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Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ......

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Industrial elevators Fact Sheet ThyssenKrupp Aufzugswerke Web code 2127 / Industrial Elevators / 04.2015_V1.1 1 NEX# LEVEL NEW INSTALLATIONS Elevators for operation in industrial systems with increased protection classes. Rugged design, highest availability and long service life. Quality standard from Germany.
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Page 1: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

Industrial�elevators�Fact�Sheet�

� ThyssenKrupp�Aufzugswerke�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 1�

NEX# LEVEL NEW INSTALLATIONS

�����������

Elevators�for�operation�in�industrial�systems�with�increased�protection�classes.�Rugged�design,�highest�availability�and�long�service�life.�Quality�standard�from�Germany.�

Page 2: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 2�

Next�Level�Safety�

� Systems�correspond�to�DIN�EN�81-1:�

1998+A3,�with�CE�marking.�

� Precise�stops�for�simple�loading�and�

unloading�also�of�high�loads.�

� Safe�deployment�in�areas�with�higher�

risk�for�the�type�of�protection�6for�

example�IP548�or�in�hazardous�zones�in�

partially�or�completely�explosion-proof�

version.�

Next�Level�Flexibility�

� In�line�with�the�requirements,�the�match-

ing�elevator�technology�is�selected�from�

the�broad�and�flexible�range�of�

ThyssenKrupp�products�and�adapted�to�

the�increased�enclosure�protection�class.�

� Industrial�elevators�can�be�integrated�

economically�into�individual�and�diverse�

transport�and�logistics�tasks,�and�can�

even�become�integral�constituent�parts�

of�production�processes.�

Next�Level�Economic�Efficiency�

� Worldwide�presence�and�local�service�

locations�with�short�response�times.�

� Service�hotline�directly�to�the�manufac-

turer's�plant�in�seven�languages.�

� Long-term�and�fast�spare�part�availabil-

ity.�

Next�Level�Reliability�

� High�reliability�resulting�from�the�inclu-

sion�of�proven�components.�

� The�latest�control�system�technology�

and�use�of�only�high-quality�materials.�

Next�Level�Quality�

� The�inclusion�of�resilient�technology�with�

rugged�and�solid�equipment�for�opera-

tion�under�extreme�stresses.�

� Special�corrosion�protection�ensures�a�

long�service�life�even�under�demanding�

ambient�conditions.�

Industrial�elevators�

In�the�environment�of�industrial�systems,�

elevators�are�exposed�to�particularly�high�

stresses.�They�are�also�frequently�an�indis-

pensable�means�of�conveyance�and�direct-

ly�or�indirectly�integrated�into�production�

processes.�The�aspects�of�ruggedness�and�

reliability,�but�also�of�economy,�are�of�

outstanding�importance.�

Under�hazardous�conditions�with�require-

ments�for�higher�types�of�protection,�for�

example�deployment�in�cement�works,�oil�

and�gas�refinery�systems,�the�require-

ments�increase�yet�again.�The�decades�of�

experience�in�the�development,�project�

planning,�installation�and�maintenance�of�

such�complex�systems�enable�

ThyssenKrupp�as�a�partner�to�provide�the�

necessary�safety�for�the�most�demanding�

customers�that�operate�worldwide.�

Product�benefits�

ThyssenKrupp�Aufzugswerke�–�Quality�standard�from�Germany.�

� DIN�EN�ISO�9001� Compliance�with�the�minimum�requirements�for�the�quality�management�system�of�an�organisation�

� DIN�EN�ISO�14001� Compliance�with�the�worldwide�requirements�for�the�environment�management�system�

� OHSAS�18001� Compliance�with�the�worldwide�recognised�requirements�for�the�health�and�safety�management�

system�

6OHSAS�–�Occupational�Health�and�Safety�Assessment�Series8�

� Cert.�95/16/EC�VIII� Compliance�with�the�requirements�from�the�Lift�Directive�95/16/EC,�Appendix�VIII,�

Quality�assurance,�product�for�safety�devices�

Page 3: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 3�

Protection�–�against�what?�

In�many�branches�of�industry,�such�as�

cement�manufacturing,�crude�oil�and�natu-

ral�gas�production,�in�mining�and�many�

other�branches�of�industry,�gases,�vapours�

or�sprays�escape�during�the�manufacture,�

processing,�transport�and�storage�of�flam-

mable�substances.�In�many�processes,�

above�all�in�the�foodstuffs�industry,�flam-

mable�dusts�are�also�generated.�These�

gases,�vapours,�sprays�and�dusts�hamper�

the�workflow�and,�in�the�worst�case,�mixed�

with�the�oxygen�in�the�air,�form�an�explo-

sive�atmosphere.�

If�this�atmosphere�is�ignited,�explosions�

occur�that�can�lead�to�severe�personal�

injury�and�extensive�damage�to�property.�

To�avoid�the�danger�of�explosions,�protec-

tive�regulations�in�the�form�of�laws,�ordi-

nances�and�standards�have�been�devel-

oped�in�most�countries�to�ensure�a�high�

safety�level.�

The�design,�construction�as�well�as�all�

processes�during�the�manufacture�of�our�

elevator�systems�have�been�rigorously�

conceived�to�comply�with�the�strict�

requirements�with�regard�to�failures,�acci-

dents�or�damage.�

Classifications�

Industrial�elevators�–�optimized�to�your�requirements�

IP codes(International Protection)

againstdust & water

in cement / mineral / steel industry etc.

Safe-operating elevators thanks to increase dustproofing and waterproofing

Explosion protection(partial / full Ex)

againstflammable gases& dust

in petrochemical / chemical / gas industryand in power stations

Reduced danger of explosion as a result of certified components as well as suitable non-electrical materials (for example intrinsically safe electric circuits, pressure-proof encapsulation, stainless steel etc.)

Corrosion protection

againstcorrosive environments(for example nitrate, seawater etc.)

Chemicals industry, sites close to the coast

Long service life of the elevators thanks to multi-layer painted or powder-coated surfaces

�Protection�classes� Protection�requirements� Areas�of�application� Advantages�

Page 4: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 4�

Type�of�protection�in�compliance�with�DIN�EN�60529�/�DIN�VDE�0470�/�IEC�529�

In�industrial�plant�engineering�and�construction,�IP54�is�a�typical�requirement.�An�overview�of�the�composition�of�the�IP�code�6International�

Protection�Code8�is�provided�below.�

First�code�number� Meaning�

DIN�EN�60529� Protection�against�foreign�bodies� Protection�against�contact�

IP�0X� No�protection� No�protection�

IP�1X� Protected�against�solid�foreign�bodies�with�∅�>�50�mm� Protected�against�access�with�the�back�of�the�hand�

IP�2X� Protected�against�solid�foreign�bodies�with�∅�>�12.5�mm� Protected�against�access�with�a�finger�

IP�3X� Protected�against�solid�foreign�bodies�with�∅�>�2.5�mm� Protected�against�access�with�a�tool�

IP�4X� Protected�against�solid�foreign�bodies�with�∅�>�1.0�mm� Protected�against�access�with�a�wire�

IP�5X� Protected�against�dust�of�a�damaging�quantity� Complete�protection�against�contact�

IP�6X� Dust�proof� Complete�protection�against�contact�

Second�code�number� Meaning�

DIN�EN�60529� Protection�against�water�

IP�X0� No�protection�

IP�X1� Protected�against�vertically�falling�water�droplets�

IP�X2� Protected�against�falling�water�droplets,�even�if�the�housing�is�inclined�by�up�to�15°�

IP�X3� Protected�against�falling�spray�water,�even�if�the�housing�is�inclined�by�up�to�60°�

IP�X4� Protection�against�splash�water�on�all�sides�

IP�X5� Protected�against�water�jets�6nozzle8�from�any�angle�

IP�X6� Protected�against�strong�water�jets�from�any�angle�

IP�X7� Protected�against�temporary�immersion�

IP�X8� Protected�against�permanent�immersion�

Specifications�in�compliance�with�DIN�EN�60529�6VDE�0470-18:2000-09�Types�of�protection�by�housing�6IP�code8�6IEC�60529:1989+A1:19998.�

Typical�areas�of�application�in�industry�

Increased�type�of�protection�for�elevators�–�IP54�

� Cement�industry�� Chemicals�industry� Urea�/�ammonia�industry�� � 6without�petrochemicals8�

IP54�

Page 5: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 5�

Elevator�system�with�protected�components�

corresponding�to�IP54�

Control�system�and�frequency�inverter�

� Protection�of�the�sensitive�electronics�against�

splash�water�and�dust�

Traction�sheave�and�drive�motor�

� Protection�of�the�traction�sheave�against�

dust�and�dirt�to�prevent�impairment�

of�the�rope�traction�

Speed�governor�

� Protection�of�the�sensitive�electronics�against�

splash�water�and�dust�

Door�with�door�drive�and�light�curtain�

� Protection�of�the�doors�and�guides�against�

dust�and�water�to�prevent�door�obstruction�

Elevator�car�lighting�

� Protection�against�dust�and�splash�water�

Operating�and�indicator�elements�

� Within�and�outside�the�elevator�car,�protected�

against�splash�water�and�dust�

Safety�gear�

� Protection�of�the�electric�contact�against��

splash�water�and�dust�

Limit�switch�

� Protection�of�the�electric�contact�against��

splash�water�and�dust�

Buffer�

� Protection�of�the�electric�contact�against��

splash�water�and�dust�

Increased�type�of�protection�for�elevators�–�IP54�

IP54�

Page 6: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 6�

Fundamental�principle�of�explosion�protection�

Avoidance�of�the�simultaneous�occurrence�of�

� Flammable�substances�in�dangerous�amounts�→�gas,�steam,�spray,�dust�

� Oxygen�6air8�

� Ignition�sources�→�Energy�in�the�form�of�heat�or�sparks�

EC�directive�99/92/EC�<ATEX�137>�–�directive�for�the�operator�<employer>�

� Concerns�the�installation�operator�

� Assessment�of�the�explosion�risks�by�means�of�risk�analysis�

� Classification�of�the�potentially�explosive�areas�in�zones�6see�table�below8�

� Creation�of�a�concept�for�explosion�protection�→�explosion�protection�document�

� Instruction�that�concerns�the�minimum�regulations�for�the�improvement�of�health�protection�and�the�protection�of�employees�who�can�

be�endangered�by�explosive�atmospheres�

� Minimum�regulations;�national�regulations�can�be�more�extensive�

� Specification�of�measures�for�the�protection�of�employees�

EC�directive�94/9/EC�<ATEX�95>�–�directive�for�the�manufacturer�and/or�importer�

� Directive�is�addressed�to�the�manufacturer�6or�importer8�

� Instruction�for�harmonisation�of�legal�regulations�of�Member�States�for�the�proper�use�of�devices�and�protection�systems�in�potentially�

explosive�zones�

� Regulates�placing�electrical�and�non-electrical�devices�and�protection�systems�on�the�market�in�the�EU�

� Ex�systems�may�only�be�installed�by�skilled�elevator�personnel�specially�trained�for�work�in�ex�zones�

Classification�of�the�potentially�explosive�zones�–�elevators�can�be�supplied�for�zones�1,�2�and�22�

Atmosphere� Zone� Description�

Gases�

0�Zone�0�is�an�area�in�which�a�dangerous�potentially�explosive�atmosphere�is�continuously�present,�present�over�long�periods�or�frequently�

present�as�a�mixture�of�air�and�flammable�gases,�vapours�or�sprays.�

1*�Zone�1�is�an�area�in�which�a�dangerous�potentially�explosive�atmosphere�can�occasionally�form�during�normal�operation�as�a�mixture�of�air�and�

flammable�gases,�vapours�or�sprays.�

2*�Zone�2�is�an�area�in�which�a�dangerous�potentially�explosive�atmosphere�normally�does�not�occur�during�normal�operation�as�a�mixture�of�air�

and�flammable�gases,�vapours�or�sprays,�or�only�occurs�for�a�brief�period.�

Dusts�

20�Zone�20�is�an�area�in�which�a�dangerous�potentially�explosive�atmosphere�is�continuously�present,�present�over�long�periods�or�frequently�

present�in�the�form�of�a�cloud�of�flammable�dust.�

21�Zone�21�is�an�area�in�which�a�dangerous�potentially�explosive�atmosphere�is�occasionally�present�in�the�form�of�a�cloud�of�flammable�dust�

during�normal�operation.�

22**�Zone�22�is�an�area�in�which�a�dangerous�potentially�explosive�atmosphere�is�normally�not�present�or�only�briefly�present�in�the�form�of�a�cloud�

of�flammable�dust�during�normal�operation.�

*� In�zones�1�and�2�6gases8,�partially�or�completely�explosion-proof�elevator�systems�can�be�deployed�

**� In�zone�22�6dusts8,�partially�explosion-proof�elevator�systems�can�be�deployed�–�on�request.�

Examples�of�explosion-proof�versions�of�components�

Increased�type�of�protection�–�explosion�protection�

�Landing�pushbutton�box,� Control� Emergency�horn,� Gear�drive,� Control�cabinet,� Control�cabinet,�� Ex�version� device�in�Ex� Ex�version� in�partial�Ex�version� Ex�de�version�� Ex�pz�version�

Page 7: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 7�

Explanation�of�the�device�designation�

Example� � II� 2G� Ex� ib� IIB� T3�

see�point� � � � � � � �

� � �for�devices,�components�and�protection�systems�

�and� �

Device�group� I�–�Mining� II�–�Other�areas�

Device�category� M1� M2� 1G� 1D� 2G� 2D� 3G� 3D�

in�accordance�with�

EPL*�Ma� Mb� Ga� Da� Gb� Db� Gc� Dc�

Zone� � 0� 20� 1� 21� 2� 22�

Danger� �continuous,�frequent�or�

over�a�longer�period�occasionally� rare�and�brief�

Requirement�very�high�level�

of�safety�

high�level�of�

safety�very�high�level�of�safety� high�level�of�safety� normal�safety�

G�–�Gas,�D�–�Dust,�*�alternative�designation�in�accordance�with�IEC/EN�600079-0.�

� � �if�EN�60079�6gases�/�vapours8�and/or�IEC/EN�61241�6dusts8�are�applied�

� � ��for�electrical�devices

Type�of�protection�Symbol� Zone� Representation� Norm�

Standard� Alternative� � � �

Increased�safety� e� eb� 1� �

IEC�60079-7�

EN�60079-7�

ISA�600079-7�

Pressure-proof�

encapsulation�d� db� 1� �

IEC�60079-1�

EN�60079-1�

ISA�60079-1�

Overpressure�

encapsulation�pz� pzc� 2� �

IEC�60079-2�

EN�60079-2�

ISA�60079-2�

Intrinsic�safety�Ib�

ic�

Ib�

ic�

1�

2��

IEC�60079-11�

EN�60079-11�

ISA�60079-11�

Fire-damp�endangered�zones�

Group�I� Methane� �

Potential�gas�explosive�zones�

Group�II�II�A� II�B� II�C�

Propane� Ethylene� Hydrogen�

Potential�dust�explosive�zones�

Group�III�III�A� III�B� III�C�

flammable�flakes� non-conducting�dust� conducting�dust�

Atmosphere� Gases� Dusts�

Class� T1� T2� T3� T4� T5� T6� T�…�°C�

Surface�temperat.�max.� 450�°C� 300�°C� 200�°C� 135�°C� 100�°C� 85�°C� f.exam.�T�80�°C�

Increased�type�of�protection�–�explosion�protection�

Page 8: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 8�

Corrosion�protection�for�our�industrial�elevators�

Corrosivity�category�for�atmospheric�ambient�conditions�in�compliance�with�DIN�EN�ISO�12944-2�

Corrosivity�category� Examples�of�the�environment�

Salt�spray�test�

complying�with�

ISO�7253�

Condensate�test�

complying�with�

ISO�6270�

Corrosion�protection�

at�ThyssenKrupp�

C1�

insignificant�

Only�indoors:�heated�buildings�with�neutral�atmospheres�

6for�example�offices,�schools8�� �

Priming,�

min.�60�µm�

C2�

Low�

Rural�areas�with�low�pollution,�unheated�buildings�in�which�conden-

sation�can�

occur�6for�example�warehouses,�sport�halls,�rural�areas8�

� 120�hours�Priming,�

min.�60�µm�

C3�

Moderate�

Urban�and�industrial�atmosphere�with�moderate�air�pollution,�

coastal�areas�with�low�air�salt�content,�production�rooms�with�high�

air�humidity�and�slight�air�pollution�

6for�example�foodstuff�manufacturing,�laundries,�breweries8�

480�hours� 240�hours�2-layer�system,�

approx.�120�µm�

C4�

Strong�

Industrial�areas,�

coastal�areas�with�moderate�air�salt�content�

6for�example�chemical�plants,�swimming�baths,�boathouses,�cheese�

manufacturing,�tunnels,�traffic�intersections8�

720�hours� 480�hours�

Sand-blasting�

+�2-layer�system,�

approx.�140�µm�

C5-I�

Very�strong�

6industry8�

Industrial�areas�with�high�air�humidity�and�aggressive�atmosphere�

and�air�pollution,�chlorine�environment�

6for�example�swimming�baths,�chlorine�plant8�

1,440�hours� 720�hours�

Sand-blasting�+�2-layer�system�

+�partially�galvanised,�

approx.�160�µm�

C5-M�

Very�strong�

6sea8�

Coastal�and�offshore�areas�with�high�air�salt�content,�buildings�with�

virtually�continuous�condensation�and�with�strong�air�pollution�6for�

example�oil�rigs,�sulphate�plants8�

1,440�hours� 720�hours�3-layer�system,�

>�240�µm�

In�the�case�of�explosion-proof�elevators,�a�finishing�layer�of�paint�6RAL�7046,�telegrey,�60�-�80�µm8�with�discharge�capability�is�used�to�

avoid�static�charges.�

��

Protection�for�elevators�–�corrosion�protection�

Ambient�conditions

•Elevator�shafts�for�industrial�systems�are�usually�designed�as�steel�constructions�with�sheet�metal�facing.�Environmental�influences,�for�example�rain,�dust,�chemical�reactions�of�different�substances�etc.,�enter�the�shaft.�Aggressive�compounds�can�arise.

Solution�fromThyssenKrupp

•The�requirement�for�a�long�service�life�is�suitable�protection�against�aggressive�environmental�influences.•ThyssenKrupp�uses�multi-layer�powder�coating�industrial�versions�for�steel�/�steel�plates.�In�addition,�depending�on�requirements,�galvanisation�and/or�hot-dip�galvanisation�6duplex�system8�are�used�6for�example�DIN�EN�ISO�129448.

� Shaft�steel�structure� Landing�door� Dust�and�� � 6powder-coated8� dirt�accumulations�

Corrosion�

Page 9: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 9�

8�

��Car�operating�panel�<car�pushbutton�box>�

� Flush�with�elevator�car�wall�

� Position�and�travel�direction�indicator�

� Alarm�button�and�emergency�call�system�

� Version� Version� Explosion-proof�

� IP21�and�IP54� IP65� version�

��Elevator�car�lighting�

� Flush�mounted�

� Bright�lighting�

�� Fluorescent�lamps� Detail�view�

��Wall�panels�

� Sheet�metal�

� Shockproof�and�constructively�reinforced�

� High-quality�powder�coating�

� On�Ex�systems,�only�surfaces�

with�discharge�capability�6no�aluminium8� Mouse�Grey� White�Aluminium� Traffic�White� Stainless�Steel� Stainless�Steel�

� 6RAL�70058� 6RAL�90068� 6RAL�90168� Grain�220� Linen�

��Bumper�rail�

� For�protection�of�the�car�walls�

6can�be�in�1�to�3�rows8�

� Height�approx.�200�mm�

� On�Ex�systems,�only�surfaces�with�

discharge�capability�6no�aluminium8,� Hard�Wood� Stainless�Steel�

no�plastic8�

��Floor�cover�

� Fire�resistance�class�Cfl-s1�6EN13501-18�

� Anti-slip�R�9�6DIN511308�

� For�the�most�part�resistant�to�oil�/�grease�

� Electrostatic�discharge�capability�

� On�Ex�systems,�only�surfaces�with� Astro�ec�black� Astro�ec�grey� Astro�ec�blue� Astro�ec�earth�coloured� Bulb�Plate�

discharge�capability�6no�aluminium8� Rubber� Rubber� Rubber� Rubber� V2A�64�mm8�

Rugged�elevator�car�equipment�

��

��

��

��

��

Page 10: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 10�

Technical�data�<traction�elevator�with�machine�room�above�the�shaft>�

Rated�load� Q� CkgD� 450� 630� 1000� 1250� 1600� 2000�

Elevator�type��68� BO51�/�BO53�/�SO51�/�SO53� BO53�/�SO53�

Speed��18� v� Pm/sQ� 1.0�-�2.0� 0.63�-�2.0�

Travel�height�max.��18� TH� PmQ� 100�

Open�through�entrance� optional�

Car�width��18� CW� PmmQ� 1050� 1100� 1400� 1500� 1600�

Car�depth��18� CD� PmmQ� 900� 1400� 1600� 1800� 2100� 2500�

Car�height��18� CH� PmmQ� 2200� 2300�

Door�width� DW� PmmQ� 800� 900� 1100� 1300�

Door�height� DH� PmmQ� 2000� 2100�

Shaft�width�min.� SW�min.� PmmQ� 1750� 1800� 2100� 2200� 2450�

Shaft�depth�min.�6with�1�entrance8��28� SD�min.� PmmQ� 1400� 1900� 2100� 2300� 2600� 3000�

Shaft�headroom�height�min.� SH�min.� PmmQ� 3600�-�4200� 3700�-�4200� 3700�-�4400�

Shaft�pit�depth�min.� SP�min.� PmmQ� 1400�-�2200�

Machine�room:�with�type�of�protection�IP54�and�with�explosion�protection�"partial�Ex"��3>�

Rated�load� Q� CkgD� 450� 630� 1000� 1250� 1600� 2000�

Machine�room�width� MRW� PmmQ� 3450� 3800� 3900� 3950� 4050�

Machine�room�depth�6=�shaft�depth8� MRD� PmmQ� 1700� 1900� 2100� 2300� 2600� 3000�

Machine�room�height� MRH� PmmQ� 2500�

Machine�room:�with�explosion�protection�"full�Ex",�ATEX��3>��5>�

Rated�load� Q� CkgD� 450� 630� 1000� 1250� 1600� 2000�

Machine�room�width� MRW� PmmQ� 5300� 5400� 5500� on�request�

Machine�room�depth� MRD� PmmQ� 2500� 2550� on�request�

Machine�room�height� MRH� PmmQ� 2800� on�request�

Specified�loads�

Rated�load� Q� CkgD� 450� 630� 1000� 1250� 1600� 2000�

Forces�on�the�machine�room�floor� �

� with�normal�operation� P1-P5� PkNQ� 87� 91� 100� 118� 120� 159�

� exceptional�load��48� P1-P5� PkNQ� 277� 289� 318� 376� 382� 474�

� Car�load� � PkN/m²Q� 5.0�

Forces�in�the�shaft�pit� �

� max.�forces�in�the�shaft�pit� P7-P10� PkNQ� 88� 96� 121� 149� 169� 210�

Horizontal�forces�on�the�car�guide�rails� �

� towards�the�shaft�depth� Fx� PkNQ� 0.4� 0.7� 0.9� 1.7� 2.1�

� towards�the�shaft�width� Fy� PkNQ� 0.8� 1.0� 2.0� 2.5� 3.1� 4.0�

18��The�travel�height�decisively�determines�the�elevator�and�shaft�parameters.�Exact�planning�specifications�depend�on�the�configuration�of�the�elevator�system�in�each�case.�Deviating�����dimensions�are�possible�on�request.�Our�sales�advisors�will�be�glad�to�provide�information�regarding�the�creation�of�exact�planning�data�for�your�specific�system�configuration.�28��In�the�case�of�an�open�through�entrance,�the�shaft�depth�is�adapted.�38��The�machine�room�dimensions�can�be�adapted�on�request.�48��These�loads�occur�at�least�once�a�year�during�the�annual�check�of�the�installation�6safety�gear�test8.�58��Speed�for�explosion-proof�installation�"full�Ex"�on�request.�68��Elevator�types:�� BO51/SO51� –� Passenger�traction�elevator�with�machine�room�above�the�shaft,�with�gear�drive�and�frequency�inverter�� BO53/SO53� –� Freight�traction�elevator�with�machine�room�above�the�shaft,�with�gear�drive�and�frequency�inverter�

Maximum�permitted�deviation�from�the�vertical�±�25�mm.�

During�the�planning�phase,�please�consider�all�applicable�regulations�stipulated�by�the�relevant�notified�body�and�all�applicable�national�regulations.�

Key�for�the�abbreviations�used,�see�page�14.�

Technical�specifications:�Q�=�450�-�2000�kg�

IP54� Partial�

Full�

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�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 11�

Technical�data�<traction�elevator�with�machine�room�above�the�shaft>�

Rated�load� Q� CkgD� 2500� 3000� 3500� 4000� 4500� 5000�

Elevator�type��68� BO53�/�SO53�

Speed��18� v� Pm/sQ� 0.63�-�1.6� 0.5�-�1.0�

Travel�height�max.��18� TH� PmQ� 100� 60�

Open�through�entrance� optional�

Car�width��18� CW� PmmQ� 1800� 2000� 2400�

Car�depth��18� CD� PmmQ� 2600� 2700� 3000� 3500� 3900� 3600�

Car�height��18� CH� PmmQ� 2300�

Door�width� DW� PmmQ� 1600� 1800� 2200�

Door�height� DH� PmmQ� 2100�

Shaft�width�min.� SW�min.� PmmQ� 2900� 3000� 3550�

Shaft�depth�min.�6with�1�entrance8��28� SD�min.� PmmQ� 3100� 3200� 3500� 4000� 4400� 4100�

Shaft�headroom�height�min.� SH�min.� PmmQ� 3700�-�4200� 4100�

Shaft�pit�depth�min.� SP�min.� PmmQ� 1600�-�2200� 2000�

Machine�room:�with�type�of�protection�IP54�and�with�explosion�protection�"partial�Ex"��3>�

Rated�load� Q� CkgD� 2500� 3000� 3500� 4000� 4500� 5000�

Machine�room�width� MRW� PmmQ� 4600� 4700� 5200�

Machine�room�depth�6=�shaft�depth8� MRD� PmmQ� 3100� 3200� 3500� 4000� 4400� 4100�

Machine�room�height� MRH� PmmQ� 2500� 2200�

Machine�room:�with�explosion�protection�"full�Ex",�ATEX��3>��5>�

Rated�load� Q� CkgD� 2500� 3000� 3500� 4000� 4500� 5000�

Machine�room�width� MRW� PmmQ� on�request� –�

Machine�room�depth� MRD� PmmQ� on�request� –�

Machine�room�height� MRH� PmmQ� on�request� –�

Specified�loads�

Rated�load� Q� CkgD� 2500� 3000� 3500� 4000� 4500� 5000�

Forces�on�the�machine�room�floor� �

� with�normal�operation� P1-P5� PkNQ� 192� 227� 220� 241� 264� 290�

� exceptional�load��48� P1-P5� PkNQ� 614� 724� 703� 673� 735� 808�

� Car�load� � PkN/m²Q� 5.0�

Forces�in�the�shaft�pit� �

� max.�forces�in�the�shaft�pit� � PkNQ� 274� 309� 337� 380� 417� 460�

Horizontal�forces�on�the�car�guide�rails� �

� towards�the�shaft�depth� Fx� PkNQ� 3.8� 4.7� 6.2� 7.9� 9.8� 12.0�

� towards�the�shaft�width� Fy� PkNQ� 6.0� 7.0� 9.1� 10.9� 12.9� 14.3�

18��The�travel�height�decisively�determines�the�elevator�and�shaft�parameters.�Exact�planning�specifications�depend�on�the�configuration�of�the�elevator�system�in�each�case.�Deviating�����dimensions�are�possible�on�request.�Our�sales�advisors�will�be�glad�to�provide�information�regarding�the�creation�of�exact�planning�data�for�your�specific�system�configuration.�28��In�the�case�of�an�open�through�entrance,�the�shaft�depth�is�adapted.�38��The�machine�room�dimensions�can�be�adapted�on�request.�48��These�loads�occur�at�least�once�a�year�during�the�annual�check�of�the�installation�6safety�gear�test8.�58��Speed�for�explosion-proof�installation�"full�Ex"�on�request.�68��Elevator�types:�� BO51/SO51� –� Passenger�traction�elevator�with�machine�room�above�the�shaft,�with�gear�drive�and�frequency�inverter�� BO53/SO53� –� Freight�traction�elevator�with�machine�room�above�the�shaft,�with�gear�drive�and�frequency�inverter�

Maximum�permitted�deviation�from�the�vertical�±�25�mm.�

During�the�planning�phase,�please�consider�all�applicable�regulations�stipulated�by�the�relevant�notified�body�and�all�applicable�national�regulations.�

Key�for�the�abbreviations�used,�see�page�14.�

Technical�specifications:�Q�=�2500�-�5000�kg�

IP54� Partial�

Full�

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�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 12�

With�1�entrance� Shaft�vertical�section�

With�open�through�entrance�

Door�types�

� *�The�exact�positions�of�the�load�points�in�the�machine�room�and�in�the�shaft�pit����are�entered�in�the�general�arrangement�drawing.�Arrangement�of�the�shaft�layout�is�only�an�example�and�is�also�possible�as�mirror-inverted.�Key�for�the�abbreviations�used,�see�page�14.�

Planning�drawings:�elevator�shaft�

Side-opening,�double-panel�telescopic�opening�door�6M2T8�for�door�widths�DW�=�800�to�1400�mm�

Centre-opening,�four-panel�telescopic�sliding�door�6M4TZ8�for�door�widths�DW�>�1400�to�2500�mm�

The�centre-opening,�double-panel�sliding�door�is�also�available.�

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�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 13�

Machine�room�with�type�of�protection�IP54�

Machine�room�with�explosion�protection�<partial�Ex>�

Machine�room�with�explosion�protection�<full�Ex>,�ATEX�

Key�for�the�abbreviations�used,�see�page�14.

Planning�drawings:�machine�room�

IP54�

Full�

Partial�

Note�regarding�partial�Ex:�Layout�and�version�only�as�examples�here.�The�exact�layout�and�version�depend�on�the�danger�assessment�of�the�operator�/�owner�of�the�installation.�

Page 14: Industrial elevators Fact Sheet - thyssenkrupp · PDF fileIndustrial elevators Fact Sheet ... Industrial areas with high air humidity and aggressiveatmosphere and air pollution, chlorineenvironment

�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 14�

Connection�of�the�guide�rails�

to�the�shaft�steel�structure�

To�attach�the�brackets�for�the�elevator�car�

and�counterweight�guide�rails�of�the�eleva-

tor,�defined�fixing�points�on�the�shaft�steel�

structure�are�required.�These�fixing�points�

consist�of�steel�plates�with�elongated�holes�

and�must�be�supplied�by�the�customer�and�

mounted�on�the�shaft�steel�structure.�

These�fixing�points�must�be�positioned�

precisely�according�to�our�lay-out�and�

configured�for�the�maximum�guide�rail�

loads�6see�page�10/118.�

Planning�information�

� Temperature�range�in�the�shaft�and�in�

the�machine�room:�+�5�°C�to�+�40�°C�6in�

accordance�with�EN�81-18�

� Air�humidity:�20�%�to�80�%�

6depending�on�the�temperature8�

� Lightning�protection�measures�6corre-

sponding�to�national�regulations8�are�to�

be�supplied�by�the�customer.�

� The�Model�Wiring�Directive�6MLAR8�must�

be�implemented�by�the�customer.�

� Power�supply�400�V�/�50�Hz,�mains�

structure�TN-C�

� Light�system�230�V�/�50�Hz�

Notes�

� According�to�the�type�of�loading�and�

unloading,�additional�hydraulic�locking�

devices�can�become�necessary�

6for�example�with�fork�lift�traffic8.�

Planning�information�

Key�for�the�abbreviations�used:�

DH� -� door�height�DW� -� door�width�CH� -� car�height�CW� -� car�width�CD� -� car�depth�SW� -� shaft�width�SD� -� shaft�depth�TH� -� travel�height�HST1� -� floor-to-floor�distance�HST2� -� distance�offset�landing�SH� -� shaft�headroom�height�SP� -� shaft�pit�depth�FFL� -� finished�floor�level�UFL� -� structural�floor�level�MRW� -� machine�room�width�MRD� -� machine�room�depth�MRH� -� machine�room�height�Fx,�Fy� -� horizontal�elevator�car�rail�forces�

Detail�"A"�Forces�on�elevator�car�guide�rails�6values,�see�page�10/118�

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�Fact�Sheet�for�industrial�elevators�

Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� � 15�

�Installations�with�protection�class�IP54�

Project� Country�Rated�load�

CkgD�Speed�Cm/sD�

Travel�height�

CmD�

Number�of�

landings�Classification�

KHD�Rezzato�/�Italcementi� Italy� 3,500� 1.0� 95� 9� IP54�

Etileno�XXI� Mexico� 5,000� 1.0� 30� 5� IP54�

100,000�MTPD�Copper�Concentrator�

�65�installations8�Mexico� 1100�-�2500� 1.0� 19�-�33� 3�-�7� IP54�

Organic�Growth�Project�1�63�installa-

tions8�Chile� 2,000� 1.0� 20�/�23�/�38� 4�/�5�/�2� IP54�

Kronos� Belgium� 5,000� 1.0� 21� 4� IP54�

Kolomna�Moscow� Russia� 4,000� 1.0� 46� 8� IP54�

Guacolda�Unit�5� Chile� 2,000� 1.0� 20� 4� IP54�

�Installations�in�partially�potentially�explosive�areas�

Project� Country�Rated�load�

CkgD�Speed�Cm/sD�

Travel�height�

CmD�

Number�of�

landings�Classification�

BASF�Schwarzheide�E430� Germany� 5,800� 0.8� 28� 5� Zone�2�Ex�IIA/IIB�T3�

YPF�Coke�Drum� Argentina� 3,000� 1.0� 67� 6� Zone�1�Ex�de�IIA/IIB�T3�

North�Jeddah�Pump�Station�

�64�installations8�Saudi�Arabia�

2�x�1,200�

2�x�2,000�1.6� 53�

2�x�3�

2�x�2�Zone�2�Ex�IIB�T3�

Al�Jubail�AA� Saudi�Arabia� 2,000� 1.0� 5� 2� Zone�1�Ex�IIB�T3�

Coking�Plant�Prosper,�Bottrop� Germany� 410� 1.0� 98� 8� Zone�2�Ex�IIB�T3�

THPP-3� Thailand� 3,100� 0.5� 26� 5� Zone�2�Ex�IIB�T3�

Sidmar�Arcelor�II� Belgium� 630� 1.0� 58� 5� Zone�2�Ex�IIB�T3�

�Installations�in�potentially�explosive�areas�

Project� Country�Rated�load�

CkgD�Speed�Cm/sD�

Travel�height�

CmD�

Number�of�

landings�Classification�

Jurong�Aromatics�Complex� Singapore� 1,495� 1.0� 75� 9� Zone�2�Ex�de�IIA/IIB�T3�&�IIC�T1�

Al�Jubail�AA�63�installations8� Saudi�Arabia� 2100� 1.0� 15�/�25�/�26� 3�/�5�/�6� Ex�de�IIB�T4�

Orand�Ariosol� Iran� 1,250� 1.0� 36� 11� Ex�de�IIB�T3�

Essar�oil� India� 3000� 0.8� 63� 4� Ex�de�IIA/IIB�T3�

MOC�Cracker� Thailand� 1,650� 1.0� 37� 8� Ex�de�IIB�T3�

Polymerization�Project� Iran� 1,250� 1.6� 52� 13� Ex�de�IIB�T3�

Yanbu�Petrochemical�Complex�Olefins� Saudi�Arabia� 2000� 1.0� 37� 8� Ex�de�IIB�T3�

Typical�areas�of�application�in�industry�

��

Reference�projects�

IP54�

Full�

Partial�

� Cement�industry� Chemicals�industry� Petrochemical�industry�� � 6without�petrochemicals8�

IP54� Partial� Full�

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ThyssenKrupp�Aufzugswerke�GmbH�Bernhäuser�Straße�45�∙�73765�Neuhausen�a.d.F.,�Germany�

Telephone�+49�608�7158�12-0�∙�Telefax�+49�608�7158�12-2585�

www.thyssenkrupp-elevator-eli.com�∙�[email protected]��The�individual�details�given�in�this�publication�are�deemed�to�be�warranted�characteristics�insofar�as�such�are�confirmed�in�writing�in�each�individual�case.����Web�code�2127�/�Industrial�Elevators�/�04.2015_V1.1� 16�

ThyssenKrupp�Elevator�–�your�strong�partner,�worldwide�

Our�service�is�your�advantage�

ThyssenKrupp�Elevator:�a�guarantee�for�quality,�from�the�new�installation�through�service�all�the�way�to�modernisation

Only�an�installation�maintained�in�line�with�accepted�technical�principles�guarantees�high�reliability;�production�outages�mean�high�costs

More�than�1,000,000�installations�under�maintenance,�worldwide

Worldwide,�tight�service�network�with�full�spare�parts�supply�coverage�and�at�fair�terms�and�conditions

Hotline:�5�languages�/�24�hours�/�7�days�/�365�days

Reliable�remote�monitoring�of�the�elevator�systemsvia�Teleservice�in�5�languages

Permanent�trained�and�qualified�maintenance�teams

Increasing�deployment�of�elaborate�IT�solutionsto�enhance�your�satisfaction�and�efficiency

ThyssenKrupp�Elevator�designs,�manufactures�and�installs�ele-vators�to�meet�high�quality�standards.�This�is�why�demanding�customers�place�their�trust�in�ThyssenKrupp!�

In�this�range�of�productive�industry,�our�elevator�systems�are�often�exposed�to�very�high�stresses.�We�are�familiar�with�these�conditions�and�we�have�configured�our�industrial�elevators�with�these�conditions�in�mind.�

The�failure�of�an�elevator�system�that�is�integrated�in�the�produc-tion�process�can�bring�your�entire�process�to�a�standstill�and�cause�very�high�downtime�costs.�Never�take�this�risk!�

Therefore�place�your�elevator�system�in�the�hands�of�a�service�partner�who�can�also�ensure�high�quality�standards.�ThyssenKrupp�Elevator�offers�you�reliable�service,�maintenance�and�modernisation�at�this�high�level.�

Presented�by�

ThyssenKrupp Elevator UK Ltd.120 eman Streetondon E1 8EU

Tel: +44 (0) 20 7977 5837marketing.tkeuk@thyssenkrupp.comwww.thyssenkruppelevator.co.uk


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