of 74
16.12.2013 to 20.12.2013Date of audit:
UNSOY FOOD INDUSTRIES INC. UnsoyFood Industries Inc.
Audited company:
Dakks Deutsche Akkreditierungsstelle: D-ZE-16055-01-00
Intertek Certificaton GmbH, Hanns-Martin-Schleyer-Strae 2, 41199Mnchengladbach, Germany
Final Audit Report
IFS FoodVersion 6
Page 1 of 74UNSOY FOOD INDUSTRIES INC. Unsoy Food IndustriesInc.
Fax:
(+90) 2362565990
Phone:
(+90) 2362565214
Fax:Phone:
EAN Code/ UCC GlobalLocation Number:
COID: 3520
UNSOY FOOD INDUSTRIES INC. Unsoy FoodIndustries Inc.
Name and address of the audited site:
AAI OBANSA KASABASI
45060 Manisa
Turkey
Name and address of the company (or headquarter):
Intertek CertificationGmbH and eniz Ekin
CB and auditor ofprevious audit:
14.12.2012
Date of previous audit:Date/time of current audit:
16.12.2013 (09:00-17:30)17.12.2013 (09:00-17:30)18.12.2013 (09:00-17:30)19.12.2013 (09:00-17:30)20.12.2013 (09:00-13:00)
Co-auditor:
eniz Ekin
Lead Auditor:
Trainee(s):
Audit details
IFS FoodVersion 6, January 2012
Audit Overview
Technology scope(s): B, C, D, E, F
Product scope(s): 5
Washing, sizing, cleaning, inspection and retail size or catering size packaging in pe and cello bag Turkishsultanas and raisin. Washing cutting, oven drying, marinating, vacuum or pouch pack packaging, of semidried frozen product (fruits and vegetables), marinating semi dried tomato products, pasteurization semi
dried tomato products, washing, sizing cleaning, vacuum packaging sun dried tomatoes.
Scope of audit
Closingmeeting
Siteassessment
(Audit)
Documenta-tion review
Openingmeeting
Position:Name:
Audit participants
ProductionResponsible
smail Nazl
Tomato FactoryMng
Tansu Akan
MaintenanceErgin Erdoan
Sale and MarketingMng
Glsm AloluAngner
Page 2 of 74UNSOY FOOD INDUSTRIES INC. Unsoy Food IndustriesInc.
Closingmeeting
Siteassessment
(Audit)
Documenta-tion review
Openingmeeting
Position:Name:
Audit participants
Quality AssuranceManager
Celak Kayal
Raisin Factory MngErdem z
Quality ControlResponsible
Glen zer Ac
Quality ControlResponsible
mren Aksoy
Productionresponsible
Dilek Albayrak
Next auditbetween
19.10.2014 and28.12.2014
As a result of the audit performed from 16.12.2013 to 20.12.2013, Intertek Certification GmbH found that the processing activities of UNSOY FOOD INDUSTRIES INC. Unsoy Food Industries Inc. for the above mentioned scope of audit comply with the requirements set out in the IFS Food, Version 6, at Higher Level, with a score of 96,71%.
Final Result of Audit
Page 3 of 74UNSOY FOOD INDUSTRIES INC. Unsoy Food IndustriesInc.
Company has been established in 2000 Vat no: 0170169804The COID no: 3520Last investment was 3 laser sorter have been implemented 2013 which were on progress in previous audit. The contact person in case of emergency is Celal Kayal (00 90 533 719 91 61), [email protected] There are 4 groups of product. Product groups are; 1-frozen and marinated vegetables and fruits (apricot, peach, apple, fig, sour chery, strawberry) tomato products (oven semi dried), 2- Sun dried tomato, 3- pasteurized semi dried tomato product, 4- Raisin products P2: Semi dried tomato products are packed in to pouch pack and heat treated (pasteurized) and low mold raisin products are heat treated. P4: tomato product are marinated with spice, oil. P5: vegetables and fruits are dried in oven system where humidity is 18- 25% P6: Semi dried products are kept in frozen conditions and frizzed in IQF freezer P7: Sultanas or sun dried tomato is fumigated in raw material or loading stage. P8: Products (tomato) are packed under vacuum in pe pack P9: Process and personnel conditions have been cleaned and disinfected to avoid mb contamination. P10: well water is treating with Cl2 and filtered. P11: Sun dried tomato product are blanched before packed for increasing water content.P12: Tomato are cut in to two or three pieces before drying, dried or sun dried vegetables mixed with some spices for marinating, fruit products are blanched and packed in ready to eat form No trade productsNo exclusion productNumber of employee is 95 and all of them full employee, in tomato season 2 shift, other times 1 shift of working No external storageNo sub companies in place. Total area is 9500 m2.No use of IFS logo by companyCompany has BRC certificate, Kosher and HelalCompany have two processing building for raisin and other fruit, vegetable and tomato products. where staff facilities, laboratories are separated. Canteen is located in tomato processing building for all workers. No reduction in audit time. No seasonal break more than one week. All process have been audit included in the scope. products are raisin and semi dried and sun dried tomato in all type of packing. All key equipment and haccp of product audited. the audit was conducted combined with the BRC audit in 4,5 days onsiteRaisin process including all process step, semi dried products steps, semi drying, marinating freezing, pouch packing, pasteurization, sun dried tomato process and vacuum packaging seen in audit. Tomato processing is representing vegetable products and fruit products. All semi dried products ( vegetable-fruit) processing steps are similar with semi dried tomato processing except marinating of fruits. Fruits are not marinating and pasteurizing. Only vegetables and tomatoes are marinating and pasteurizing.
Company Profile
Reviewer: Lili Farrokhikhiavi
Page 4 of 74UNSOY FOOD INDUSTRIES INC. Unsoy Food IndustriesInc.
Explanations regarding the audit report
N/A requirements will beexcluded from the finalscoring
Not applicableRequirement not applicable for a company
N/A
50 % of the possible totalamount of points issubtracted
The KO requirement has not been implementedKO requirement scoredwith a D
15% of the possible totalamount of points issubtracted
When there is a substantial failure to meet therequirements of the Standard, which includesfood safety and/or the legal requirements of theproduction and destination countries. A majorcan also be given when the identified non-conformity can lead to a serious health hazard.A major can be given to any requirement whichis not defined as KO.
Major
-20 pointsRequirement has not been implementedD (deviation)
5 pointsSmall part of the requirement has beenimplemented
C (deviation)
15 pointsAlmost full complianceKO requirementscored with a B
15 pointsAlmost full complianceB (deviation)
20 pointsFull complianceA
PointsExplanationResult
Evaluation of requirements
Page 5 of 74UNSOY FOOD INDUSTRIES INC. Unsoy Food IndustriesInc.
Yes, certificate athigher level, 12months validity
Report includingaction plan gives
status
Send completedaction plan within
2 weeks ofreceiving thepreliminarily
report.
Approved athigher IFS Foodlevel after receiptof the action plan
Total score is 95%
Yes, certificate atfoundation level,
12 months validity
Report includingaction plan gives
status
Send completedaction plan within
2 weeks ofreceiving thepreliminarily
report.
Approved atfoundation IFSFood level after
receipt of theaction plan
Total score is 75% and < 95%
Certificate atfoundation level, if
the Major non-conformity is
finally solved ascontrolled during
the follow-up audit
Report includingaction plan gives
status
Send completedaction plan within
2 weeks ofreceiving thepreliminarily
report. Follow-upaudit max. 6
months after theaudit date
Not approvedunless further
actions taken andvalidated afterfollow-up audit
Max 1 Major and 75% of therequirements arefulfilled
NoReport gives
status
Actions and newinitial audit to be
agreed uponNot approved
> 1 Major and/or
