HSL Brochure EN 2013/2014

LocksFittingsAccessories

for

High Security

Highspeed

New automatic small parts store

Features

Everything for your Security Door

8 16 20HSL-System

The features of our locking technology

HIGH SECURITY LOCKSMade in Heiligenhaus

S I N C E 1 9 6 0

2

Dear readers,

SUCCESSNEEDS A GOOD START.

technology transformed it into a crucial topic in the course of the project. The earlier all par-ties come together, the more fo-cused is the advice.

We are able to accompany and construct exciting advan-cements in the penal system. Partly, they result from new le-gal demands: keywords are pre-ventive detention and fire safety. The individual requirements of the users and states enable our constructors to achieve creative peak performance with regards to the product development.

You are welcome to see for yourself. Our staff is looking for-ward to help.

In front of you lies your personal copy of our new high security catalogue. Much has been put into motion since the last edi-tion. Over the past 36 months, many new facilities have been equipped with our HSL-lock technology. Together with ar-chitects, planners and federal building authorities we take part in briefings, consultation and project talks all over Germany. The common goal we share with all involved parties is to ensure that every new prison is safer than they have been in the past.

Repeatedly, we ascertain the mutual observation that solu-tions in the high security area are not just a question of supply performance.

Rather, the complexity and the technical demands of the lock

With best regards

Your STUV Team

3

ABOUT STUV

Catalogues The full product and service range in fi ve catalogues

Company For 130 years in Germany

Automated 26700 storage containers in our new automatic small parts store

History 50 years of high security lock manufacturing

Certifi ed HSL locks with confor-mity certifi cate

Quality DIN EN ISO 9001:2008 certifi cate

References HSL locks in Germany

TECHNOLOGY

HSL System The features of our locking technology

Facilities STUV products for doors

Features Product featuresof the lock range

Function Cell door locks that meet your requirements

Performance Motor locks with high-quality drive

HSL Control Operation andMonitoring with intuition

PRODUCTS

HSL Locks Product overview

Accessories Everything for your locks

HIGH SECURITY EDITION 2013 / 2014

Highspeed New automatic small parts store8

HSL SystemThe features of ourlocking technology

16locking technologylocking technology

Full controlHSL Control forPC and Touchscreen

26

HSL LocksProductoverview

28

5

6

8

10

11

12

14

16

18

20

22

24

26

28

40

INDEX4

Catalogue forsteel and metal construction

• Mortise locks• Door handles• Keyplates• Hinges• Profi le cylinders and key systems• Track profi les• Door closers

MORE INFORMATION

Catalogue forsheet shaping industries

• Swinghandles• Hinges• Sealing strips and rubber seals• Locking bolt systems• Latches• Handles• Compression latches

Catalogue forsafe industry

• Locks for letter boxes• VDS/EN safe locks• Bolt mechanisms• Fittings • Door hinges• Key blanks• Master key systems

Catalogue forcooling industry

• Hardware for cold-storage doors• Hardware for freezing doors• Locks for cold-storage doors• Locking systems for ovens• Panel fasteners• Locks for refrigerating furniture• Locks for freezing furniture

Does Steinbach & Vollmann not offer a much wider range of products? They do, indeed! We offer everything regarding locks and fi ttings in altogether fi ve business areas. Due to the scope of the individual areas we devote to each area its own catalogue.

The catalogues can be downloaded as PDF on www.stuv.de. Alternatively, you can browse them online as well as request a paper version. Naturally, all this is free of charge.

5

LOCKS AND FITTINGS ON27,000 SQUARE METERS

Steinbach & Vollmann GmbH & Co.KG currently employs a staff of 165 and has a turnover of 21 million euros (2012). Of-fice and production are based in Heiligenhaus (NRW). This year, the family-run company celebrates its 130th anniversary. Since 1883, Heiligenhaus has been the location for the deve-lopment and production of locks, closures, fittings and hinges for the industry sector.

Today, Steinbach & Vollmann is a supplier for special markets and produces high quality products for five different business areas on 27,000 m². By now, the company offers over 5,000 different lock and fitting systems, which are marked by their high functionality and reliability. All this according to our ma-xim: ‘high costumer satisfaction by variety of offers, flexibility and quality’. The product development is systematically orien-ted at the requirements of markets and handlers.

Please visit our website for more information about our company.

(Scan with a smart phone or visit www.stuv.de/en/about)

6

Steinbach & VollmannGmbH & Co. KGLocks and Fittings IndustryParkstraße 1142579 HeiligenhausGermany

Phone +49 2056 14-0Fax +49 2056 14-251E-Mail [email protected] www.stuv.de

Parkstraße

HauptstraßeDreieck

Ratingen Ost

DreieckVelbert Nord

535

44

44

44

227

3

227

7

MORE LOGISTICS

NEW AUTOMATIC SMALL

HIGHSHIGHSHIGHS

8

The new 2.5 million euros prized automatic small parts store has a crucial effect on our world wide client base. Thanks to the new technology, stocked goods can be handed over to the forwarding companies in a few hours.

PARTS STORE AT STUV

PEEDPEEDPEED

9

Up until recently, several conventional warehouses have been operated on the 27,000 m² of company grounds. They no longer satisfi ed today’s logisti-cal requirements. Following the demo-lition of an old production side at the end of 2010, a 50 meters long and nine meters high building has been erected. The capacity of the new warehouse amounts to 26,700 double deep stored containers (600 mm x 400 mm x 220/440 mm). Three fully automated retrieval systems achieve a maximum transport performance of 600 storages and retrievals an hour. Four orders can be handled respectively at two picking up places in both production and for-warding at the same time.

MORE EXPERIENCE

Since 1960 Steinbach & Vollmann has been producing locks for the high se-curity sector. Everything began with the production of single-sided lo-ckable cell doors which have a convertible locking mechanism. These were initially installed in detention areas in po-lice stations. Many of these locks are still in use and available. Even after over half a century our customers are still able to receive newly produced replacement locks and spare parts.

50 YEARS OF HIGH SECURITY

In the 1980s, the high security division was supplemented by a lock for passa-geway doors with double-bit keys. At the turn of the millennium, the material was changed from EPS-coated steel to stainless steel. This type of lock is considered to be one of the most fre-quently used solutions for passageway doors.

In 2003, the locking system for prisons was redefi ned by the new HSL series. The various different types of locks of the conventional series used to have different box sizes. However, for the

new HSL series this has been changed to a stan-dardized size for most part. This facilitates the production of locks and doors. Additionally, the user is able to exchange locks with diffe-rent functions relatively effortlessly.

The HSL series is permanently further developed and tailored to the market’s needs. If prisons change, the HSL sys-tem will fl exibly adopt to it.

Steinbach & Vollmann has been producing locks for the high se-curity sector. Everything began with the production of single-sided lo-ckable cell doors which have a convertible locking mechanism. These were initially installed in detention areas in po-lice stations. Many of these locks are still in use

our customers are still able to receive newly produced

new HSL series this has been changed to a stan-dardized size for most part. This facilitates the production of locks and doors. Additionally, the user is able to exchange locks with diffe-rent functions relatively effortlessly.

The HSL series is permanently further developed and tailored to the market’s needs. If prisons change, the HSL sys-tem will fl exibly adopt to it.

1960 1982 20132003

10

- Übereinstimmungskennzeichen)

The mark of conformity identifi es cons-truction products that comply with the relevant technical regulations, building supervisory authority license, building authority test certifi cate or the approval in an individual case.

High security locks in Building Rules List A Part 2

In the Building Rules List it is clear-ly stated which technical regulations (product standards, policies, etc.) ap-ply to which construction products. Moreover, it is indicated which test me-thod has to be applied for a particular construction product in order to recei-ve the certifi cate of conformity. It is ex-plained what the producer has to do to be allowed to mark their products with the Ü sign stating the conformity with the provisions of technical regulations.

MORE RELIABILITY

CERTIFICATE

MORE INFORMATION

LITERATURE

1st edition: 2012 (German)Approx. 184 pages, A5, paperback,Approx. 54.00 EURISBN 978-3-410-22125-8

It is a great challenge for all involved parties to plan the construction of a prison. It is of especial importance that the fi re safety assessment of these facilities complies with the complex correlations. This is due to the special usage of these facilities and its certain characteristics that are associated with the use.

In consideration of these specifi c char-acteristics, Matthias Otto discusses the fi re prevention infrastructure of pe-nal institutions on the basis of real life examples in his book “Brandschutz in Justizvollzugsanstalten” (Fire protec-tion in penal institutions).

The author assesses the gained knowl-edge and provides proposals for solu-

We now have an independent certifi -cate that certifi es the reliability of our HSL locks.

In new construction projects and buil-ding refurbishments, smoke and fi re protection is of very high importance. Also for this reason we want an inde-pendent organization to examine and evaluate our high security locks.

The high quality of our products is gua-ranteed through regular internal factory production control, product testing as well as third-party monitoring by the materials testing agency (Materialprü-fungsamt) of North Rhine-Westphalia. The agency has confi rmed that the locks HSL 102 and HSL 105 correspond to the requirements of the test certifi -cate No P-120003403 which is appro-ved by the building authority. Therefo-re, the tested locks have been awarded with the German mark of conformity (Ü

tions and compensation measures for identifi ed defi cits.

The material is analyzed in detail on the basis of the standard building regula-tions as well as the available recom-mendations for action.

The book is an indispensable work foundation for the evaluation of fi re protection of penal insti-tutions and it is a real enrich-ment for the tech-nical literature.

11

MORE QUALITY

Promises regarding quality are good, quality management is better. In ac-cordance with this guiding principle Steinbach & Vollmann has met all re-quirements of the quality management standard DIN EN ISO 9001:2008. It has been successfully audited by TÜV Rheinland and it has received an ex-tension of the certifi cate until 2014.

STUV takes the voluntarily imposed certifi cation procedure for granted. Since 1996, we have been continuous-ly awarded with the certifi cate. The auditor of TÜV Rheinland Cert GmbH recertifi ed that all relevant procedures are defi ned and that the quality ma-nagement system documentation cor-responds with the high demands of the International Organisation for Standar-dization (ISO).

“It is also a key competitive factor for us to continue the certifi cation”, exp-lains Herbert Usselmann, the head of the quality assurance at STUV. “At the same time this external certifi cation obliges us to a continual optimization and analysis of internal workfl ows and processes.”

In order to do so Steinbach & Vollmann makes use of a logical and transparent documentation of internal corporate processes. All our employees are pro-perly trained for the execution of their tasks and they are kept continuously up-to-date about important process sequences with the help of a quality management manual. Thereby every-one is working towards the common goal to constantly improve our custo-mers’ satisfaction.

MORE KNOW HOW

Whether it is personally in your house or through our customer service over the phone: Our professional service team will assist you in all product areas.

In order to realize new construction projects – no matter what dimensions are desired – many things need to be considered. We are able to provide a professional and reliable service in the area of high security locking techno-logy. Our employees can incorporate your requirements and fi nd the right so-

lution for you. Or, on request, we could present our current product portfolio to you. You are also more than welcome to come and visit us in our plant in Hei-ligenhaus for a project meeting – inclu-ding a tour through the plant.

And if it is very urgent, you can contact our sales representatives nearby who are at your disposal as well.

All contact details can be found in this catalogue on page 50.

DIN EN ISO 9001:2008

STUV CONSULTATION

12

13

Reference Objects

Aachen (Prison)

Adelsheim (Prison)

Amberg (Prison)

Arnstadt (Attendance Centre)

Attendorn (Prison)

Bautzen (Prison)

Bayreuth (Prison)

Bernburg (Hospital)

Brandenburg (Hospital)

Bützow (Preventive Detention)

Dieburg (Prison)

Diez (Prison)

Diez (Preventive Detention)

Dortmund (Hospital)

Düsseldorf (Judicial Centre)

Düsseldorf (Prison)

Erlangen (Prison)

Essen (LVR-Hospital)

Flensburg (Prison)

Frankfurt / Main III (Prison)

Gablingen (Prison)

Gelnhausen (Prison)

Hamburg-Billw. (Prison)

Karlsruhe-Bühl (Prison)

Kleve (Police)

Landshut (Prison)

Lübeck (Prison)

Mannheim (Prison)

Neuburg (Prison)

Neumünster (Prison)

Neustadt i. H. (Hospital)

Straubing (Preventive Detention)

Torgau (Prison)

Trier (Prison)

Wiesbaden (Judicial Centre)

Wittlich (Attendance Centre)

Wittlich (Prison)

Wuppertal (Judicial Centre)

Wuppertal (Prison)

Zweibrücken (Prison)

Since the market launch in 2003, the HSL products have been installed in many penitentiary institutions, forensic hospitals and police stations. Every year new objects are added. On this page we will present you a selection of ongo-ing and fi nished projects of various scopes.

MORE HSL

REFERENCES14

Focus on Penitentiary Institution Düsseldorf

ment in the penal system of North-Rhi-ne-Westphalia for more than 50 years.

Prisoners and pre-trial detainees are accommodated in separate wards. During their interment, sentenced indi-viduals are prepared for a life without impunity.

Other departments include the admis-sion which is passed through by all pre-trial detainees and the abstention orientated department in which inma-tes are prepared for a treatment for drug abuse outside of the prison.

The penitentiary institution Düsseldorf is located on a 125,000 m² large site in Ratingen. The 850 inmates are mainly divided into solitary confinement. The cells are 10,5m² big and have a seclu-ded bathroom and basic furnishings.

The production and the on site ins-talment of the high security locks has been directly conducted by Steinbach & Vollmann. The opening took place - on schedule - with the moving in of the inmates in spring 2012.With building costs of 190 million euros the prison has been the largest invest-

1,645HSL-locks

Lock types used as

cell door lock

electronic passage way door lock

passage way door lock

cell door lock with inmate locking

71

77

647

850

STUV-high security locks are installed in the detention wards, the visitor wards, gyms and workshops as well as in the perimeter fence.

15

16

MORE FLEXIBILITY

HIGH SECURITY WITH SYSTEM

THE TECHNOLOGY THE HOUSING THE SOLUTIONS

Our HSL high-security locks are based on a principle of fl exibility. We offer you a series of locks that allow you to change a HSL lock of an existing door. The basic construction of the door re-quires mostly no or just minor changes.

If necessary, doors for motor locks can be equipped with mechanical locks. This would be advisable to do, for ex-ample, for maintenance or repair work.

Reversely, doors that are directly mounted with cabling can be used fi rst with mechanical locks. Later on, this facilitates the change to a motorized lock which saves additional alterations on the item.

Conversation technology

All HSL locks have a compact locking device package.The lock is set in the factory in a way that it can be converted 9 times wit-hout time-consuming disassembly or elaborate modifi cation work.

This feature is important if safety mea-sures have to be taken, for example when keys are missing. It is also vital in case of structural changes in the use of buildings or individual rooms.

The conversion of one lock takes only a few seconds. The lockings do not become invalid and can be restored at any time.

All high-security locks are made of stainless steel (V2A).

As the locks are used in different areas we have decided to utilize corrosion-free material.

We offer you several types of locks for different purposes. Each version has been developed in cooperation with law enforcement offi cers.

High security concepts are naturally very different. Requirements differ from state, countries and single projects.

The HSL system is thought through. A clever development strategy enables us to react fl exibly to client require-ments and individual demands.

After having defi ned all specifi cations together, we will create a prototype for you and we will present it, on request, at your institution. We start to prepare the production manufacturing only af-ter you give your fi nal approval.

We look forward to informing you about commercial unit numbers and techni-cal solutions.

We have also chosen this high-quality and long-lasting material for all func-tion elements such as arbors, screws or pins.

The closing elements - bolt and bolt latch - consist of a very solid and pre-cisely performed investment casting. Bolt latches are treated with a dry anti-friction coating. This technology redu-ces wear caused by lateral pressure on sharp edged latches in the door case. Thanks to that functionality and endu-rance could be increased.

17

18

MORE FEATURES

EVERYTHING FOR YOUR DOOR

1

2

3

4

Door hinge

The high-quality stainless steel weld-on hinge offers an ec-centric axis adjustment of up to 4mm. The adjustable height is 8mm. An anti-lifting device and maintenance-free nylon bea-rings ensure a safe and durable function. A hinge pair is suita-ble for doors of up to 300kg.

Cable transition

The sabotage-proof screw-on version in stainless steel out-wardly matches the carrying hinges. The fully assembled cable transition has a 25-wire ribbon cable which is protected against breakage. (Tested with over a million cycles at an ang-le of opening of 170°.)

Inspection fl ap locks

The STUV high security locks for revision and food doors are available either with adaptable double bit locking or come rea-dily prepared for profi le half cylinder. Locks with locking me-chanism can be supplied keyed alike to the cell lock.

High security locks

STUV high security locks for detention cell doors and passa-ge doors are available in various designs. An essential qua-lity feature is the adaptable double bit locking. Locks in the HSL-system can be adjusted to a new locking in a matter of seconds.

19

Depending on the version, the locks are supplied with a 19x50 mm full bolt or

bolt latch. The locking element is prelocked single-turned at 21 mm.

The lockset plates are available either rounded or angu-lar and are specifically designed for Torx-screws M 5x12.

The latch of the inmate closing is coated for opti-mum gliding properties.

The auxiliary latch locks inmate latch or bolt latch while the door is closed and has no

opening in the strike plate.

Locks with bolt latch are equipped with their own removal catch. The catch runs in a matching

channel in the lock pocket.

MORE FEATURES

HSL FEATURES20

A profile cylinder is used either for an inmate re-lease or a lock release, depending on the version.

A spindle hole for the operating of the inmate latch can be installed for most lock types instead of the profile cylinder.

A removal catch in combination with a bolt posi-tion indicator can be supplied for all mechanically and electronically supervised locks.

The locking is designed for both single-sided lockable and/or double-sided lockable doors. All locks are equipped with a nine-fold adjustment option.

The motor locks are equipped with a powerful motor. The implementation of the gear is optimally designed for the application purpose.

21

All high-security locks are made of stainless steal (V2A). The bronze tum-blers have a pivot bearing which re-duces wear considerably compared to lifting tumblers. The highly flexible, switchable locking mechanism allows changing the locking pattern without time-consuming disassembly and mo-dification work. Lost keys or changes required due to organizational restruc-turing measures are no longer a prob-lem with the HSL locking mechanism.

The standard cell door lock is equip-ped with a full catch bolt and may be locked on one side using a two-way key. The locking status is always visible on the mechanical bolt position indica-tor, which - at the same time - prevents removal.

If detainees live in a community, the individual prisoner must be able to pro-tect himself from other inmates without being allowed to refuse admission to prison officers. For this situation, cell door looks with inmate mechanism have been developed. The prisoner re-ceives a key for the profile cylinder in the upper part of the lock. This enables the prisoner to open the door from out-side which is secured by a slam latch. Prison officers are able to lock and open the cell door with a double-bit key at any time.

Additional feature for particularly secured cells:

Three point locking with handle.

MORE EFFICIENCY

HSL CELL DOOR LOCKS22

23

Our HSL motor locks are available for two control solutions. Depending on your requirements, you choose bet-ween the zero-voltage contacts or the BUS technology. We’ll be delighted to plan and develop the soft- and hard-ware for the control together with you.

Additionally, you can decide whether you would like to get a lock equipped with an in-key transponder or not. This is of extra comfort and security and it is especially noticeable if you frequently make use of pass doors or lock gates. You will also receive the software to manage the transponder and you can, on request, receive a detailed user trai-ning and on-site management.

Our transponders work without batte-ry. Therefore, its lifespan is practically unlimited.

As a matter of course, all our motor locks are equipped with an emergency locking. In case of a power cut, you can open the locking with the HSL double bit keys as easily as you would open any other mechanical lock.

All electrical locks are supplied by 24 V.

Less wear, optimal power transmission: The gearbox of

the HSL motor locks delivers a powerful torque.

MORE EFFICIENCY

HSL MOTOR LOCKS24

25

MORE CLARITY

HSL CONTROL26

!

!

The lock is in a secured state.

The lock has been opened electronically (motoric) via control or transponder.

The lock has been opened mechanically with a key.

Sabotage has occurred (e.g. frame is not recognized, even though the bar has not been moved)

Sabotage has occurred in the secured state (e.g. manipulati-on of lock)

The alarm latch (locking latch) inside the lock is activated

The alarm latch (locking latch) inside the lock is deactivated

Building management systems are in-dispensable for today’s prisons and public buildings. A multitude of facili-ties and machines can be centrally mo-nitored, controlled and evaluated.

The HSL-control incorporates all requi-rements and functions of a high secu-rity system.

All locks of the HSL type E and T can be integrated into the system. The HSL-control is connected with the locks via a RS-485 protocol. Various types of manipulation, e.g. on the optional back plate fi tting or on the locking will be recognized by the lock. The lock then sends the relevant information to the control and from there on to the GM-systems such as STUV-PC-workplace for evaluation, display and / or links to action plans.

The various functions of the locks (e.g. opening, closing, locking latch) can be controlled individually or globally (within pegged groups). The user inter-face can be designed individually and can be adjusted to fi t existing systems.

As long as the power supply is guaran-teed, transponder locks run self suf-fi cient even during a system failure. In case of a short interruption of the pow-er supply, the required energy is buffe-red in the optional power pack.

Transponder keys can be personalized through a transponder administration and can thereby be authorized for any door at any time. In case of loss of a transponder, it can be disabled imme-diately. Further, it is possible to install time windows.

The controlling itself can be done from the computer workplace or a keyboard.

You have additional controlling requirements? We are happy to customize the system according to your needs.

HSL-CONTROLLING SYMBOLSfor touch screen and mouse handling

HSL CONTROL for lock versions

E T

MORE CLARITY

27

MORE CLARITY

HSL FEATURES

101HSL-Schloss

MS SM K E

Zuhaltungstechnik

Riegel

Umstellsystem

x9

Schlosstasche

für Haftraumtüren

für Durchgangstüren

Riegel mit Magnet

U

Verschlussanzeige

Schließwerksperre

Potentialfreie Kontakte

BUS-Technik

Zustandsanzeige

Praxiseinsatz

in Haftraumtüren

in Durchgangstüren

Einsatzzweck nach HSL-Typ in STUV-Referenzobjekten

45%

55%

Senkung DIN 74-B f5countersunk DIN 74-B f5

15

13,5

253

220

78

44

50280

21

4 96

30

200

3663

5,530 19 22 28

30

M

S

SM

K

E

TZS

C

standard (mechanic)

magnets in the bolt

rod magnets in the bolt

forced closure

contact (without motor)

control

BUS-version

BUS-transponder version

type description

one-sided lockable

one- and double- sided lockable

Visualization of the percentage use of the type of lock as a cell or passage-

way door lock in institutions equipped with STUV products.

Features included in the basic equipment of the lock type

optional features, e.g. for the electronic version

(red point)

on request, we are pleased to offer you detailed technical drawings

28

MORE CLARITY

HSL FEATURES

bolt bolt + latch

bolt latch 3 point locking

bolt locking element made of stainless steel – investment casting with the measurements 19 x 50 mm, exclusion 21 mm single-turn

bolt latch locking elements made of stainless steel-investment casting with the measurements 19 x 50 mm, exclusion 21 mm single-turn

bolt + latch locking element made of stainless steel – investment casting, bolt 19 x 50 mm, expulsion 21 mm single-turn, latch 19 x 20 mm

3-point-locking locking elements made of stainless steel – investment casting, bolt or bolt latch 19 x 50 mm, expulsion 21 mm single-turn

Locking elements

spindle hole for the installation of a handle or door knob with a 9 mm square (e.g. for office use)

inmate locking when the bolt is ret-racted, the latch will be drawn via an optional profile cylinder

Mechanical equipment

spindle hole

9mm

inmate locking

forced closure furnishing for locks with Ü-labeling. When the latch is pulled the key cannot be removed

transition system the double bit locking can be adapted tooling free to nine different lockings - important when keys are lost forced closure transition system

x9tumbler technology rotationally mounted double bit locking based on the tumbler technology, tumbler made of bronze

lock indicator for the optical lock control of cells doors and as a spe-cial request for passageway doors (double-sided)tumbler technology lock indicator

bolt with magnet for on-site reed contacts the bolt can be supplied with a coaxial or a rod magnet

lock pocket there is a fitting lock po-cket made of stainless steel available for this lock type - either mechanic or electronicbolt with magnet

U

lock pocket

zero-voltage contacts for the connection of the locks to an on-site SPS-control

BUS-technology for the connection of the keys to the HSL control via RS 485 cables - obligatory for transponder use

Electronic equipment

zero-voltage contacts BUS network

motorised bolt powerful and hard-wearing - the 24 V motor for the handling of bolt and latch bolt

handle release one-off electronic remote release of the handle when the bolt is retracted

24 V DC

motorised bolt handle release

status indicator electronic status indicator of locking status and door position (in frame/ not in frame)

interlock remote barrage of the me-chanic locking (e.g. over night)

status indicator interlock

for cell doors one-sided lockable locks for the use in cell and inspection doors

for passage doors double-sided lockable locks for use in passageway doors, airlock doors or main entrances

Use

for cell doors for passage way doors

29

101HSL lock

MS SM K E

tumbler technology

bolt

transition system

x9

lock pocket

for cell doors

for passage way doors

bolt with magnet

U

lock indicator

interlock

zero-voltage contacts

BUS network

status indicator

Usage

in cell doors

in passage way doors

Usage according to HSL-type in STUV reference objects

45%

55%

detailed technical drawings available on request

30

102HSL lock

MS SM K E

tumbler technology

bolt + latch

transition system

x9

lock pocket

for cell doors


bolt with magnet

U

lock indicator

interlock


BUS network

status indicator

inmate locking

Ü label

DO 9.212012

Usage

in cell doors



5%

95%


31

103HSL lock

K

tumbler technology

bolt + latch

transition system

x9

lock pocket

for cell doors


bolt with magnet

U

lock indicator

interlock


status indicator

handle release

Usage

in cell doors



10%

90%


32

104HSL motor lock

EC T

tumbler technology

bolt latch

transition system

x9

lock pocket

for cell doors


interlock


BUS network

status indicator

24 V DC

motorised bolt

transponder key

Usage

in cell doors



5%

95%

Ü label

DO 9.212012


33

105HSL lock

SMS ZS K E

tumbler technology

bolt latch

transition system

x9

lock pocket

for cell doors


interlock


BUS network

Ü label

DO 9.212012

forced closure

Usage

in cell doors



5%

95%


34

106HSL lock

MS SM K

tumbler technology

bolt + latch

transition system

x9

lock pocket

for cell doors


bolt with magnet

U

lock indicator

interlock

status indicator

spindle hole

9mm

Usage

in cell doors



25%

75%

zero-voltage contacts detailed technical drawings available on request

35

201HSL inspection flap lock

S

tumbler technology

bolt latch

transition system

x9

lock pocket

for cell doors

lock indicator

Usage

in inspection flaps

in technical room doors


20%

80%


36

302HSL lock

MS SM

tumbler technology

bolt + latch

transition system

x9

for cell doors


bolt with magnet

U

lock indicator

Usage

in cell doors



5%

95%

inmate locking

bolt


37

404HSL three point lock

EK T

tumbler technology

bolt latch

transition system

x9

lock pocket

for cell doors


bolt with magnet

U

3 point locking

24 V DC

motorised bolt


BUS network

interlock

status indicator

Usage

in cell doors



5%

95%


38

smartHSL preventive detention

K

Usage

in cell doors



5%

95%

bolt latch

for cell doors


handle release


interlock

status indicator


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MORE ACCESSORIES

LOCK POCKETSCONSTRUCTION SITE LOCKS

Cable information Lock pockets

HSL-Accessories

The following cable types are available for the lock pockets

Type of lock Cable Cable Ø min. bending radius

HSL C + K

HSL E + T

LiYY 16 x 0,34

LiYCY 4 x 2 x 0,14

8,7 mm

6,7 mm

130,5 mm

100,5 mm

40

FOR DOORS

A prison has many doors. And very often the number of involved door producers is high. How can you be sure that the doors are designed according to the manufacturer’s recommendations? With a mat-ching lock pocket made of stain-less steel you are well prepared for all eventualities. Whatever your choice might be, STUV offers you a uniform lock pocket for all HSL locks. There are only variations for electrical locks. In that case, the pockets are delivered to the door producer with a ready-made con-nection cable.

We offer you a lock pocket with three different features for the ap-plication in door cell and passage-way doors.

Mechanical locks are available with pure mechanical lock pockets.

In case the locks are used with electronic equipment, a ready-ma-de cable which is located on the side of the pocket will be delivered as well.

The cable type differs depending on the type of the lock; locks with potential-free contacts (type C + K) and locks for BUS systems (type E + T). The cable specifications can be found on the display on the left hand-side.

The standard cable length is 5 meters.

FOR FLAPS

HSL 20X flap locks and inspection locks have, depending on the usa-ge, different sizes.

Necessary adjusted lock pockets are available for a horizontal and vertical installation.

CONSTRUCTION LOCKS

The lock pockets even provide an increased level of comfort during the period of building:

You can use HSL construction locks with profile cylinder in order to protect sensitive areas from un-authorized access. As a special service we also offer construction locks for rent.

You can either choose to use our si-multaneously lockable double pro-file cylinder or your own cylinder.

41

MORE ACCESSORIES

LOCK INDICATORSKEY GUIDESASSEMBLY KEYS

42

LOCK INDICATORS

The lock indicator is used to visu-alise mechanically the position of the lock. The indicator is installed directly in the lock through a hole in the door leaf.

The indicator is primarily used for one-sided lockable cell doors. If required, a double-sided lockable application for passageway doors is available as well.

The square is fixed with Torx-pin screws and is available in length 7mm to 47mm.

The unauthorized removal is com-plicated through the freewheeling outer sleeve.

KEY GUIDES

The key guide can be used either one-sided or double-sided, depen-ding on the lock function. A lateral hole in the door leaf allows a secure bolting of the guide to the lock.

The guide is available in the stan-dard lengths from 16mm to 56mm. In case of a centric position of the lock, a door thickness of up to 130mm is possible.

Special lengths are available for thi-cker doors.

Doors that have special fire preven-tion requirements are available in types T30 and T90.

ASSEMBLY KEYS

We offer a special assembly key for the simple installation and the ori-entation of HSL-key guides.

The master key can be used for the assembly of profiles 40 and 41 as well as for all notch plates.

43

MORE ACCESSORIES

BACK PLATESTRANSPONDER ANTENNASECURITY FITTINGS

44

BACK PLATES

The standard version of a HSL lock is equipped with a round key guide.

For motor locks of the series C, E and T you can chose, additionally, between different high-quality long-plate fittings that are made of stain-less steel.

The long plates are prepared for the use with a transponder antenna. If it is used with C and E locks the fit-tings are also available without an apparatus for the transponder.

Every type of long plate has a slider that protects the key guide of the mechanical closing mechanism. If the lock is solely motor operated, it is possible to secure the slider with a Torx screw against unauthorized opening.

TRANSPONDER RING

Instead of using a long plate fit-ting you also have the option to equip the T locks with a separate standard key guide and a separate transponder rosette.

The nickel-plated rosettes that are made of zinc die-cast are directly screwed and secured onto the door with four Torx screws.

This solution is appropriate for mo-tor locks that can occasionally be operated with a mechanical lock.

SECURITY FITTINGS

The stainless steal plate provides enhanced protection for the locks against weather-related influences (e.g. on security fences), and also in fields of application in which a heavy accumulation of dust and dirt (e.g. carpentry) is expected.

The cover is screwed to the door over the standard rosette with Torx screws.

The slider is vertically operated and it can be lifted with the top of the mechanical HSL key. It is not ne-cessary to use a second hand to operate the lock.

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MORE ACCESSORIES

PROFILE CYLINDERSINMATE KNOBSINDICATION LIGHTS

46

INDICATION LIGHTS

In the case of motor driven passa-geway and turnstile doors, indica-tion and signal lights are used for the communication with the cell inmate, the signalling of the atten-dance as well as for the locking status.

The high quality and resilient exe-cutions are made of zinc die-cast with a chrome-plated surface.

In a radius of 180°, the three bright signal lights are very well recogniz-able. The lights conform to the VDE 0834-1.

For the indication lights we use du-rable and energy efficient LEDs with an operation voltage of 24V DC.

INMATE KNOBS

The knob which is made of light metal is constructed to be with the profile cylinder with shaft.

Together with the HSL-type 102 and 302, we can ensure a secure inmate locking function.

The rosette of the turning knob is bolted to the door. The rotating part is then fixed to the guide with two grub screws.

An integrated over wind protection prevents damage to the lock.

The undesirable fastening of items to the knob is complicated by its tapering shape.

PROFILE CYLINDERS

Alongside our high security locks we also offer a whole range of pro-file cylinders.

Our product portfolio covers mas-ter key rings with security cards as well as special solutions for the use as inmate locking.

The inmate holds a cylinder key for his cell door. When the prison officers retract the bolt the inmate is able to open the door from the outside.

Thanks to the special construction of the cylinder the inmate is not able to bar the lock as the locking is used by the staff is superior.

47

MORE ACCESSORIES

STRIKE PLATESHSL KEYSHSL TRANSPONDER

48

STRIKE PLATES

We offer the matching strike plate to every lock.

We can offer you strike plates made of 4mm stainless steel with four sunken screw holes that meet the requirements of all lock functions.

For the HSL-locks of type K,C,E and T you receive special plates with infinitely adjustable magnets which are mounted at the back. That way we ensure that the moni-toring contact can be re-adjusted even if the door is put.

There are also strike plates availa-ble for inspection flaps and food flaps.

HSL KEYS

A vital security feature of our HSL-serial is the double-bit key.

The asymmetric array of the bits which is available in more than 100000 locking combinations of-fers high security for professional use. The tough steel used for the pro-duction is optimally adapted to the bronze tumbler package inside of the lock.

If requested, all keys can be offered with an alphanumeric labelling and they can be serially numbered.

The keys are available in two pro-files and various notch cuts. The possibility of an accidental mix up, e.g. between the passageway lo-cking and the cell locking, can be eliminated.

HSL TRANSPONDER

The key of the present and the future.

104 T HSL-locks can be opened via a transponder without even tou-ching it.

As the passive access authorizati-on works without any batteries, it proves to be the best and mainte-nance-free type of electronic key.

Each transponder is recorded in the system at installation and is alloca-ted to a certain individual. Through the STUV- transponder software, the lock authorization can be deter-mined for each lock individually.

In case of a personnel change or the loss of a transponder the authoriza-tion can either be changed comfor-tably or be deleted altogether.

Naturally, we also offer to number the transponders for you.

49

MORE SERVICE

YOUR CONTACT

Nothing is better than a one-on-one interview.

There is a variety of products to be found in our catalogues. Du you have any questions?

We will be glad to assist you.Please call us.

+49 2056 14-0

Or by email:

[email protected]

50

MASTHEAD

Published bySteinbach & VollmannGmbH & Co. KGParkstr. 1142579 HeiligenhausGERMANYPhone +49 2056 / 14-0Fax +49 2056 / 14-251E-Mail [email protected]

ManagementWolfgang Finger

PhotographyPhovoir (S.4, u.l.), Thiem (S.12, u.),Yuri_Arcurs (S.17, o), vetkit (S.18, l),happyalex (S.22), picture alliance dpa (S.27 + 29)

Concept and RealisationAndreas LaudyPhone +49 2056 / 14-312E-Mail [email protected]

PrintCEWE COLOR AG & Co. OHG

RightsMay only be reproduced in whole or in part with the permission of Steinbach & Vollmann GmbH & Co. KG.

This brochure and all the articles and illustrations contained therein are protected by copyright.

51

Steinbach & VollmannGmbH & Co. KGSchloß- und Beschlägefabrik

Parkstraße 1142579 HeiligenhausGERMANYPhone +49 2056 14-0Fax +49 2056 14-251E-Mail [email protected] www.stuv.de

09/2013 Printed in GermanyReasonable technical and design variations from specifi cations in brochures and written documents, as well as changes to models, structures and materials as a result of techni-cal progress are hereby reserved.

Date post:	27-Mar-2016
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HSL Brochure EN 2013/2014

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