HORNOS Y METALES S.A

THE COMPANY I

COMPANY HORNOS Y METALES S.A.

FOUNDED 1988 BY MR. ANGEL AGUIRRE PASTO

TURNOVER 8 MILLON EUROS IN 2011

30% SALES INCREASE SINCE 2009

MAJOR COMPLETED PROJECT 1,550.000 EUROS

EMPLOYEES 35 DIRECT AND INDIRECT 10 ENGINEERS

SURFACE AREA 1.200 M2

OFFICES AND SUBSIDIARIES HORNOS Y METALES S.A. (SPAIN) HORMESA AMÉRICA (COLOMBIA) HORMESA MÉXICO (MEXICO) HORMESA THAILAND (THAILAND) JUNG-HORMESA (BRAZIL) LABORATORY (SCOTLAND)

SALES IN 36 COUNTRIES, 4 CONTINENTS , OVER 350 SATISFIED CUSTOMERS

ADDRESS:

LAS MARINERAS, 13 - 17 28864 - AJALVIR (MADRID), ESPAÑA

TELEPHONE: +34 918 874 039

E-MAIL: HORMESA@HORMESA.COM

WWW.HORMESA.COM, WWW.CONTICAST.COM

THE COMPANY II

SINCE HORMESA WAS FOUNDED IN 1988 THE COMPANY HAS SPECIALIZED IN EQUIPMENT, MATERIALS AND CUSTOM MADE SOLUTIONS FOR MELTING NON FERROUS METALS, COPPER, ALUMINIUM, ZINC AND OTHER METAL ALLOYS

A CUSTOMER ORIENTATED APPROACH AND A CONTINUOUS TECHNOLOGICAL DEVELOPMENT ENABLE US TO PROVIDE THE FOUNDRY MEN HANDS-ON SOLUTIONS FOR THEIR INDUSTRIAL PROCESSES

OFFICES AND REPRESENTATIONS

HEAD OFFICE OFICES

REPRESENTATIONS

HEAD OFFICE

HORNOS Y METALES S.A.

PRINCIPAL & OFFICES

HORMESA AMÉRICA

HORMESA MÉXICO

HORMESA THAILAND

JUNG-HORMESA

CONTICAST

REPRESENTATIONS

ARGENTINA, CHILE, PERU, USA, CUBA, ITALY, FRANCE, INDIA, MIDDLE EAST, EGYPT, TURKEY , HUNGARY, PORTUGAL, UKRANIA.

MANUFACTURING RANGE

• GAS AND FUEL- OIL HEATED CRUCIBLE FURNACES, BALE-OUT AND TILTABLE WITH A CAPACITY UP TO 800 KG. AL. • ELECTRICAL RESISTANCE HEATED CRUCIBLE FURNACES, BALE-OUT ANDTILTABLE FOR THE MELTING AND HOLDING OF

ALUMINIUM • REVERBERATORY, DRY AND WET HEARTH FURNACES AND TOWER FURNACES FOR MELTING AND HOLDING ALUMINIUM

WITH 1-2 CHAMBERS. • ELECTRICALLY HEATED FURNACES WITHOUT CRUCIBLE FOR HOLDING ALUMINIUM IN INJECTION CASTING PLANTS. • DOSING FURNACES FOR ALUMINIUM. • CHANNEL INDUCTION FURNACES FOR MELTING AND/OR HOLDING COPPER ALLOYS. • HORIZONTAL CONTINUOUS CASTING PLANTS FOR COPPER AND COPPER ALLOY BARS, TUBES, STRIPS AND PROFILES. • HORIZONTAL CONTINUOUS CASTING PLANTS FOR BARS AND STEEL BILLETS FOR ROLLING. • CONTINUOUS CASTING PLANTS FOR PRECIOUS METALS AND SPECIAL ALLOYS. • UPWARD VERTICAL CONTINUOUS CASTING FOR COPPER AND BRASS WIRE ROD AND STRIP. • UPWARD VERTICAL CONTINUOUS CASTING FOR SPECIAL ALLOYS WIRE ROD. • DOWNWARD VERTICAL SEMI-CONTINUOUS CASTING FOR ALUMINIUM EXTRUSION BILLETS.

• FINISHING AND REFINING METALLURGICAL PROCESSES: ALUMINIUM, COPPER, ZINC, LEAD. • COPPER PYRO-REFINING PLANTS. • COMPLETE PRODUCTION AND INTEGRAL CONSULTANCY PLANTS.

CONTINUOUS EXTRUSION I

CONTINUOUS NONFERROUS EXTRUSION LINES ARE USE FOR ENDLESS SOLID AND/OR HOLLOW FINAL PRODUCTS. PRIMARY THE FEEDSTOCK MATERIALS IS COPPER OR ALUMINIUM. THE MAIN FINAL PRODUCTS WHICH YOU CAN PRODUCE WITH OUR MACHINES ARE SOLID COPPER PRODUCTS LIKE WIRES (FLAT AND ROUND), BARS, STRIPS, PROFILES ETC., ALUMINIUM FLAT WIRE, HOLLOW ALUMINIUM PRODUCTS LIKE TUBES AND PIPS, MULTIPLE TUBES, RECTANGULAR AND PROFILED TUBES ETC., ALUMINIUM CLAD OVER STEEL CABLES AND ALUMINIUM SHEATHS OVER VARIOUS ELECTRICAL CABLES (POWER, COMMUNICATION, FIBER ETC.).

CONTINUOUS EXTRUSION II

• BENEFITS

SUPERIOR PERFORMANCE AT CONSIDERABLE LOWER PRICE • HIGHER OUTPUT - MORE PRODUCTIVITY THEN COMPARABLE LINES • LOWER PRICE - ATTRACTIVE INVESTMENT CONDITIONS COMPARABLE TO COMPETITOR MACHINES • SCRAP REDUCTION – DISTINCTLY FEWER SCRAPE WASTE IN COMPARISON TO OTHER SUPPLIERS EXPERIENCE • R&D - OVER 25 YEARS OF THOROUGH RESEARCH AND APPLICATIONS •ALUMINIUM CLEANING -PATENTED PLANETARY BRUSH AND HIGH PRESSURE VORTEX CLEANING UNITS • DEDICATED DESIGNED CHAMBERS AND DIES TOOLING SUPER-HIGH • 100 MPA HYDRAULIC SYSTEM AND 250 MPA WHEEL CLAMP TECHNOLOGY • WINNER OF VARIOUS SCIENTIFIC AND TECHNICAL AWARDS UNIVERSAL AND FLEXIBLE • CAPABLE OF CONTINUOUS EXTRUSION AND CONTINUOUS CLADDING PURPOSE • TRANSFORM TO COOPER OR ALUMINIUM PRODUCTION • HARDEN APPARATUS TO CONTROL THE HARDNESS OF THE FLAT WIRE ADVANCED AUTOMATION COMPUTER CONTROL SYSTEM • USER FRIENDLY TOUCH SCREEN GRAPHIC USER INTERFACE (GUI) • REAL-TIME DISPLAY AND RECORD OF ALL KIND OF INFORMATION OF THE WHOLE PROCESS • STATISTIC ANALYSIS OF THE DATA AND QUALITY ASSURANCE • ADOPT FUZZY LOGIC, ARTIFICIAL NEURAL NETWORK AND PID LOOP CONTROL TECHNOLOGIES • SIMPLE BUTTON CLICK AND MANIPULATION OF THE WHOLE PROCESS

CONTINUOUS EXTRUSION III

• BENEFITS

ROBUST MACHINERY IN MANUFACTURE, DESIGN, PRODUCTION • LONG LIFE SPARE PARTS • NUMERICAL SIMULATION FOR THE DESIGN OF THE MACHINES, DIES AND CHAMBERS • FEM STRESS CHECK FOR THE MODEL OF THE MACHINERY • EDM AND NC GUARANTEE THE PARTS PRECISION • RELIABLE SOURCES OF ALL ELECTRIC AND MECHANIC COMPONENTS PROVED INDUSTRIAL-SUITED BY MORE THEN 200 INSTALLATIONS WORLDWIDE • SKILLED AND EXPERIENCED TECHNICIANS • SPECIAL MEASURE TOOLS TO ENSURE MACHINE AND FINAL PRODUCT QUALITY • STRONG GROWING EXPORTS TO EUROPE, ASIA AND AUSTRALIA RAPID FEEDBACK SUPPORT TEAM • DELIVER PRIMARY SPARE PARTS WITHIN 2 DAYS AFTER ORDER • ENGINEERS ON-SITE SERVICE WITHIN 3 DAYS AFTER CUSTOMER CLAIM FULL RANGE OF MACHINERY FOR EVERY ASPECT OF YOUR NEEDS • PRE-SALES SUPPORT AND CONSULTING

CONTINUOUS EXTRUSION PRINCIPLE

• PRINCIPLE

CONTINUOUS EXTRUSION MACHINE ADOPTS ADVANCED TECHNOLOGY IN THE WORLD, CONTINUOUSLY FEEDS THE RAW MATERIAL LIKE ROD OF CERTAIN SPECIFICATION INTO A REVOLVING WHEEL WITH GROOVE IN ITS PERIPHERY. THE ROD IS RUBBED AND EXTRUDED IN THE GROOVE, GENERATING SUFFICIENT TEMPERATURE BY ENORMOUS FORCE OF FRICTION AND EXTRUSION AND GETTING STATE OF RE-CRYSTALLIZATION, THEN TO BE EXTRUDED AND FORMED IN ONE TIME THROUGH CAVITY AND THE SPECIAL DIE, WHICH COULD PROMPTLY PRODUCE VARIOUS COPPER AND ALUMINUM PROFILE AND ALUMINUM TUBE. THE WHOLE PROCESS IS ACCOMPANIED BY A HIGH SOPHISTICATED COMPUTERIZED AUTOMATION SYSTEM USING A PENTIUM 4 INDUSTRIAL CONTROL COMPUTER NETWORK WITH PLC FUZZY LOGIC CONTROL, INTEGRATED PIO LOOP AND WINDOWS GRAPHIC TOUCH SCREEN INTERFACE.

TOOLING

TOOLING ASSEMBLED INTO SHOE

CHAMBER FOR SMALL MACHINES

SPECIAL ALLOY DIES

HYDRAULIC SYSTEM FOR TOOLING CHANGE

TECHNICAL INFORMATION I

• MFCCE300

DIAMETER OF EXTRUSION WHEEL Φ300MM

MAX. SPEED 13RPM

SPEED RANGE 0-13RPM

MAIN MOTOR POWER 90KW

INSTALLING CAPACITY 115KW

FEEDING STOCK OXYGEN FREE COPPER ROD, Φ12.5MM

PRODUCT SECTION AREA 5～200MM2

MAX. WIDTH FLAT:50MM；ROD:Φ25MM

AVERAGE PRODUCTIVITY 480KG/H

SCRAP RATE 1-3%

MACHINE FLOOR SPACE 25X6.5X3M

DIAMETER OF SPOOLER ≤Φ1250MM

WEIGHT OF MAIN MACHINE 6500KG

TOTAL WEIGHT 10500KG

PAY OFF→ STRAIGHTEN→ CONTINUOUS EXTRUSION→ COOLING& ANTI-OXIDATION→ DRY 1→ DRY 2→ METERING→ TAKE UP

PROCESS FLOW

TECHNICAL INFORMATION II

• MFCCE350

DIAMETER OF EXTRUSION WHEEL Φ350MM

MAX. SPEED 14RPM

SPEED RANGE 0-14RPM

MAIN MOTOR POWER 160KW

INSTALLING CAPACITY 185KW

WEIGHT OF MAIN MACHINE 11000KG

TOTAL WEIGHT 18000KG

FEEDING STOCK Φ16MM (OR 12.5MM)

PRODUCT SECTION AREA 20～800MM2

MAX. WIDTH COPPER BUS BAR 80MM ；

ROD:Φ40MM

AVERAGE PRODUCTIVITY 800KG/H

SCRAP RATE 1-3%

MACHINE FLOOR SPACE 25X6.5X3M

DIAMETER OF SPOOLER ≤Φ1600MM

TECHNICAL INFORMATION III

• MFCCE400

DIAMETER OF EXTRUSION WHEEL Φ400MM

MAX. SPEED 14RPM

SPEED RANGE 0-14RPM

MAIN MOTOR POWER 250KW

INSTALLING CAPACITY 285KW

WEIGHT OF MAIN MACHINE 18000KG

TOTAL WEIGHT 22000KG

FEEDING STOCK Φ20MM

PRODUCT SECTION AREA FLAT: 100～2400MM2

MAX. WIDTH FLAT: 170MM; ROD: Φ80MM

AVERAGE PRODUCTIVITY 1200KG/H

SCRAP RATE 3-5%

MACHINE FLOOR SPACE 30X6.5X3M

DIAMETER OF SPOOLER Φ1600MM

TECHNICAL INFORMATION IV

• MFCCE550

DIAMETER OF EXTRUSION WHEEL Φ550MM

MAX. SPEED 8.5RPM

SPEED RANGE 1-8.5RPM

MAIN MOTOR POWER 450KW

INSTALLING CAPACITY 500KW

WEIGHT OF MAIN MACHINE 45000KG

TOTAL WEIGHT 57000KG

FEEDING STOCK Φ25MM

PRODUCT SECTION AREA COPPER BUS BAR 300～5000MM2

MAX. WIDTH BUS BAR: 260MM; ROD: Φ90MM

AVERAGE PRODUCTIVITY 2000KG/H

SCRAP RATE 3-5%

MACHINE FLOOR SPACE 30X7X3M

DIAMETER OF SPOOLER Φ1250MM – Φ2500MM

TECHNICAL INFORMATION V

• MFCCE630

DIAMETER OF EXTRUSION WHEEL Φ630MM

MAX. SPEED 7.5RPM

SPEED RANGE 1-7.5RPM

MAIN MOTOR POWER 600KW

INSTALLING CAPACITY 650KW

FEEDING STOCK Φ30MM

PRODUCT SECTION AREA COPPER BUS BAR 600～6000MM2

MAX. WIDTH BUS BAR:320MM

AVERAGE PRODUCTIVITY 3000KG/H

SCRAP RATE 3-5%

MACHINE FLOOR SPACE 40X11.5X6M

MACHINE COMPONENTS

• MACHINE COMPONENTS

MACHINE COMPONENTS

PAY-OFF

STRAIGHTENING & CUTTING

MAIN MACHINE

COOLING & ANTI-OXIDATION SYSTEM

DRYING, LENGTH COUNTING, OILING

TAKE-UP MACHINE

HYDRAULIC & LUBRICATE SYSTEM

ELECTRICAL CONTROL CABINET

COMPUTER OPERATING DESK

COOLING & ANTI-OXIDATION SYSTEM TAKE-UP MACHINE OPERATING DESK NC HANGING BOX HYDRAULIC SYSTEM

HYDRAULIC DRAW BENCH MACHINES

AS NEXT PROCESS OF CONTINUOUS EXTRUSION, HYDRAULIC DRAWING MACHINE IS MAINLY USED TO FINAL SHAPING AND LENGTH SCALING COPPER AND ALUMINUM PROFILES AFTER BEING EXTRUDED AND IMPROVE SURFACE HARDNESS AND ELASTIC LIMIT.

THE SIDE BENDING OF THE PRODUCT IS EFFECTIVELY RESOLVED THROUGH ADVANCED AND REASONABLE MOULD DESIGNING.

HYDRAULIC SYSTEM OPTIMIZED DESIGN MAKES IT POWER SAVING, HIGH EFFICIENCY AND LESS MALFUNCTION.

THANK YOU