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1 Advances Advances in in Thin Thin Film Film Silicon Silicon Photovoltaics Photovoltaics Lucia Vittoria Mercaldo ENEA - Portici Research Center Photovoltaic Technologies Section NIS Colloquim, Torino June 23, 2008
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Page 1: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

1

Adv

ance

sAdv

ance

sin

in

Th

inTh

inFi

lm

Film

Sili

con

Silic

onPh

otov

olta

ics

Phot

ovol

taic

s

Lucia Vittoria Mercaldo

ENEA

-Po

rtic

i Res

earc

hCe

nter

Phot

ovol

taic

Tech

nolo

gies

Sec

tion

NIS

Col

loqu

im, T

orin

o Ju

ne23

, 200

8

Page 2: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

2

Concentration

Concentrationphotovoltaics

photovoltaics

Silicon

Siliconthin

thinfilm PV

film PV technology

technology

III generation

III generation

approaches

approaches

and

and organic

organicdevices

devices

ENEA

ENEA R&D

R&Dmedium

medium-- long

long term

term

activities

activities

ENEA

Portici

Research

Center

Page 3: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

3

Thin

Thinfilm Si

film Si research

researchgroup

group&

& projects

projects

Researchers

:

Ma

ria

Lu

isa

Ad

do

niz

io

Ma

rco

De

lla N

oce

Pa

ola

De

lliV

en

eri

Lu

cia

V.

Me

rca

ldo

OngoingProjects:

•F

oto

en

erg

ia(M

IUR

)[P

art

ne

rs:E

NE

A (

co

ord

ina

tor)

, C

ES

I R

ice

rch

e,

Un

ive

rsity o

f P

arm

a, F

err

ara

, B

olo

gn

a a

nd

Na

po

li “F

ed

eri

co

II”

]

•A

gre

em

en

t E

NE

A -

Fo

nd

azio

ne

Tro

nc

he

tti-

Pro

ve

ra

Proposals:

Su

n_

to_

Gri

dP

roje

ct

(“In

du

str

ia 2

01

5”,

with

ST

Mic

roe

lectr

on

ics

as

pro

po

ne

nt)

Head of PV Technologies Section

Ca

rlo

Pri

va

to

Research fellows:

Iuri

eU

sa

tii

Cla

ud

ia D

iletto

Ph.D. Students:

Em

ilia

Esp

osito

Lu

igi F

usco

Page 4: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

4

Outline

Outline

PV

mar

ket

over

view

Adv

anta

ges

of t

hin

film

Si P

V

St

ate

of t

he a

rt o

n th

infil

m S

i sol

arce

lls

R&

Dac

tivity

in E

NEA

(Po

rtic

i Res

earc

hCen

ter)

-TC

O d

evel

opm

ent

-M

icro

mor

phde

vice

s-

Sola

rce

llson

pol

imer

icsu

bstr

ate

-II

I ge

nera

tion

appr

oach

es ENEA

Port

ici

Res

earc

hCe

nter

Kane

kain

stal

latio

ns

Page 5: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

5

CdTe

CdTe

22,, 77%%

aa-- Sithin film

Sithin film

33,, 99%%

Rib

bon

(Si)

Rib

bon

(Si)

2,2,77

%%

aa-- SiSi

cc--SiSi

6,0%

6,0%

38,0%

38,0%

46,

46, 66%%

CISCIS

00,, 22%%

CdTe

CdTe

22,, 77%%

aa-- Sithin film

Sithin film

33,, 99%%

Rib

bon

(Si)

Rib

bon

(Si)

2,2,77

%%

aa-- SiSi

cc--SiSi

6,0%

6,0%

38,0%

38,0%

46,

46, 66%%

CISCIS

00,, 22%%

monocrystallineSi

multicrystallineSi

on

Ref:

PV

Ne

ws,

Ap

ril2

00

7

Photovoltaic

Photovoltaicproduction

production bybytechnology

technology

Now

aday

s PV

pro

duct

ion

is d

omin

ated

by

crystalline silicon

modules

(in

diff

eren

t fo

rms)

, w

hich

rep

rese

nt

abov

e 90% of the

market.

Up

to

no

wth

e m

ain

ad

va

nta

ge

of

this

tech

no

log

yw

as

tha

tco

mp

lete

pro

du

ctio

n

line

sco

uld

be

bo

ug

ht,

in

sta

lled

an

d b

eu

p a

nd

pro

du

cin

gw

ith

ina

re

lative

lysh

ort

tim

e-f

ram

e(l

ow

-ris

kp

lace

me

nt

with

hig

h e

xp

ecta

tio

ns

for

retu

rn o

n in

ve

stm

en

ts).

How

ever

, th

e on

goin

g sh

orta

ge o

f Si

waf

er f

eed

stoc

k w

ill b

e a

bott

lene

ck f

or s

usta

inin

g th

e pr

esen

t gr

owth

rat

e fo

r c-

Siba

sed

PV!

Page 6: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

6

Shou

ldth

e an

noun

ced

incr

ease

sbe

real

ised

, to

tal p

rodu

ctio

n ca

paci

ties

will

then

stan

d at

23

GW

by

the

end

of t

his

deca

de, of

whi

ch6

GW

cou

ldbe

thin

film

s.

BOOM or BUBBLE?

A chance

A chance for

forthin

thinfilm PV

film PV

Euro

pean

Com

mis

sion

Join

tRes

earc

hCen

tre

Inst

itute

for

Envi

ronm

ent

and

Sust

aina

bilit

y

PV Status Report2007

ArnulfJäger-Waldau

Sour

ce:

An

no

un

ce

dC

ap

ac

ity

Inc

rea

se

Page 7: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

7

Eq

ua

llyco

mp

etitive

te

ch

no

log

ies

are

am

orp

ho

us/m

icro

mo

rph

Sili

co

n,

Cd

Te

an

d C

u(I

n,G

a)(

S,S

e)2

th

infilm

s.

In a

dd

itio

nD

ye

-ce

llsa

re g

ettin

g

rea

dy

toe

nte

rth

e m

ark

et.

The

reas

onis

prob

ably

that

12 to13 companiesoffer

“turn-key”systems.

Thin Film Industries:

more than 130 companies

in the world

Announced Production Capacities by Technology

Announced Production Capacities by Technology

Rec

ent

new

s in

Ita

ly:

agre

emen

t be

twee

n ENEL

and Sharp

on joi

nt s

tudi

es

on t

ripl

e ju

nctio

n th

in f

ilm P

VSo

urce

: W

alda

u, P

V S

tatu

s Rep

ort

2007

68

co

mp

an

ies

are

sil

ico

nb

as

ed

Page 8: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

8

1-3

Advantages of thin film

Advantages of thin film SiSitechnology

technology

Reduction of production costs.

Reduction of the active material.

a-S

ith

in f

ilms a

bso

rb s

un

ligh

t b

ett

er

tha

n

c-S

i, a

nd

ca

n b

e m

ad

e a

t lo

w t

em

pe

ratu

re

on

lo

w-c

ost

su

bstr

ate

s (

gla

ss,

me

tal fo

ils,

an

d p

lastics).

Silic

on b

and

gap

(1.1

eV)

is a

lmos

t op

timum

to

mak

e a

sing

le jun

ctio

n so

lar

conv

erte

r. I

n ad

ditio

n Si

is t

he m

ost

abun

dant

min

eral

on

Eart

h an

d its

dis

posa

l doe

s no

t cr

eate

any

po

llutio

n pr

oble

m.

Page 9: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

9

Goo

d ou

tdoo

r pe

rfor

man

ce in

ter

ms

of

gene

rate

d po

wer

, es

peci

ally

at

high

er

ambi

ent

tem

pera

ture

, ev

en w

hen

com

pare

d to

the

bes

t c-

Sim

odul

es.

Outdoor performance and

Outdoor performance and energy

energypayback

paybacktime

time

Sourc

e:

htt

p:/

/ww

w.p

v.k

ane

ka.c

o.jp/w

hy/

EPT

isth

e tim

e to

"pay

back

" th

e en

ergy

used

in t

he P

V m

od

ule

man

ufac

ture

byits

own

pow

er g

ener

atio

n.

Page 10: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

10

Deposition Processes on large area for high

Deposition Processes on large area for high

production volumes

production volumes

Page 11: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

11

Page 12: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

12

Page 13: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

13

Products can be made lightweight and flexible

Products can be made lightweight and flexible

Page 14: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

14

See

See-- through products are available

through products are available

Page 15: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

15

Potentiality to allow a large diffusion of PV in architecture

Potentiality to allow a large diffusion of PV in architecture

Page 16: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

16

1976

: Car

son

and

Wro

skire

port

on t

he

first

a-S

i:H

sol

arce

ll.

Th

ere

are

tw

o m

ajo

r is

su

es:

•lo

we

r e

ffic

ien

cy w

ith

re

sp

ect

to c

-Si,

•sta

bili

ty p

rob

lem

s(l

igh

t in

du

ce

d e

ffic

ien

cy

red

uctio

n d

ue

to

me

tasta

ble

de

fect

cre

atio

n

in th

e m

ate

ria

l. S

atu

ratio

n a

fte

r ~

10

00

h)

a-S

i:H

1980

: Sc

hott

Sola

rst

arts

a-Si

:H s

olar

cell

prod

uctio

n on

gla

ss,

follo

wed

bySa

nyo

in 1

982.

Brief

Briefhistory

history(1)

(1)

Page 17: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

17

Brief

Briefhistory

history(2)

(2)

1994

: Fi

rst

µc-

Si:H

and

mic

rom

orph

tand

em s

olar

cell

real

ized

at I

MT

-U

nive

rsity

of

Neu

chat

el(S

witz

erla

nd).

1996

: U

nite

dSo

lar

star

tsa-

Si:H

so

lar

cell

prod

uctio

n on

fle

xibl

esu

bstr

ates

.

1999

: Ka

neka

dem

onst

rate

sfir

st m

icro

mor

phm

odul

e.

Be

tter

sta

bilit

y to

ligh

t so

akin

gBe

tter

sta

bilit

y to

ligh

t so

akin

g

Lo

ng w

avel

engt

h re

spon

seLo

ng w

avel

engt

h re

spon

seconglomerate

of nanograins

amorphous

region

substrate

µc-

si:H

has

som

e in

tere

stin

g pe

culia

ritie

s:

Ver

satil

e co

mpl

ex m

ater

ial

cont

aini

ng

mic

rom

eter

si

zed

cong

lom

erat

es

of

nano

grai

ns(∼

20-3

0nm

) in

am

orph

ous

tissu

e.

Page 18: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

18

Thin film silicon solar cells

Thin film silicon solar cells

Metal contact

electons

holes

E

Solar

radiation

substrate

TCO

pn

i

Su

n lig

ht e

nter

s th

roug

h th

e p

laye

r w

hich

is

calle

d w

indo

w la

yer

Th

e in

trin

sic

laye

r is

the

act

ive

mat

eria

l

Th

e ph

otoc

arrier

sar

e sw

ept

away

by

th

e bu

ilt-in

elec

tric

fie

ld t

o th

e n-

type

and

p-t

ype

laye

rs.

p-i-n

or n

-i-p

junc

tions

Page 19: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

19

Amorphous

Amorphoussilicon

siliconmultijunction

multijunctionsolar

solarcells

cells

np

i

a-Si:H

TCO

blue

Sun

Sunlight

light

Ag

Stainless

Steel

pi

n

a-SiG

e:H

red

pi

a-SiG

e:H

n

green

UnitedSolar

The

“spe

ctru

m

split

ting”

dete

rmin

es

high

er

effic

ienc

y w

ith

resp

ect

to t

he s

ingl

e ju

nctio

n.

Due

to

thin

ner

activ

e la

yer

in e

ach

junc

tion

the

light

soa

king

ef

fect

is r

educ

ed.

Series

of c

ells

usin

gm

ater

ials

with

diff

eren

ten

ergy

gap

devo

ted

toab

sorb

diff

eren

tpa

rts

of t

he s

olar

spec

trum

Page 20: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

20

Record on

Record on initial

initialefficiency

efficiency

a-Si

:H/a

-SiG

e:H

/nc-

Si:H

tripl

e-ju

nctio

nso

lar

cells

activ

e-ar

ea:

0.25

cm

2

IEE

E 2

00

8

Page 21: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

21

Neuchâtel

11.0

Stab.

0.692

13.5

1.284

0.25

a-Si/

µc-Si

IPV Jülich

9.8

Notstab.

0.70

25.7

0.545

1µc-Si

United

solar

13.0

Stab.

0.697

8.11

2.30

0.25

a-Si/a-

SiGe/a.SiGe

United

Solar

9.3

Stab.

0.672

14.36

0.965

0.25

a-Si

Laboratory

Efficiency

(%)

FF

(%)

Jsc

(mA/cm2)

Voc

(V)

Area

(cm2)

Cell

structure

State of the art at lab scale

State of the art at lab scale

Page 22: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

22

ENEA activities on thin film silicon solar cells

ENEA activities on thin film silicon solar cells

Development of transparent and conductive oxide

Development of transparent and conductive oxide

(TCO) films

(TCO) films

Tandem

Tandem ““micromorph

micromorph””solar cells

solar cells

Solar cells on

Solar cells on polimeric

polimericsubstrates

substrates

Third generation approaches

Third generation approaches

Page 23: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

23

Light trapping issues

Light trapping issues

The use of a rough transparent

conductive oxide (TCO) layer is

essential in order to increase the

efficiency of thin film solar cells.

Requirements for high-quality TCO:

H

igh

elec

tric

al c

ondu

ctiv

ity

H

igh

tran

spar

ency

H

igh

light

-sca

tter

ing

abili

ty (

haze

rat

io

H=

T diff

use/

Tto

tal)

Page 24: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

24

Transparent and conductive oxide

Transparent and conductive oxide(TCO)

(TCO)

Development of acustomizedLP-MOCVD system to deposit

ZnOtextured films on large areasubstrates(30x30cm2)

Deposition

Depositionsystem

system

The texturing producesa

good light-trapping effect

0

0.2

0.4

0.6

0.81 40

045

0500

550

600

650

700

750

800

Quantum Efficiency

Wavelength (nm)

Jsc=

16

.1 m

A/c

m2

Jsc=

17

.0 m

A/c

m2

Sn

O2

Zn

O

AF

M im

ag

eo

f th

e

textu

red

su

rfa

ce

Page 25: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

25

Te

xtur

ed m

ater

ial o

n 30

x 3

0 cm

2ar

ea.

G

row

th r

ate

> 2

8 Å/s

ec.

G

ood

thic

knes

s un

iform

ity (

±5%

).

G

ood

elec

tric

al p

rope

rtie

s (R

esis

tivity

= 1

x 1

0-3

Ωcm

, M

obili

ty =

32

cm2 /

Vs)

.

H

igh

tran

spar

ency

(> 8

2 %

).

Enea

Enea results

results: LP

: LP-- MOCVD

MOCVDZnO

ZnO

Next

Nextstep

step: : industrial

industrialscale

scale-- up

up

Page 26: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

26

Micromorphtandem solar cells ZnO/Ag

glas

s

TCO

blue

Sun

Sunlight

light

red

np

i

a-Si:H

pi

n

µc-Si:H

Better

utilization of

the solar

spectrum: the spectral sensitivity of

the device is enlarged towards the

near-infrared region

The light-induced degradation typical

of a-Siis effectively reduced

Amorphous top cell + microcrystalline bottom cell

Advantages

Advantages::

1.7

5e

V1

.1e

V

E

limin

atio

n o

f co

stly g

erm

an

ium

ga

s

fro

m th

e m

ultiju

nctio

nfa

bri

ca

tio

n p

roce

ss

Page 27: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

27

Maximum

Maximum efficiency

efficiencyplot for tandem

plot for tandem cells

cells

Stillveryfar fromupperlimit

Researchisneeded!

Upp

eref

ficie

ncy

limit

for

micro-morphtandem

cell:

η> 30 %

F. M

eilla

udet

al.,

Sol

. En

ergy

Mat

er.

Sol.

Cel

ls90

, 29

52 (

2006

).Cou

rtes

yof

Prof

. A. Sh

ah,

Uni

v. N

euch

atel

(Sw

itzer

land

)

Gap

s of

µc-S

i:H

(1.1

eV)

and

a-Si

:H(1

.75

eV)

form

an a

lmos

tid

eal

com

bina

tion.

Page 28: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

28

Ver

yH

igh

Freq

uenc

yPE

CVD

(V

HF

PECVD

)

H

ot W

ireCVD

(H

W C

VD

)

Trends in current thin film technology

Trends in current thin film technology

De

velo

pm

en

t o

f fa

ste

r

dep

osit

ion

tech

niq

ues:

Fairly

“thi

ck”

(> 1

µm)

mic

rocr

ysta

lline

(slo

wly

depo

site

d) a

bsor

ber

laye

rsar

e ne

eded

!

Page 29: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

29

Technique

Technique: VHF PECVD at 100

: VHF PECVD at 100 MHz

MHz

gas

gas mixture

mixtureSiHSiH

44and H

and H

22

Microcrystalline

MicrocrystallineSi (

Si (

µ µµµµ µµµcc

-- Si

Si :

H:H) in ENEA

) in ENEA

4.0

4.5

5.0

5.5

6.0

6.5

7.0

13579

267 Pa

200 Pa

67 Pa

40 Pa

Growth rate (Å/s)

SC (%)

Hig

h pr

essu

re r

egim

e

Low

pre

ssur

e re

gim

e

Deposition

Depositiontemperature = 150

temperature = 150°°CC

Del

liVe

neri,

Mer

cald

o, P

rivat

o, R

en. E

nerg

y33

, 42

(200

8)

Prob

lem

with

unifo

rmity

0.8

1.0

1.2

1.4

1.6

1.8

2.0

100

101

102

103

104

105

α (cm-1)

Photon energy (eV

)

Ts= 100°C

Ts= 150°C

Ts= 220°C

PD

S

an

aly

sis

Page 30: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

30

DecreasingH2dilution

Hydrogen dilution effect on

Hydrogen dilution effect on

µ µµµµ µµµcc-- SiSi :H:H

Th

e c

rys

tall

ine

vo

lum

e c

on

ten

to

f th

e f

ilm

sc

an

be

va

rie

d

de

pe

nd

ing

on

th

e d

ep

os

itio

nc

on

dit

ion

s.

Page 31: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

31

Depth

Depth--

dependant

dependant

micro

micro-- Raman

Raman

analysis

analysis

Del

liVe

neri,

Mer

cald

o, T

assi

ni, Pr

ivat

o,

Thin

Solid

Film

s48

7, 1

74 (

2005

)

200

300

400

500

600

counts (a.u.)

Ram

an Shift (cm

-1)

67 Pa

107 Pa

127 Pa

200

300

400

500

600

counts (a.u.)

Ram

an Shift (cm

-1)

67 P

a 107

Pa

127

Pa

Bot

tom

illu

min

atio

n, 6

33 n

m e

xcita

tion

light

Top

illum

inat

ion,

633

nm

exc

itatio

n lig

ht

TCO

glass

i: 1.5 µm

n

bottom

top

p

514 nm

, 633

nm

180 nm

700 nm

700 nm

180 nm

Less

ord

ered

str

uctu

re in

the

fir

st s

tage

s of

the

dep

ositi

on

Page 32: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

32

High H

2dilution:

“too

crys

talli

ne”

mat

eria

l

low

abso

rptio

nco

effic

ient

.

Lo

wH

2d

ilu

tio

n:

Lo

w q

ua

lity m

ate

ria

l w

ith

larg

e a

mo

rph

ou

s c

on

ten

t.

Inte

rme

dia

te d

ilu

tio

n:

Op

tim

alsp

ectr

alre

sp

on

se

Effic

ienc

yis

max

imiz

edw

hen

usin

gµc-

Si:H

gro

wn

in t

he a

mor

phou

s-to

-cry

stal

line

tran

sitio

nre

gion

.

Hydrogen dilution effect on

Hydrogen dilution effect on

µ µµµµ µµµcc-- SiSi :H

:H cells

cells

400

500

600

700

800

900

1000

0.0

0.2

0.4

0.6

0.8

Q.E.

Wavelenght (nm

)

H2/(SiH

4+H

2)= 97.0%

H2/(SiH

4+H

2)= 96.6%

H2/(SiH

4+H

2)= 96.4%

H2/(SiH

4+H

2)= 95.9%

Hig

h

dilu

tio

n

Lo

wd

ilutio

n

Del

liVe

neri,

Mer

cald

o, e

tal

.19t

h Eu

rope

anPh

otov

olta

icSo

lar

Ener

gyCo

nfer

ence

(Par

is),

146

9 (2

004)

Bes

t µc-

Si:H

mat

eria

lfo

rso

lar

cells

:cr

ysta

llini

tyfr

actio

nar

ound

50 -

70%

Page 33: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

33

Effect of bottom cell on tandem device

Effect of bottom cell on tandem device

Top Cell:

Top Cell:

Top Cell:

Top Cell:

p a-SiC:H

thickne

ss: 7

nm

i a-Si:H

thickne

ss: 2

70 nm

n µc-Si:H

thickne

ss: 3

0 nm

Bottom Cell:

Bottom Cell:

Bottom Cell:

Bottom Cell:

p µc-Si:H

thickne

ss: 3

0 nm

i µc-Si:H

thickne

ss: 1.5 µm

n µc-Si:H

thickne

ss: 4

0 nm

Back contact:

Back contact:

Back contact:

Back contact:

ZnO

/Ag

ZnO/Ag

Gla

ss

TCO

blue

Sun

Sunlight

light

red

np

i

a-Si:H

pi

n

µc-Si:H

Subs

trat

e: A

sahi

U-t

ype

Cel

l Are

a: 1

cm

x 1

cm

Whe

n fa

bric

atin

g a

mic

rom

orph

tand

em s

olar

cel

l, th

e ba

sic

prob

lem

is

com

bini

ng a

hig

h-cu

rren

t bu

t lo

w-v

olta

ge m

icro

crys

talli

ne c

ell w

ith

a lo

w c

urre

nt b

ut h

igh-

volta

ge a

mor

phou

s ce

ll.

Diff

eren

t de

posi

tion

cond

ition

s fo

r i l

ayer

exp

lore

d

Page 34: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

34

Micromorphtandemdevices

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

34567891011

η (%)

SC (%)

55606570

FF (%)

4681012

40 Pa, 12 W

40 Pa, 20 W

67 Pa, 20 W

67 Pa, 33 W

JSC (mA/cm2)

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

1.1

1.2

1.3

1.4

VOC (V)

SC (%)

0.3

W/P

a

0.5

W/P

a

At high power to pressure ratio (0.5 W/Pa) high JSC, and almost

constant FF and η ηηηin a wide SC range

The weak dependenceon SCmakes such deposition

regime very interesting for industrial application.

Del

liVe

neri,

M

erca

ldo,

et

al.

Jour

nal N

on-C

ryst

.So

lids

354,

247

8 (2

008)

.

Page 35: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

35

Best efficiency

Technique: VHF PECVD at 100 MHz

Depositiontemperature = 150°C

Lowpower topressureratio =0.3 W/Pa

Substrate: Glass/SnO2Asahi U-type

Area: 1 cm X 1 cm

np

ip

in

270 nm

1.5

µm

a-Si

µc-Si

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

02468

10

12

14

J (mA/cm2)

V (V)

VO

C=

1.3

4 V

J SC

= 1

2.9

mA/c

m2

FF =

66

%η ηηηinitial= 11.3 %

η ηηηstabilized> 10 %

Page 36: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

36

3540

4550

5560

65051015

∆η (%)

ΦC (%)

40 Pa, 20W

67 Pa, 20W

Stability of tandem devices

Stability of tandem devices

The

larg

e ∆

ηm

easu

red

for

the

series

dep

osite

d at

40P

a fo

r Φ

c>58

% c

an b

e du

e to

a c

urre

nt m

ism

atch

, w

ith t

he a

mor

phou

s to

p ce

ll lim

iting

the

out

put

valu

e.

Del

liVe

neri,

Mer

cald

o, e

tal

, Jou

rnal

Non

-Cry

st. S

olid

s35

4, 2

478

(200

8).

Ex

pe

rim

en

tal:

20

0 h

ou

rs o

f lig

ht-

so

ak

ing

at

op

en

-cir

cu

it u

nd

er

so

lar

sim

ula

tor

(AM

1.5

)

Rel

ativ

e ef

ficie

ncy

loss

∆η=

(ηin

itial-η

degr

aded

)/η

initi

al~

5 –

13 %

depe

ndin

gon

the

cry

stal

line

phas

efr

actio

nin

the

µc-

Sibo

ttom

laye

r

Du

e t

ob

ett

er

sta

bilit

yo

f th

e m

icro

cry

sta

llin

ec

om

po

ne

nt,

a t

an

de

m

de

vic

ew

ith

a b

ott

om

ce

llli

mit

ed

cu

rre

nt

mis

ma

tch

isp

refe

rab

lein

ord

er

tore

du

ce

th

e l

igh

t-in

du

ce

dd

eg

rad

ati

on

eff

ec

t.

Page 37: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

37

Intermediate

Intermediate reflector

reflector

Usi

ngan

appr

opriat

e m

ater

ial

asin

term

edia

te r

efle

ctor

in b

etw

een

the

two

com

pone

ntce

lls,

itis

poss

ible

toen

hanc

eth

e ph

otoc

urre

ntof

the

top

cel

lw

ithou

tin

crea

sing

the

thic

knes

s, t

hus

impr

ovin

gal

soth

e de

vice

stab

ility

.

Page 38: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

38

Solar

Solarcells

cellson

on flexible

flexiblesubstrate

substrate

Polymer

ZnO

P I N

Ag

De

po

sit

ion

De

po

sit

ion

tec

niq

ue

tec

niq

ue

: V

HF

PE

CV

D a

t 1

00

:

VH

F P

EC

VD

at

10

0 M

Hz

MH

z

Su

bs

tra

te:

PE

T/

Su

bs

tra

te:

PE

T/ Z

nO

Zn

O

05

10

15

00,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

J (mA/cm )2

V (

V)

Eff

= 4

.1 %

FF

= 4

9

Vo

c=

77

0 m

V

Jsc

= 1

0.7

mA

/cm

2

2

%

aa-- S

i:H

Si:

H

pp-- ii

-- n

n d

evic

ed

evic

eSm

alla

rea

Page 39: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

39

III generation

III generation photovoltaics

photovoltaics

Acco

rdin

g to

th

e U

.S. D

oE

, fo

r P

V

be

co

min

g a

n e

ffe

ctive

so

lutio

n t

o

the

en

erg

y p

rob

lem

, th

e c

osts

sh

ou

ld r

ea

ch

th

e le

ve

l o

f

0.3

3 U

SD

/ W

Th

in F

ilm T

ech

no

log

y (

the

2n

d

Ge

ne

ratio

n P

V)

ha

s b

rou

gh

t th

e P

V

fie

ld in

a n

ew

be

tte

r re

gio

n o

f th

e

Co

st-

Eff

icie

ncy s

pa

ce

Th

e n

ew

ch

alle

ng

e fo

r th

e t

ech

nic

al a

nd

scie

ntific c

om

mu

nity

isto

de

ve

lop

a t

hir

d g

en

era

tio

n o

f th

in f

ilm

PV

wh

ich

fo

llow

s t

his

mu

ch

mo

re a

gg

ressiv

e s

lop

e (

0.3

3 U

SD

/ W

).

Page 40: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

40

So

lar

sp

ectr

um

Th

e t

wo

mo

stim

po

rta

ntp

ow

er

loss

me

ch

an

ism

sin

sin

gle

ba

nd

ga

pso

lar

ce

llsa

rise

fro

mth

e in

ab

ility

toa

bso

rb

ph

oto

ns

with

en

erg

yle

ss

tha

nth

e

ba

nd

ga

pA

a

nd

th

erm

alis

atio

no

f

ph

oto

ne

ne

rgy

exce

ed

ing

the

ba

nd

ga

pB

.

The III generation

The III generation multijunction

multijunctionapproach

approach

Th

e id

ea

is t

o e

ng

ine

er

ne

w

ma

teri

als

with

ta

ilore

d

ba

nd

ga

p,

wh

ich

ab

so

rb p

ho

ton

s in

a

de

dic

ate

d e

ne

rgy r

an

ge

, b

y u

sin

g

the

qu

an

tum

co

nfi

ne

me

nt

eff

ect.

Eg

A

BSun

light

Page 41: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

41

Th

e c

on

ce

pt

be

hin

d t

his

inn

ova

tive

de

vic

e is

th

e

va

ria

tio

n o

f th

e b

an

d g

ap

wit

h t

he

siz

e o

f q

ua

ntu

m

do

ts a

nd

th

e c

on

tem

po

rary

hig

he

r e

ffic

ien

t a

bs

orp

tio

n o

f

the

so

lar

sp

ec

tru

m in

na

no

str

uc

ture

s.

All

All SiSiquantum dot solar cell

quantum dot solar cell

prof

. M

. G

reen

(U

NSW

, Aus

tral

ia)

dots

Our

idea

: fin

da

subs

titut

efo

ra-

Si:H

in t

hin

film

tan

dem

dev

ices

Si Q

Ds

in

die

lectr

ic

ma

trix

Page 42: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

42

Si Q

Ds

SiN

xm

atrix

PECVD in

PECVD in situ

situgrowth

growthof Si

of Si QDs

QDsin

in SiNSiN

xx

T.-W

. Kim

et

al.,

Appl

. Phy

s. L

ett.

88 (

2006

) 12

3102

Inho

mog

eneo

us g

row

th is

pr

omot

ed in

low

rat

e re

gim

e by

fo

rmat

ion

of S

idan

glin

g bo

nds

actin

g as

nuc

leat

ion

site

s.A

lo

we

r b

arr

ier

he

igh

t b

etw

ee

n a

dja

ce

nt

qu

an

tum

do

ts,

su

ch

as w

ith

sili

co

n n

itri

de

inste

ad

of

sili

co

n o

xid

e,

en

ha

nce

s c

arr

ier

tun

ne

llin

g a

nd

la

rge

r in

terd

ot

dis

tan

ce

ca

n b

e a

llow

ed

.

Tra

ns

po

rt p

rop

ert

ies

will

de

pe

nd

als

o o

n t

he

ma

trix

.

De

po

sitio

nte

mp

era

ture

≤3

00

°C

NO

PO

ST

AN

NE

AL

ING

Page 43: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

43

ENEA

ENEA results

results: room temperature PL

: room temperature PL

400

500

600

700

800

900

0.0

0.2

0.4

0.6

0.8

1.0

Normalized PL Intensity

Wavelength (nm)

increasing

N2 flow

rate

400

500

600

700

800

900

1.5 sccm

3 sccm

9 sccm

5 sccm

7 sccm

PL intensity (a.u.)

Wavelength (nm)

vary

ing

NH

3flo

w r

ate

Samples grown with SiH

4and N

2

SiNx

Si In

cre

asin

gN

2o

r N

H3

flo

wra

te

L.V.

Mer

cald

oet

al.,

subm

itted

toM

at. S

cien

cean

d En

gine

erin

gB

(2 p

aper

s).

Samples grown with SiH

4and NH3diluted in N

2

Page 44: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

44

400

500

600

700

800

900

NH3- type

sample

PL intensity (a.u.)

Wav

elen

gth (nm)

N2- type

sample

ENEA

ENEA results

results(2)

(2)

Com

pariso

nof

sam

ples

with

max

PL

inte

nsity

with

inea

chse

ries

The

extr

a hy

drog

en a

vaila

ble

in N

H3

type

sam

ples

m

ore

effic

ient

ly p

assi

vate

sno

nrad

iativ

ede

fect

ce

nter

sat

the

dot

-mat

rix

inte

rfac

e.

12

34

56

102

103

104

105

106

n ~ 2.3

E

PL

~ 1.9 eV

Si 3N

4

NH3-type

N2-type

re

fere

nce

d

ata

α (cm-1)

Energy (eV)

a-Si:H

E

PL

~ 2.35 eV

n ~ 2.0

Abs

orpt

ion

spec

tra

Pre

se

nce

of str

on

gly

ab

so

rbin

gS

i

reg

ion

se

nh

an

ce

sth

e lo

we

ne

rgy

op

tica

la

bso

rptio

n.

L.V.

Mer

cald

oet

al.,

subm

itted

toM

at. S

cien

cean

d En

gine

erin

gB

Page 45: in Advances Silicon PhotovoltaicsFilm Thin...Transparent and conductive oxide (TCO) Development of acustomizedLP-MOCVD system to deposit ZnOtextured films on large areasubstrates(30x30cm

45

ENEA activities on thin film silicon solar cells

ENEA activities on thin film silicon solar cells

Development of transparent and conductive oxide (TCO) films

Development of transparent and conductive oxide (TCO) films

Tandem

Tandem ““micromorph

micromorph””solar cells

solar cells

Solar devices on polymeric substrates

Solar devices on polymeric substrates

Third generation approaches

Third generation approaches

Than

ks f

or y

our

atte

ntio

nTh

anks

for

you

r at

tent

ion

Lucia Vittoria Mercaldo

ENEA –PorticiResearch Center

Energy Technologies, Efficiency

and Renewable Sources Department

Photovoltaic Technologies Section (TER-ENE-FOTO)

e-mail:

luci

a.m

erca

ldo@

port

ici.e

nea.

it

www.ene1.portici.enea.it

NIS

Col

loqu

im, T

orin

o Ju

ne23

, 200

8


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