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VOLUME 4
TECHNICAL INFORMATION
TYPE
HS 845 HD
SERIAL NUMBER
183 429
VERSION
001
183429(w
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GENERAL DRAWINGS 1......................................
HYDRAULICS 2.....................................................
ELECTRICS 3........................................................
OPTIONS 4............................................................
ELECTRONICS 5...................................................
ADDITIONAL DESCRIPTIONS 6..........................
INDEX
183429(w
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FOREWORD
The documentation should enable you to operate the machine safely with trained personnel, carryout routine maintenance tasks and to utilise the permissible application possibilities which thismachine features.
The documentation comprises of:
VOLUME 1 - OPERATING MANUALVOLUME 2 - LOAD CHART BOOKVOLUME 3 - SPARE PARTS CATALOGUEVOLUME 4 - TECHNICAL INFORMATION
The operating manual and all relevant regulations and guidelines (e.g. accident-prevention guide-lines) must be adhered to. This machine may only be operated and maintained by trained, authorisedpersonnel.
NEGLIGENCE OF THESE PRINCIPLES CAN LEAD TO SERIOUS DAMAGE.
Special attention must be paid to the safety devices installed in this machine. They must be checkedconstantly for correct functioning. With incorrect functioning of an installed safety device or if there isno function at all, the machine may not be operated.
Your motto must be: "SAFETY FIRST"
The technical information and the spare parts catalogue give notes concerning functioning of thedifferent systems. They contain information about carrying out special maintenance and repair tasksand serve the provision of any spare parts required. These tasks may only be carried out by trained,authorised personnel from LIEBHERR WERK NENZING GMBH .
Should you receive any further information from us concerning this machine, e.g. in the form oftechnical information letters, these instructions are to be noted and affixed to this operating manual.
183429(w
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INDEX
1. GENERAL DRAWINGS 1 - 1
2. HYDRAULICS BASIC MACHINE 2 - 1
3. ELECTRICAL CHARTS 3 - 1
4. OPTIONS 4 - 1
5. ELECTRONICS 5 - 1
5.1 THE LITRONIC TESTSYSTEM 5 - 3
5.1.1 Features 5 - 3
5.1.2 General 5 - 3
5.1.3 Starting up of the Test system 5 - 4
5.1.4 The menues 5 - 6
5.1.5 INPUT / OUTPUT PAGE 5 - 8
5.1.6 MEMORY PAGE 5 - 8
5.1.7 SELECT 5 - 9
5.1.8 ERROR PAGE 5 - 12
5.1.9 CORRECTION PAGE 5 - 12
5.1.10 MESSAGES APPLICATION PAGE 5 - 13
5.1.11 SPECIAL FUNCTIONS PAGE 5 - 14
6. ADDITIONAL DESCRIPTIONS 6 - 1
INDEX183429(w
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NOTES:
INDEX
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INDEX183429(w
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1 - 1
1. GENERAL DRAWINGS
DESCRIPTION PAGE DRAWING NUMBER EDITION
Boom hoisting winchReeving chart 1 - 1 505 080 1000 00 000 1
1. GENERAL DRAWINGS183429(w
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1. GENERAL DRAWINGS183429(w
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NOTES:
1. GENERAL DRAWINGS
1 - 5
1. GENERAL DRAWINGS183429(w
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2 - 1
2. HYDRAULICS BASIC MACHINE
DESCRIPTION PAGE DRAWING NUMBER EDITION
UppercarriageHydraulics schematic 1 - 5 514 010 7000 01 003 1
UndercarriageHydraulics schematic 1 - 2 515 015 7000 00 002 1
CAUTION !
All adjustments of the hydraulics may only be carried out by LIEBHERR service personnel.With inappropriate adjustment from outside personnel, absolutely no responsibility will beaccepted!
2. HYDRAULICS BASIC MACHINE183429(w
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2. HYDRAULICS BASIC MACHINE183429(w
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NOTES:
2. HYDRAULICS BASIC MACHINE
2 - 5
2. HYDRAULICS BASIC MACHINE183429(w
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3 - 1
3. ELECTRICAL CHARTS
DESCRIPTION PAGE DRAWING NUMBER EDITION
Basic machineCircuit wiring diagram 1 - 58 514 001 9000 06 101 1
Electrical boxCircuit wiring diagram 1/1 0002 552 12 75 006 000 1
Bridging plugElectrical boxCircuit wiring diagram 1/1 0002 552 12 40 006 001 1
Bridging plugMain boom footCircuit wiring diagram 1/1 0002 552 13 11 006 002 1
VME card-rackAssembly plan 1/2 0002 910 35 17 001 000 1
VME BusWiring plan 1/1 0002 910 25 17 002 002 1
Circuit boardRetaining stripOverview 1/2 0002 556 14 01 001 002 1Circuit wiring diagram 1/1 0002 556 14 01 003 000 1
Printed circuit P1Circuit wiring diagram 1/1 0002 556 52 01 003 001 1
3. ELECTRICAL CHARTS183429(w
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3. ELECTRICAL CHARTS183429(w
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NOTES:
3. ELECTRICAL CHARTS
3 - 5
3. ELECTRICAL CHARTS183429(w
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4 - 1
4. OPTIONS
DESCRIPTION PAGE DRAWING NUMBER EDITION
LML main boomCircuit wiring diagram 1 - 4 509 159 9000 06 000 1
Refuelling systemModule 1 - 6 0002 552 11 06 000 003 1Loom of cables 1 - 5 0002 552 09 99 000 001 1
Air-conditioning systemCircuit wiring diagram 1 - 2 524 023 9000 06 100 1
Winch synchronicityCircuit wiring diagram 1 - 3 519 215 9200 06 100 1Hydraulics schematic 1 - 2 519 215 7000 00 102 1
Lowering control /Interlock controlCircuit wiring diagram 1 - 3 519 206 9000 06 200 1
Emergency OperationcontrolCircuit wiring diagram 2 - 8 612436614 1Operating panel (Identification number)
Central lubricationautomaticCircuit wiring diagram 1 - 2 519 418 9200 06 001 1
Module (010)Circuit wiring diagram 1 - 4 590 077 9000 06 001 1
GSM ModemCircuit wiring diagram 1/1 590 055 9000 00 200 1
Data line RS232Circuit wiring diagram 1 - 5 0002 552 11 49 000 001 1
Cable length measuringWinches 1 and 2Circuit wiring diagram 1 - 5 590 052 9000 06 002 1
ModuleCable 1 - 3 0002 552 12 06 000 000 1
3-coil-limit switchCircuit wiring diagram 1 - 4 590 053 9000 06 001 1
Steadying winchCircuit wiring diagram 1 - 3 520 105 9000 06 401 1
1/1 590 058 9000 06 200 11 - 3 0002 552 12 15 000 000 1
Hydraulics 1 - 2 520 155 7000 00 402 1
Casing OszillatorCircuit wiring diagram 1 - 5 518 192 9000 06 300 1Hydraulics 1 - 3 518 329 7000 00 005 1
GrabCircuit wiring diagram 1 - 18 518 348 9000 06 100 1Hydraulics schematic 1 - 2 518 348 7000 00 102 1
4. OPTIONS183429(w
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4. OPTIONS183429(w
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NOTES:
4. OPTIONS
4 - 5
4. OPTIONS183429(w
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5 - 1
5. ELECTRONICS
DESCRIPTION PAGE DRAWING NUMBER EDITION
Testsystem 5-3 -5-18
-
5. ELECTRONICS183429(w
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5.1 THE LITRONIC TESTSYSTEM
The LITRONIC testsystem is an extensive diagnostic-, maintenance- and trouble shooting tool, whichis available on the monitor, or on a service notebook and even via modem connection.
It is used to check in and outputs, memories and other system internal conditions.
The testsystem can be called up simultaneously but completely independent on different ports (eg.monitor, service notebook, modem, ...).
5.1.1 Features
The testsystem is features following tasks:
• Display of installed software ID and versions
• Display of all inputs / outputs with comment
• Display of memories with comment
• Display of a select-list
• Display of errors (error stack)
• Display of correction values (setup of the machine)
• Display of messages (messages stack)
• Display of special functions:- Modem configuration ( optional )- Flash card control (PCMICA)- Display of CAN configuration / information
5.1.2 General
The testsystem is built up with several pages, which can be switched over to by the function keys.
Some pages have two menu bars (for the function keys), which can be switched over to with MENU1/2 function key. If a page is being called up the first menu bar appears every time.
If the testsystem is being called up the first time (after starting the crane) the main page of thetestsystem is loaded. For all further calling ups, the page, which had been active last, will bereloaded. All the other adjustments will be kept as well.
Some actions in the testsystem are secured and can only be carried out in the appropriate userlevel.
IMPORTANT !
Modification of settings resp. correction values with the service panel are only allowed to be donefrom LIEBHERR authorized personnel.
5. ELECTRONICS183429(w
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5.1.3 Starting up of the Test system
The test system is started by pressing the button "Multimeter" symbol on the servicepanel.The test system can be started with the ignition on as well as during operation
ATTENTION !
Errors of the LIEBHERR ELECTRONIC CONTROL will not be shown whilst test system isrunning.
5. ELECTRONICS
5 - 5
LAYOUT OF SERVICE PANEL
1
1 alphanumeric keys from 0 to 9 7 Not used2 Not used 8 Back key to delete a wrong input of a
number3 Exponent key to key in exponential num-
bers9 Key for changing to the correction values
page (possible in operation page and test-system)
4 Operation picture key to return to the op-eration picture
10 Brightness of monitor
5 Test system key to get access to the testsystem. If the test system is already load-ed up the test system picture will be re-freshed.
11 The +/- key to enter negative numbers
6 Not used 12 Decimal key
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5.1.4 The menues
The following description of the menu bars describes all available function keys.
MAIN MENUE
From the main menu you get access to the next menu pages or leave the testsystem by pressingfunction key F8 ( BACK ).
2
1 Headerline: contains the designation ofthe current page
4 Menuline: Texts for the alternating layoutof the function keys.
2 Main window: contains the proper infor-mation
5 Function keys
3 Status line: In this line the entered valuesare displayed and modified. Messages andinput request is also displayed in this line.
5. ELECTRONICS
5 - 7
Key layout:
Button on monitor Button on laptopF1 aF2 sF3 dF4 fF5 gF6 hF7 jF8 kExit (Operation picture optional) "x" oder "X"Correction values "c" oder "C"Exponent "e" oder "E"Minus "-" oder "_"Numbers, decimal point Numbers, decimal pointTestsystem (Refresh) "t" or "T"Correction of input Backspace, "q" or "Q"
Multiple button operation
Some operations can be executed multiple one after another by entering the number of repetitions(displayed in the input- / statusline) and actuating the required functionkey.
e.g. "I/O channel previous / next "or" error previous / next"
5. ELECTRONICS183429(w
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5.1.5 INPUT / OUTPUT PAGE
On this page all in- /outputs of the modules are indicated
Function key layout
• NEXT CAN LINE changes to the next CAN line
• PREVIOUS-NEXT MODULE changes between the modules of the selected CAN line.
• PREVIOUS-NEXT moves the cursor up and down in order to select a channel of the chosenmodule selected channel is shown by an invers indicated I/Q.
• SELECT loads the selected channel into the "select-list". The selected channel is deleted from theselect-list, if it was selected before. If a channel is selected, the item is displayed invers.
• MENU 1/2 changes between the two different function key bars.
• DOCUMENT indicates 16 channels (in- / outputs) on one page. Use buttons PREVIOUS/NEXT tochange to the next page at digital modules (32 channels).
• UNDOCUM indicates 16 analog or 32 digital in- / outputs on one page
• IDENTIFY mindicates 16 in- / outputs on one page with the identifier.
• BACK returns to main menu page.
5.1.6 MEMORY PAGE
On this page the internal used memorys are indicated
Function key layout
• NEXT SECTION changes between the 16 memory-sections: X-B-W-D, 1-2-3-4
• PREVIOUS-NEXT PAGE changes between the pages. One page contains 16 memories of theselected SECTION.
• PREVIOUS-NEXT changes between the memories. Indicates the selected memory with an inversindicated M.
• Mit SELECT loads the selected memory into the "select-list". The selected memory is deleted fromthe select-list , if already been selected before. If a memory is selected, the item is displayedinvers.
• MENU 1/2 changes between the two different function key bars.
• DOCUMENT indicates the memory with the full text additionally.
• IDENTIFY indicates the memory with the identifier.
• BACK returns to main menu page.
5. ELECTRONICS
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5.1.7 SELECT
It is possible to enter 16 values into the select-list, without permanently changing to the differentmenue pages. The entries can be modified and are displayed on the SELECT PAGE.
When adding a new entry to a full select-list, the oldest entry in the select-list is deleted.
The select-list can be saved to the memory card and loaded from the memory card.
Possibility for adding to the select-list
• Select with function key SELECT directly on the I/O, MEMORY or CORRECTION VALUE PAGErequired entry (collecting of entries) or
• with function key ADD on the SELECT PAGE by entering the IEC address or
• load select-list from a file with function key LOAD FROM CARD
Possibility for deleting from the select-list
• Select with function key SELECT directly on the I/O, MEMORY or CORRECTION VALUE PAGErequired entry again or
• delete selected entry with function key DELETE on the SELECT PAGE
Function key layout
• ADD adds a new entry to the select-list. A menu bar appears (see ADD SELECTION) and the IECaddress can be entered.
• DELETE deletes the selected entry in the select-list.
• PREVIOUS-NEXT changes to each the select-entry. The selected entry is displayed invers.
• MENU 1/2 changes to the two different function key bars.
• IDENTIFY indicates the identifier additionally.
• DOCUMENT indicates the full text additionally.
• LOAD FROM CARD loads a new select-list from a file. A menu bar appears and a filename canbe selected, or a new filename entered.
• SAVE TO CARD saves the current select-list in a file. A menu bar appears and a filename can beselected.
• BACK returns to main menu page.
5. ELECTRONICS183429(w
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Add selection page
This page is selected by operating ADD out of the SELECTION PAGE. On this page the IECaddress of a new select entry is generated. The IEC address is generated in the input line byoperating the function keys F1 - F7 and the numerical keys. e.g.:
• wanted IEC address %QW1.17.1
• Q is generated by pressing F3
• W is generated by pressing F6
• 1..17.1 is entered as normal number and can be modified corresponding. Press button F8(TAKE&BACK) to take over the adress
Function key layout
• M, I, Q defines the IEC-types memory, input or output. This type is modified at each operation ofthe function key and is displayed in the input line. The entry can be easily corrected by entering another type.
• X, B, W, D defines the size of the IEC entry. The size is modified at each operation of the functionkey and is displayed in the input line. The entry can be easily corrected by entering an other type.
• TAKE & BACK returns to the SELECT PAGE. The IEC address is taken over to the input line.
Select file load page
This menu is used to load a stored select-list from the memory card.
Function key layout
• CHARACTER NEXT adds a new sign at the end of the input line. New signs can also begenerated by entering numbers/letters.
• CHARACTER DOWN and CHARACTER UP modify the last sign of the input line.
• PREVIOUS and NEXT moves the cursor up and down in the file-list. When selecting a file, itsfilename is taken over to the input line.
• LOAD loads the selected file, which is indicated in the input line and returns to the SELECTPAGE.
• BACK stops the process and returns to the SELECT PAGE.
5. ELECTRONICS
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Select file save page
This menu is used to save a select-list to the memory card.
Function key layout
• CHARACTER NEXT adds a new sign at the end of the input line. New signs can also begenerated by entering numbers/letters.
• CHARACTER DOWN and CHARACTER UP modify the last sign of the input line.
• PREVIOUS and NEXT select the different files in the list. When selecting a file, its filename istaken over to the input line.
• SAVE saves the select-list in a file (enter file-name in the input line) and returns to the SELECTPAGE.
• BACK stops the process and returns to the SELECT PAGE.
5. ELECTRONICS183429(w
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5.1.8 ERROR PAGE
Indicates all errors (systemerrors) of the CAN-system (CAN-bus, modules, CPU,...)
Function key layout
• ALL lists the last 1000 stored errors since machine start
• SINCE START lists all indicated errors since last time starting (ignition on)
• ACKN depresses switching over to the ERROR PAGE if a new error appears.
• PREVIOUS-NEXT changes between the error messages.
• SAVE TO CARD saves all errors in the error stack in a file. A menu bar appears and a filenamecan be selected. A standard file name generated out of the current date is suggested. The filename can also be modified (Function key layout refer to SELECT FILE SAVE page)
• EXTENDED switches to normal or extended indication of the error code on the monitor.
• BACK returns to the main menu.
5.1.9 CORRECTION PAGE
On this page correction values are indicated. This page is similar to the MEMORY PAGE but onlycorrection values are indicated.
Function key layout
• NEXT SECTION changes between the 4 correction value sections: X-B-W-D
• PREVIOUS-NEXT-PAGE changes between pages. One page contains 16 correction values of theselected SECTION.
• PREVIOUS-NEXT changes between the correction values. The selected correction value is in-dicated with an invers displayed M.
• MENU 1/2 changes between the two different function key bars.
• DOCUMENT indicates the correction values with the full text.
• IDENTIFY indicates the correction values with the identifier.
• BASE MIN & MAX indicates the correction values with the base value, the minimum and themaximum value.
• SAVE TO CARD saves the current correction values in a file. A menu bar appears and a filenamecan be selected (Function key layout refer to SELECT FILE SAVE page)
• SELECT loads the selected entry into the select-list. The selected entry is deleted from theselect-list, if already selected before. If a correction value is selected, the item is displayed invers.
• BACK returns to main menu page.
5. ELECTRONICS
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5.1.10 MESSAGES APPLICATION PAGE
On this page stored application messages (sensor errors) are indicated. These messages are alsostored in an internal stack like the system errors.
Function key layout
•
• ALL lists the last 1000 stored messages.
• SINCE START lists all messages since machine start only.
• LANGUAGE enables to load different text files for these messages and indicates the messages ina different language. This operation is used only in the testsystem and is not used for thecomplete machine (Function key layout refer to APPLICTION LANGUAGE SELECTION page)
• PREVIOUS-NEXT changes between the messages. Entering a number before pressing one ofthese buttons repeats the command as often as specified.
• SAVE TO CARD saves all messages in the stack into a file. A menu bar appears and a filenamecan be selected. A standard file name generated out of the current date is suggested. (Functionkey layout refer to SELECT FILE SAVE page)
• BACK returns to main menu page.
Application language selection page
On this page the language of the messages can be selected.
Function key layout
• PREVIOUS-NEXT changes between the languages-files
• SELECT load the selected language-file
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5.1.11 SPECIAL FUNCTIONS PAGE
From this page on you can change to further pages or return to the main menu by pressing functionkey F8 BACK . Following pages are subordinated to the special function page
Function key layout
• MODEM
• DISPLAY INFO
• DRIVE
• SYSTEM LANGUAGE
• TIME
• SAMPLE
• LEVEL
• SYSTEM STATUS
• CAN CONFIG
• MDE
• CAN LINE INFO
• CLINTS
• MENU 1/2
• BACK
Modem functions page
On this page the modem can be operated and the settings changed
Function key layout
• DIAL dials a entered telephone number
• HANGUP rings off an active modem connection
• RLP ON / OFF switches the radio link protocol for GSM modem connection on resp. off. Switchingon / off is activated at the next machine start up.
• PREVIOUS-NEXT changes between the interfaces. The standard modem client is COM 4.
• PIN INPUT enables the manual input of the PIN code for the GSM modem.
• MODEM CONNECT enables to start the modem-server programme on a non used interface.
• MENU 1/2 changes between the two different function key bars.
• BACK returns to the SPECIAL FUNCTION page.
5. ELECTRONICS
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Drive functions page
On this page informations about the current drive are indicated
Function key layout
• REMOVE CARD must be operated first before the memory card is removed from the drive. Thesystem automatically recognizes if a card is plugged into the drive.
• DIR LIST lists all files and directories (no subdirectories) of the current drive.
• PREVIOUS-NEXT DRIVE changes between the drives defined in the system.
• CHECK CARD checks for errors of actual drive
• BACK returns to the SPECIAL FUNCTION page.
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Time Functions page
On this page informations about date, time and systemtime are indicated.
Function key layout
• DAYLIGHT SAVING switches over to summer time.
• TIMEZONE MOVE WEST switches timezone setting one hour to the west.
• BACK returns to the SPECIAL FUNCTION page.
Priority level page
On this page you can enter a LICCODE to get into the supervisor level.
Function key layout
• Mit LEVEL CHANGE takes over the value in the input line and checks if it is a valid LICCODE.
• BACK returns to the SPECIAL FUNCTION page.
Can configuration page
On this page all mounted modules are indicated with their status of useus
Function key layout
• NEXT PAGE changes to the next page
• PREVIOUS-NEXT MODULE moves the cursor up an down between the modules
• CAN LINE INFO changes to the CAN LINE INFORMATION page
• BACK returns to the SPECIAL FUNCTION page.Can line information page
On this page the used CAN lines and their settings are indicated
Function key layout
• IDENT.NO. indicates the ident-, modification- and serialnumber of the CAN bus interface cardCV003.
• VERSION indicates the versionnumbers of the different installed software components of the CANbus interface card CV003.
• MODULE INFO changes to the CAN CONFIGURATION page.
• BACK returns to the SPECIAL FUNCTION page.
5. ELECTRONICS
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DISPLAY CONFIGURATION PAGE
On this page the settings for indication of the in-/output pagecan be changed
Function key layout
• ALL MODULES indicates all modules ("used" and "not used") on the I/O page.
• ONLY USED MODULES indicates "used" modules on the I/O page only.
• BACK returns to the SPECIAL FUNCTION page.
System language selection page
On this page the system language can be set resp. modified. Depending on the access level theenabled languages or all available languages with release note are displayed.
Function key layout
• PREVIOUS and NEXT select the different files in the list. When selecting a file, its filename istaken over to the input line.
• SELECT loads the selected file with new system language and returns to the SPECIAL FUNC-TION PAGE.
• MENU 1/2 changes between the two different function key bars.
• USE DEFAULT loads English as new internal system language and returns to the SPECIALFUNCTION PAGE.
• BACK stops the process and returns to the SELECT PAGE.
Sampling trace page
The SAMPLE TRACE will be used for online data-recording of selected in-/outputs
On this page information about the sampling trace is displayed, the condition of the sampling tracecan be modified and recorded datas can be saved to the memory card.
Function key layout
• SAMPLE ACTIVE activates the sampling-trace functionality after setting the options. With thisfunction recording is started and the trigger conditions are checked.
• TRIGGER MANUAL simulates the trigger conditions. This function is available only if the samplingis activated and the trigger conditions are not fullfilled yet.
• END MANUAL stops the recording of the sampling-trace and leads automatically to READYcondition. This function is available only if the sampling is in active condition.
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• LOAD FROM CARD loads a configuration from a existing sample-trace file. A menu bar appearsand a filename can be selected. (Function key layout refer to SELECT FILE LOAD page)
• SAVE TO CARD saves all recorded datas and the sample-trace configuration into a file. A menubar appears and a filename can be selected. (Function key layout refer to SELECT FILE SAVEpage)
• SAVE TO SELECT saves the variables used in the sampling-trace into the select-list. Existingvariables in the select-list will be deleted.
• LOAD FROM SELECT loads the currently selected variables (see SELECT) into the sampling-list.Existing variables in the sampling-list will be deleted.
• PREVIOUS-NEXT changes between the configuration datas. The selected / active entry is dis-played invers.
• Mit CHANGE modifies the selected entry to the value entered in the input line. This operation isdone only if the value of the input line is in the specified range.
• MENU 1/2 changes between the two different function key bars.
• BACK returns to the SPECIAL FUNCTION page.
SYSTEM STATUS PAGE
On this page the current systemstatus (running, stopped, ...) and the timing of the SPS is displayed.
Function key layout
• BACK returns to the SPECIAL FUNCTION page.
MDE PAGE
On this page the condition of the MDE is displayed.
Function key layout
• SAVE TO CARD saves the MDE-data (Function key layout refer to SELECT FILE SAVE page)
• BACK returns to the SPECIAL FUNCTION page.
CLIENTS PAGE
On this page the condition of the different communication interfaces (clients) is displayed.
Function key layout
• PREVIOUS-NEXT changes between the interfaces.
• BACK returns to the SPECIAL FUNCTION page.
5. ELECTRONICS
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6. ADDITIONAL DESCRIPTIONS
6. ADDITIONAL DESCRIPTIONS183429(w
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NOTES:
6. ADDITIONAL DESCRIPTIONS
6 - 3
6. ADDITIONAL DESCRIPTIONS183429(w
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