Dayco Eastman products are part of an engineered system which must be assembled and used inaccordance with Dayco Eastman instructions and limitations.
Dayco Eastman hose, couplings and crimping machines are designed as an effective and reliableassembly system and the use of other than Dayco Eastman products may produce hose assemblies thatwill not meet rated performance. Failure to follow Dayco Eastman instructions and limitations could leadto premature hose failures resulting in property damage, serious injury or death.
Dayco Eastman’s limited warranty shall apply only if the customer uses hose, fittings, hose fitting com-ponents and crimp equipment specifically engineered, designed and produced to Dayco Eastmanprocess specifications.
DAYCO EASTMAN DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR ANY CRIMPED HOSEASSEMBLIES NOT PRODUCED FROM GENUINE DAYCO EASTMAN HOSE FITTINGS, HOSE ANDEQUIPMENT, IN CONFORMANCE WITH DAYCO EASTMAN PROCESS SPECIFICATIONS FOR EACHSPECIFIC HOSE ASSEMBLY.
DO NOT USE A DAYCO EASTMAN CRIMPING MACHINE WITHOUT DIES!
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How the Kwikrimp® System works
The Kwikrimp® system is like having a miniature hose assembly “factory” at your disposal. In just minutes, theKwikrimp® hose coupling system produces the exact hose and coupling combination needed, in an assemblythat meets original equipment manufacturer specifications.
Utilizing the proven principle of much larger factory equipment, eight segmented crimping dies apply tons offorce on the coupling, making an attachment that is stronger than the hose itself. The segmented dies areforced against the coupling shell by a tapered die actuator, powered by heavy duty hydraulic rams. Self cen-tering feature assures equal force distribution through all the dies, producing a uniform crimp pressure on thefull shell circumference.
Unique, easily adjusted settings provide the operator with accurate control of the crimping operation.Approximate settings are preset for the type of hose and coupling used, providing approximate crimp diame-ters. (verification of proper crimp diameter with calipers or other measuring device is required).
NOTE: Hose and coupling compatabilites noted in this catalog are for reference purposes only. DaycoEastman Crimping Specifications is the official guide for selecting appropriate hose and coupling combinationsand determining crimper compatibility.
Dayco Eastman products are part of an engineered system which must be assembled and used inaccordance with Dayco Eastman instructions and limitations.
Dayco Eastman hose, couplings and crimping machines are designed as an effective and reliableassembly system and the use of other than Dayco Eastman products may produce hose assemblies thatwill not meet rated performance. Failure to follow Dayco Eastman instructions and limitations could leadto premature hose failures resulting in property damage, serious injury or death.
Dayco Eastman’s limited warranty shall apply only if the customer uses hose, fittings, hose fitting com-ponents and crimp equipment specifically engineered, designed and produced to Dayco Eastmanprocess specifications.
DAYCO EASTMAN DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR ANY CRIMPED HOSEASSEMBLIES NOT PRODUCED FROM GENUINE DAYCO EASTMAN HOSE FITTINGS, HOSE ANDEQUIPMENT, IN CONFORMANCE WITH DAYCO EASTMAN PROCESS SPECIFICATIONS FOR EACHSPECIFIC HOSE ASSEMBLY.
DO NOT USE A DAYCO EASTMAN CRIMPING MACHINE WITHOUT DIES!
m WARNING
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Table of ContentsGENERAL INFORMATION
GENERAL INFORMATIONPAGE
The Kwikrimp® Concept.....................................................................................................................................5Recommended Practices For Hydraulic Hose Assemblies ................................................................................6–12Safety Awareness Factors .................................................................................................................................13,78How To Read Part Numbers...............................................................................................................................14End Style Designation Charts.............................................................................................................................15–18Thread Standards ...............................................................................................................................................19–23Hose Products ....................................................................................................................................................24Selecting Hose Style by Working Pressure and Hose I.D..................................................................................25–26Hose Assembly Part Numbers............................................................................................................................27Hose For Marine Applications.............................................................................................................................28Selecting Hose Style by Flow Capacity..............................................................................................................29Hose Selection by Flow Rate .............................................................................................................................30Four Bolt Split Flange Dimensions .....................................................................................................................31Reusable Couplings Assembly Instructions........................................................................................................32Chemical Resistance Charts ..............................................................................................................................287–290Index ...................................................................................................................................................................291-296
DAYCO EASTMAN RUBBER HOSE PRODUCTSLOW PRESSURE
Style C and U4 ...................................................................................................................................................33Style U3 and A6..................................................................................................................................................34Style A2 and HAW ..............................................................................................................................................35Style B9 and B7..................................................................................................................................................36Style B7S and TC4 .............................................................................................................................................37Style DL5 and DL6 .............................................................................................................................................38
MEDIUM PRESS
Style D1 and T1 ..................................................................................................................................................39Style T4 and GL..................................................................................................................................................40Style Y9 and R5..................................................................................................................................................41Style M and D8 ...................................................................................................................................................42Style MX and E7A ..............................................................................................................................................43Style E9 and S7..................................................................................................................................................44Style S7E and NR7.............................................................................................................................................45Style NR7E and C2 ............................................................................................................................................46Style ST and AX .................................................................................................................................................47Style HFS and HR1C..........................................................................................................................................48Style AM and H6.................................................................................................................................................49Style D6 and R6 .................................................................................................................................................50
HIGH PRESSURE
Style BA and BXX...............................................................................................................................................51Style BXP and RT2.............................................................................................................................................52Style J4 and J4A.................................................................................................................................................53Style J9 and S8 ..................................................................................................................................................54Style S8E and FX ...............................................................................................................................................55Style HFS2 and HR2C........................................................................................................................................56Style DT and SNK2 ............................................................................................................................................57Style F2 and HTB ...............................................................................................................................................58Style HRK ...........................................................................................................................................................59
SPIRAL WIRE REINFORCED
Style QX and L1 .................................................................................................................................................60Style CE and M7.................................................................................................................................................61Style M8 and CZ.................................................................................................................................................62Style CN and N3.................................................................................................................................................63Style NH and N6.................................................................................................................................................64Style HT6 and N2 ...............................................................................................................................................65Style H7 ..............................................................................................................................................................66
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SPECIALTY HOSEPAGE
Style BH and BCH .......................................................................................................................................67Style C6 and Y1 ...........................................................................................................................................68Style Y7 and W5 ..........................................................................................................................................69Style HLB and HSH2 ...................................................................................................................................70Style HPC and HPS.....................................................................................................................................71Style P3 and S6 ...........................................................................................................................................72Style S9 ...................................................................................................................................................73Style S5 and HJK.........................................................................................................................................74Style WB and W7.........................................................................................................................................75Style W8 ...................................................................................................................................................76
HYTRON® HOSE
Style TC, TNR7E,TNR7,TS7E,TS7, TS8E and TS8....................................................................................77
DAYCO EASTMAN COUPLINGS
PERMANENT CRIMP COUPLINGS
BC Series .........................................................................................................................................79-81BW Series .........................................................................................................................................81-91CW Series .........................................................................................................................................91CY Series .........................................................................................................................................92-96ER Series .........................................................................................................................................97GB Series .........................................................................................................................................97-100GD Series .........................................................................................................................................101-103GF Series .........................................................................................................................................104-107GH Series .........................................................................................................................................108-110GR Series .........................................................................................................................................111-113GW Series .........................................................................................................................................114-118HF Series .........................................................................................................................................119-122HR Series .........................................................................................................................................123-125HT Series .........................................................................................................................................126HW Series .........................................................................................................................................127-131HY Series .........................................................................................................................................132-167JJ Series .........................................................................................................................................168-183KC Series .........................................................................................................................................184KW Series .........................................................................................................................................184-189NB Series .........................................................................................................................................190-194SQ Series .........................................................................................................................................195SU Series .........................................................................................................................................195-202
SPECIALTY COUPLINGS
BL Series .........................................................................................................................................203-211GS Series .........................................................................................................................................212-214GT Series .........................................................................................................................................215-218KA Series .........................................................................................................................................219-221KF Series .........................................................................................................................................222-226
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REUSABLE COUPLINGS PAGEBA Series ..........................................................................................................................................................227-229BB Series ..........................................................................................................................................................230BE Series ..........................................................................................................................................................231BG Series ..........................................................................................................................................................232-233BM Series ..........................................................................................................................................................233-236BN Series ..........................................................................................................................................................237-241BQ Series ..........................................................................................................................................................241BU Series ..........................................................................................................................................................242-243CA Series ..........................................................................................................................................................244-246CB Series ..........................................................................................................................................................246-247GL Series ..........................................................................................................................................................248-251
MISCELLANEOUS PRODUCTS
HOSE ASSEMBLY SLEEVING
Style USY and HMG..................................................................................................................................................2521700 and NG Series ..................................................................................................................................................253
STRAIN RELIEVERS and SPRING GUARDS
1800, 1900, PG, 30 and 40 Series............................................................................................................................2541400 Series and Style GO.........................................................................................................................................255Style EC, GOC, HJK and (Open Wound) 1800 Series ............................................................................................2561500 Series and Style GA .........................................................................................................................................257Style1700 (Plastic) and BOG.....................................................................................................................................258
FLANGE HEAD KITS
Style PA and PH ........................................................................................................................................................259
TRUK-COIL® and NYLO-SEAL®
300, 160N, 160NS, and 178NS Series and Styles NS-S and NS.............................................................................260-261
Pumps....................................................................................................................................................278-279Hose Cleaning System .................................................................................................................................280Cut-Off Saws and Blades ......................................................................................................................281-282
Field Equipment
Calipers .......................................................................................................................................283Skiving Tools and Vise Blocks ...............................................................................................................283-285Ferrule Vises .......................................................................................................................................286
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General InformationThe Kwikrimp® Concept
THE KWIKRIMP® CONCEPT IS AN ENGINEERED PROGRAM, DESIGNED TO INCORPORATE DAYCO EASTMAN HOSE, FITTINGSAND CRIMPERS INTO ONE EFFECTIVE AND RELIABLE ASSEMBLY SYSTEM.
The Kwikrimp® Concept is an affirmation to all Dayco Eastman Distributors, OEM's and users of the Kwikrimp®
system that Dayco Eastman will support only those who use Dayco Eastman hose and couplings in theKwikrimp® assembly system. However, the Kwikrimp® Concept is also a statement that serves to warn thatDayco Eastman will not be responsible when interchanging a Dayco Eastman hose and/or couplings with hoseand/or couplings of any other manufacturer.
Dayco Eastman products are part of an engineered system which must be assembled and used in accordancewith Dayco Eastman instructions and limitations.
Dayco Eastman hose, couplings and crimping machines are designed into an effective and reliable assemblysystem and the use of other than Dayco Eastman products may produce hose assemblies that will not meetrated performance. Failure to follow Dayco Eastman instructions and limitations could lead to premature hosefailures resulting in property damage, serious injury or death.
Dayco Eastman's Limited warranty shall apply only if the customer uses hose, fittings, hose fitting componentsand crimp equipment specifically engineered, designed and produced to Dayco Eastman process specifica-tions.
DAYCO EASTMAN DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR ANY CRIMPED HOSE ASSEM-BLIES NOT PRODUCED FROM GENUINE DAYCO EASTMAN HOSE FITTINGS, HOSE AND EQUIPMENT,IN CONFORMANCE WITH DAYCO EASTMAN PROCESS SPECIFICATIONS FOR EACH SPECIFIC HOSEASSEMBLY.
The argument that hoses branded with identical SAE numbers are the same and can be interchanged with ourcouplings is not true! Hose with identical brands can only be expected to perform to the requirements of SAEwhen assembled with compatible couplings. SAE recognizes this fact as shown by the following statementtaken from SAE J1273, October, 1996.
6.3 Hose and Fitting Compatibility–Care must be taken to determine proper compatibilitybetween the hose and fitting. Base selection on the manufacturer’s recommendations substantiated bytesting to industry standards such as SAE J517. Hose from one manufacturer is not usually compati-ble with fittings from another. Do not intermix hose and fittings from two manufacturers withoutapproval from both manufacturers.
All Dayco Eastman distributors, OEM's and Kwikrimp® users must recognize that the following points are criti-cal when considering any and all aspects of the Kwikrimp® program:
1. The data supplied with each crimper was developed after extensive impulse testing with Dayco Eastman hose and couplings. All Dayco Eastman hose styles are tested with the proper Dayco Eastman couplings before they are added to our Approved List.
2. Our Kwikrimp® data does not apply to all hose and couplings, only those products bearing the DaycoEastman identification with the proper Dayco Eastman catalog number.
3. Dayco Eastman couplings used with other than Dayco Eastman branded hose will not necessarily produce a good assembly. Identical hose styles, made by different suppliers, are not the same, when it comes to performance with Dayco Eastman couplings.
4. Dayco Eastman crimpers can only be used to crimp Dayco Eastman couplings and hose where crimp data is provided.
5. The minimal burst pressure in our catalog is for reference and design purposes only and is no indication that the product should be used above the indicated working pressure.
6. Dayco Eastman liability ends and yours begins when Dayco Eastman data is ignored or altered andproducts(hose and couplings), other than Dayco Eastman, are assembled with a Dayco Eastman crimper. Product liability responsibility for such hose assemblies becomes the personal responsibility of the assembler or company endorsing these practices.
Foreword — This SAE Recommended Practice is intended as a guide to consider when selecting, routing, fabricating,installing, replacing, maintaining and storing hose for fluid-power systems. It is subject to change to keep pace with experi-ence and technical advances. For those new to hose use in fluid-power systems, this guide outlines practices to note dur-ing each phase of system design and use. Experienced designers and users skilled in achieving proper results, as well asthe less experienced, can use this outline as a list of considerations to keep in mind.
Fluid power systems are complex and require extensive knowledge of both the system requirements and the various typesof hose. Therefore, all-inclusive, detailed, step-by-step instructions are not practical and are beyond the scope of this docu-ment. Less experienced designers and user's who need more information can consult specialists such as hose suppliersand manufacturers. This guide can improve the communication process.
Safety Considerations — These recommended practices involve safety considerations; note these carefully during allphases of design and use of hose systems. Improper selection, fabrication, installation or maintenance of hose and hoseassemblies for fluid-power systems may result in serious personal injury or property damage. These recommended prac-tices can reduce the likelihood of component or system failure, thereby reducing the risk of injury or damage.
1. Scope – SAE J1273 provides guidelines for selection, routing, fabrication, installation, replacement, maintenanceand storage of hose and hose assemblies for fluid-power systems. Many of these SAE Recommended Practices also may be suitable for other hose and systems.
2. References
2.1 Applicable Documents – The following publications form a part of this specification to the extent specified herein. Unless otherwise specified, the latest issue of SAEpublications shall apply.SAE J343 – Test and Procedures for SAE 100 R Series Hydraulic Hose and Hose Assemblies.SAE J514 – Hydraulic Tube FittingsSAE J517 – Hydraulic HoseSAE J1927 – Cumulative Damage Analysis for Hydraulic Hose Assemblies
2.1.2 ISO Publication – Available from ANSI, 11 West 42nd Street, New York, NY 10036-8002.ISO 3457 – Earth Moving Machinery–Guards and Shields–Definitions and Specifications
3. Explanation of Terms – These explanations serve only toclarify this document and are not intended to stand alone. They are presented sequentially, with the former helping to explain the latter.
3.1 Fluid Power – Energy transmitted and controlled using pressurized hydraulic fluids or compressed air.
3.2 Hose – Flexible conductor. In this document, the term hose may also refer to a hose assembly with related accessories used in fluid power applications.
3.3 Hose Fitting or Fitting – Connector which can be attached to the end of a hose.
3.4 Hose Assembly – Hose with hose fittings attached.
3.5 Hose Failure – Occurrence in which a hose stops meeting system requirements.
3.6 Hose Service Life – Length of time a hose meetssystem requirements without needing replacement.
4. Safety Considerations – Listed in 4.1 to 4.7 are some potential conditions and situations that may lead topersonal injury and/or property damage. The list is not
necessarily all inclusive. Consider reasonable and feasiblemeans, including those described in this section, to reduce the risk of injuries or property damage.
4.1 Fluid Injections – Fine streams of escapingpressurized fluid can penetrate skin and enter a human body. These fluid injections may cause severe tissue damage and loss of limb. Consider various means to reduce the risk of fluid injections, particularly in areasnormally occupied by operators. Consider careful routing, adjacent components, warnings, guards, shields andtraining programs. Relieve pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Avoid contact with escaping fluids. Treat all leaks as though pressurized and hot enough to burn skin. Never use any part of your body to check for hose leaks. If a fluid-injection accident occurs, see adoctor immediately. DO NOT DELAY OR TREAT AS A SIMPLE CUT! Any fluid injected into the skin must besurgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should consult a knowledgeable medical source.
4.2 Whipping Hose – If a pressurized hose assembly blows apart, the fittings can be thrown off at high speed, and the loose hose can flail or whip with great force. This is especially true in compressible-fluid systems. When thisrisk exists, consider guards and restraints to protect against injury.
4.3 Burns from Conveyed Fluids – Fluid-power media may reach temperatures that can burn human skin. If there is risk of burns from escaping fluid, consider guards and shields to prevent injury, particularly in areas normallyoccupied by operators.
4.4 Fire and Explosion from Conveyed Fluids – Most fluid-power media, including fire-resistant hydraulic fluids, will burn under certain conditions. Fluids which escape from pressurized systems may form a mist or fine spray which can flash or explode upon contact with an ignition source. Consider selecting, guarding, and routing hose tominimize the risk of combustion. (See Section 5 and ISO3457).
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Copyright 1996 Society of Automotive Engineers, Inc.All rights reserved.
4.5 Fire and Explosions from Static-Electric Discharge –Fluid passing through hose can generate static electricity, resulting in static-electric discharge. This may create sparks that can ignite system fluids or gases in thesurrounding atmosphere. When this potential exists, select hose specifically designed to carry thestatic-electric charge to ground.
4.6 Electrical Shock – Electrocution could occur if hose conducts electricity through a person. Most hoses are conductive. Many contain metal or have metal fittings. Even nonconductive hoses can be conduits for electricity if they carry conductive fluids. Be aware of routing or using hose near electrical sources. When this cannot be avoided, select appropriate hose. Nonconductive hoses should be considered. SAE J517–100R7 and 100R8 hoses, with orange covers marked “Nonconductive” are available for applications requiring nonconductive hose.
4.7 Mechanisms Controlled by Fluid Power – Mechanismscontrolled by fluid in hoses can become hazardous when a hose fails. For example, when a hose bursts, objects supported by fluid pressure may fall, or vehicles or machines may lose their brakes or steering. Ifmechanisms are controlled by fluid power, consider safe modes of failure that minimize risks of injury or damage.
5. Hose Selection and Routing – A wide variety ofinteracting factors influence hose service life and theability of each fluid-power system to operate satisfactorily, and the combined effects of these factors on service life are often unpredictable. Therefore, these documents should not be construed as design standards. Forapplications outside the the specifications in SAE J517, SAE J514, or other relevant design standards,performance of hose assemblies should be determined byappropriate testing. Carefully analyze each system. Then design routings and select hose and related components to meet the system-performance and hose-service-life requirements, and to minimize the risks of personal injury and/or property damage. Consider the following factors:
5.1 System Pressures – Excessive pressure canaccelerate hose assembly failure. Analyze the steady-state pressures, and the frequency and the amplitude of pressure surges, such as pulses and spikes. These are rapid and transient rises in pressure which may not be indicated on many common pressure gauges and can be identified best on high-frequency-response electronic measuring instruments. For maximum hose service life, hose selection should be based on a system pressure, including surges, that is less than the hose maximum working pressure. Hose may be used above its maximum working pressure where reduced life expectancy is acceptable. SAE J1927 provides on method to helppredict wire-reinforced hose service for a given hydraulic application, where the surge pressure peaks vary, and/or the highest pressure peaks occur infrequently.
5.2 Suction – For suction applications, such as inlet flow to pumps, select hose to withstand both the negative and positive pressures the system imposes on the hose.
5.3 External Pressure – In certain applications, such as in autoclaves or under water, the external environmental pressures may exceed the fluid pressure inside the hose.In these applications, consider the external pressures, and, if necessary, consult the manufacturers.
5.4 Temperature – Exceeding hose temperature ratings may significantly reduce hose life.. Select hose so the fluid and ambient temperatures, both static and transient,fall within the hose ratings. The effects of external heat sources should not raise the temperature of the hose above its maximum operating temperature. Select hose, heat shields, sleeving, and other methods for these requirements, and route or shield hose to avoid hose damage from external heat sources.
5.5 Permeation – Permeation, or effusion, is seepage offluid through the hose. Certain materials in hoseconstruction are more permeable than others. Consider the effects of permeation when selecting hose, especiallywith gaseous fluids. Consult the hose and fluidmanufacturers for permeability information.
5.6 Hose-Material Compatibility – Variables that can affect compatibility of system fluids with hose materials include, but are not limited to:A. Fluid PressureB. TemperatureC. ConcentrationD. Duration of exposureBecause of permeation (see 5.5), consider compatibility of system fluids with the hose, tube, cover,reinforcement, and fittings. Consult the fluid and hose manufacturers for compatibility information.NOTE–Many fluid/elastomer compatibility tables inmanufacturers’ catalogs show ratings based on fluids at 21˚ C, room temperature. These ratings may change at other temperatures. Carefully read the notes on thecompatibility tables, and if in doubt, consult themanufacturer.NOTE–See pages 287-290 for chemical resistance information.5.7 Environment – Environmental conditions can cause hose and fitting degradation. Conditions to evaluate include, but are not limited to:A. Ultraviolet lightB. Salt waterC. Air pollutantsD. TemperatureE. OzoneF. ChemicalsG. ElectricityH. AbrasionIf necessary, consult the manufacturers for moreinformation.
5.8 Static-Electric Discharge – Fluid passing through hose can generate static electricity resulting in static-electric discharge. This may create sparks that canpuncture hose. If this potential exists, select hose with sufficient conductivity to carry the static-electric charge tothe ground.
5.9 Sizing – The power transmitted by pressurized fluid varies with pressure and rate of flow. Select hose with adequate size to minimize pressure loss, and to avoid hose damage from heat generation or excessive velocity. Conduct calculations, or consult the manufacturers forsizing at flow velocities.
5.10 Unintended Uses – Hose assemblies are designed for the internal forces of conducted fluids. Do not pull hose or use it for purposes that may apply external forces for which the hose or fittings were not designed.
5.11 Specifications and Standards – When selecting hose and fittings for specific applications, refer toapplicable government, industry, and manufacturer’s specifications and standards.
5.12 Unusual Applications – Applications not addressed by the manufacturer or by industry standards may require special testing prior to selecting hose.
5.13 Hose Cleanliness – The cleanliness requirements of system components, other than hose, will determine the cleanliness requirements of the application. Consult the component manufacturers’ cleanliness information for all components in the system. Hose assemblies vary in cleanliness levels; therefore, specify hose assemblies with adequate cleanliness for the system.
5.14 Hose Fittings – Selection of the proper hosefittings for the hose and application is essential forproper operation and safe use of hose and related assembly equipment. Hose fittings are qualified with the hose. Therefore, select only hose fittings compatible with the hose for the applications.
Improper selection of hose fittings or related assembly equipment for the application can result in injury ordamage from leaks, or from hose assemblies blowing apart (see 4.2, 6.2, 6.3 and 6.4).
5.15 Vibration – Vibration can reduce hose service life. If required, conduct tests to evaluate the frequency and amplitude of system vibration. Clamps or other means may be used to reduce the effects of vibration. Consider the vibration requirements when selecting hose andpredicting service life.
5.16 Hose Cover Protection – Protect the hose cover from abrasion, erosion, snagging and cutting. Special abrasion-resistant hoses and hose guards are available for additional protection. Route hose to reduce abrasion from hose rubbing other hose or objects that may abrade it.
5.17 External Physical Abuse – Route hose to avoid:A. Tensile loadsB. Side loadsC. FlatteningD. Thread damageE. KinkingF. Damage to sealing surfacesG. AbrasionH. Twisting
5.18 Swivel-Type Adapters – Swivel-type fittings or adapters do not transfer torque to hose while beingtightened. Use these as needed to prevent twisting duringinstallation.
5.19 Live Swivels – If two components in the system are rotating in relation to each other, live swivels may benecessary. These connectors reduce the torquetransmitted to the hose.
5.20 Slings and Clamps – Use slings and clamps tosupport heavy or long hose and to keep it away from moving parts. Use clamps that prevent hose movement that will cause abrasion.
5.21 Minimum Bend Radius – The minimum bend radiusis defined in SAE J343 and is specified in other SAEstandards and hose manufaturer’s product literature. Routing at less than minimum bend radius may reduce hose life. Sharp bending at the hose/fitting juncture may result in leaking, hose rupturing, or the hose assembly blowing apart (see 4.2 and Figure 1).
FIGURE 1 — MINIMUM BEND RADIUS
5.22 Elbows and Adapters – In special cases, use elbows and adapters to relieve hose strain (see Figure 2).
5.23 Lengths – Unnecessarily long hose can increase pressure drop and affect system performance. When pressurized, hose that is too short may pull loose from its fittings, or stress the fitting connections, causingpremature metallic or seal failures. When establishing hose length, refer to Figures 3, 4, and 5; and use thefollowing practices:
5.23.1 Motion Absorption – Provide adequate hose length to distribute movement and prevent bends smaller than the minimum bend radius.
FIGURE 3 — MOTION ABSORPTION
5.23.2 Hose and Machine Tolerances – Design hose to allow for changes in length due to machine motion and tolerances.
FIGURE 4 — HOSE AND MACHINE TOLERANCES
5.23.3 Hose Length Due To Pressure – Design hose to accommodate length changes from changing pressures. Do not cross or clamp together high- and low-pressure hoses. The difference in length changes could wear the hose covers.
FIGURE 5 — HOSE LENGTH DUE TO PRESSURE
5.24 Hose Movement and Bending – Hose allowsrelative motion between system components. Analyze thismotion when designing hose systems. The number of cycles per day may significantly affect hose life. Also avoid multiple planes of motion and twisting motion. Consider the motion of the hose when selecting hose and predicting service life. In applications that require hose to move or bend, refer to Figures 6 and 7; and use these practices:
5.24.1 Bend in Only One Plane to Avoid Twisting
FIGURE 6 — BEND IN ONLY ONE PLANE TO AVOID TWISTING
5.24.2 Prevent Hose Bending in More Than One Plane – If hose follows a compound bend, couple it into separate segments, or clamp into segments that flex in only one plane.
FIGURE 7 — PREVENT HOSE BENDING INMORE THAN ONE PLANE
6. Hose-Assembly Fabrication – Persons fabricating hose assemblies should be trained in the proper use of equipment and materials. The manufacturers’ instructions and the practices listed as follows must be followed. Properly assembled fittings are vital to the integrity of a hose assembly. Improperly assembled fittings can separate from the hose and may cause serious injury or property damage from whipping hose, or from fire or explosion of vapor expelled from the hose.
6.1 Component Inspection – Prior to assembly, examinecomponents for:
A. Style or typeB. CleanlinessC. Loose coversD. NicksE. SizeF. Inside obstructionsG. Visible defectsH. DamageI. LengthJ. BlistersK. Burrs
6.2 Hose Fittings – Hose fitting components from one manufacturer are not usually compatible with fittingscomponents supplied by another manufacturer. For example, do not use a hose fitting nipple from onemanufacturer with a hose socket from another manufacturer. It is the responsibility of the fabricator to consult the manufacturer’s written instructions or the manufacturer directly for information on proper fitting components.
6.3 Hose and Fitting Compatibility – Care must be taken to determine proper compatibility between the hose and fitting. Base selection on the manufacturers’recommendations substantiated by testing to industry standards such as SAE J517. Hose from onemanufacturer is not usually compatible with fittings from another. Do not intermix hose and fittings from twomanufacturers without approval from both manufacturers.
6.4 Hose Assembly Equipment – Assembly equipment from one manufacturer is usually not interchangeable withthat from another manufacturer. Hoses and fittings from one manufacturer should not generally be assembled withthe equipment of another manufacturer.
6.5 Safety Equipment – During fabrication, use proper safety equipment, including eye protection, breathing apparatus, and adequate ventilation.
6.6 Reuse of Hose and Fittings – When fabricating hoseassemblies, do not reuse:
A. Field-attachable fittings that have blown or pulled offhose.
B. Any part of hose fittings that were permanently crimped or swaged to hose.
C. Hose that has been in service after system checkout (see 7.7).
6.7 Cleanliness of Hose Assemblies – Hoseassemblies may be contaminated during fabrication. Clean hoses to specified cleanliness levels (see 5.13).
7. Hose Installation and Replacement – Use the following practices when installing hose assemblies in new systems or replacing hose assemblies in existing systems:
7.1 Pre-Installation Inspection – Before installing hose assemblies, examine:
A. Hose length and routing for compliance withoriginal design.
B. Assemblies for correct style, size, length andvisible nonconformities.
C. Fitting sealing surfaces for burrs, nicks, or other damage.
NOTE: When replacing hose assemblies in existingsystems, verify that the replacement is of equal quality to the original assembly.
7.2 Handling During Installation – Handle hose with care during installation. Kinking hose, or bending at less than minimum bend radius may reduce hose life. Avoid sharp bending at the hose/fitting juncture (see 5.21).
7.3 Twist Angle and Orientation – Pressure applied to a twisted hose may shorten the life of the hose or loosen the connections. To avoid twisting, use the hose lay line or marking as a reference (see Figure 8).
7.4 Securement and Protection – Install necessary restraints and protective devices. Determine that such devices do not create additional stress or wear points.
7.5 Routing – Review proper routing practices provided in Section 5 and make appropriate corrections to obtain optimum performance.
7.6 Assembly Torque – The connection end of a hose is normally threaded to obtain a tight pressure seal when attached to a port, an adapter, or another fitting. Sometimes bolts or screws provide the threadedconnection. Each size and type of connection requires different torque values, and these may vary due to type of material or exterior coating.
7.7 System Checkouts – In hydraulic or other liquidsystems, eliminate all air entrapment after completing the installation. Follow manufacturers’ instructions to test the system for possible malfunctions and leaks.
7.7.1 To avoid injury during system checkouts:
A. Do not touch any part of the system when checking for leaks (see 4.1).
B. Stay out of potentially hazardous areas while testing hose systems (see Section 4).
C. Relieve system pressure before tightening connections.
8. Maintenance Inspection – A hose and fitting maintenance program may reduce equipment downtime, maintain peak operating performance, and reduce the risk of personal injury and/or property damage. The user should design and implement a maintenance program that suits the specific application and each specific hose in that application.
8.1 Inspection Frequency – Evaluate factors such as thenature and severity of the application, past history, and manufacturers’ information to establish the frequency of visual inspections and functional tests.
8.2 Visual Inspection (Hose and Fittings) – Visually inspect hose and fittings for:
A. Leaks at hose fitting or in hose.B. Damaged, cut or abraded cover.C. Exposed reinforcement.D. Kinked, crushed, flattened, or twisted hose.E. Hard, stiff, heat cracked, or charred hose.F. Blistered, soft, degraded, or loose cover.G. Cracked, damaged, or badly corroded fittings.H. Fitting slippage on hose.I. Other signs of significant deterioration.
If any of these conditions exist, evaluate the hoseassemblies for correction or replacement.
8.3 Visual Inspection (All Other Components) – When visually inspecting hose and fittings, inspect for related items including:
A. Leaking ports.B. Damaged or missing hose clamps, guards or shields.C. Excessive dirt and debris around hose.D. System fluid: Level, type, contamination, condition
and air entrainment.If any of these are found, address them appropriately.
8.4 Functional Test – Functional tests determine ifsystems are leak free and operating properly. Carry out functional tests per information from equipmentmanufacturers.
9. Hose Storage – Age control and the manner of storage can affect hose life. Use the following practices when storing hose.
9.1 Age Control – Maintain a system of age control to determine that hose is used before its shelf life has expired. Shelf life is the period of time when it isreasonable to expect the hose to retain full capabilities forrendering the intended service.Store hose in a manner that facilitates age control and first-in, first-out usage based on manufacturing date on hose or hose assembly. Per SAE J517:
A. Shelf life of rubber hose in bulk form, or in hose assemblies passing visual inspection and proof test,is forty quarters (ten years) from the date ofvulcanization.
B. Shelf life of thermoplastic andpolytetrafluoroethylene hose is considered to be unlimited.
9.2 Storage – Store hose and hose assemblies in a cool, dark, dry area with the ends capped. When storing hose, take care to avoid damage that could reduce hose life, and follow the manufacturers’ information for storage and shelf life. Examples of factors that can adversely affect hose product in storage are:
A. TemperatureB. OzoneC. OilsD. Corrosive liquids and fumesE. RodentsF. HumidityG. Ultraviolet lightH. SolventsI. InsectsJ. Radioactive materials
If there are any questions regarding the quality or usabilityof hose or hose assemblies, evaluate appropriately:
A. Flex the hose to the minimum bend radius and compare it with new hose. After flexing, examine the cover and tube for cracks. If any appear, no matter how small, reject the hose.
B. If the hose is wire reinforced, and the hose is unusually stiff, or a cracking sound is heard during flexing, check for rust by cutting away a section of the cover from a sample. Rust would be another reason for rejection.
C. If doubt still persists, contact hose assembler to conduct proof-pressure tests or any other tests needed to verify hose quality.
Prepared by the SAE Fluid Conductors and Connectors Technical CommitteeSC3–Training and Education Subcommittee
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General InformationSafety Awareness Factors Affecting
Dayco Eastman Hose
Fluid Injections
Fluids under pressure that are released as a fine stream can easily penetrate skin and enter a human body.Such emissions are to be protected against and avoided at all times. Should a fluid injection occur, contactyour doctor or medical facility at once! DO NOT DELAY OR TREAT AS A SIMPLE CUT! Injections shouldbe considered a serious injury and prompt medical treatment is essential!
Fire and Explosion Dangers from Hydraulic Fluids
All hydraulic fluids, except those comprised primarily of water, are flammable (will burn) when exposed to theproper conditions (including many “FIRE RESISTANT” hydraulic fluids). Hydraulic fluids, under pressure, whichescape from system containment, may develop a mist or fine spray that can explode upon contact with asource of ignition. These explosions can be very severe and could cause extensive property damage, seriousinjury or death. Care should be taken to eliminate all possible ignition sources from contact with escaping flu-ids, fluid spray or mist, resulting from hydraulic system failures.
Air and Gaseous Applications
Hose assemblies that are to be used in air and other gaseous applications should be pin perforated, throughthe cover, prior to use.
These perforations allow gas that has permeated the inner tube of the hose to escape into the atmosphere.This prevents gases from accumulating and blistering the hose cover.
Hand Held Hydraulic Operated Tools
Extreme care is necessary when connecting hand held or portable hydraulic powered tools to a hydraulicpower source with hose.
1. Always use a strain reliever at both ends of the hose assembly to prevent excessive bending, kinkingand stress at the coupling to hose interface.
2. Never use the hose as a means to carry, pull, lift or transport the hydraulic tool or power unit.
3. Exposed hose, near the operator, should be covered with a fluid deflection apparatus such as nylonsleeving for protection against injection injuries, should a hose rupture occur.
4. Operators should be protected with the proper safety equipment such as face masks, leather glovesand safety clothing as dictated by the job, fluid and tools being used.
5. If the connecting hose could be subjected to external forces that inflict damage, an appropriate overallspring guard should be used.
Assembly Pressure Ratings
Some hose pressure ratings listed in this Dayco Eastman catalog exceed the pressure ratings for the connec-tion (threads, flanges, etc.) of certain types of hose fittings. Pressure ratings of 4-bolt split flange and o-ringface seal type hose fittings are specified in SAE J518 and J1453, respectively. For all other types of connectorends, contact Dayco Eastman for pressure ratings. The pressure rating of a hose assembly shall not exceedthe lower of the pressure rating values.
Danger of Brass Components Exposed to Ammonia
Never use brass couplings or connectors with or in proximity to ammonia based fluids. Brass parts subject tosuch exposure can crack without warning, leading to property damage, injury or death.
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General InformationHow To Read Part Numbers
HOW TO READ HOSE PART NUMBERSDayco Eastman hose part numbers are composed of letter(s) and numbers which identify the hose style, and atwo-digit number which designates the size. The last two digits in a Dayco Eastman part number always desig-nates hose I.D. The numerical size code follows the industry standard "dash number" system which gives thehose I.D. in sixteenths of an inch.
Hose Dash NumberActual I.D. Hose for StylesIn Inches Dash Number BH, GL, Y9, T1 & T4
1/8 023/16 03 041/4 04 055/16 05 063/8 06
13/32 081/2 08 105/8 10 123/4 127/8 161 16
1 1/8 201 1/4 201 3/8 241 1/2 24
1 13/16 322 32
2 1/2 403 48
Part Number Definition
AM XXLAST TWO DIGITS
HOSE STYLE INDICATES HOSE I.D.
Examples:AM08 = Style AM hose with 1/2” I.D.HTB16 = Style HTB hose with 1” I.D.
HOW TO READ COUPLING PART NUMBER DESCRIPTIONS
Dayco Eastman coupling part number descriptions have two basic components. The first is the coupling styleand hose size, which is indicated by a two-letter series and followed by a two-digit SAE "dash" size. This is fol-lowed by the termination size and style.
Part Number Definition
HY 08 – 08 MPSERIES TERMINATION STYLE
HOSE SIZE TERMINATION SIZE
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General InformationEnd Style Designation Chart
This chart not only identifies the termination, it also shows the former Dayco and Eastman designation.
DAYCOEASTMAN DAYCO EASTMAN DESCRIPTION (Terminations are rigid unless noted)
AF AF Swivel Female Air Brake (3/4-20 Thread Ball Seat)AMP Male API Pipe ThreadBA BA Male Air Brake (SAE J246)BF90T BF90T Special Two-Bolt Flange 90˚ Bent TubeBHS BHS Straight Bulkhead Male Insert O-RingBP BP MU Male BSPP Thread DIN 3852 UndercutBPF BPF NU BSPP Swivel Female Male 60˚ ConeBPF45 NU45 BSPP Swivel Female Male 60˚ Cone, 45˚ (Block)BPF45T BPF4 NU45T BSPP Swivel Female Male 60˚ Cone, 45˚ BendBPF90 NU90 BSPP Swivel Female Male 60˚ Cone, 90˚ (Block)BPF90T BPF9 NU90T BSPP Swivel Female Male 60˚ Cone, 90˚ BendBPHB NUHB BSPP Female Swivel Flat-Faced SealBT BT MT Male BSPT BS21 DIN 2999DX MX Metric Male 60˚ DIN 7611FA FA NS Swivel Female 45˚ Seat Angle (SAE)FA45T PA4 NS45T Swivel Female with 45˚ Seat, 45˚ BendFA90T PA9 NS90T Swivel Female with 45˚ Seat, 90˚ BendFA90TL NS90TL Swivel Female with 45˚ Seat, 90˚ Bend (Long Drop)FAT PAS NST Swivel Female with 45˚ Seat Straight TubeFF FF NB Female NPTFFJ FJ NJ Swivel Female with 37˚ Seat (SAE) StraightFJ30T NJ30T Swivel Female with 37˚ Seat (SAE) 30˚ BendFJ45 JK NJ45 Swivel Female with 37˚ Seat (SAE) 45˚ (Block)FJ45T RJ4 NJ45T Swivel Female with 37˚ Seat (SAE) 45˚ BendFJ90 JL NJ90 Swivel Female with 37˚ Seat (SAE) 90˚ (Block)FJ90T RJ9 NJ90T Swivel Female with 37˚ Seat (SAE) 90˚ BendFJ90TL RJ9L NJ90TL Swivel Female with 37˚ Seat (SAE) 90˚ Bend (Long Drop)FJT PJS Swivel Female with 37˚ Seat Straight TubeFN FN ND Swivel Female (NPSM) 60˚ Male TaperFP PT NP Swivel Female 30˚ PTT FlareFS FS NC Swivel Female NPTFGF GF RY Female Garden HoseGM GM PY Male Garden HoseJPF JPF NR JIS Swivel Female 30˚ Seat BSPP ThreadsKMF KMF NM Komatsu JIS Swivel Female 30˚ Seat Metric ThreadsLF LF Swivel Female FlarelessMA MA MS Male 45˚ Seat Angle (SAE)MF PES MF Male Inverted Flare SwivelMF45T PE4 MF45T Male Inverted Flare Swivel 45˚ BendMF90T PE9 MF90T Male Inverted Flare Swivel 90˚ BendMH MH Male “Hi-Seal®”MJ NJ MJ Male 37˚ Seat Angle (JIC)MJL MJL Male 37˚ Seat Angle (JIC) Long NoseMM LM MM SAE Male Flareless (1900 Series)MN MN Male Hi-Seal® with Nut and SleeveMP NP MB Male NPTF Thread (Dryseal)MR MR Male 7/8-18 (Fits Case)MS MS Swivel Male NPTF with 30˚ Cone Seat
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General InformationEnd Style Designation Chart
This chart not only identifies the termination, it also shows the former Dayco and Eastman designation.
DAYCOEASTMAN DAYCO EASTMAN DESCRIPTION (Terminations are rigid unless noted)
MV LMN MV SAE Male Flareless with Nut & Sleeve (1900 series)MW MW Male Ermeto-style FlarelessMZ LMM/SMM MZ Metric Male DIN 2352 24˚ Seat (Light and Heavy)NA NA Standpipe Female Nut & Sleeve (SAE J246)NG NG Female Inverted Flare RigidNL NL Swivel Female with Dual 37˚/ 45˚ SeatNV FX NV Grease Hose 1/2-27 ThreadOF NO Non-retractable O-Ring Face Seal (Straight)OF45 NO45 Non-retractable O-Ring Face Seal with 45˚OF45T OF4 NO45T O-Ring Face Seal with 45˚ BendOF90 NO90 Non-retractable O-Ring Face Seal with 90˚OF90T OF9 NO90T O-Ring Face Seal with 90˚ BendOF90TL OF9L NO90TL O-Ring Face Seal with 90˚ Bend (Long Drop)OF90TM OF90M O-Ring Face Seal with 90˚ Bend (Medium Drop)OFMT NOMT O-Ring Face Seal (Metric Hex) StraightOFM45T NOM45T O-Ring Face Seal (Metric Hex) with 45˚ BendOFM90T NOM90T O-Ring Face Seal (Metric Hex) with 90˚ BendOFM90TL NOM90TL O-Ring Face Seal (Metric Hex) with 90˚ (Long Drop) BendOFM90TM NOM90TM O-Ring Face Seal (Metric Hex) with 90˚ (Medium Drop) BendOFT OFS NOT O-Ring Face Seal (Straight)OM OM MO Male O-Ring Face SealOMM Male O-Ring Face Seal–MetricPA FHSA PA O-Ring Flange (SAE Code 61) StraightPA100 FH10A O-Ring Flange (Code 61) 100˚ BendPA110 FH11A O-Ring Flange (Code 61) 110˚ BendPA135 FH13A O-Ring Flange (Code 61) 135˚ BendPA22 FH2A PA22 O-Ring Flange (Code 61) 22.5˚ BendPA30 FH3A PA30 O-Ring Flange (Code 61) 30˚ BendPA45 FH4A PA45 O-Ring Flange (Code 61) 45˚ BendPA60 FH6A PA60 O-Ring Flange (Code 61) 60˚ BendPA67 FH7A PA67 O-Ring Flange (Code 61) 67.5˚ BendPA90 FH9A PA90 O-Ring Flange (Code 61) 90˚ BendPAK KFH PAK “O” Ring Flange (Komatsu 5/8”) StraightPAK KFHSA PAK Komatsu Flange Head, StraightPAK45 KFH4A PAK45 Komatsu Flange Head, 45˚ BendPAK90 KFH9A PAK90 Komatsu Flange Head, 90˚ BendPC22 PC22 O-Ring Flange (Captive) 22.5˚ BendPC30 PC30 O-Ring Flange (Captive) 30˚ BendPC45 PC45 O-Ring Flange (Captive) 45˚ BendPC60 PC60 O-Ring Flange (Captive) 60˚ BendPC90 PC90 O-Ring Flange (Captive) 90˚ BendPCS PCS O-Ring Flange (Captive) StraightPE Ind. 7639 PE Swivel Female R.H. Thread (Oxygen)PH FHSB PH High-Pressure “O” Ring Flange (SAE Code 62) StraightPH22 FH2B PH22 O-Ring Flange (Code 62) 22.5˚ BendPH30 FH3B PH30 O-Ring Flange (Code 62) 30˚ BendPH45 FH4B PH45 O-Ring Flange (Code 62) 45˚ BendPH60 FH6B PH60 O-Ring Flange (Code 62) 60˚ Bend
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General InformationEnd Style Designation Chart
This chart not only identifies the termination, it also shows the former Dayco and Eastman designation.
DAYCOEASTMAN DAYCO EASTMAN DESCRIPTION (Terminations are rigid unless noted)
PH67 FH7B PH67 O-Ring Flange (Code 62) 67.5˚ BendPH90 FH9B PH90 O-Ring Flange (Code 62) 90˚ BendPHC22 FH2C O-Ring Flange (Fits CAT) 22.5˚ BendPHC30 FH3C O-Ring Flange (Fits CAT) 30˚ BendPHC45 FH4C O-Ring Flange (Fits CAT) 45˚ BendPHC60 FH6C O-Ring Flange (Fits CAT) 60˚ BendPHC67 FH7C O-Ring Flange (Fits CAT) 67.5˚ BendPHC90 FH9C O-Ring Flange (Fits CAT) 90˚ BendPHCS FHSC O-Ring Flange (Fits CAT) StraightPR PR Male NPT Thread (Non-Dryseal)PS PS Male PTF ThreadPS45 PS45 Male PTF Thread 45˚PS90 PS90 Male PTF Thread 90˚PV PV Male NPSM Straight ThreadPWM PWM Pressure Washer Metric Female SwivelPWMM PWMM Pressure Washer Metric MaleRA OR RA “O” Ring BossRC OS RC Swivel Male “O” Ring BossRC45 OK RC45 Swivel Male 45˚ “O” Ring Boss (Block)RC90 OL RC90 Swivel Male 90˚ “O” Ring Boss (Block)RD RD Female O-Ring BossRE Ind. 7639 RE Swivel Female L.H. Thread (Acetylene)RL RL Stand Pipe (Inch Tube Sizes)RM FC RM Hose MenderRO(*) FSM RO Metric Female Swivel 24˚ Cone with O-Ring, StraightRO(*)45T FSM4 Metric Female Swivel 24˚ Cone with O-Ring, 45˚ BendRO(*)90T FSM9 RO90T Metric Female Swivel 24˚ Cone with O-Ring, 90˚ BendRU FLM RU Metric Female Swivel Universal 24/60˚ Cone, StraightRU45T FLM4 RU45T Metric Female Swivel Universal 24/60˚ Cone, 45˚ BendRU90T FLM9 RU45T Metric Female Swivel Universal 24/60˚ Cone, 90˚ BendRV RV Swivel Female NPSMRY RY GAZ Metric Female Swivel Universal 24/60˚ ConeRZ SP RZ Metric O.D. Standpipe, StraightRZ45 SP4 RZ45 Metric O.D. Standpipe, 45˚ BendRZ45LT RZ45L Standpipe Metric “Light” 45˚ TubeRZ45ST RZ45S Standpipe Metric “Standard” 45˚ TubeRZ90 SP9 RZ90 Metric O.D. Standpipe, 90˚ BendRZ90LT RZ90L Standpipe Metric “Light” 90˚ TubeRZ90ST RZ90S Standpipe Metric “Standard” 90˚ TubeRZLST Standpipe Metric Standard/Light Straight TubeRZLS45T Standpipe Metric Standard/Light 45˚ TubeRZLS90T Standpipe Metric Standard/Light 90˚ TubeRZLT RZ L Standpipe Metric “Light” StraightRZST RZ S Standpipe Metric “Standard” StraightSP MC Swivel Male NPTF without 30˚ SeatSP45 NK MC45 Swivel Male NPTF 45˚ (Block)SP90 MC90 Swivel Male NPTF 90˚ (Block)SSM SSM “Super” Stecko Male
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General InformationEnd Style Designation Chart
This chart not only identifies the termination, it also shows the former Dayco and Eastman designation.
DAYCOEASTMAN DAYCO EASTMAN DESCRIPTION (Terminations are rigid unless noted)
TA45T TA4 Male 45˚ Flare Swivel, 45˚ BendTA90T TA9 Male 90˚ Flare Swivel, 90˚ BendTAST TAS Male 45˚ Flare Swivel, Straight TubeTF45P TF4P Swivel Female Tube ‘O’ 45˚ Bend with R134a Service PortTF45PV TF4P Swivel Female Tube ‘O’ 90˚ Bend w/R134a Charge Port at 180˚TF45T TF4 Swivel Female Tube 'O' Refrigerant (217 Series Nut) 45˚ BendTF90P TF9P Swivel Female Tube ‘O’ 90˚ Bend with R143a Service PortTF90PV TF9P Swivel Female Tube ‘O’ 45˚ Bend w/R134a Charge Port at 180˚TF90T TF9 Swivel Female Tube 'O' Refrigerant (217 Series Nut) 90˚ BendTFS TFS NE Swivel Female Tube 'O' Refrigerant (217 Series Nut)TFSP TFSP Swivel Female Tube ’O’ Straight Tube with R134a Service PortTMSP TMSP Swivel Male Tube ’O’ Straight Tube with Charge Port for R134aTM45P TM4P Swivel Male Tube ‘O’ 45˚ Bend w/Charge Port at 180˚ for R134aTM90P TM9P Swivel Male Tube ‘O’ 90˚ Bend w/Charge Port at 180˚ for R134aTM90RX TM9PV Swivel Male Tube ‘O’ 90˚ Bend w/Charge Port at 270˚ for R134aTM45T TM4 Swivel Male Tube 'O' Refrigerant (216 Series Nut) 45˚ BendTM90T TM9 Swivel Male Tube 'O' Refrigerant (216 Series Nut) 90˚ BendTMS TMS MA Swivel Male Tube 'O' Freon (216 Series Nut)TOF90P TOF9 90˚ Female Tube ‘O’ Steel with R134a Service Port
NOTE: All steel parts are zinc plated with a yellow dichromate finish, unlessotherwise noted. This finish passes the 72 hour SAE J516 Salt Spray TestRequirement in accordance with ASTM B117.
* Metric tube and thread size must be identified in the part number, i.e. BW12-25RO36B.
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SAE J514, 37˚ Flare
Commonly referred to as 37˚ JIC, this connection is widely used inhydraulic systems,. When the straight threads are engaged, the37˚ male seat seals on the 37˚ female flare seat. Most thread sizesare identical to the 45˚ SAE connection as noted below. Care mustbe taken not to confuse these two connectors which have differentseating angles.
Dash Inch Male Thread O.D. Female Thread I.D.Size Size Thread mm in. mm in.
This straight thread connection uses the same threads as the JIC37˚ flare shown above. However, the 37˚ flare has been removedand an o-ring added. When mated with a female o-ring boss portthe o-ring is trapped in a special tapered counterbore to effect theseal.
Dash Inch Male Thread O.D. Female Thread I.D.Size Size Thread mm in. mm in.
By using a combination of three tools, identifying connectors is easyto do.
A caliper is used to measure the O.D. of a male thread and I.D. of afemale thread.
NOTE: When comparing your measurements with those on the fol-lowing pages it should be remembered that threads can becomeworn and distorted from use and you may not compare exactly tothe figures in the tables.
For your convenience, dimensions are in both millimeters and inches.The thread pitch gauge measures the threads per inch.
The thread pitch gauge measures the threads per inch. For metricthreads the gauge will identify the distance between the threads.
The seat angle gauge is used by placing the gauge angle on thesealing surface. The centerline of the end fitting and the gaugeshould be parallel.
In the English system the thread size and pitch (number of threadsper inch) are given, along with the thread type.
The SAE 45˚ flare connectors seal in the same manner and are sim-ilar to the 37˚ connectors except for the flare angle. 45˚ connectorsare commonly found in automotive applications, on brass adapters,and are generally used at lower pressures than 37˚ flare fittings.Many sizes have threads identical to those on 37˚ JIC connectors.Check the threads and flares carefully to make positive identification.
Dash Inch Male thread O.D. Female thread I.D.Size Size Thread mm in. mm in.
Dimensionally and functionally the same as SAE J518. Form R isCode 61 and form S is Code 62. These flanges are used with bothmetric or inch bolts so it is necessary to properly identify the boltthreads. See page 259 for details.
DIN 20066 is interchangeable with ISO 6142, SAE J518 and JIS B8363, except for the bolt sizes.
Metric Size Metric Bolt SizesDash Equiv. Form R Form SSize mm Code 61 (PA) Code 62 (PH)
-8 M20 X 1.5 M8 X 1.25 X 30 M8 X 1.25 X 30-12 M24 X 1.5 M10 X 1.5 X 30 M10 X 1.5 X 40-16 M30 X 1.5 M10 X 1.5 X 30 M12 X 1.75 X 45-20 M36 X 1.5 M10 X 1.5 X 40 M14 X 2 X 45-24 M45 X 1.5 M12 X 1.75 X 40 M16 X 2 X 55-32 M52 X 1.5 M12 X 1.75 X 40 M20 X 2.5 X 70
Titan™ SAE J1453 O-Ring Face Seal
This connection is designed for leak-free use to 6000 PSI. The o-ring in the face of the straight thread male end seals against the flatface female seat and is mechanically held in place by a swivelfemale nut.
Dash Inch Male thread O.D. Female thread I.D.Size Size Thread mm in. mm in.
This German standard consists of a single male and female endwith straight metric threads. The female has a 60˚ or a universal24˚/60˚ cone which seals on the 60˚ seat in the male end.
Male Thread Female Thread TubeO.D. I.D. O.D.
Thread mm in. mm in. mm in.
M12 x 1.5 12 .47 10.5 .41 6 .24M14 x 1.5 14 .55 12.5 .49 8 .32M16 x 1.5 16 .63 14.5 .57 10 .39M18 x 1.5 18 .71 16.5 .65 12 .47M22 x 1.5 22 .87 20.5 .81 15 .59M26 x 1.5 26 1.02 24.5 .96 18 .71M30 x 1.5 30 1.18 28.5 1.12 22 .87M38 x 1.5 38 1.50 36.5 1.44 28 1.10M45 x 1.5 45 1.77 43.5 1.71 35 1.38M52 x 1.5 52 2.04 50.5 1.99 42 1.65
General InformationThread Standards
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MALE 37° (MA)
FEMALE (FA) MALE OFS
(OM)FEMALE OFS
(OFT, OF)
MALE (DX)
FEMALE (RU)
General InformationThread Standards
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French Metric GAZ w/24°Seat
This metric connection consists of a male and two femalestyles, both of which seal on the 24° taper in the male end.These connections are generally found only on French madeequipment.
British Standard Pipe - BSP (BSPP & BSPT)
The British BSP connections include two types ofthreads, BSPP which are straight (or parallel) and BSPTwhich are tapered. The BSPT tapered male will mate witha BSPT tapered female (usually a port) and seals on thethreads. The BSPP parallel male has a 30°chamferedseat which seals with a BSPP swivel female on its 30°cone seat. (Similar to the American NPSM-NPTF connec-tion, however, the BSPP swivel female end is commonlyfound on couplings.)The BSP threads are similar to, but not interchangeablewith, American NPTF pipe threads.
M20 X 1.5M24 X 1.5M30 X 1.5M36 X 1.5M45 X 1.5M52 X 1.5
Male threadO.D.Dash
Size
.73
.891.121.361.711.99
18.522.528.534.543.550.5
.78
.941.181.411.772.04
in.
.52
.66
.831.051.321.66
ThreadFemale thread
I.D.mm
-6-8
-10-12-16-20
mm in. mm in.
13.2516.7521.2526.7533.5042.25
Tube O.D.“T” DIM.
202430364552
1/8 - 271/4 - 183/8 - 181/2 - 143/4 - 141 - 111/2
1 1/4-111/21 1/2-111/2
2-111/2
American Dryseal Pipe Threads (NPTF and NPSM)
This commonly used connection incorporates two methods ofsealing.
The male NPTF (Dryseal) tapered thread will mate with theNPTF tapered female, which is usually a port, and seal whenthe special threads are crushed together. Male PTF (ShortDryseal) are identical to male NPTF threads except that thethread length has been shortened by one full thread from thesmall end of the taper. Additional sealing aids such as pipedope and teflon tape are often used with these threads. If themale end has a 30º seat it will mate with the 30º cone seat inthe NPSM straight thread swivel female, usually found onadapters, and is mechanically held together by the threads.NPTF & NPSM threads are not interchangeable with Britishpipe threads.
Male thread O.D.DashSize
1/81/43/81/23/4
11 1/41 1/22
9.412.415.719.324.931.540.146.257.9
.41
.54
.68
.841.061.311.661.902.38
10.313.717.321.326.933.342.248.360.4
in..37.49.62.76.98
1.241.581.822.28
InchSize Thread
Female thread I.D.mm
-2-4-6-8
-12-16-20-24-32
mm in.
FEMALE NPTF (FF)
FEMALE NPSM (FN)
MALE NPTF
(MP, SP)
MALE BSPT (BT)
FEMALE BSPT
MALE BSPP (BP)
FEMALE BSPP (BPF)
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This connector system consists of one male and three styles offemale, all of which have straight metric threads.
Sealing takes place between the 24° seat in the male end andthe respective sealing areas in the female ends.
DIN 2353 includes both a light and heavy duty series which canbe identified by measuring the tube O.D.
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Male Thread Female Thread Tube O.D.’s SeriesThread O.D. I.D. Light Duty Standard Duty
mm in. mm in. mm in. mm in.1/8 - 28 10.3 .41 9.4 .37 6 .24 - -1/4 - 19 13.7 .54 12.4 .49 8 .31 6 .24
This large and somewhat complicated thread standard isdivided into two sections. Sheet 1 covers metric threads andsheet 2, Whitworth (BSP) pipe threads. Both thread styles areavailable in parallel or tapered configurations.
Male thread forms A, B, C or E (E is not shown here) willmate with form X or form Y female ports while tapered maleform C mates with female form Z.
The parallel threads seal using various sealing rings orwashers such as o-rings, bonded seals or metal to metalseals. Form E is used by agreement between the supplierand user and also incorporates numerous sealing rings.
Form X and Y parts will always have a machined or spot-faced surface to accommodate the required seals.
Male Thread Female ThreadThread O.D. I.D.
mm in. mm in.M12 X 1.5 12 .47 10.5 .41M14 X 1.5 14 .55 12.5 .49M16 X 1.5 16 .63 14.5 .57M18 X 1.5 18 .71 16.5 .65M20 X 1.5 20 .78 18.5 .73M22 X 1.5 22 .87 20.5 .81M24 X 1.5 24 .94 22.5 .89M26 X 1.5 26 1.02 24.5 .96M27 X 1.5 27 1.06 25.5 1.00M30 X 1.5 30 1.18 28 1.11M30 X 2 30 1.18 28 1.11M33 X 2 33 1.30 31.5 1.24M36 X 2 36 1.41 24 1.34M38 X 2 38 1.50 36 1.41M42 X 2 42 1.65 40 1.57M45 X 2 45 1.77 43 1.70M48 X 2 48 1.89 46 1.81M52 X 2 52 2.04 50 1.97
M12 X 1.5M14 X 1.5M16 X 1.5M18 X 1.5M20 X 1.5M22 X 1.5M24 X 1.5M26 X 1.5M30 X 2M36 X 2M42 X 2M45 X 2M52 X 2
Male threadO.D.
.41
.49
.57
.65
.73
.81
.89
.961.111.341.571.701.97
10.512.514.516.518.520.522.524.52834404350
.47
.55
.63
.71
.78
.87
.941.021.181.411.651.772.04
in..24.32.39.47-
.59-
.71
.871.10
-1.321.66
Female threadI.D.
mm mm in. mm in.Light Duty Standard Duty
12141618202224263036424552
Metric Parallel Threads - Sheet 1
Whitworth Parallel Pipe Threads - Sheet 2
BRAIDED
HOSE
SPIRAL
HOSE
JIS 30° Male Inverted Seat with Parallel Pipe Threads
This JIS connector is similar to, and can be interchanged withBSPP parallel connections. Thread conforms to JIS B 0202.
General InformationThread Standards
23
GENERAL
INFORMATION
SPECIALTY
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COUPLINGS
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-6-8
-10-12-16-20-24
18222430333642
JIS Tapered Pipe Thread (PT)
The JIS tapered pipe thread (PT) is identical to and interchange-able with the British BSPT tapered pipe thread. However, themale end does not have a 60° chamfer and will only seal whenthe threads are crushed together in an appropriate JIS or BSPport.
This Japanese connector is similar to the American 37° JICflare except for the 30° seat angle. The straight (parallel) pipethreads are the same as BSPP.
Used extensively on Komatsu equipment, this 30° flare con-nector has parallel metric threads and is sometimes confusedwith JIS 30° flare which has parallel pipe threads.
M18 X 1.5M22 X 1.5M24 X 1.5M30 X 1.5M33 X 1.5M36 X 1.5M42 X 1.5
Male Thread O.D. Female Thread I.D.DashSize
9121619253238
16.520.522.528.531.534.540.5
.71
.87
.941.181.301.421.65
in.
.65
.82
.881.121.241.361.59
MetricSize Equiv.
MetricThread mm mm in.
MALE FEMALE (BPF)
BRAIDED
HOSE
SPIRAL
HOSE
General InformationHose Products
24
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Hose Dash Numberfor styles
Actual I.D. in Inches Hose Dash Number BH, GL,Y9,T1 & T4
1/8 023/16 03 041/4 04 05
5/16 05 063/8 06
13/32 081/2 08 105/8 10 123/4 127/8 161 16
1 1/8 201 1/4 201 3/8 241 1/2 24
1 13/16 322 32
2 1/2 403 48
Specifications:
General performance data and nominal dimensions forhose will be found in the bulk hose sections of thiscatalog. All critical performance specifications anddimensions should be cleared by our ProductEngineering Group. All applicable hose styles are test-ed in accordance with the latest revisions of the SAEspecifications with Dayco Eastman couplings and meetor exceed the standards established by the Society ofAutomotive Engineers.
Hose Identification:
All SAE hoses are branded with a line parallel to thelongitudinal axis as a visual aid to prevent installinghose in a twisted position. As part of this line, the hoseis branded with the applicable SAE specification num-ber, and the size. All hoses will be branded with DaycoEastman part number and working pressure.
Hose Part Numbers:
Dayco Eastman hose part numbers are composed ofletter(s) or letter(s) and numbers which identify thehose style, and a two digit number which designatesthe size. The numerical size code follows the industrystandard “dash number” system which gives the hoseI.D. in sixteenths of an inch.
Examples:
BXX08 = Style BXX hose with 1/2” I.D.
HTB16 = Style HTB hose with 1” I.D.
There are exceptions to the size number indicatingsixteenths of an inch of inside diameter. These hosestyles evolved by using the same number system asthat of connecting tubing, which was size numberedaccording to the tube O.D. Dayco Eastman hosesfalling under this exception are styles BH, GL, Y9, T1and T4.
BRAIDED
HOSE
SPIRAL
HOSE
General InformationSelecting Hose Style by Working Pressure
and Hose I.D.
25
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
WORKING PRESSURE CHART
DAYCO EASTMAN HOSE SIZE AND RECOMMENDED MAXIMUM WORKING PRESSURES
After you have determined the I.D. of hose that is needed, locate the pressure that is required and to the left of the page you willsee the hose and page number to find the hose. Turn to that page to determine if the hose meets the other criteria for your use.
BRAIDED
HOSE
SPIRAL
HOSE
Measuring assembly lengths: Dayco Eastman measures assemblies in several different ways. (An exceptionis the O-Ring Face Seal assembly, described below). Each assembly is measured according to the type andangle of the coupling. Assemblies with straight couplings are measured from extreme end to end.
For assemblies that have flanged couplings, the measurement is taken to the centerline of the sealing surface.
Bent tube ends and flange head couplings can be oriented at different angles to one another and must be speci-fied when ordering. Per the above illustration, the orientation angle is measured with the first coupling pointingdownward and looking at the assembly from the second coupling. The angle between the two is measuredclockwise.
On assemblies that contain either OF or OFT style (O-ring face seal) couplings, the overall measurement istaken from seat to seat. The measurement is taken with the nut pulled back to expose the seat (see illustrationbelow).
General InformationHose Assembly Part Numbers
27
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
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Hose part number - HFS208
Dayco Eastman part numbers are a combination of the individual part numbers of the hose and the couplings usedin the assembly.
EXAMPLE: An assembly using 1/2” ID hose (HFS208); coupled on one end with 3/4 - 16, 37° JIC swivel female (HY08-08FJ); and on one end with 1/2 - 14, rigid male pipe NPTF dryseal thread (HY08-08MP); withan overall length of 36”. EXAMPLE: HFS208HY0808FJ08MP-36
H F S 2 0 8 - H Y 0 8 - 0 8 F J - 0 8 M P - 3 6 . 0 0
2nd coupling part number HY08-08MP
1st coupling part number - HY08-08FJ
Coupling series - HY08 (also indicates hose size)
Overall length ofassembly in inches.
When both couplings are the same, the coupling part number is not repeated to assure that an error isnot made during identification of assembly. Where spring guards are desired, the spring guard part number isinserted after the overall length of the assembly. Example: HFS208HY0808FJ-36 with 1712-95
Spring guard applied to overall length
L
L
L
L
225º ± 3˚
BRAIDED
HOSE
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HOSE
General InformationHose for Marine Applications
28
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Selected Dayco Eastman hose styles are listed in SAE J1942-1 for use in marine fluid power hydraulic (H) or lube oiland fuel oil (F) systems, as indicated.
This listing process, originally maintained by the U.S. Coast Guard, was turned over to the SAE on December 31,1992.
Couplings listed in J1942-1 meet the requirements of SAE J1475 - Hydraulic Hose Fittings for MarineApplications, and the listed hoses have been successfully tested to the requirements of SAE J1942 - Hoseand Hose Assemblies for Marine Applications.
The Dayco Eastman listed products conform to USCG 46 CFR 56.60-25c and are accepted by the USCG, for theappropriate marine service as shown in Table 1 of SAE J1942. These acceptances are noted with appropriatehose series in the Hose Section of this catalog.
NOTE : HOSES MUST BE COUPLED WITH STEEL COUPLINGS.
DASH D8 E7 HFS BXX L1 CE N6 CNO. I.D. M MX HR1C HFS2 HTB J4 QX M7 N3 NH CN U3 A6 AX BA DT FX D1 ST
-03 3/16 H H-04 1/4 H H H H H H H H H H H HF-05 5/16 H H H H-06 3/8 H H H H H H H H H H H H HF H H HF-08 1/2 H H H H H H H H H H H H HF H H HF-10 5/8 H H H H H H H H-12 3/4 H H H H H H H H H H H H H H HF H H HF-16 1 H H H H H H H H H H H H H H HF H H HF-20 1 1/4 H H H H H H H H H H H-24 1 1/2 H H H H H H H H H-32 2 H H H H H H H H-40 2 1/2 H-48 3 H
H = Listed for Fluid Power (Hydraulic) SystemsF = Listed for Fuel & Lube Oil Service
*H = Listed for Fluid Power sysyems with Fire Sleeves*F = Listed for Fuel & Lube Oil Services with Fire Sleeves
NOTE: Above hose MUST be coupled with steel couplings.
DNV CERTIFICATIONNH Hose has DNV Certification
DAYCO EASTMAN USCG LISTED HOSES
AM
H
H
HHHHH
BRAIDED
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General InformationSelecting Hose Style by Flow Capacity
29
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
HOW TO USE THIS CHART: Determine the proper flow rate yoursystem requires, then connect a straight edge from the selectedflow rate to the recommended velocity range. The required hoseI.D. will appear at the intersection of the straight edge and the cen-ter column. If the straight edge passes through the scale betweensizes listed, use the next larger I.D. hose.
Example: The flow rate your system requires is 10 gallons perminute. Connect your straight edge from the 10 gallon per minuteflow rate column to the recommended velocity range for pressurelines of 10 feet per second (fps). The straight edge intersects at 5/8,so the recommended hose I.D. is 5/8”.
General InformationHose Selection by Flow Rate
30
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COUPLINGS
MISC
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BRAIDED
HOSE
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HOSE
The following table represents the maximum flow rate in gallons per minute (GPM) by hose I.D. for pressurelines and suction lines.
15 feet per second (FPS) is the recommended maximum fluid velocity for hydraulic systems. Under certainconditions, velocity in pressure lines can be increased. Please contact Dayco Eastman with specific applica-tion information.
Recommendations are for oils having a maxi-mum viscosity of 315 S.S.U. at 100 F, operatingat temperatures between 65 and 155 F.
V = .408 x GPM
D2
GPM = V x D2________.408
D = .408 x GPMV
V = Velocity in FPS
GPM = Flow Rate in gallons perminute
D = Hose I.D. in inches
BRAIDED
HOSE
SPIRAL
HOSE
General InformationFour Bolt Split Flange
Dimensions
31
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
SAE J518 Code 61 and Code 62 4-Bolt FlangesThis connection is commonly used world wide to connect larger sizes of hose and tubing ( 3/4” to 3” ) in fluid powersystems.An o-ring, inserted into a ring groove in the flange head seals on a smooth faces female port, and is held in placeby two clamp halves (or a one piece clamp) which are held tight by four bolts located in a rectangular pattern.
J518 flanges come in two pressure classes. The standard series, Code 61, which goes to 5,000 psi and the highpressure series, Code 62, where all sizes are rated at 6,000 psi.
J518 is interchangeable with ISO 6141, DIN 20066 and JIS B 8363, except for the bolt sizes.
SAE Code 61-Standard Series (Style PA)
SAE Code 62-High Pressure Series (Style PH)
* Non SAE Size, common on Komatsu Equipment (Dayco Eastman Style PAK)
Recommended Code 61 Flange O.D. Bolt Spacing Bolt SpacingDash Port Bolt Working Pressure “F” ± .010 “A” ± .010 “B” ± .010Size Size Size PSI MPa MM In. MM In. MM In.
Series BA, BE, BM, BN, BQ and GL Reusable Couplings for Applicable Hose Styles
1. Clamp coupling socket in vise. Turn hose counter-clockwise into coupling socketuntil end of hose is seated against bottom of socket, then back off 1/4 to 1/2 turn.
2. Oil threads on insert and inside of hose generously.
3. Screw insert into coupling socket, turning insert clockwise, and tighten completely.
Series BG and BU Reusable Couplings for Hytron® Hose
1. Mark hose insertion depth on hose (measured from hose end of socket to notchon socket).
2. Clamp hose in vise, using the clamping blocks (No.SE40/SE41). Oil outside of hoselightly and turn coupling socket counter-clockwise onto hose until mark on hose is in linewith end of socket. If hose “bottoms” in socket back off 1/2 turn. If clamping blocks arenot available, coupling socket can be clamped in a vise and the hose turned into thesocket.
3. Oil threads on insert and inside of hose generously
4. Screw insert completely into coupling socket, turning insert clockwise until hex oninsert contacts socket.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
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SPECIALTY
HOSE
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Low Pressure HoseWorking Pressures to 500 PSI
33
NOTE: Hose and Coupling compatabilities noted in this catalog are for reference purposes only. Dayco Eastman crimping specifications are the official guide for selecting appropriate hose and coupling combinations and determining crimper compatability.
CSAE 100R4
Applications: Used for suction or return line on hydraulic systems. Vacuum 25 inches Hg.
Temperature Range: -40˚ F to +212˚ F
SAE/USCG Marine Listed
Tube: Nitrile
Reinforcement: Two textile braids with helix wire
Cover: Neoprene–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
C12C16C20
C24C32C40
C48
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
3/4 1.25 300 1,200 5.0 49 HY 1321 1.50 250 1,000 6.0 61 HY 132
Applications: Used for suction or return line on hydraulic systems. Excellent flexibility. Vacuum 25 Inches Hg.
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Nitrile
Reinforcement: Textile reinforcement with helix wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
U412U416U420
U424U332U440U448
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
3/4 1.23 300 1,200 3.0 50 HY 132 CA 2441 1.48 250 1,000 4.0 64 HY 132 CA 244
1-1/4 1.77 200 800 5.0 87 HY 132 CA 244
1-1/2 2.05 150 600 7.0 122 HR 123 CA 2442 2.50 100 400 10.0 139 HR 123 CA 244
2 1/2 3.11 62 250 12.0 206 HR† 123 CA 2443 3.61 56 225 14.0 251 HR† 123 CA 244
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
Low Pressure HoseWorking Pressures to 500 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 34
A6SAE 100R6
Applications: Used for low pressure hydraulic lines, flexiblefuel lines, power steering return lines and lubricating lines.
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Nitrile
Reinforcement: One textile braid
Cover: Neoprene–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
A603A604A605
A606A608A610
A612
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
Applications: Used for suction or return line on hydraulic systems. Excellent flexibility. Vacuum 25 Inches Hg.
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Nitrile
Reinforcement: Textile reinforcement with helix wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
U312U316U320
U324U332U340U348
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
3/4 1.25 300 1,200 3.0 51 HY 132 CA 2441 1.50 250 1,000 4.0 64 HY 132 CA 244
1-1/4 1.80 200 800 5.0 86 HY 132 CA 244
1-1/2 2.08 150 600 7.0 104 HR 123 CA 2442 2.50 100 400 10.0 116 HR 123 CA 244
2 1/2 3.13 62 250 12.0 188 HR† 123 CA 2443 3.63 56 225 14.0 226 HR† 123 CA 244
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
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GENERAL
INFORMATION
BRAIDED
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SPECIALTY
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EQUIPMENT35
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
A2SAE 100R6
High Temperature
Applications: Used for high temperature, low pressurehydraulic lines, flexible fuel lines, power steering return lines,lubricating lines, and hot transmission lines.
Temperature Range: -40˚ F to +300˚ F
Tube: Chlorinated Polyethylene
Reinforcement: One textile braid
Cover: Chlorinated Polyethylene
PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
A204A205A206
A208A210A212
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
3/8 .63 250 1,000 3.0 9 GD†-KF 222 KA 2191/2 .77 250 1,000 3.0 13 KF 222 KA 2195/8 .92 250 1,000 4.0 20 KF 222 KA 219
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
GENERAL
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BRAIDED
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SPECIALTY
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COUPLINGS
MISC
EQUIPMENT37
Applications: Used for low pressure transmission of oil, gasoline, air, water, coolants, etc. Should not be used onimpulse applicationsTemperature Range: -40˚ F to +212˚ FNote: Do not exceed 250 PSI working pressure whenusing KA push-on couplings.
Tube: Nitrile
Reinforcement: One textile braid
Cover: Oil and weather resistant synthetic rubber–MSHA approved**Colors: Black–BK Green–GN
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
B7S04**B7S06**B7S08**
B7S10**B7S12**
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/4 .49 300 1,200 2.5 9 GD†-HY-KF 132 KA 2193/8 .62 300 1,200 3.0 11 GD†-HY-KF 132 KA 2191/2 .75 300 1,200 5.0 15 GD†-HY-KF 132 KA 219
5/8 .91 300 1,200 6.0 19 GD†-HY-KF 132 KA 2193/4 1.03 300 1,200 7.0 23 GD†-HY-KF 132 KA 219
Low Pressure HoseWorking Pressures to 500 PSI
Applications: Used for low pressure transmission of oil, gaso-line, air, water, coolants, etc. where operating pressures donot exceed 250 PSI. Should not be used on impulse applica-tions.
Temperature Range: -40˚ F to +200˚ F-40˚ F to +160˚ F (for gaseous applications)
Tube: Nitrile
Reinforcement: One textile braid
Cover: Impregnated textile braid, oil and mildew resistant
TC4Push-On Low Pressure PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
TC404TC405TC406
TC408TC410TC412
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/4 .50 250 1,000 3.0 9 KF 222 KA 2195/16 .54 250 1,000 3.0 9 KF 222 KA 2193/8 .63 250 1,000 3.0 10 KF 222 KA 219
1/2 .75 250 1,000 5.0 14 KF 222 KA 2195/8 .91 250 1,000 6.0 19 KF 222 KA 2193/4 1.03 250 1,000 7.0 23 KF 222 KA 219
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 38
Low Pressure HoseWorking Pressures to 500 PSI
Applications: Used for low pressure transmission of oil, gaso-line, air and water.
Temperature Range: -40˚ F to +212˚ F
NOTE: -12 and -16 are similar to SAE 30R2,T2
Tube: Nitrile
Reinforcement: One textile braid**Two textile braids
Cover: Oil and weather resistant synthetic rubber–MSHA approved -03, -04, -05, -12 and -16 only
DL6SAE Fuel Line Hose PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
DL603DL604DL605
DL606DL608DL610
DL612**DL616**
Max. Min. Min.Working Burst Bend Per SAE
I.D. O.D. Pressure Pressure* Radius 100 Ft. SPEC(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Medium Pressure HoseWorking Pressures to 3,000 PSI
39
D1SAE 100R3
Applications: Used in medium pressure hydraulic systems,pneumatic applications and many specialty services
Temperature Range: -40˚ F to +212˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: Two textile braids
Cover: Neoprene–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
D104D106D108
D112D116D120
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
Medium Pressure HoseWorking Pressures to 3,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 40
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
GLSAE J1402
Type AI and DOT FMVSS-106
Applications: Used for high temperature truck and bus appli-cations, diesel fuel, gasoline, hot oil, air brakes andhydraulics.
Temperature Range: -40˚ F to +300˚ F
SAE/USCG Marine Listed
Tube: Chlorinated polyethylene
Reinforcement: Textile inner braid and a high tensile steel wirebraid
Cover: Oil and mildew resistant black textile braid
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
GL04GL05GL06
GL08GL10GL12
GL16GL20
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
**Suitable for SAE J1402, Type AI and FMVSS-106 assemblies.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Medium Pressure HoseWorking Pressures to 3,000 PSI
41
Y9SAE 100R5, SAE J1402
Type AII and DOT FMVSS-106
Applications: Used for high temperature, medium pressurehydraulic applications on material handling equipment, off-the-road equipment, machine tools and other air, water, or oil service.
Temperature Range: -40˚ F to +212˚ F (Intermittent +300˚ F)(Continuous use at maximum temperature and maximumoperating pressure will affect service life)
SAE/USCG Marine Listed
Tube: Oil resistant synthetic rubber
Reinforcement: Textile inner braid and a high tensile steel wirebraid
Cover: Oil and mildew resistant black textile braid
†Suitable for SAE J1402, Type AII, and FMVSS-106 assemblies.
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
Y904Y905Y906
Y908Y910Y912
Y916Y920Y924
Y932
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
Applications: For medium pressure applications that requirea nylon tube
Temperature Range: -40˚ F to +200˚ F
Tube: Nylon
Reinforcement: One braid of polyester fiber
Cover: Black abrasion resistant polyurethane (pin-pricked)
R5Hytron® Nylon Tube
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
R503R504
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
3/16 .37 2,000 8,000 .8 4 CY-SU 195 BU 2421/4 .46 1,875 7,500 1.3 6 CY-SU 195 BU 242
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
Medium Pressure HoseWorking Pressures to 3,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 42
D8SAE 100R1A
High Temperature
Applications: Used for medium pressure hydraulic lines onmobile equipment, machine tools and farm implements
Temperature Range: -40˚ F to +275˚ F
SAE/USCG Marine Listed (D803 through D816)
Tube: Oil resistant synthetic rubber
Reinforcement: One braid of high tensile steel wire
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.†† Factory Assembly Only.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Medium Pressure HoseWorking Pressures to 3,000 PSI
43
Applications: Used for medium pressure hydraulic lines onmobile equipment, machine tools and farm machinery.
Temperature Range: -40˚ F to +212˚ F
SAE/USCG Marine Listed (except MX05 and MX10)
Tube: Oil resistant synthetic rubber
Reinforcement: One braid of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
MXSAE 100R1AT
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
MX03MX04
MX05MX06
MX08
MX10MX12
MX16MX20MX24MX32
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page Series Page
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
Medium Pressure HoseWorking Pressures to 3,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 44
Applications: Used for medium pressure hydraulic service onagricultural equipment and machine tools
Temperature Range: -40˚ F to +200˚ F
For twin or multiple line configurations, refer to page 77
Tube: Polyester
Reinforcement: One braid of polyester fiber
Cover: Black abrasion resistant polyurethane (pin-pricked)
S7SAE 100R7
Hytron® Hose
†Requires special tooling. Contact Dayco Eastman.††SU series couplings may be swaged (with S-16 swager) or
crimped onto this hose series.
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
S702S703S704
S705S706S708
S712S716
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page Series Page
3/4 1.10 1,250 5,000 5.0 27 HY 1321 1.38 1,000 4,000 8.0 34 HY 132
E9SAE 100R1AT
High Temperature
Applications: Used for high temperature, medium pressurehydraulic lines on mobile equipment, machine tools and farmmachinery.
Temperature Range: -40˚ F to +275˚ F
Tube: Polyester
Reinforcement: One braid of high tensile steel wire
Cover: Neoprene–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
E904E906E908
E912E916
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/4 .54 2,750 11,000 4.0 15 HY 1323/8 .70 2,250 9,000 5.0 23 HY 1321/2 .84 2,000 8,000 7.0 29 HY 132
3/4 1.10 1,250 5,000 9.5 40 HY 1321 1.40 1,000 4,000 12.0 51 HY 132
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Medium Pressure HoseWorking Pressures to 3,000 PSI
45
Applications: Used on medium pressure hydraulic applica-tions where a non-conductive hose is required
Temperature Range: -40˚ F to +200˚ F
For twin or multiple line configurations, refer to page 77
3/4 1.11 1,250 5,000 5.0 27 HY 1321 1.38 1,000 4,000 8.0 34 HY 132
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.†† Series couplings may be swaged (with S-16 swager)
or crimped onto this hose series.
SPIRAL
HOSE
Medium Pressure HoseWorking Pressures to 3,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 46
Applications: Used with medium pressure and low tempera-ture hydraulic applications, such as lift trucks in cold environ-ments.
Temperature Range: -70˚ F to +200˚ FFor twin or multiple line configurations refer to page 77
Tube: Polyester
Reinforcement: One braid of polyester fiber
Cover: Black abrasion resistant polyester (pin-pricked)
C2Low Temperature Hytron® Hose
Exceeds SAE 100R7
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
C204C205C206
C208C212
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page Series Page
3/4 1.11 1,250 5,000 5.0 27 HY 1321 1.38 1,000 4,000 8.0 34 HY 132
†† SU series couplings may be swaged (with S-16 swager) or crimped onto this hose series.
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Medium Pressure HoseWorking Pressures to 3,000 PSI
47
ST Blue Lightning®
Exceeds SAE 100R1ATHigh Temperature
Applications: Used for petroleum based and fire resistant fluids. Fire resis-tant fluids may have limitations and should be discussed with DaycoEastman Applications Engineering DepartmentTemperature Range: -40˚ F to +300˚ F (Petroleum based fluids**)
-40˚ F to +250˚ F (Water/Oil emulsions)-40˚ F to +250˚ F (Water/Glycol solutions)-40˚ F to +180˚ F (Phosphate Ester fluids)
Applications: Used for medium pressure hydraulic lines onmobile equipment, machine tools and farm machinery. Moreflexible, higher WP and higher temperature range than SAE 100R1
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: One braid of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
AX04AX06AX08
AX10AX12AX16
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
5/8 .88 1,500 6,000 3.5 29 HY 1323/4 1.01 1,250 5,000 4.3 31 HY 1321 1.29 1,000 4,000 5.5 40 HY 132
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
Medium Pressure HoseWorking Pressures to 3,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 48
HR1C Farmex®
Exceeds SAE 100R1AT
Applications: Used for high temperature, medium pressurehydraulic applications on farm machinery
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Polyester
Reinforcement: One braid of high tensile steel wire
Cover: Neoprene–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
HR1C04HR1C06HR1C08
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Medium Pressure HoseWorking Pressures to 3,000 PSI
49
AM E-Z Flex® PlusExceeds SAE 100R17
Applications: Used in timber processing and handling, agri-cultural, and construction industries requiring an extra toughrubber cover for abrasion resistant applications.
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: One braid of high tensile steel wire** Two braids of high tensile steel wire
Cover: Abrasion resistant Neoprene–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
AM04AM06AM08
AM10**AM12**AM16**
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
Medium Pressure HoseWorking Pressures to 3,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 50
R6 Abrasion King®
Meets SAE 100R17 Performance
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
R604R606R608
R610**R612**R616**
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
BASAE 100R2A
BXX E-Z Flex®
SAE 100R2AT
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
High Pressure HoseWorking Pressures to 5,000 PSI
Applications: Used for high pressure hydraulic lines on off-the-road construction equipment, and machine tools, farm andmarine equipment
Temperature Range: -40˚ F to +212˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: Two high tensile steel wire braids
Cover: Oil and weather resistant synthetic rubber–MSHA approved
Applications: Used for high pressure hydraulic lines on off-the-road construction equipment, machine tools, farm andmarine equipmentBend radius is 1/2 of the SAE requirement (through -16 size only)
Temperature Range: -40˚ F to +212˚ FSAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: Two high tensile steel wire braids
Cover: Oil and weather resistant synthetic rubber–MSHA approved
51
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
BA04BA06BA08
BA10BA12BA16
BA20BA24BA32
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
High Pressure HoseWorking Pressures to 5,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 52
Applications: Used for high pressure hydraulic lines on off-the-road construction, farm, and mining equipment operatingin an abrasive and restricted environment
Temperature Range: -40˚ F to +212˚ F
Tube: Neoprene
Reinforcement: Two braids of high tensile steel wire
Cover: Abrasion, oil and weather resistant ultra high molecularweight polyethylene–MSHA approved
Applications: Used for high pressure hydraulic lines on off-the-road construction, farm, and mining equipment operatingin an abrasive and restricted environment
Bend radius is 1/2 of the SAE requirement (through size -16 only)
Temperature Range: -40˚ F to +212˚ F
Tube: Neoprene
Reinforcement: Two braids of high tensile wire
Cover: Abrasion, oil and water resistant Neoprene – MSHAapproved
RT2 E-Z Flex®
SAE 100R2ATVery High Abrasion Resistance
BXP IroncladTM
SAE 100R2ATExceptional High Abrasion Resistance
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
BXP04BXP06BXP08
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
High Pressure HoseWorking Pressures to 6,600 PSI
53
Applications: Used for high pressure hydraulic lines on off-the-road construction equipment, machine tools, farm andmarine equipment
Temperature Range: -40 ̊F to +212 ̊FSAE/USCG Marine Listed
Tube: Nitrile
Reinforcement: Two braid of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
J4SAE 100R2AT
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
J420J424J432
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
High Pressure HoseWorking Pressures to 5,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 54
Applications: Used for high pressure hydraulic lines on off-the-road construction equipment, machine tools, farm andmarine equipment
Temperature Range: -40 ̊F to +250 ̊F (Petroleum base applications)-40 ̊F to +180 ̊F (Water/Glycol applications)
Tube: Neoprene
Reinforcement: Two braids of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
J9SAE 100R2AT
High Temperature
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
J904J906J908
J912J916
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
†† SU series couplings may be swaged (with S-16 swager) orcrimped onto this hose series.
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
High Pressure HoseWorking Pressures to 5,000 PSI
55
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
†† SU series couplings may be swaged (with S-16swager) or crimped onto this hose series.
Applications: Used on high pressure hydraulic applicationsrequiring a non-conductive hose
Temperature Range: -40˚ F to +200˚ F
For twin or multiple line configurations, refer to page 77
Applications: Used as a replacement for SAE 100R2 highpressure hydraulic lines on off-the-road construction equip-ment, machine tools and mining equipment
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: Two high tensile steel wire braids
Cover: Oil and weather resistant synthetic rubber–MSHAapproved
FX E-Z Flex® 250SAE 100R16
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
FX04FX06FX08
FX10FX12FX16
FX20
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
Applications: Used as a replacement for SAE 100R2 highpressure hydraulic lines on off-the-road construction equip-ment, machine tools and mining equipment
Temperature Range: -40˚ F to +212˚ F
SAE/USCG Marine Listed
Tube: Polyester
Reinforcement: One braid of high tensile steel wire**Two braids of high tensile steel wire
Cover: Neoprene–MSHA approved
HFS2 Firescreen II®
SAE 100R16
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
HFS204**HFS206HFS208
HFS210HFS212HFS216**
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/4 .56 5,000 20,000 2.0 21 HY 132 BA 2273/8 .66 4,000 16,000 2.5 23 GB†-HY 132 BA 2271/2 .80 3,500 14,000 3.5 29 GB†-HY 132 BA 227
5/8 .95 2,750 11,000 4.0 38 GB†-HF-HY 1323/4 1.08 2,250 9,000 4.8 45 GB†-HY 132 BA 2271 1.43 2,000 8,000 6.0 80 HY 132 BA 227
Applications: Used as a replacement for SAE 100R2 highpressure hydraulic lines on agriculture equipment
Temperature Range: -40˚ F to +212˚ F
Tube: Polyester
Reinforcement: One braid of high tensile steel wire**Two braids of high tensile steel wire
Cover: Neoprene–MSHA approved
HR2C – Farmex II®
SAE 100R16
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
HR2C04**HR2C06HR2C08
HR2C10HR2C12HR2C16**
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/4 .56 5,000 20,000 2.0 21 HY 132 BA 2273/8 .66 4,000 16,000 2.5 23 GB†-HY 132 BA 2271/2 .80 3,500 14,000 3.5 29 GB†-HY 132 BA 227
5/8 .95 2,750 11,000 4.0 38 GB†-HF-HY 1323/4 1.08 2,250 9,000 4.8 45 GB†-HY 132 BA 2271 1.43 2,000 8,000 6.0 80 HY 132 BA 227
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
High Pressure HoseWorking Pressures to 10,000 PSI
57
Applications: Used for petroleum based and fire resistant fluids. Fire resis-tant fluids may have limitations and should be discussed with DaycoEastman Applications Engineering DepartmentTemperature Range: -40˚ F to +300˚ F (Petroleum based fluids)
-40˚ F to +250˚ F (Water/Oil emulsions)-40˚ F to +250˚ F (Water/Glycol solutions)-40˚ F to +180˚ F (Phosphate Ester fluids)
SAE/USCG Marine Listed
Tube: Chlorinated polyethylene
Reinforcement: Two high tensile steel wire braids
Cover: Oil, ozone and abrasion resistant blue syntheticrubber–MSHA approved
DT Blue Lightning®
Exceeds SAE 100R2High Temperature
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
DT06DT08DT12DT16
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
Applications: Used for high pressure hydraulic lines on off-the-road construction, farm and mining equipment operating inan abrasive and restricted environment.
Temperature Range: -40 ̊to 212 ̊F
Tube: Neoprene
Reinforcement: Two braids of high tensile wire
Cover: Abrasion, oil and water resistant Neoprene – MSHA approved
SN2KAbrasion King®
DIN 20022-2SN
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
SN2K04SN2K06SN2K08
SN2K10SN2K12SN2K16
SN2K20SN2K24SN2K32
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
DINNumber
DN06DN10DN12
DN16DN20DN25
DN32DN40DN50
SPIRAL
HOSE
F2 BlueExceeds SAE 100R2AT and
DIN 20022-2SN High Temperature
High Pressure HoseWorking Pressures to 10,000 PSI
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 58
Applications: Used for petroleum based and fire resistant flu-ids. Fire resistant fluids may have limitations and should bediscussed with Dayco Eastman Applications EngineeringDepartment
Temperature Range: -65˚ F to +300˚ F (Petroleum based fluids)-65˚ F to +250˚ F (Water/Oil emulsions)-65˚ F to +250˚ F (Water/Glycol solutions)-65˚ F to +180˚ F (Phosphate Ester fluids)
Tube: Hypalon®
Reinforcement: Two braids of high tensile steel wire
Cover: Hypalon®–MSHA approved
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
F206F208F210
F212F216F220
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
High Pressure HoseWorking Pressures to 10,000 PSI
59
Applications: For ultra high pressure hydraulic applications.
Temperature Range: -40˚ F to +200˚ F
WARNING: All HRK assemblies must have a BOG (guard)attached to both ends (Refer to page 258).FACTORY MADE ASSEMBLIES ONLY
Tube: Nylon
Reinforcement: Multiple layers of aramid fiber
Cover: Black abrasion resistant polyurethane (pin-pricked)
HRKHytron® Ultra High Pressure Hose
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
HRK03HRK04HRK06
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
† Requires special tooling. Contact Dayco Eastman.
GENERAL
INFORMATION
BRAIDED
HOSE
SPIRAL
HOSE
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 60
Spiral Wire Reinforced HoseWorking Pressures to 7,000 PSI
Applications: Used for high pressure hydraulic service.Provides longer life in flex impulse applications than braidedhose.
Temperature Range: -40˚ F to +212˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: Four spiraled layers of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
QXSAE 100R9AT
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
QX06QX08QX12
QX16QX20QX24
QX32
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT61
Spiral Wire Reinforced HoseWorking Pressures to 7,000 PSI
Applications: Used for high pressure hydraulic service.Provides longer life under the higher temperatures and pres-sures of modern hydraulically operated equipmentBend radius is 1/2 of SAE requirements for sizes -12, -16, and -20Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: Four spiraled layers of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber – gray color –MSHA approved
CEE-Z Flex® Spiral
SAE 100R12
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
CET06CET08CE12
CE16CE20CE24
CE32
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
Applications: Used for high pressure hydraulic service.Provides longer life under the higher temperatures and pres-sures of modern hydraulically operated equipment
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: Four spiraled layers of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–graycolor–MSHA approved
M7SAE 100R12
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
M706M708M710
M712M716M720
M724M732
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
Spiral Wire Reinforced HoseWorking Pressures to 7,000 PSI
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 62
Applications: Used for high pressure hydraulic service.
Provides 100R12 performance at half of the minimum bendradius.
Temperature Range: -40˚ F to +250˚ F
Tube: Polyester
Reinforcement: Two braids of high tensile steel wire
Cover: Neoprene – MSHA approved
M8 E-Z Flex®
SAE 100R12 PerformanceAlternate Two Wire Braid
Reinforcement
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
M806M808M810M812
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
Applications: Used for high pressure hydraulic service.Provides longer life under the higher temperatures and pres-sures of modern hydraulically operated equipment
Temperature Range: -40˚ F to +250˚ F
Tube: Neoprene
Reinforcement: Four spiraled layers of high tensile steel wire
Cover: Oil and weather resistant – gray color – MSHA approved
CZSAE 100R12
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
CZ06CZ08CZ10
CZ12CZ16CZ20
CZ24CZ32
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Spiral Wire Reinforced HoseWorking Pressures to 7,000 PSI
63
Applications: Used in severe high pressure hydraulic applications
Temperature Range: -40˚ F to +250˚ F
SAE/USCG Marine Listed
Tube: Neoprene
Reinforcement: Four spiraled layers of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
CNExceeds 100R11
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
CN20CN24CN32
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
Spiral Wire Reinforced HoseWorking Pressures to 7,000 PSI
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT 64
*Burst pressure is for reference and design purposes only and is noindication that the product should be used above the indicated relatedworking pressure.
Applications: A superior spiral hose for use in severe highpressure hydraulic applications
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
Applications: A compact, lighter hose for use in severe highpressure hydraulic applications including hydrostatic drives.
Temperature Range: -40˚ F to +250˚ F
Tube: Neoprene
Reinforcement: Four spiraled layers of high tensile steel wire** Six spiraled layers of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
N2SAE 100R15
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
N212N216N220N224**
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
BRAIDED
HOSE
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
Specialty Hose
67
BHBarrier Refrigerant Hose
Exceeds SAE J51Meets SAE J2064
Applications: Specifically designed for use in R12 andR134A refrigerant systems only.
Temperature Range: -22˚ F to +257˚ F
Tube: Neoprene/nylon barrier/nitrile barrier construction
Reinforcement: Textile reinforcement
Cover: Black, abrasion, ozone and heat resistant EPDM
† Requires special tooling. Contact Dayco Eastman.
PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
BH06BH08BH10
BH12
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
Applications: Specifically designed for use in R12 andR134A refrigerant systems only.
Temperature Range: -22˚ F to +203˚ F
Tube: Neoprene/nylon barrier/nitrile barrier construction
Reinforcement: One textile braid
Cover: Abrasion, ozone and heat resistant EPDMColors: Black - BK Red - RD
Blue - BL Yellow - YL
BCHBarrier Charging Hose
Meets SAE J2196PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
BCH03
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
7/32 .48 800 4,000 4.0 9 ††
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPECIALTY
HOSE
SPIRAL
HOSE
GENERAL
INFORMATION
COUPLINGS
MISC
EQUIPMENT 68
Specialty Hose
Applications: For use with truck air and air brake systems,except for the compressor discharge line and other tempera-ture limiting locations
Temperature Range: -40˚ F to +200˚ F
Meets DOT FMVSS 106 requirements except for C602
Tube: NylonReinforcement: Type A, non-reinforced (-02 thru -05 sizes)
Type B, polyester fiber reinforced (-06 thru -12 sizes)Cover: Black nylon
Also available in blue, red, green, brown, yellow and orangeAvailability of colors depends on size.
C6Hytron® Air Brake Tubing
SAE J844
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
C602C604C605
C606C608C610
C612
Max. Min. Min.Wall Working Burst Bend Per
Thickness O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
.023 .13 150 1,000 .37 .3 †
.040 .25 150 1,200 1.00 1.2 †
.040 .31 150 1,000 1.25 1.5 †
.062 .38 150 1,400 1.50 2.8 †
.062 .50 150 950 2.00 4.3 †
.092 .63 150 900 2.50 6.8 †
.092 .75 150 800 3.00 8.5 †
Applications: Used for air brake hose lines. Not to be usedfrom air compressor to air resevoir if temperature exceeds+250˚F
Temperature Range: -40˚F to +250˚F
Tube: EPDM
Reinforcement: Four spiraled textile layersCover: EPDM
Y1SAE J1402, Table A
DOT FMVSS 106
**Y1 assemblies built with GR couplings assembled outside of DaycoEastman factories must be identified by the assembler per DOTFMVSS 571.106 if used in motor vehicle air brake applications.
PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
Y104Y106Y108
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
†† Requires special tooling. Contact Dayco Eastman
SPIRAL
HOSE
BRAIDED
HOSE
GENERAL
INFORMATION
COUPLINGS
MISC
EQUIPMENT
Specialty Hose
69
Applications: Low expansion hose for hydraulic brake hoseassemblies to be used in hydraulic braking systems of “off-road”vehicles. Compatible with DOT-3 and DOT-4 and most non-petrole-um brake fluids. Not compatible with mineral oil based brake fluids.
Temperature Range: -55˚ F to +250˚ F
Tube: EPDM
Reinforcement: Two textile braids
Cover: EPDM
FACTORY ASSEMBLIES ONLYNOT TO BE USED ON "ON-ROAD" VEHICLES.
Y7SAE J1401 and DOT FMVSS 106Hydraulic (Off-Road) Brake Hose
PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
Y703
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
3/16 .47 1,500 8,000 2.5 8 GF 104
Applications: This LPG hose meets the Underwritersrequirements for:UL-558 Industrial Truck L.P. Gas Assemblies, recognizedcomponent (file AU1733) UL-569 Pigtails and Flexible Hose Connectors UL Labeled(file MH6925), 60 inch maximum length.
Temperature Range: -40˚F. to + 200˚F.
Tube: NitrileReinforcement: One textile braid
Cover: Neoprene
FACTORY MADE ASSEMBLIES ONLY,TO COMPLY WITH UL REGULATIONS
W5LPG HoseUL Listed
PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
W506
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
3/8 .69 350 1,750 4 17 GF 104
SPECIALTY
HOSE
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
Specialty HoseGENERAL
INFORMATION
BRAIDED
HOSE
COUPLINGS
MISC
EQUIPMENT 70
Applications: Used for lubrication lines and grease whiphose. Use with hand grease guns only.
Temperature Range: -40˚ F to +120˚ F
WARNING: Do not use as whip hose on power grease guns!
Tube: Polyester
Reinforcement: One braid of polyester fiber
Cover: Black abrasion resistant polyurethane
HLBHytron® Grease Hose
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
HLB02
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/8 .32 3,000 12,000 1.5 3 CY-GH† 92 BU 242
Applications: Used for medium pressure hot water sprayapplications including car and power washers
Temperature Range: -30˚ F to +225˚ F
Tube: Thermoplastic rubber
Reinforcement: One braid of high tensile steel wireCover: Non-marking synthetic rubber
Colors: Red - RD; Blue - BL; Black - BKNote: HSH204 available red cover only.
HSH2 Tempest II®
Hot Water Spray PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
HSH204HSH206
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
† Requires special tooling. Contact Dayco Eastman.*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
BRAIDED
HOSE
GENERAL
INFORMATION
COUPLINGS
MISC
EQUIPMENT
Specialty Hose
71
Applications: Static conductive, airless paint spray hose.High volumetric expansion rate and long impulse life. Tuberesists paints, lacquers and thinners
Temperature Range: -40˚ F to +180˚ F
FACTORY MADE ASSEMBLIES ONLY
Tube: Natural nylon
Reinforcement: Two braids of synthetic fiber with a metal platedconductive yarn as part of the braid
Cover: Black abrasion resistant polyurethane (non-pin-pricked)
Applications: Static conductive, airless paint spray hose.High volumetric expansion rate and long impulse life. Tuberesists paints, lacquers and thinners
Temperature Range: -40˚ F to +180˚ F
FACTORY MADE ASSEMBLIES ONLY
Tube: Natural nylon
Reinforcement: One braid (HPS03 and HPS04) or two braids(HPS06) of synthetic fiber with a metal plated conductive yarn.
Cover: Black abrasion resistant polyurethane (non-pin-pricked)
HPSHytron® Paint Spray Hose
HPCHytron® Paint Spray Hose
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
HPC04
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/4 .52 3,300 13,200 2.0 7 HY 132
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
HPS03HPS04HPS06
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
Specialty HoseGENERAL
INFORMATION
BRAIDED
HOSE
COUPLINGS
MISC
EQUIPMENT 72
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
Applications: Static conductive, airless paint spray hosewhich offers excellent resistance to kinking, abrasion and cut-ting. Tube resists paints, lacquers and thinners. Has a ratingof only one ohm/ft. of electrical resistance.
Temperature Range: -40˚ F to +180˚ F
Tube: Natural nylon
Reinforcement: One braid of high tensile steel wire
Cover: Blue abrasion resistant polyurethane (non-pin-pricked)
P3 Ever-Spray®
Hytron® Paint Spray Hose
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
P304
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/4 .46 3,000 12,000 2.0 10.0 CY 92
Applications: Used on high pressure sewer cleaning equipment
Temperature Range: -40˚ F to +125˚F
Available Lengths: 3/4" 400', 500' 600' and 800'1" 300',400', 500', 600', 700' and 800'1-1/4" 400', 500', 600', 700', and 800'1-1/2” 400’ and 500’
Male pipe thread each endMeets NSWMA Requirements (except -24)
Tube: Red polyester (-12, -16, -20)Natural Nylon (-24)
Reinforcement: One braid of polyester fiber (-12, -16)Two braids of polyester fiber (-20, -24)
Cover: Orange abrasion resistant polyurethane (pin-pricked)Sold as assemblies only
S6 Predator®
Hytron® Sewer Cleaning Hose
† SQ coupling are swageable using the SQ-101-SW swagersee page 73
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
S612S616S620S624
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius Kink 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) Radius (pounds) Series Page # Series Page #
Applications: For use on high pressure sewer cleaningequipment
Temperature Range: -40 ̊F to +125 ̊F
Available Lengths: 300', 400', 500' and 600'Male pipe thread each endMeets NSWMA Requirements
Tube: Red polyester (red color tube identifies Dayco Eastmanas manufacturer)
Reinforcement: One braid of polyester fiber
Cover: Blue abrasion resistant polyurethane (pin-pricked)
Sold as assemblies only.
S9 Predator®
Hytron® Sewer Cleaning Hose
SQ-101-SW SwagerFor field assembly of Dayco Eastman S6 (-12 & -16) Predator® sewer cleaning hose. It's a tool designed for municipalitiesand sewer cleaning contractors which will give the user the ability to repair and extend the life of a reel of hose, should dam-age occur. Only SQ couplings may be swaged by using the SQ-101-SW.The SQ-101-SW swager, couplings and hose tube are color coded red, making it easy to identify that the components aremade by Dayco Eastman. By following Predator® hose inspection instruction card, P-1211(included with each reel of hose),and swage assembly instructions, the user can be assured of making an acceptable hose assembly.
DIES AND PUSHERS:SQ-101-12S6/S9 -12 size die for S6 and S9 hoseSQ-101-12P -12 size pusherSQ-101-16S6 -16 size die for S6 hose (only)SQ-101-16S9 -16 size die for S6 hose (only)SQ-101-16P -16 size pusherSQ-101-20S6 -20 size die for S6 hose (only)SQ-101-20P -20 size die pusher SQ-101-SW
A B C DCat. Hose Cut HexNo. I.D. Thread O.A.L. Off Orifice Size
† SQ coupling are swageable using the SQ-101-SW swager. *Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
COUPLINGS
MISC
EQUIPMENT 74
Specialty Hose
Applications: Used on high pressure water jetting equipment
Temperature Range: -40˚ F to +125˚ F
Available Lengths: 400 ft., 500 ft., and 600 ft.Male pipe thread each end
Tube: Polyester
Reinforcement: One braid of aramid fiber (S508)Two braids of polyester fiber (S510)
Cover: Black abrasion resistant polyurethane (pin-pricked)Sold as assemblies only.
S5 Predator®
Hytron® Water Jetting Hose
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
PERMANENT REUSABLE
CatalogNumber
S508S510
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
Applications: Used for high pressure jack line applicationsMeets IJ-100 requirements
Temperature Range: -40˚ F to +150˚ F
FACTORY AUTHORIZED ASSEMBLY ONLYWARNING TAG AND SPRING GUARDS REQUIRED
Tube: Polyester
Reinforcement: Two braids of high tensile steel wire
Cover: Neoprene–MSHA approved
HJK Highjack®PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
HJK04
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
1/4 .60 10,000 30,000 4.0 27 HY 132
SPECIALTY
HOSE
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
BRAIDED
HOSE
GENERAL
INFORMATION
COUPLINGS
MISC
EQUIPMENT75
Specialty Hose
Applications: Used for high pressure water blast applications
Temperature Range: 0˚ F to +200˚ F
Tube: Neoprene
Reinforcement: Four spiraled layers of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
WBWater-Blast Hose PERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
WB12WB16
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
GENERAL
INFORMATION
BRAIDED
HOSE
COUPLINGS
MISC
EQUIPMENT 76
Specialty Hose
Applications: Used for ultra-high pressure water blast applications
Temperature Range: +40˚ F to +150˚ F
FACTORY ASSEMBLY ONLY
Tube: Neoprene
Reinforcement: Four spiraled layers of high tensile steel wire
Cover: Oil and weather resistant synthetic rubber–MSHA approved
W8Water-Blast
Ultra-High PressurePERMANENT REUSABLE
HOSE BEND WEIGHTSIZE (NOMINAL) PRESSURE RADIUS (APPROX.) COUPLING RECOMMENDATIONS
CatalogNumber
W806W808
Max. Min. Min.Working Burst Bend Per
I.D. O.D. Pressure Pressure* Radius 100 Ft.(Inches) (Inches) (PSI) (PSI) (Inches) (pounds) Series Page # Series Page #
3/8 .94 18,000 45,000 9.5 78 ER 971/2 1.06 15,000 37,500 10.0 91 ER 97
SPECIALTY
HOSE
*Burst pressure is for reference and design purposes only andis no indication that the product should be used above theindicated related working pressure.
SPIRAL
HOSE
BRAIDED
HOSE
GENERAL
INFORMATION
COUPLINGS
MISC
EQUIPMENT77
Hytron® HoseTwin and Multi-Line Hytron® Hose
“Twin” Hytron® hoses are available in the sizes and styles shown below. Basictwin line construction consists of two pieces of hose joined together to offer acompact and flexible system. Minimum order quantity is 250 feet for these partnumbers and hose is shipped bulk packed.
“Multi-Line” Hytron® hoses are also available upon quotation. These lines mayconsist of two or more Hytron® hoses joined together, including multi-lines of dif-ferent Hytron® hose styles. Minimum purchase quantities are required.
Dayco Eastman is also pleased to quote your specific assembly and lengthrequirements. Please note that minimum order quantities apply to these specialorder items.
Safety Awareness FactorsAffecting Dayco Eastman Hose and Coupling
Assemblies
Hose and coupling compatibilities noted in this catalog are for reference pur-poses only. Dayco Eastman crimping specifications are the official guide forselecting appropriate hose and coupling combinations and determining crimpercompatibility.
Any modifications made by the user to Dayco Eastman hose and couplings maydamage the capability of the products to meet performance of applicationsdescribed in this catalog. Dayco Eastman does not condone this practice andthe user assumes all liability incurred.
Assembly Pressure RatingsSome hose pressure ratings listed in this Dayco Eastman catalog exceed thepressure ratings for the connection (threads, flanges, etc.) of certain types ofhose fittings. Pressure ratings of 4-bolt split flange and o-ring face seal typehose fittings are specified in SAE J518 and J1453, respectively. For all othertypes of connector ends, contact Dayco Eastman for pressure ratings. Thepressure rating of a hose assembly should not exceed the lower of the pres-sure rating values.
Danger of Brass Components Exposed to Ammonia
Never use brass couplings or connectors with or in proximity to ammonia basedfluids. Brass parts subject to such exposure can crack without warning, leadingto property damage, injury or death.
Note: All steel parts are zinc plated with a yellow dichromate finish, unlessotherwise noted. This finish passes the 72 hour SAE J516 Salt Spray TestRequirement in accordance with ASTM B117.
SPECIALTY
HOSE
SPECIALTY
HOSE
BRAIDED
HOSE
SPIRAL
HOSE
GENERAL
Style MJMale
37˚ Flare
INFORMATION
COUPLINGS
MISC
EQUIPMENT
PART HOSE A B C D E FNUMBER I.D. THREAD O.A.L. CUT-OFF ORIFICE HEX HEX DROP
Permanent Crimp CouplingsGR Series — Material: Brass Body, Steel Nut
WARNING! Assemblies made using the above data must comply with Federal Regulations specified in FMVSS-106. It is theresponsibility of the assembly maker to meet the FMVSS requirements dealing with assembly, marking and testing of air brakehose assemblies. Failure to comply with FMVSS-106 could result in fines and product recalls to the assembler.
Style AFSwivel Female
Air Brake (3/4-20 Thread)
PART HOSE A B C D E FNUMBER I.D. THREAD O.A.L. CUT-OFF ORIFICE HEX HEX DROP
WARNING! Assemblies made using the above data must comply with Federal Regulations specified in FMVSS-106. It is theresponsibility of the assembly maker to meet the FMVSS requirements dealing with assembly, marking and testing of air brakehose assemblies. Failure to comply with FMVSS-106 could result in fines and product recalls to the assembler.
SPECIALTY
HOSE
BRAIDED
HOSE
SPIRAL
HOSE
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Permanent Crimp CouplingsGR Series — Material: Brass Body, Steel Nut
WARNING! Assemblies made using the above data must comply with Federal Regulations specified in FMVSS-106. It is theresponsibility of the assembly maker to meet the FMVSS requirements dealing with assembly, marking and testing of air brakehose assemblies. Failure to comply with FMVSS-106 could result in fines and product recalls to the assembler.
SPECIALTY
HOSE
BRAIDED
HOSE
SPIRAL
HOSE
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PART HOSE A B C D E FNUMBER I.D. THREAD O.A.L. CUT-OFF ORIFICE HEX HEX DROP
Constructed of a tough, lightweightthermoplastic which offers excel-lent resistance to abrasion and isunaffected by water, air, gasoline,hydraulic fluids and most chemi-cals. In addition to offering resis-tance to hose kinking and coverabrasion, flat plastic protectivecoils may also be used for low-costbundling of plastic tubing and hoselines.Temperature Range: -40˚F. to
+250˚ F.Material: NylonColor: Black
Blow Out Guard for HRK Hose
Style BOGBlow Out Guard
PART HOSENUMBER I.D.
BOG04 3/16 & 1/4BOG06 3/8
BOG includes:(2) 14” lengths of stainless steel double braided wire(4) Aluminum ferrules(4) 3” lengths of heat shrink plastic tubing(2) “Patent Pending” aluminum tags(1) Application instruction book
BOG is required for all HRK hose assemblies
Flange Head Kits
259
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BRAIDED
HOSE
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HOSE
There are two types of SAE Split Flanges, code 61 and the code 62.These flanges are non-interchangeable. The code 61 or standard splitflange, is designed for hydraulic systems which operate at maximumpressures of 3,000 to 5,000 PSI, depending upon size. The code 62or high pressure split flange, is designed for hydraulic systems whichoperate at 6,000 PSI maximums regardless of size. The table belowspecifies the maximum recommended working pressures of code 61and code 62 split flanges.
FLANGE MAX. RECOMMENDED W.P. FOR CODE 61 MAX. RECOMMENDED W.P. FOR CODE 62
Truk-Coil® air brake assemblies comply with DOT requirements covering coiled nylon brake tubing as described in FMVSS 106, SAE J844,and Federal Highway Administration Title 49, Chapter III, Subpart C, paragraph 393.45 and are intended for service (blue) and emergency(red) hook-up between heavy duty truck tractors and trailers.
Colors: One red and one blue assembly included with each part number.Material: Nylon 11
TRUK-COIL®
Air Brake Assemblies
Male NPTFMAXIMUM GLAD HAND THREAD SIZEWORKING PIGTAIL NUMBER TUBE
PART LENGTH LENGTH VALVE GLAD HAND OF O.D.NUMBER (FEET) (INCHES) END END COILS (INCHES)
Style QD1Industrial Coupler Full FlowPoppet Type (Not for NH3)
Overall Max. Rec. Body Half Male Tip BreakComplete Thread Size Length W.P. Part Part Away DustCoupler And Type (Inches) (PSI) Number Number Clamp Plug Cap Dust
Overall Max. Rec. Body Half Male Tip BreakComplete Thread Size Length W.P. Part Part Away DustCoupler And Type (Inches) (PSI) Number Number Clamp Plug Cap Dust
Overall Max. Rec. Body Half Male Tip BreakComplete Thread Size Length W.P. Part Part Away DustCoupler And Type (Inches) (PSI) Number Number Clamp Plug Cap Dust
Overall Max. Rec. Body Half Male Tip BreakComplete Thread Size Length W.P. Part Part Away DustCoupler And Type (Inches) (PSI) Number Number Clamp Plug Cap Dust
Overall Max. Rec. Body Half Male Tip BreakComplete Thread Size Length W.P. Part Part Away DustCoupler And Type (Inches) (PSI) Number Number Clamp Plug Cap Dust
Resistant to gasoline, oil, grease, petroleum baseand water base hydraulic fluids.Durometer: Shore Hardness A90Temperature Range: -30˚F to + 275˚F*For Komatsu -10PAK Flange End
High pressure applications of pneumatics, waterbase hydraulic fluids, lubricating oils, hydraulic oilsand gasolineDurometer: Shore Hardness A90Temperature Range: -30˚F to + 275˚F
W
.139"
I.D.
I.D.
I.D.
.070"
Field Support EquipmentWarning Statement
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HOSE
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HOSE
Dayco Eastman products are part of an engineered system which must be assembled and used inaccordance with Dayco Eastman instructions and limitations.
Dayco Eastman hose, couplings and crimping machines are designed as an effective and reliableassembly system and the use of other than Dayco Eastman products may produce hose assemblies thatwill not meet rated performance. Failure to follow Dayco Eastman instructions and limitations could leadto premature hose failures resulting in property damage, serious injury or death.
Dayco Eastman’s limited warranty shall apply only if the customer uses hose, fittings, hose fitting com-ponents and crimp equipment specifically engineered, designed and produced to Dayco Eastmanprocess specifications.
DAYCO EASTMAN DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR ANY CRIMPED HOSEASSEMBLIES NOT PRODUCED FROM GENUINE DAYCO EASTMAN HOSE FITTINGS, HOSE ANDEQUIPMENT, IN CONFORMANCE WITH DAYCO EASTMAN PROCESS SPECIFICATIONS FOR EACHSPECIFIC HOSE ASSEMBLY.
DO NOT USE A DAYCO EASTMAN CRIMPING MACHINE WITHOUT DIES!
m WARNING
How the Kwikrimp® System works
The Kwikrimp® system is like having a miniature hose assembly “factory” at your disposal. In just minutes, theKwikrimp® hose coupling system produces the exact hose and coupling combination needed, in an assemblythat meets original equipment manufacturer specifications.
Utilizing the proven principle of much larger factory equipment, eight segmented crimping dies apply tons offorce on the coupling, making an attachment that is stronger than the hose itself. The segmented dies areforced against the coupling shell by a tapered die actuator, powered by heavy duty hydraulic rams. Self cen-tering feature assures equal force distribution through all the dies, producing a uniform crimp pressure on thefull shell circumference.
Unique, easily adjusted settings provide the operator with accurate control of the crimping operation.Approximate settings are preset for the type of hose and coupling used, providing approximate crimp diame-ters. (verification of proper crimp diameter with calipers or other measuring device is required).
NOTE: Hose and coupling compatabilites noted in this catalog are for reference purposes only. DaycoEastman Crimping Specifications is the official guide for selecting appropriate hose and coupling combinationsand determining crimper compatibility.
Lightweight and easy to carry, the S-16 Porta-Swage™ can swage SU series only couplings onNR7, NR7E, S7 &, S7E, S8 and S8E style hoses.Dies and pushers listed below are sold separately.
SQ-101-SW Swager
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BRAIDED
HOSE
SPIRAL
HOSE
*Burst pressure is for reference and design purposes onlyand is no indication that the product should be used abovethe indicated related working pressure.
For field assembly of Dayco Eastman S6 (-12 & -16) Predator® sewer cleaning hose. It's a tool designed for municipalitiesand sewer cleaning contractors which will give the user the ability to repair and extend the life of a reel of hose, should dam-age occur. Only SQ couplings may be swaged by using the SQ-101-SW.The SQ-101-SW swager, couplings and hose tube are color coded red, making it easy to identify that the components aremade by Dayco Eastman. By following Predator® hose inspection instruction card, P-1211(included with each reel of hose),and swage assembly instructions, the user can have assurance of making an acceptable hose assembly.
DIES AND PUSHERS:SQ-101-12S6/S9 -12 size die for S6 and S9 hoseSQ-101-12P -12 size pusherSQ-101-16S6 -16 size die for S6 hose (only)SQ-101-16S9 -16 size die for S6 hose (only)SQ-101-16P -16 size pusherSQ-101-20S6 -20 size die for S6 hose (only)SQ-101-20P -20 size die pusher
A B C DCat. Hose Cut HexNo. I.D. Thread O.A.L. Off Orifice Size
† SQ couplings are swageable using the SQ-101-SW swager.
Kwikrimp® Crimpers
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HOSE
EC30 Portable CrimperDescription: The EC30 Portable Crimper has the capacity to crimp from 1/4” through 1” I.D. 2-wire braid hydraulic hose and
4-spiral through 3/4” with all coupling end styles.The EC30 Portable Crimper is marketed in component parts, tailored to fit the exact need of the user. Drilled feet allow easy and secure mounting on bench or vehicle.EC30 Portable Crimper includes pusher plate, adapters, hose assembly and instruction manual.Pumps and dies are purchased separately.
Capability: 1/4” through 1” I.D. 2-wire braid hydraulic hose and 4-spiral hose through 3/4” I.D. with all coupling end styles,including most bent tubes.
Power Source(s): Two Stage Hand Pump (EC30-22)Air Hydraulic Pump (EC30-23)Electric Hydraulic Pump (P-116-10), 1/2 HP, 120 Volt, 60 hz, Single Phase Motor (Foot Pedal Included)Electric Hydraulic Pump (EN97-021), 1/2 HP, 230 Volt, 50 hz, Single Phase MotorElectric Hydraulic Pump (EN97-022), 1/2 HP, 230 Volt, 50 hz, Single Phase CE Listed Motor
Die Sets Die SizeEN98-020-09 .350 OrangeEN98-020-01 .520 RedEN98-020-02 .670 YellowEN98-020-03 .830 BlueEN98-020-04 1.100 GreenEN98-020-05 1.320 BlackEN98-020-06 1.500 BrownEN98-020-07 1.730 Silver
Kwikrimp® Crimpers
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BRAIDED
HOSE
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HOSE
K-16-LPDescription: Basic Kwikrimp® open bowl, split ram design which uses an easy to read mechanical gauge to control crimp
diameter. Two piece die design provides easy installation. Lightweight enough for portable field use.
K-16-LP Crimper includes standard die sets, hose assembly and instruction manual.Pump and optional dies must be purchased separately.
Capability: Crimps 1/8” I.D. through 1” I.D. two wire braid hose, including bent tubes.
Power Source(s): Two Stage Hand Pump (EC30-22)Electric Hydraulic Pump (P-116-10), 1/2 HP, 120 Volt, 60 hz, Single Phase Motor (Foot Pedal Included).Air Hydraulic Pump (EC30-23)
Dimensions: 11” Wide x 8” Deep x 11 5/8” High
Weight: 112 lbs. (Without Pump)
Dies: K-16 Standard Options:Die Sets Die Size K-16 Optional Die Sets Die SizeK-16DS0500 .500 die set K-16DS0325 .325 die setK-16DS0750 .750 die set K-16DS0400 .400 die setK-16DS1050 1.050 die set K-16DS1750 1.750 die set
Kwikrimp® Crimpers
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HOSE
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HOSE
K-501-LPDescription: Open bowl, split ram design Kwikrimp® machine that is ideal as a portable or on-site machine for shop applications
that require a versatile crimper.K-501-LP Crimper includes standard die sets, hose assembly and instruction manual.Pump and optional dies must be purchased separately.
Capability: Crimps 1/8” I.D. through 1 1/4” I.D. SAE 100R9 hose, including most bent tube couplings.
Power Source(s): Two Stage Hand Pump (EC30-22)Electric Hydraulic Pump (P-126-10),1/2 HP, 120 Volt, 60 hz, Single Phase Motor (Foot Pedal Included).Air Hydraulic Pump (EC30-23)
Dimensions: 11” wide x 8” deep x 17” high
Weight: 180 lbs. (without pump)
Dies: K-501 Options:Standard Die Sets Die Size K-501 Optional Die Sets Die Size
K-401DS0500 .500 die set K-501DS0325 .325 die setK-401DS0750 .750 die set K-501DS0400 .400 die setK-401DS1050 1.050 die setK-401DS1550 1.550 die setK-401DS1750 1.750 die set
Kwikrimp® Crimpers
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HOSE
SPIRAL
HOSE
K-24-EPDescription: Open bowl, split ram design Kwikrimp® machine. Features that will add speed and accuracy include color coded dies,
two piece die design for easy installation, automatic crimp stops, coupling stop, cycle reducing foot switch. Pump, standard die sets, die storage bins and instruction manual are standard. Optional dies must be purchased separately.
Capability: Crimps 1/8” I.D. through 1 1/2” I.D. SAE 100R13 hose, including most bent tube couplings.
Power Source: Two Stage Electric Pump, (P-124-10 Pump), Included With The Crimper115 Volt, 60 hz, Single Phase Motor (Foot Pedal Included)
Dimensions: 16” Wide x 13” Deep x 20” High
Weight: 528 lbs.
Dies: K-24 Standard Options:Die Sets Die Size K-24 Optional Die Sets Die Size
K-24DS0500 .500 die set K-24DS0400 .400 die setK-24DS0750 .750 die set K-24DS0875S .875S die setK-24DS1050 1.050 die set K-24DS1000S 1.000S die setK-24DS1275S 1.275S die setK-24DS1550 1.550 die setK-24DS1750 1.750 die setK-24DS1975 1.975 die set
Kwikrimp® Crimpers
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HOSE
SPIRAL
HOSE
K-601-LPDescription: Open bowl, split ram design Kwikrimp® machine that will handle high pressure hose applications with versatility
and dependability.K-601-LP Crimper includes standard die sets, hose assembly, die storage bins and instruction manual.Pump and optional dies must be purchased separately.
Capability: Crimps 1/8” I.D. through 2” I.D. SAE 100R12 4-Spiral Hose, Including Most Bent Tube Couplings.
Power Source: Two Stage Electric Pump (P-125-10), 115 Volt, 60hz, Single Phase Motor (Foot Pedal Included).
Dimensions: 18 1/2” Wide x 12 1/2” Deep x 22 1/2” High
Weight: 527 lbs. (Without Pump)
Dies: K-601 Options: Die SetsStandard Die Sets Die Size K-601 Optional Die Size
K-601DS0500 .500 die set K-601DS0325 .325 die setK-601DS0750 .750 die set K-601DS0400 .400 die setK-601DS1050 1.050 die set K-601DS0875S .875S die setK-601DS1275 1.275 die set K-601DS1000S 1.000S die setK-601DS1550 1.550 die setK-601DS1750 1.750 die setK-601DS1975 1.975 die setK-601DS2500 2.500 die set
Kwikrimp® Crimpers
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BRAIDED
HOSE
SPIRAL
HOSE
NP60Description: Accurate, reliable and easy to operate, Dayco Eastman’s NP60 Crimper costs no more than many less productive
conventional crimpers. NP60 has a digital controller. Compare the NP60’s value-adding features and benefits with your present crimper.
NP60: Complete Crimper With 6 Sets Of Dies (2 Piece Die Sets) and 115V 60 hz Single Phase 1 HP MotorNP60A: Complete Crimper With 6 Sets Of Dies (1 Piece Die Sets) and 115V 60 hz Single Phase 1 HP MotorNP60N: Complete Crimper With No Dies and 115V 60 Cycle Single Phase 1 HP MotorNP60G: Complete Crimper With 6 Sets Of Dies (2 Piece Die Sets) and 220V 50 hz Single Phase 1 HP Motor
Capability: Delivers 60 tons of force through six standard die sets to let you crimp 1 and 2 wire hose through 1 1/2” I.D. and4-spiral hose through 3/4” I.D. (or up to 1 1/4” I.D. 4-spiral hose with optional dies)
Dimensions: 32” wide x 32” deep x 34” high
Weight: 270 lbs.
Dies: Standard Die Sets Die SizeEN98-020-01 .520 RedEN98-020-02 .670 YellowEN98-020-03 .830 BlueEN98-020-04 1.100 GreenEN98-020-05 1.320 BlackEN98-020-07 1.730 Silver
EN96-027 Bent Tube Pusher Plate
Options: Optional dies are available to increase crimping capacity through 1 1/4” I.D. on 4-spiral hoses, up to and including SAE 100R12 hose.
OptionalOptional Die Sets Die Size Knock-Down Bell Dies Die Size (mm)
EN98-020-09 Orange .350 EN98-042-01 Red 14 mm KDBEN98-020-06 Brown 1.500 EN98-042-02 Yellow 18 mm KDBEN98-020-08 Purple 1.920 EN98-042-03 Blue 20 mm KDBEN98-035-01 White (Bubble) .580 EN98-042-04 Green 28 mm KDBEN98-035-02 White (Bubble) .850 EN98-042-05 Purple 34 mm KDB
State of the Art NP60Electronic Digital Controls
✔ Located at eye level for maximum convenience✔ Assured faster set-up and operation – one of the industry’s fastest✔ Simplified, user-friendly controls take the guesswork out of crimping.✔ No special skill needed to assure accurate settings.✔ More accurate control of crimp diameter produces more reliable
coupling retention.✔ Eliminates the need for additional tooling purchases as new hoses
and fittings become available.✔ Completely sealed surface membrane on control panel reduces
contamination of internal components.
COLOR CODING SAVES TIME, HELPS PREVENT MISTAKES . . .✔ Entire retainer ring is color-coded to speed die selection and set-up.✔ Convenient built-in die storage shelves eliminates lost dies.✔ Color-coded die selection guide is printed right on the machine for
easy, mistake-proof die selection.
Kwikrimp® Crimpers
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COUPLINGS
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HOSE
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HOSE
WB60Description: Dayco Eastman’s WB60 Crimper is one of the most economical crimpers in the market today. This machine provides
the accuracy and reliability, plus the ease of set-up and operation that you demand from a crimper. Adjustable dieclosures reduce the number of set-ups and die changes. Color-coded dies make die changes faster and prevent crimping with the wrong set of dies. Two piece drop-in dies also save time during set-ups.Each unit includes 10 sets of dies as standard equipment, which are stored in built-in storage shelves.Optional dies must be purchased separately.
WB60: Complete Crimper with 10 Sets of Dies and 2 HP, 120V, 60 hz, 20 Amp Motor (20 Amp Circuit Required)WB60G: Complete Crimper with 10 Sets of Dies and 2 HP, 230V, 50 hz, Single Phase.
Additional features include:✔ Simple calibration and start-up procedure ✔ Improved potentiometer adjustment✔ Digital Controller ✔ Coupling Stop✔ Flex-arm work light for improved visibility ✔ Manual & instruction video✔ Additional electrical outlet to plug in lamp ✔ Shelf to store manual & crimp specs
Capability: Offers Improved Cycle Time and Delivers 60 Tons of ForceAbility to Crimp 1 and 2 Wire Braid, as Well as 4-Spiral Hose Assemblies Through 2” I.D. and 6-Spiral AssembliesThrough 1 1/2” I.D.
Power Source(s): 2 HP, 120 V, 60 hz, 20 Amp (20 Amp Power Required)60 Ton Cylinder With 6 Inch Stroke (Pump Included)
Dimensions: 43” Wide x 35” Deep x 38” High
Weight: 514 lbs.
Dies: Standard Optional Die SetsDie Sets Die Size Knock-Down Bell Die SizeEN98-020-01 Red .520 EN98-042-01 Red 14 mm KDBEN98-020-02 Yellow .670 EN98-042-02 Yellow 18 mm KDBEN98-020-03 Blue .830 EN98-042-03 Blue 20 mm KDBEN98-020-04 Green 1.100 EN98-042-04 Green 28 mm KDBEN98-020-05 Black 1.320 EN98-042-05 Purple 34 mm KDBEN98-020-07 Silver 1.730EN98-020-08 Brown 1.500EN98-020-09 Purple 1.920EN98-032-01 Pink 2.300EN98-032-02 White 2.800
EN96-027 Bent Tube Pusher Plate
State of the Art NP60Electronic Digital Controls
✔ Located at eye level for maximum convenience✔ Assured faster set-up and operation – one of the industry’s fastest✔ Simplified, user-friendly controls take the guesswork out of crimping.✔ No special skill needed to assure accurate settings.✔ More accurate control of crimp diameter produces more reliable
coupling retention.✔ Eliminates the need for additional tooling purchases as new hoses
and fittings become available.✔ Completely sealed surface membrane on control panel reduces
contamination of internal components.
COLOR CODING SAVES TIME, HELPS PREVENT MISTAKES . . .✔ Entire retainer ring is color-coded to speed die selection and set-up.✔ Convenient built-in die storage shelves eliminates lost dies.
Kwikrimp® Crimpers
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HOSE
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HOSE
KK125ADescription: New generation KK series Kwikrimp® machine that utilizes microprocessor control for the fastest, most accurate
crimping system available. Easy to use and maintain.Includes manual die change tool, Kwikchange™ die tool, foot pedal, die holder panel, stand and operator’s manual. A total of seven standard die sets are included.
Capability: Crimps 1/8” through 1 1/4” SAE 100R12 hose.
Power Source(s): 230/460 V, 3 Phase11/5.5 Amp (Please specify voltage when ordering crimper).
Dimensions: 26” Wide x 20” Deep x 24” High
Weight: 450 lbs.
Dies: KK125 Standard Die Sets Die SizeKK125DS12-84 1284KK125DS19-84 1984KK125DS24-84 2484KK125DS30-84 3084KK125DS32-84 3284KK125DS39-84 3984KK125DS47-84 4784
Options:Special die sets, automatic back stop switch. Pin Support System (KK125PSS); consult Dayco Eastman for price and availability.
Kwikrimp® Crimpers
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HOSE
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HOSE
KK250Description: New generation KK series Kwikrimp® machine that utilizes microprocessor control for the fastest, most accurate
crimping system available. Easy to use and maintain.Includes manual die change tool, Kwikchange™ die tool, foot pedal, stand and operator’s manual. A total of 12 standard die sets are included.
Capability: Crimps 1/8” through 2” 6-spiral hose (special dies may be required)
Dimensions: 27” wide x 22” deep x 28” high
Weight: 500 lbs.
PowerSource(s): 230/460 V, 3 Phase
11/5.5 Amp
Dies: KK Standard Die Sets Die SizeKK200DS12-99 1299KK200DS19-99 1999KK200DS24-99 2499KK200DS30-99 3099KK200DS32-99 3299KK200DS39-99 3999KK200DS47-99 4799KK200DS50-99 5099KK200DS53-99 5399KK200DS55-99 5599KK200DS59-99 5999KK200DS66-99 6699
Options: Special Die Sets, Automatic Back Stop Switch. Consult Dayco Eastman for price and availability.
Kwikrimp® Crimpers
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HOSE
NP100ADescription: Precise controls take the guesswork out of crimping. Unique two-piece drop-in die system reduces changeover time.
Color-coded die rings make die selection easy and helps prevent mistakes. Die storage rack included. Dies and pumpsold separately.
Capability: Provides fast, accurate set-up and repetitive crimping on textile braid, wire braid and spiral hose constructions. Delivers 100 tons of pressure for 6-spiral hose assemblies ranging from 3/16” through 2”.
Options: Die Sets Die SizeEN85-050-02 Red .520EN85-050-03 Yellow .670EN85-050-04 Blue .830EN85-050-05 Green 1.100EN85-050-06 Black 1.320EN85-050-07 Brown 1.500EN85-050-08 Silver 1.730EN85-050-09 Purple 1.920EN85-050-10 Rose 2.140EN85-050-11 Gold 2.500EN85-050-12 White 2.800
NP100-20 Foot PedalAn option that permits hands-free operationof the NP100A model crimper.
Support EquipmentPumps
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HOSE
EC30-22Two Stage Hand Pump
Lightweight and completely portable pump for use with EC30, K-16or K-501 crimpers.
System: 10,000 PSI factory set relief valve
Size: 23” long x 6” wide x 9” high
Weight: 11 lbs.
P-116-10Electro-Hydraulic Pump
Electric driven hydraulic pump for use with EC30 or K-16 crimpers,includes foot pedal.System: 10,000 PSI factory set relief valve
1/2 HP, 115V, 60 cycle, single phase
Size: 9” long x 13” wide x 18” high
Weight: 49 lbs.
EC30-23Air Pump
Air driven hydraulic pump for use with EC30, K-16 or K-501 crimpers,80 to 120 psi required.System: 10,000 PSI factory set relief valve
Size: 22” long x 6 1/2” wide x 5 3/4” high
Weight: 18 lbs.
Support EquipmentPumps
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P-125-10Two Stage Electric Pump
Electric driven hydraulic pump for use with K-601 crimper, includes footpedal.
System: 7,500 PSI factory set relief valveTwo-way hydraulic control valve1 HP, 115V, 60 hz, single phase
Weight: 91 lbs.
P-126-10Two Stage Electric Pump
Electric driven hydraulic pump for use with K-501 crimper, includes footpedal
System: 10,000 PSI factory set relief valveTwo-way hydraulic control valve1 HP, 115V, 60 hz, single phase
Weight: 91 lbs.
Support EquipmentHose Assembly Cleaning System
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HOSE
Dayco Eastman is now making the latest hose cleaning technology avail-able to its customers. The CE System (Contamination Elimination) makescleaning hose assemblies faster and easier than ever before. Compressedair propels a foam projectile that is 20% larger than the I.D. through thehose. Expanding as it enters the hose from the CE unit, the projectile forcescontaminant's out of the hose.
The CE System consists of three basic components:1. Specially designed launcher2. A range of CE nozzles to fit hose, BSP fittings and JIC fittings3. Projectiles for hose (standard) and coupling applications.
Dayco Eastman offers 2 sizes of CE System kits:1. CE-100, which cleans hoses to 1 1/4” I.D.2. CE-200, which cleans hoses up to 2” I.D.
Each kit is complete with CE Unit, handbook, operating & safety video, noz-zles and projectiles. Observe all Safety Precautions Provided With Kit.
Small Kit CE-100PartNumber Description Qty.CE1-U Pneumatic Projectile Launcher (CE Unit) 1CE1-M Owner’s Handbook (CE System) 1CEAR1 Adaptor Ring (CE Unit) 1CE1-SC Projectile Sizing Chart 1CE1-V Operational & Safety Procedures Video 1CEQRC-C Quick Release Coupling - Complete 1CE1-CC-LP Plastic Carry Case (Foam Insert) - Large 1
CE-S07 Standard Projectile 7mm 100CE-S10 Standard Projectile 10mm 100CE-S12 Standard Projectile 12mm 100CE-S14 Standard Projectile 14mm 100CE-S16 Standard Projectile 16mm 100CE-S18 Standard Projectile 18mm 100CE-S20 Standard Projectile 20mm 100CE-S22 Standard Projectile 22mm 100CE-S26 Standard Projectile 26mm 50CE-S33 Standard Projectile 33mm 40CE-S40 Standard Projectile 40mm 30
New bench mounted multiple gang hose cutter designed to cut thermo-plastic and textile braid hoses up through 1” I.D.
Weight: 7 lbs.
Replacement blade: SE136
SE140Hose Cut-Off Saw
The ideal light medium duty hose cut-off saw. It will cleanly cut single ordouble wire braid reinforced hose up to 1 1/4” I.D. as well as thermo-plastic hoses. The 1 HP motor is usable in 115/230 V, single phase, 60 hz. Uses 7” blade with 5/8" arbor.
Overall Dimensions: 13” x 24” x 17”
Weight: 113 lbs.
SE155 and SE160Heavy Duty Saw/Skiver
This saw will cleanly cut single or double wire braid and spiral rein-forced hoses up to 2” I.D. as well as thermoplastic hoses. In addition,all hoses up through 2” I.D. may be skived with this unit. The 3 HPmotor is available in single or three phase. Uses 10” blade with 3/4"arbor. See next page for SE190 Replacement Skiving Brush information.
This saw will cleanly cut single or double wire braid and spiral reinforcedhoses up to 2” I.D. as well as thermoplastic hoses. The 3 HP motor isavailable in single or three phase. Uses 10” blade with 3/4" arbor.
Rugged hose cut-off saw that will handle the smallest to the 2” heavy 6-spiral wire hose easily and reliably. Ideally suited for production cuttingwhere efficiency of operation and speed are essential. Double chain, holddown L-vise with hand lock.
Specifications: SE200: 3 HP, 3 phase, 220/440 volt, 60 Hz motor(Imperial Eastman 208-T equivalent)SE210: 2 HP, single phase, 220 volt, 60 Hz motor(Imperial Eastman 211-T equivalent)
SE201: Blade (abrasive) - 11” diameter
Abrasive Blade: SE201 11" with 1" arbor.
SE165 and SE170Saw Blade
Scalloped construction for better heat dissipation and a cleaner cut.These blades can be resharpened many times and can be reversed fortwice the life.
Specifications: SE165: 7” diameter x 5/8” arbor for SE140SE170: 10” dia. x 3/4” arbor for SE145,SE150, SE155,and SE160
SE190Skiving Brush
Replacement skiving brush for SE155 and SE160 for accurate skiving.
SE175 and SE180Saw Blade
Standard beveled edge blade made from high speed steel. Can beresharpened many times.
Specifications: SE175: 7” dia. x 5/8” arbor for SE140SE180: 10” dia. x 3/4” arbor for SE145, SE150, SE155, and SE160
Support Equipment
283
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
BRAIDED
HOSE
SPIRAL
HOSE
KK CaliperCaliper for Measuring
Finished Crimp Dimensions
Specifically designed to measure finished coupling crimp diameters onDayco Eastman hose assemblies. Notched caliper jaws allow measure-ment of crimped coupling “flats”. Easy to use and provides accuratereadings within 0.001 of an inch. Instructions included.
Part Number: KKCALIPER
SE195Spiral Wire Skiving Tool
Easy to use, accurate skiving tool designed especially for spiral wirehose. Can be used on hose through 2” I.D.
Replacement Blade: SE195-1
SSK2Internal Skiving Tool
Internal skiving tool for NH32 hose.
Replacement Blade: EN93-050
BRAIDED
HOSE
SPIRAL
HOSE
Support Equipment
284
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
BQ Assembly ToolAssembly Tool for BQ Series37˚ Swivel Female Couplings
All BQ couplings with FJ swivel female 37˚ ends require the use of thisassembly tool.
SE40 and SE41Vise Blocks
The SE40 vise blocks are designed to hold 3/16” to 1/2” I.D. hosesecurely in place while assembling reusable couplings.The SE41 vise blocks are designed to hold 3/4” to 1” I.D. hose securelyin place while assembling reusable couplings.
HPT5Coupling Pusher
Makes 1/4" and 3/8" I.D. hose assemblies with push-on couplings.
HEX COUPLINGCATALOG SIZE OF CATALOGNUMBER TOOL NUMBER
Kwik-Skive hand tools remove a hose cover in under a minute. Automaticstop for skive length. Smooth, almost effortless operation. Ideal for largerhose diameters where bulky hose lengths make machine skiving difficult.
221-T: Replacement Blade
Note: 200-T skive tools are pre-set for the proper skive length. Scuff washers are not necessary.
Note: ST style skive tools listed by hose/coupling combination by size in the following manner. . . .
660-T and 670-T Ferrule ViseFor Use With KFA and KFB Ferrules
660-T Ferrule Vise: Vise for making hose assemblies with barbed inserts and ferrules. Furnished with removable handle. Dies can also be used in the Schrader vise. Dies must be ordered separately. When ordering dies specify size of ferrule with which they are to be used.Weight: 26.4 lbs.
670-T Air Operated Ferrule Vise: Vise is ideal for volume hose assembly operations. Used for making hose assemblies with barbed inserts and ferrules with less effort than hand operated models.A normal shop air source is all that is required to activate this unit. Extra rugged, heavy-duty construction on the air cylinder, foot switch and vise body insures dependable, trouble-free service.Weight: 61 lbs.
Note: See page 226 for KFA and KFB ferrule information.
General InformationChemical Resistance Chart
287
GENERAL
INFORMATION
SPECIALTY
HOSE
COUPLINGS
MISC
EQUIPMENT
BRAIDED
HOSE
SPIRAL
HOSE
Key to Ratings
Blank = No known data availableA = Excellent, little or no swelling or softeningB = Good, swelling or softening is moderateC = Fair, conditional service may be expectedD = Unsatisfactory, not recommended— = Not tested
The table below is based on reliable information. Care should be taken touse this data as a guide only, and to take into account such variables astemperature, concentration and fluid contamination. All ratings are givenat room temperature, unless stated otherwise. For High TemperatureApplications, contact Dayco Eastman.NOTE: Never use brass couplings with any ammonia based fluids.
Blank = No known data availableA = Excellent, little or no swelling or softeningB = Good, swelling or softening is moderateC = Fair, conditional service may be expectedD = Unsatisfactory, not recommended— = Not tested
The table below is based on reliable information. Care should be taken touse this data as a guide only, and to take into account such variables astemperature, concentration and fluid contamination. All ratings are givenat room temperature, unless stated otherwise. For High TemperatureApplications, contact Dayco Eastman.WARNING: Never use brass couplings with any ammonia
Blank = No known data availableA = Excellent, little or no swelling or softeningB = Good, swelling or softening is moderateC = Fair, conditional service may be expectedD = Unsatisfactory, not recommended— = Not tested
The table below is based on reliable information. Care should be taken touse this data as a guide only, and to take into account such variables astemperature, concentration and fluid contamination. All ratings are givenat room temperature, unless stated otherwise. For High TemperatureApplications, contact Dayco Eastman.WARNING: Never use brass couplings with any ammonia based fluids.
Blank = No known data availableA = Excellent, little or no swelling or softeningB = Good, swelling or softening is moderateC = Fair, conditional service may be expectedD = Unsatisfactory, not recommended— = Not tested
The table below is based on reliable information. Care should be taken touse this data as a guide only, and to take into account such variables astemperature, concentration and fluid contamination. All ratings are givenat room temperature, unless stated otherwise. For High TemperatureApplications, contact Dayco Eastman.WARNING: Never use brass couplings with any ammonia based fluids.
Dayco Eastman products are part of an engineered system which must be assembled and used inaccordance with Dayco Eastman instructions and limitations.
Dayco Eastman hose, couplings and crimping machines are designed as an effective and reliableassembly system and the use of other than Dayco Eastman products may produce hose assemblies thatwill not meet rated performance. Failure to follow Dayco Eastman instructions and limitations could leadto premature hose failures resulting in property damage, serious injury or death.
Dayco Eastman’s limited warranty shall apply only if the customer uses hose, fittings, hose fitting com-ponents and crimp equipment specifically engineered, designed and produced to Dayco Eastmanprocess specifications.
DAYCO EASTMAN DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR ANY CRIMPED HOSEASSEMBLIES NOT PRODUCED FROM GENUINE DAYCO EASTMAN HOSE FITTINGS, HOSE ANDEQUIPMENT, IN CONFORMANCE WITH DAYCO EASTMAN PROCESS SPECIFICATIONS FOR EACHSPECIFIC HOSE ASSEMBLY.
DO NOT USE A DAYCO EASTMAN CRIMPING MACHINE WITHOUT DIES!
m WARNING
How the Kwikrimp® System works
The Kwikrimp® system is like having a miniature hose assembly “factory” at your disposal. In just minutes, theKwikrimp® hose coupling system produces the exact hose and coupling combination needed, in an assemblythat meets original equipment manufacturer specifications.
Utilizing the proven principle of much larger factory equipment, eight segmented crimping dies apply tons offorce on the coupling, making an attachment that is stronger than the hose itself. The segmented dies areforced against the coupling shell by a tapered die actuator, powered by heavy duty hydraulic rams. Self cen-tering feature assures equal force distribution through all the dies, producing a uniform crimp pressure on thefull shell circumference.
Unique, easily adjusted settings provide the operator with accurate control of the crimping operation.Approximate settings are preset for the type of hose and coupling used, providing approximate crimp diame-ters. (verification of proper crimp diameter with calipers or other measuring device is required).
NOTE: Hose and coupling compatabilites noted in this catalog are for reference purposes only. DaycoEastman Crimping Specifications is the official guide for selecting appropriate hose and coupling combinationsand determining crimper compatibility.
Dayco Eastman products are part of an engineered system which must be assembled and used inaccordance with Dayco Eastman instructions and limitations.
Dayco Eastman hose, couplings and crimping machines are designed as an effective and reliableassembly system and the use of other than Dayco Eastman products may produce hose assemblies thatwill not meet rated performance. Failure to follow Dayco Eastman instructions and limitations could leadto premature hose failures resulting in property damage, serious injury or death.
Dayco Eastman’s limited warranty shall apply only if the customer uses hose, fittings, hose fitting com-ponents and crimp equipment specifically engineered, designed and produced to Dayco Eastmanprocess specifications.
DAYCO EASTMAN DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR ANY CRIMPED HOSEASSEMBLIES NOT PRODUCED FROM GENUINE DAYCO EASTMAN HOSE FITTINGS, HOSE ANDEQUIPMENT, IN CONFORMANCE WITH DAYCO EASTMAN PROCESS SPECIFICATIONS FOR EACHSPECIFIC HOSE ASSEMBLY.
DO NOT USE A DAYCO EASTMAN CRIMPING MACHINE WITHOUT DIES!
