm 650 x 470 650 x 470 Ø 500
T - slot ( No.x size x pitch) Table / Pallet 4 x 14 x 100 4 x 14 x 100 6 x 14 x 80O O O O ONumber of indexing position Deg x Pos 45 x 8 /1 x 360(opt) 45 x 8 /1 x 360(opt) 1 x 360 (std)
Max. load on Table kgf 350/200 (IT) 350/200 (IT) 400
SPINDLE & AXES
Spindle taper 7 / 24 No.30 7 / 24 No. 40 7 / 24 No. 40
Max. Spindle speed - Std. rpm 6000 6000 6000
- Opt rpm 8000 8000 8000
Spindle power - Std / Opt kW 7.5 / 5.5 7.5 / 5.5 11 / 7.5 15 / 11
Rapid traverse - X / Y / Z m/min 40 / 40 / 40 40 / 40 / 40 40 / 40 / 32
Feed rate mm / min 1 - 10000 1 - 10000 1 - 10000
Guideways Type Type LM LM LM
ACCURACY - As per VDI DGQ 3441
Positioning accuracy mm 0.010 0.010 0.010
Repeatability mm ± 0.003 ± 0.003 ± 0.003
AUTOMATIC TOOL CHANGER
Tool change system Disc Armless Disc Armless Disc with twin arm
Tool storage capacity - Std / Opt. Nos. 20 16 20 / 24
Pull stud - Std Special AMS DIN 69872 Form-B DIN 69872 Form-B
- Opt.
Max. tool dia with adjacent pockets full mm 80 80 80
Max. tool dia with adjacent pockets empty mm 125 125 125
Max. tool length mm 200 200 250
Max. tool weight kgf 3 6 6
Chip to chip time sec. 6.2 6.7 5.5
Tool shank type BT - 30 BT - 40 BT - 40
CNC System FANUC - Std 0iMate MD 0iMate MD 0iM D
INSTALLATION DATA
Floor space for std. machine mm x mm 1700 x 2700 1700 x 2700 3000 x 3200
Machine height mm 3000 3100 3300
Basic machine weight kgf 3500 3500 5400
Power supply (Basic machine) kVA 15 25 25
/
Unit
CAPACITY
Longitudinal travel ( X - Axis) mm
Headstock travel ( Y - Axis) mm
Cross travel ( Z - Axis) mm
Spindle center to table / pallet top mm
Table center to spindle face mm
Index table height from floor (Std. m/c) mm
TABLE
Table / Pallet size mm x mm
T - slot ( No.x size x pitch) Table / Pallet
Number of indexing position Deg x Pos
Max. load on Table / Pallet kgf
Pallet changing time sec.
SPINDLE & AXES
Spindle taper
Max. Spindle speed - Std. rpm
- Opt 1 rpm
- Opt 2 rpm
Spindle power kW
Rapid traverse - X / Y / Z m / min
Feed rate mm / min
Guideways Type
ACCURACY - As per VDI DGQ 3441
Positioning accuracy mm
Repeatability mm
AUTOMATIC TOOL CHANGER
Tool change system
Tool storage capacity - Std / Opt. Nos.
Pull stud - Std
- Opt.
Max. tool dia with adjacent pockets full mm
Max. tool dia with adjacent pockets empty mm
Max. tool length mm
Max. tool weight kgf
Total weight of all tools kgf
Chip to chip time sec.
Tool shank type
CNC System FANUC - Std
INSTALLATION DATA
Floor space for std. machine mm x mm
Machine height mm
Basic machine weight kgf
Power supply (Basic machine) kVA
CMH 400 CMH 500 CMH 500 / 50
500 800 800 800
480 550 550 600
480 550 550 800
110 - 590 120 - 620 150 - 650 40 - 640
150 - 630 150 - 700 150 - 700 80 - 880
1050 1060 1060 1100
400 x 400 500 x 500 500 x 500 500 x 500
5 x 14 x 80 5 x 18 x 100 5 x 18 x 100 5 x 18 x 100O1 x 360 1 x 360 1 x 360 1 x 360
400 500 500 500
10 12 12 12
7 / 24 No.40 7 / 24 No.40 7 / 24 No.50 7 / 24 No.40
6000 6000 4000 6000
8000 8000 5000 8000
10000 10000
11 / 7.5 15 / 11 15 / 11 15 / 11
48 / 48 / 48* 40 / 40 / 40* 40 / 40 / 40* 48 / 48 / 48*
1 - 10000 1 - 10000 1 - 10000 1 - 10000
LM LM LM LM
0.010 0.015 0.015 0.008
± 0.003 ± 0.005 ± 0.005 ± 0.002
Twin Arm Twin Arm Twin Arm Twin Arm
40 40 20 / 30 40
MAS403BT MAS403BT DIN 69872 Form-B DIN 69872
DIN 69872 Form-B DIN 69872 Form-B - -
80 80 100 80
155 155 200 155
300 350 350 325
8 8 20 8
275 275 300 / 450
5.2 5.7 8 5.0
BT - 40 / HSK - A63 BT - 40 / HSK - A63 BT - 50 / HSK - A100 BT - 40
0iMD 0iMD 0iMD 0iMD
2500 x 4000 3000 x 5200 3000 x 5200 2800 x 5200
2750 3200 3200 3300
6750 7500 8000 9500
40 40 40 40
MCH 500
O O O
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MOVING COLUMN HORIZONTAL MACHINING CENTERS
Since improvements are made from time to time, specification and dimensions are subject to change without notice* Machine to be Grouted
PROTON 30 PROTON 40 HMC 400XL CMH -400 CMH - 500 CMH - 500/50 MCH - 500
Higher spindle power NA NA OPT OPT NA NA OPT
Flood coolant system STD STD STD STD STD STD STD
Chip flushing system on the base / OPT OPT STD STD STD STD STD
Shower coolant
Coolant gun OPT OPT STD STD STD STD STD
Spindle chiller unit OPT OPT OPT NA NA NA NAOIndex Table 1 X 360 Positions OPT OPT OPT OPT OPT OPT OPT
Rotary type automatic pallet changer NA NA OPT OPT OPT OPT OPT
Coolant through spindle system OPT OPT OPT OPT OPT OPT OPT
Chip conveyor OPT OPT OPT OPT OPT OPT OPT
OPT: Optional, N/A: Not Available
OPTIONAL FEATURES
Customised solution provided on CMH 500