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HV Equipment File 1 of 5

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    High voltage equipment

    Prepared by

    Dr.-Ing. Thanapong Suwanasri

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    Contents1. Power transformer

    2. Instrument transformer

    3. Disconnecting switch

    4. Power circuit breaker

    5. Surge arrester

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    History 1831 discovery of induction law by Faraday and Henry. 1856 First transformer construction in iron core.

    1889-1891 Invention of AC transformer in 3 legs form by M.Dolivo Dobrowolsky

    Power Transformer (ANSI Std. C 57.12.00)

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    Transformer Outline (Courtesy of Mitsubishi)

    1,4) Oil filter valve2) Conservator3) Buchholz relay5) Pressure-relief vent6,7) HV, LV bushing

    10) Tank 11) Off-load tap changer17) Oil drain valve

    21) Grounding terminal23) Coil29) Radiator32) Oil level gauge

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    1) Magnetic Core Core form for small transformer in KVA rating. Shell form for large transformer > 50 MVA.

    Material is thin flat laminations of soft iron (0.3mm thick) mixedwith low carbon silicon alloyed to reduce friction loss orhysteresis loss. Eddy current loss is reduced by insulate betweenlaminated or thin sheet with oil - proof coating or vanish.Nowadays we mix phosphate or magnesium during productionprocess.

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    Winding arrangement

    Core Form Transformer

    Shell-Form Transformer

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    2) Winding Copper Coil

    good mechanical strength and electrical conductivity. Aluminium Coil

    Cheap, good thermal dissipation and light weight.

    Insulation uses craft paper and pressboard paper with enamelseparate between turn and layer of winding (dry in oven with 120-130C for 3-4days)

    Thermal problem!!

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    Winding configurations

    1) Core form transformer- Cylindrical (Layer - Wound , Helical , Spiral) winding

    Cylindrical, Helical, Squared circle cylindrical winding(Courtesy of Mitsubishi)

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    Disk (Single and double - wound) winding

    2) Shell form transformer uses interleaved rectangularpancake coil for furnace transformer with high mechanicalstress.

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    3. Tank Enclosure3.1) Free breathing or open type

    air can go in or out depending on temperature andpressure via dehydrating breather to filter moisture

    3.2) Conservator or expansion Tank Type consists of expansion

    tank on the top with 3 - 10% of tank volume and filled with oiluntil half of conservator tank

    air can go in or out of conservatortank via dehydrating breather

    ( Courtesy of Factory Mutual )

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    Dehydrating Beather(Courtesy of Mitsubishi power transformer)

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    3.3) Sealed - Tank TypeOn top of oil is filled with inertgas under pressure. Top coveris welded to prevent leakageand pressure-vacuum relief

    device to control pressurebetween -8 to +8 psi

    ( Courtesy of Factory Mutual )

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    4. BUSHING INSULATOR

    Solid Type Bushing To 25KV Oil Filled to Tally Enclosed Type Bushing 69-92 KV Condenser Type Bushing

    Capacitor - type oil - filledbushing for V > 69kV uses oil -

    impregnated paper withaluminium foil separated intolayer inside porcelain cylinder

    for equal voltage distributionbetween each layers.

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    Off load tap ChangerTransformer must be disconnected from system on both side

    before changing tap. It can be changed both from inside oroutside tank. Disadvantage is service interruption therefore it is

    suitable to use with seasonal load. On load tap changer1) as impedance to prevent short circuit on tap

    2) 2 circuits for load current flow and tap changing

    2 Types of on load tap changer

    High Speed Resistor Type2 compartments, first part is selector switch working while noload current, second part is switch and resistor which causes arcduring operation.

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    1

    2

    3

    4

    5

    R2 R1

    Installation inside tank

    outside tank Long life because of

    short arcing duration

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    Reactor type usingdiverter switches

    Reactor type usingvacuum switches

    1

    2

    3

    4

    5

    Diverter switch

    Selector switch #1 Selector switch #2

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    Rating Data

    Rated KVA and Phasepower output that transformer can supply within specifictime at rated voltage and frequency and temperature rise< 65 oC (by resistance)IEEE Std. C57.12.00 single phase transformer rated inKVA from 5KVA - 33MVA and 3 Phase from 15KVA- 100MVA

    Cooling Classes

    Liquid-Immersed, Air-CooledOA, OA/FA, OA/FA/FA means liquid-immersed, self-cooled/ forced air- cooled/ forced air- cooled

    frequency

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    Voltage Ratings and Taps Nominal System Voltage Maximum System VoltageRated voltage specified under no load condition and based on

    turn ratio. ConnectionDepends on transformer type according to ANSI C57.12.70

    ImpedanceStandard impedance depends on transformer type based on

    average winding temperature rise (by resistance) plus 20C.

    Total LossesNo-load loss (T REF 85 oC) plus load loss (T REF 20oC)without losses by ventilation & cooling system, heater, pumpand auxiliary device.

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    Insulation Level

    It depends on system voltage1) Class1 V < 69kV2) Class2 for 115kV and above

    Temperature Rise1) Winding Rise average temperature rise from

    ambient should be less than 65o

    C by resistancemeasurement and < 80 oC by winding hot spot.2) Temperature rise of liquid insulation < 65 oC

    when measures at the top of main tank.


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