3
ANSI
AOI Add-On
Auto
CIP (Clean In-Place
CLX Allen-Bradley® ControlLogix®
CM
CNB ControlNet™
CNet ControlNet™
DI Data Highway Plus™
DHRIO Data Highway Plus™ RIO
DI
DNB DeviceNet™
DNet DeviceNet™
DO
EM
ENet EtherNet/IP™
EP Equipment Phase
ERP
EStop
FT Factory Talk®
GEM
GEM/SECS /SEMI
GO
HMI
ID
I/O /
IP Internet
ISA
( )
MES
OEM
OMAC
OPW OMAC Packaging
P&ID
PAC
PID / /
RIO I/O
RP
RS
7
2
2.1 ANSI/ISA-S88
( [ISA]
(SEMI) /SEMI (GEM/SECS))
( [OMAC]PackML)
ANSI/ISA-S88 (S88)
S88 S88
S88 S88
OMAC (OPW)PackML S88 OPW
S88
OPW PackML S88
S88 OPW PackML PackML
S88
S88 1 5
1
5 S88
1 1
ANSI/ISA
5 5
S88 S88
S88 S88
S88 S88
http://www.isa.org
2.1.1 S88S88
• ( )
• ( phase model)
8
2.2 S88
•
•
•
1 (Purdue Business Model) 1
(ERP) (MES)
1 (Purdue Business Model) ( ISA-95.00.01-2000)
(Purdue Business Model)
2
S88 2
14
2.5 S88 3 (basic) (coordinator) (procedural)
1.
2.
•
•
•
3. ( )
2.8
2.6
(phase)
•
•
7 PhaseManager
16
(IDLE)
(START)
Ready
(RUNNING)
(COMPLETE)
(RESET)
(PAUSING)
(PAUSE)
(RUNNING)
(PAUSING)
(PAUSED)
(PAUSED)
(PAUSING)
(PAUSED)
(PAUSED)
(RESUME)
(HOLDING) (HOLD)
(HOLDING)
(HELD)
(HELD)
(HOLDING)
(HELD)
(RESTARTING) (HELD)
(RESTART)
(RUNNING)
(STOPPING) (STOP)
(STOPPING)
(STOPPED)
(STOPPING)
(RESET)
(IDLE)
(ABORTING) (ABORT)
(ABORTED)
(ABORTED)
(ABORTING)
(IDLE)
17
2.8
(START) (IDLE)
(RUNNING)
(STOP) (RUNNING)
(STOPPING) (PAUSING)
(PAUSED)
(HOLDING)
(HELD)
(RESTARTING)
(HOLD) (RUNNING)
(HOLDING) (PAUSING)
(PAUSED)
(RESTARTING)
(RESTART) (HELD)
(RESTARTING)
(RUNNING)
(ABORT) (PAUSING)
(ABORT) (PAUSED)
(RUNNING)
(HOLDING)
(HELD)
(RESTARTING)
(STOPPING)
(STOPPED)
(RESET) (COMPLETE)
(IDLE)
(ABORTED)
(STOPPED)
(PAUSE) (RUNNING)
(RESUME)
(RESUME) (PAUSED)
(PAUSED)
(
(PAUSE)
(SINGLE STEP)
)
18
2.9 RSLogix 5000 PhaseManagerRSLogix 500 PhaseManager (
) PhaseManager
PhaseManager
• Phase
• Equipment phase
• Phase
• ( ) S88
8 PhaseManager
8 PhaseManager
(equipment phase) Logix5000
PhaseManager ( LOGIX-UM001A-EN-P)
9 10 PhaseManager
9 10
20
10 PhaseManager( ISA dS88.01 Draft 4A)
2.10 RSLogix 5000RSLogix 5000
2.10.1 RSLogix 5000 S88 11
(VFFS) VFFS
11 VFFS
12 VFFS
21
12 VFFS
S88
13
13 S88
14 RSLogix 5000
EquipmentProcModel_Production RSLogix 5000 PhaseManager
ing ( Aborting
Holding)
( EquipmentModule_Sealing Jaws)
25
3. RSLogix5000
RSLogix5000
•
•
•
•
•
• (UDTs)
• RSLogix5000
3.1 RSLogix5000RSLogix5000
* 40
*
*
* A_BCD AB_CD
* ( )
*
3.2 General
Gen
NATO North Atlantic Treaty
Organization
•
•
• 4
•
3.3 ( )( ControlLogix
FTView )
MM NN BB PP
MM NN BB PP
26
MM
NN
( )
BB Bug fix
PP
( )
C.2.0.0 C 2
0 Bug fix 0
3.4 S88.01
3.4.1
xx Toledo( ) Toledo
yy
zz
aa 1A #2
xxyy_zz_aa TSB_Mix_1A TNB_PackLine_02
27
3.4.2 ( )
( RSBatch)
S88.01
xx Toledo Toledo
( ) yy
RP RP RP
aa #2 #1
bb
xxyy_Unaa_Opbb_cc TSB_RP02_Clean RP01_Production
xx Toledo Toledo
( ) yy
EQP EQP EQP
aa #2 #1
bb
xxyyEQPbb_cc TSB_EQP02_Clean EQP01_Production
28
3.4.3( )
( )
UN_xx Mix Tank Vertical Bagger
( ) UN_Bagger
UN_xx UN_MixTank
UN_Bagger
UN_xx UN_MixTank Toledo
xx Toledo
yy
UN #3
( ) aa Tank 1234A VerticalBagger
zz Mix Tank VerticalBagger
aa_zz MixTank_1234A UN03_Bagger
xxyy_UNaa_zz TSB_MixTank_
1234A
( ) xx Toledo
yy
UN UN
zz #3
PH
aa #01
bb
Xxyy_Unzz_UPaa_bb Production-Mode
UN03_PH01_
29
3.4.4 (Operation) ( )
xx Toledo Toledo
yy
UN UN UN
aa Tank 1234A #3
OP OP OP
bb #1 #1
cc
Xxyy_UNaa_ MinTank1234A UN03_OP01_
OPbb_cc _OP01_AgSpeed- SafetyInterIocks
Cal
30
3.4.5
EM_xx Agitator Sealing Jaw
( )
EM_xx EM_Agitator EM_SealJaw
EM_xx EM_Agitator EM_SealJaw
xx Toledo Toledo
( ) yy
zz Mix Tank Vertical Bagger
aa 1234A #3
EM EM
Bb EM#12 EM#1
cc Agitator SealJaw
xxyy_zzaa_ TSB_MixTank- Bagger_EM02_
EMaa_bb 1234A_EM12_ SealJaw
Agitator
xxyy_zzaa_ MixTank-1234A_ EM02_SealJaw
EMaa_bb EM12_Agitator
xx Toledo Toledo
xx
yy Min Tank Vertical Bagger
zz 1234A #3
EP EP EP
aa EP#12 EP#2
bb Agitator Sealing Jaw
xxyy_Unzz_ MixTank1234A_ EP02_SealJaw
EPaa_bb EP12_Agitator
31
3.4.6
EM_xx Agitator Sealing Jaw
( )
EM_xx EM_Agitator EM_SealJaw
EM_xx EM_Agitator EM_SealJaw
xx Toledo Toledo
( ) yy
zz Mix Tank Vertical Bagger
aa 1234A #3
EM EM
Bb EM#12 EM#1
cc Agitator SealJaw
xxyy_zzaa_ TSB_MixTank- Bagger_EM02_
EMaa_bb 1234A_EM12_ SealJaw
Agitator
xxyy_zzaa_ MixTank-1234A_ EM02_SealJaw
EMaa_bb EM12_Agitator
xx Toledo Toledo
xx
yy Min Tank Vertical Bagger
zz 1234A #3
EP EP EP
aa EP#12 EP#2
bb Agitator Sealing Jaw
xxyy_Unzz_ MixTank1234A_ EP02_SealJaw
EPaa_bb EP12_Agitator
32
3.5 RSLogix 5000™ ( )Logix Logix
RSLogix5000™ xx Mixing VFFS
yy CLX CMX
V V V
aa 2 2
bb 6 6
xx_yy_Vaa_ Mixing_CLX_ VFFS_CMX_
bb V02_06 V02_06
Logix
xx Toledo Toledo
yy
zz 4321 4321
aa CLX CMX
bb Mixing VFFs
xx_yy_aa_bb TNB_4321_CLX_MIXING TSB_4321_CMX_CFFS
Logix
Control Logix CLX
Compact Logix CMX
Flex Logix FLX
Soft Logix SLX
33
3.5.1 ( )
•
• ControlLogix
IPC_
I/O I_
I/O O_
I/O RIO_
DeviceID_
EM_
EP_
(Inflight) Inflight_
Queue_
34
3.6 I/OI/O (cards)
I/O
1.
2. ( )
3.
4. S( )
5.
6.
7.
RLO I/O
1. S( )
2.
3.
4. G( )
5.
6.
L00 R01
R02
35
AI
AO AOI
DI
DO
/ AIO
/ DIO
/ / ADIO
I/OSIO SIO
I/O MIO
DNET
CNET
I/ORIO RIO
I/O I/O
I/O
Mixer123 Controller,
Local chassis, Slot 4, M123_CLX_L00_S04_AO
Analog Output
Mixer123 Controller,
Local chassis, Slot 12, M123_CLX_L00_S12_DO
Discrete Output
Mixer123 Controller,
Remote chassis#1, Slot 1, M123_CLX_R01_S01_AI
Analog Output
Mixer123 Controller,
Remote chassis#1, M123_CLX_R01_S02_AO
Slot 2,Analog Output
Mixer123 Controller,
Remote chassis#2, Slot 5, M123_CLX_R02_S05_DI
Analog Output
Mixer123 Controller,
Remote chassis#2, Slot 6, M123_CLX_R02_S06_DO
Discrete Output
Mixer123 Controller,
Remote chassis#2, M123_CLX_R02_S06_RIO
Slot 6,Remote I/O
36
3.7( )
RSLogix
18
• Pusher_Valve
• Pusher_Valve ( )
50Y11
• P u s h e r _ V a l v e ( )
Local:6:O,Data2
18
37
4. Add-On
(UDTs) add-on
UDTs AOIs Logix5000
(Common Procedures Programming Manual)
http://literature.rockwellautomation.com/idc/groups/literature/documents/pm/
1756-pm001_-enp.
4.1 Logix
UDTs
UDTs UDT
Logix UDT
UDT
(self-documenting) UDT
UDT (
)
8 3 11
(PAC) 4
UDT
( )Tank_Large UDT
UDT
6
19 20
19 UDT
38
20 UDT
UDTs
UDT
UDT
PAC HMI
UDT
4.1.1UDTs
UDT
UDT_UserSpecficName
• UserSpecficName UDT
• UserSpecficName UDT_
•
• 24
• UDTs (
)
UDTs CIP CIP CIP
UDT UDT
UDT
UDT CM CM_V2S
- UDTs
UDTs UDT_EM UDT
UDT
39
UDTs
UDT
UDT N/A N/A
InventoryTracking UDT_ InventoryTracking
CIP UDT_CIP
N/A N/A
UDT
SV1234 UDT_CMV2S
EM_WaterAdd UDT_EM
PC_CLX1 IDT_IPC
4.1.2 UDTUDT
• UDT
UDTs
• UDT
UDT
21 UDT
21 UDT
40
22
22 380 21 384
22 UDT
UDTs
UDT UDTs
UDT
4.2 Add-Onadd-on (AOI)
AOI
AOI
• AOI
AOI AOI
• AOI
( )
( )
• AOI
• AOI
• AOI AOI
44
26 RSLogix5000 AOI
4.2.3 Add-OnUDTs AOIs
AOI 27 AOI
AOI ApplicationName_VariantName_AOI
• ApplicationName AOI
• _VariantName AOI
• AOI
• AOI
4.2.4 AOI AOI
AOI
45
Required AOI Parameters
(Command) Cmd_ HMI
Cmd_Reset
Cmd_JogServo
Cmd_FillTank
(Configuration) Cfg_ AOI
HMI
Cfg_JogDirection 0= 1=
(Status) Sts_ AOI
Sts_Er
(Error)
Sts_Alm ( HI/LOW )
(Alarm)
Sts_IndexComplete
Sts_FillInProcess
Error( ) Err_ Sts_Er Err_Parameter
Err_Value
Err_PCamCalcFault MCCP
(Alarm) Alm_ Sts_Alm Alm_parameter
Alm_Value
Alm_TankHI HI
(Input) Inp_ AOI
Inp_ServoPosition
Inp_ServoRegistrationPosition
(registration position)
Inp_TankLevel
Inp_TankLevelFillRate
(Output) Out_ AOI
Out_GlueGun1 Glue Gun 1
Out_ServoCorrectionDistance
Out_OverflowValve
Out_TankLevelError
46
(Reference) Ref_
AOI AOI
Ref_PositionCamRecovery
MAPC
Ref_TankFillControl
(Parameter) Par_
Par_MachineSpeed
Par_TargetFillLevel
(Set point) Set_ HMI
Set_MachineMaxSpeed
Set_TankHILevel HI
(Value) Val_ ( )
(Report) Rpt_ ( )
(Information) Inf_ AOI AOI
(Ready) Rdy_
HMI
(Work) Wrk_ ( ) AOI
27 AOI
27 AOI
47
4.2.5AOI
•
•
•
• AOI
•
•
DN ER
4.3Add-On FTViewAOIs (GOs) Factory Talk View(FTViev)
GOs
AOI Go
AOI GO AOI
AOI AOI
49
5.
ControlLogix FTViewSE FTViewME
FTView
5.1 FTViewSE
xx
FTViewSE
FTViewSE Function FTViewSE FTViewSE
xxx_Status
Sts_Alarm
Sts_ER
xxx_Config
xxx_Trend
tmpInterlock
Inp_InterlockOK
Cfg_EnableInterlocks
xxx_Perm
Cfg_EnablePermissives
xxx_Help
xxx_Tune
xxx_Autotune xxx_Autotune
51
FTViewME FTViewME FTViewME FTViewME
5.2 HMI
• Visual Basic Microsoft Visual Basic (VBA)
•
• CPR CPR
CPR
CPR7 V 1.00.00
www.rockwellautomation.com.cn动力、控制与信息解决方案Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1)414 382.2000, Fax: (1)414 382.4444亚太地区-香港数码港道 100号数码港 3座 F区 14楼 电话:(852)28874788 传真:(852)25109436
中国总部-上海市漕河泾开发区虹梅路 1801号B区宏业大厦 1楼 邮编:200233 电话:(8621)61288888 传真:(8621)61288899北京-北京市建国门内大街 18号恒基中心办公楼 1座 4层 邮编:100005 电话:(8610)65217888 传真:(8610)65217999天津-天津市和平区解放北路 188号信达广场写字楼 3310-3312室 邮编:300042 电话:(8622)58190588 传真:(8622)58190599青岛-青岛市香港中路 40号数码港旗舰大厦 2206室 邮编:266071 电话:(86532)86678338 传真:(86532)86678339济南-济南市历下区泺源大街 229号金龙大厦东楼 23层东北室 邮编:250012 电话:(86 531) 8177 8388 传真:(86 531)8177 8389西安-西安市高新区科技路 33号高新国际商务中心数码大厦 1201室 邮编:710075 电话:(8629)88152488 传真:(8629)88152466乌鲁木齐-乌鲁木齐市友好南路 576号凯宾斯基酒店 717室 邮编:830000 电话:(86991)6388683 传真:(86991)6388980郑州-郑州市中原中路 220号裕达国际贸易中心 A座 1216-1218室 邮编:450007 电话:(86371)67803366 传真:(86371)67803388太原-山西省太原市府西街 69号山西国际贸易中心 B座 8层 801室 邮编:030002 电话:(86351)8689580 传真:(86351)8689580唐山-唐山市路北区东方大厦C座 303室 邮编:063000 电话:(86 315)-3195962/63 传真:(86 315)3195951南京-南京市中山南路 49号商茂世纪广场 44楼A3-A4座 邮编:210005 电话:(8625)86890445 传真:(8625)86890142无锡-无锡市解放东路 1000号保利广场 8号 2208室 邮编:214007 电话:(86 510)82320076 传真:(86 510)82320176武汉-武汉市建设大道 568号新世界国贸大厦 I座 2202室 邮编:430022 电话:(8627)68850233 传真:(8627)68850232长沙-长沙市韶山北路 159号通程国际大酒店 1712室 邮编:410011 电话:(86731)5450233/5456233 传真:(86731)5456233 ext. 608杭州-杭州市杭大路 15号嘉华国际商务中心 1203室 邮编:310007 电话:(86571)87260588 传真:(86571)87260599广州-广州市环市东路 362号好世界广场 2703-04室 邮编:510060 电话:(8620)83849977 传真:(8620)83849989深圳-深圳市福田中心区金田路 4028号荣超经贸中心 4305-06室 邮编:518035 电话:(86755)82583088 传真:(86755)82583099厦门-厦门市湖里区湖里大道 41号联泰大厦 4A单元西侧 邮编:361006 电话:(86592)2655888 传真:(86592)2655999南宁-南宁市青秀区金湖路 59号地王国际商会中心 31层 3117、3118、3119室 邮编:530000 电话:(86771) 5594308 传真:(86771)5594338成都-成都市总府路 2号时代广场A座 906室 邮编:610016 电话:(8628)86726886 传真:(8628)68726887重庆-重庆市渝中区邹容路 68号大都会商厦 3112-13室 邮编:400010 电话:(8623)63702668 传真:(8623)63702558昆明-昆明市东风西路 123号三合商利写字楼 13层C座 邮编:650000 电话:(86871)3635448/ 3635458/ 3635468 传真:(86871)3635428沈阳-沈阳市沈河区青年大街 219号华新国际大厦 15-F单元 邮编:110015 电话:(8624)23961518 传真:(8624)23963539大连-大连市西岗区中山路 147号森茂大厦 2305室 邮编:116011 电话:(86411)83687799 传真:(86411)83679970哈尔滨-哈尔滨市南岗区红军街 15号奥威斯发展大厦 26层B座 邮编:150001 电话:(86451)84879066 传真:(86451)84879088长春-长春市西安大路 1688号新润天国际大厦 2201室 邮编:130061 电话:(86431)87069871 传真:(86431)87069882
Publication IA-RM001B-ZH-P June 2009 Copyright 2009 Rockwell Automation Inc. Printed in CHINA.
定价: 2.47元