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Installation Operation Maintenance Air-Cooled Self Contained Air Conditioner 7.5-20 Tons SRUB Model 50Hz Jan 2002 SRUB-IOM001-EN Single Compressor Dual Compressors SRUB 080 SRUB 160 SRUB 110 SRUB 190 SRUB 130 SRUB 220 SRUB 250
Transcript
Page 1: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

InstallationOperationMaintenance

Air-Cooled Self ContainedAir Conditioner 7.5-20 TonsSRUB Model 50Hz

Jan 2002 SRUB-IOM001-EN

Single Compressor Dual CompressorsSRUB 080 SRUB 160SRUB 110 SRUB 190SRUB 130 SRUB 220

SRUB 250

Page 2: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

2 SRUB-IOM001-EN

Model Nomenclature

Air-Cooled Self-ContainedModel Nomenclature

S R U B 0 8 0 A D 0 1 B A

SRUB = Self-Contained Air-Cooled

Service Digit

Minor Design Sequence

Factory Installed Options

01 = Arrangement 1

02 = Arrangement 2

03 = Arrangement 3

04 = Arrangement 4

Electrical Characteristics

D = 380-415/3/50

Compressor

A = Single Compressor

B = Dual Compressors

Nominal Gross Cooling Capacity (MBh)

080 = 85 MBh

110 = 110 MBh

130 = 130 MBh

160 = 160 MBh

190 = 190 MBh

220 = 220 MBh

250 = 250 MBh

Page 3: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

SRUB-IOM001-EN 3

Contents

Model Nomenclature 2

General Data 4

Application Considerations 5

Outline For Installation 6

General Information 8

Installation 9

Unit Installation 10

Installation Checklist 11

Refrigerant Charging and Evacuation 12

Electrical Wiring 14

Electrical Information 20

Operation and Start-up 21

Maintenance 22

Page 4: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

4 SRUB-IOM001-EN

Aluminum Fin with Copper Tube

Totally Enclosed - Fan Cooled , Three Phase Induction Motor

Forward Curved Centrifugal Fan

Forward Curved Centrifugal Fan

General Data

080 110 130 160 190 220 250

POWER CONN. - V / PH / Hz 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50

REFRIGERANT R22 R22 R22 R22 R22 R22 R22

CONDENSING UNIT

FAN

Type

Dia X Width (in) 15 x 15 12 x 15 12 x 15 15 x 15 15 x 15 15 x 15 15 x 15

No. Used 1 2 2 2 2 2 2

Drives Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive

MOTOR

Type

No. Used - HP 1 - 2 1 - 3 1 - 3 1 - 5 1 - 5 1 - 5 1 - 7.5

Speed - RPM 1420 1420 1420 1430 1430 1430 1440

V / PH / Hz 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50

FLA - LRA 3.3 - 19.0 4.8 - 28.0 4.8 - 28.0 7.5 - 50.0 7.5 - 50.0 7.5 - 50.0 11.0 - 76.0

COIL

Type

Fin Type - FPI Louver - 12 Louver - 12 Louver - 12 Louver - 12 Louver - 12 Louver - 12 Louver - 14

Tube Type - Size Plain - 3/8 Plain - 3/8 Plain - 3/8 Plain - 3/8 Plain - 3/8 Plain - 3/8 Plain - 3/8

No. of Rows 4 4 5 4 5 5 5

Face Area - Sq.Ft. 9.06 12.5 12.5 17.22 17.22 20.14 20.14

No. of Refrigeration Circuit 1 1 1 2 2 2 2

COMPRESSOR

RLA - LRA 16.4 - 95.0 19.2 - 125.0 19.6 - 125.0 16.4 - 95.0 16.4 - 95.0 19.2 - 125.0 19.6 - 125.0

19.2 - 125.0

Internal Overload Protection x x x x x x x

Spring Isolator - - - - - - -

Grommet x x x x x x x

FAN COIL UNIT

FAN

Type

Dia X Width (in) 12 x 15 12 x 15 12 x 15 15 x 15 15 x 15 15 x 12 15 x 12

No. Used 1 1 1 1 1 2 2

Drives Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive

MOTOR

Type

No. Used - HP 1 - 1 1 - 2 1 - 2 1 - 3 1 - 3 1 - 3 1 - 5

Speed - RPM 1420 1420 1420 1420 1420 1420 1430

V / PH / Hz 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50

FLA - LRA 1.8 - 10.6 3.3 - 19.0 3.3 - 19.0 4.8 - 28.0 4.8 - 28.0 4.8 - 28.0 7.5 - 50.0

COIL

Type

Fin Type - FPI Corrugated - 12 Corrugated - 12 Corrugated - 12 Corrugated - 12 Corrugated - 12 Corrugated - 12 Corrugated - 14

Tube Type - Size Plain - 3/8 Plain - 3/8 Plain - 3/8 Plain - 3/8 Plain - 3/8 Plain - 3/8 Plain - 3/8

No. of Rows 3 3 3 3 4 4 4

Face Area - Sq.Ft. 7.22 10.83 10.83 12.92 12.92 15 15

No. of Refrigeration Circuit 1 1 1 2 2 2 2

UNIT WEIGHT

Weight Approx. ( Kgs ) 522 638 678 814 968 1062 1070

Item Model

Totally Enclosed - Fan Cooled , Three Phase Induction Motor

Aluminum Fin with Copper Tube

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SRUB-IOM001-EN 5

Application Considerations

FRESH AIR IN

CONDENSER AIR OUT

CONDENSER AIR IN

RETURN AIR

UNIT LOCATED INSIDE EQUIPMENT ROOM

CONDENSER AIR IN

CONDENSER AIR OUT

RE

TU

RN

AIR

UNIT LOCATED REMOTE

RETURN AIR

ROOM SERIES AS

RETURN AIR PLENUM

FRESH AIR IN

CONDENSER AIR OUT

CONDENSER AIR IN

INTERIOR WALL

FROM CONDENSER AIR SUPPLY

USING EQUIPMENT ROOM

AS RETURN AIR PLENUM

TO OUTSIDE

FROM CONDENSER AIR SUPPLY

UNIT LOCATED REMOTE

RE

TU

RN

AIR

CONDENSER AIR OUT

CONDENSER AIR IN

TO OUTSIDE

CONDENSER AIR IN

CONDENSER AIR OUT

RETURN AIR

FRESH AIR

+

UNIT LOCATED INSIDE EQUIPMENT ROOM

CONDENSER AIR OUT

CONDENSER AIR IN

RETURN AIR PLENUM

ROOM SERIES AS

FRESH AIR IN

RETURN AIR

INTERIOR WALL

AS RETURN AIR PLENUM

USING EQUIPMENT ROOM

ARRANGEMENT 4

ARRANGEMENT 3

SUPPLY AIR SUPPLY AIR SUPPLY AIR

SU

PP

LY A

IR

SU

PP

LY A

IR

SUPPLY AIR

FRESH AIR IN

CONDENSER AIR OUT

CONDENSER AIR IN

SUPPLY AIR

RETURN AIR

UNIT LOCATED INSIDE EQUIPMENT ROOM

CONDENSER AIR IN

CONDENSER AIR OUT

RE

TU

RN

AIR

SU

PP

LY A

IR

UNIT LOCATED REMOTE

SUPPLY AIR

RETURN AIR

ROOM SERIES AS

RETURN AIR PLENUM

FRESH AIR IN

CONDENSER AIR OUT

CONDENSER AIR IN

INTERIOR WALL

FROM CONDENSER AIR SUPPLY

USING EQUIPMENT ROOM

AS RETURN AIR PLENUM

TO OUTSIDE

FROM CONDENSER AIR SUPPLY

UNIT LOCATED REMOTE

SU

PP

LY A

IR

RE

TU

RN

AIR

CONDENSER AIR OUT

CONDENSER AIR IN

SUPPLY AIR

TO OUTSIDE

CONDENSER AIR IN

CONDENSER AIR OUT

RETURN AIR

FRESH AIR

+

UNIT LOCATED INSIDE EQUIPMENT ROOM

CONDENSER AIR OUT

CONDENSER AIR IN

RETURN AIR PLENUM

ROOM SERIES AS

FRESH AIR IN

RETURN AIR

SUPPLY AIR

INTERIOR WALL

AS RETURN AIR PLENUM

USING EQUIPMENT ROOM

ARRANGEMENT 2

ARRANGEMENT 1

Page 6: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

6 SRUB-IOM001-EN

Outline For Installation

SRUB 080

SRUB 110/130

Outline dimension SRUB

MODEL A B C D E F G H I J K L M

SRUB 080 50 1/2 29 1/2 54 16 1/16 18 7/8 16 - 9 13 7/8 7 1/2 - 29 1/8 36 7/16

SRUB 110/130 67 29 1/2 47 24 1/16 18 7/8 16 12 9 13 7/8 7 1/2 - 29 1/8 31 3/4

Note: All dimensional date are in inch.

A

D E D

1/2

H

J I

2 5/16

1 1/2

9/16

7 13

/16

5

10 5

/16

12 1

3/16

4 1/8

Ø 3/4 KNOCKOUT FOR CONTROL WIRING(BOTH ENDS)

Ø 1 1/4 KNOCKOUTFOR UNIT POWER(BOTH ENDS)

Ø 3/4 F.P.T.CONDENSATE DRAIN CONN. (THIS END)

F

PILOT RED LAMP

START BUTTON

STOP BUTTON

L

BC

M

11/2 M

13/1

6

A

D E D

1/2

F F

H

J I 2 5/16

1 1/2

9/16

7 13

/16

5

10 5

/16

12 1

3/16

4 1/8

Ø 3/4 KNOCKOUT FOR CONTROL WIRING(BOTH ENDS)

Ø 1 1/4 KNOCKOUTFOR UNIT POWER(BOTH ENDS)

Ø 3/4 F.P.T.CONDENSATE DRAIN CONN. (THIS END)

PILOT RED LAMP

STOP BUTTON

START BUTTON

M 11/2

13/1

6

L

CB

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SRUB-IOM001-EN 7

SRUB 160/190

SRUB 220/250

Outline For Installation

Outline dimension SRUB

MODEL A B C D E F G H I J K L M

SRUB 160/190 69 34 3/4 58 25 1/16 18 7/8 19 18 1/2 10 16 1/4 9 7/8 - 39 1/16 36 3/4

SRUB 220/250 79 1/2 34 3/4 58 17 1/16 16 19 18 1/2 10 16 1/4 8 7/8 13 3/8 39 1/16 36 1/4

Note: All dimensional date are in inch.

A

D E D

F F

J I

H

4 1/8

5

7 13

/16

10 5

/16

12 1

3/16

2 5/16

1 1/2

9/16

Ø 3/4 F.P.T. CONDENSATE DRAIN CONN. (THIS END)

Ø 3/4 KNOCKOUT FOR CONTROL WIRING(BOTH ENDS)

Ø 1 1/4 KNOCKOUT FOR UNIT POWER (BOTH ENDS)

PILOT RED LAMP

START BUTTON

STOP BUTTON13/1

6

M 1 1/21/2

L

CB

1/2

A

D E K E

H

F F

J I

2 5/16

1 1/2

9/16

1 1/

4

Ø 3/4 F.P.T.CONDENSATE DRAINCONN. (THIS END)

11/2

57

13/1

6

10 5

/16

12 1

3/16

4 1/8

Ø 3/4 KNOCKOUTFOR CONTROL WIRING(BOTH ENDS)

Ø 1 1/4 KNOCKOUT FOR UNIT POWER (BOTH ENDS)

1/2

PILOT RED LAMP

START BUTTON

STOP BUTTON13/1

6

L

M

CB

Page 8: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

8 SRUB-IOM001-EN

General Information

ForewordThese instructions do not attempt to cover all variations insystems, nor to provide for every possible contingency to be

met in connection with installation. Should further informationbe desired or should particular problems arise which are not

sufficiently covered for the purchaser’s purpose, the mattershould be referred to the manufacturer.

ReceptionOn arrival, inspect the unit before signing the delivery note.

Specify any damage on the delivery note, and senda registered letter of protest to the last carrier of the goods within

72 hours of delivery. Notify the local Trane Sales Office at thesame time. The unit should be totally inspected within 15 days

of delivery. If any concealed damage is discovered, stopunpacking the shipment. Take photos of the damage material,

if possible. Notify the carrier immediately by phone and

registered mail. Notify the local Trane Sales Office. Concealeddamage must be report within 15 days of delivery. Check the

unit nameplated to confirm that the proper unit was shipped.Available power supply must be compatible with electrical

characteristics specified on component nameplates.

General InformationThis manual covers the Installation, Operation, and Mainte-

nance of the SRUB080, SRUB 110 and SRUB 130 single

circuit, and the SRUB 160, SRUB 190, SRUB 220 and SRUB250 dual circuit. These new package air-cooled self contain

models are completely redesigned for a scroll compressor,improved application flexibility, servicing and maintenance

accessibility, and an improved accessory line. They are of thevertical or horizontal discharge with the vertical standard.

Note : “Warnings” and “Cautions” appear at appropriate

places in this manual. Your personal safety and the properoperation of this machine require that you follow them

carefully. The manufacturer assumes no liability for installation

or servicing performed by unqualified personal.

Special Note on Refrigeration EmissionsWorld environmental scientists have concluded, based onthe best currently available evidence, that ozone in our

upper atmosphere is being reduced due to release of CFCfully halogenated compounds.

The Trane Company urges all HVAC servicers working on

Trane equipment, or any manufacturer’s products, makeevery effort to eliminate, if possible, or vigorously reducethe emission of C F C, H C F C, and H F C refrigerants to

the atmosphere resulting from installation, operation,routine maintenance, or major service on this equipment.

Always act in a responsible manner to conserve refrigerantsfor continued use even when acceptable alternatives are

available.

Unit InspectionInspect material carefully for any shipping damage. Ifdamaged, it must be reported to, and claims made against the

transportation company. Compare the information that appearson the unit nameplate with ordering and submittal data to

insure the proper unit was shipped. Available power supplymust be compatible with electrical characteristics specified on

component nameplates. Replace damaged parts withauthorized parts only.

WARNING : Open and lock unit disconnect toprevent injury or death from electric shock or contactwith moving parts before attempting any installationor maintenance.

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SRUB-IOM001-EN 9

A

B

C

Installation

Lifting RecommendationsBefore preparing the unit for lifting, estimate the approximatecenter of gravity for lifting safety. Because of placement of

internal components, the unit weight may be unevenlydistributed.

Warning : On-sight lifting equipment must be capable of

lifting the unit weight with an adequate safety factor. The use

of under-capacity lifting devices may result in severe personalinjury or death and can seriously damage the unit.

The crated unit can be moved using a forklift of suitable

capacity. For lifting the unit, attach lifting straps or slingssecurely to the lifting holes at each corner. Use spreader bars

to protect the unit casing from damage. Test lift the unit todetermine proper balance and stability.

Caution : Use spreader bars to prevent lifting straps fromdamaging the unit. Install bars between lifting straps. This will

prevent the straps from crushing the unit cabinet or damagingthe unit finish.

Figure 1: Space Requirement for SRUB Model

Table 1: Show Space Requirement for SRUB Model

Inspection ChecklistTo protect against loss due to damage incurred in transit,complete the following checklist upon receipt of the unit.

� Inspect individual pieces of the shipment before acceptingthe unit. Check for obvious damage to the unit or packing

material.� Inspect the unit for concealed damage before it is stored

and as soon as possible after delivery. Concealed damage

must be reported within 15 days. If consealed damage isdiscovered, stop unpacking the shipment. Do not remove

damaged material from the receiving location. Takephotos of the damage if possible. The owner must provide

reasonable evidence that the damage did not occur afterdelivery.

� Notify the carrier’s terminal of damage immediately byphone and by mail. Request an immediate joint inspection

of the damage by the carrier and the consignee.

� Notify the sales representative and arrange for repair.Do not repair the unit until the damage is inspected by the

carrier’s representative.

Note : All dimension are inch

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10 SRUB-IOM001-EN

SRUB 080 522 (1150)

SRUB 110 638 (1407)

SRUB 130 678 (1495)

SRUB 160 814 (1795)

SRUB 190 968 (2134)

SRUB 220 1062 (2341)

SRUB 250 1070 (2359)

Unit InstallationUnit Installation

Figure 2 : SRUB Supply and Return Air Duct Connections

Table 2: Total Unit Weight

ModelWeight

kg (lb)

Installation Considerations1. The floor or foundation for the unit must be level, solid and of sufficient strength to

support the unit the floor before positioning the air conditioner.

2. Allow minimum recommended clearances for maintenance and routine service.

Refer to “Service Data”. See in figure 13. Available power supply must agree with electrical data on component nameplate.

4. If external accessories are installed on the unit, additional clearance must beprovided.

5. All duct word should be properly insulated to prevent condensation and heat loss.6. If adding external accessories to the unit, additional clearances must be

considered for the overall space needed.7. For installation of accessories available for this unit follow the instructions packed

with each accessory.

Supply Air

3 Fan Diameters

3-Inch Flexible Duct

Return Air

Page 11: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

SRUB-IOM001-EN 11

Installation Checklist

Complete this checklist as the unit is installed to verify that all

recommended installation procedures are accomplishedbefore the unit is started. This checklist does not replace the

detailed instruction given in appropriate sections or thismanual. Always read the entire section carefully to become

familiar with the procedures.

Receiving❑ Unit and components are inspected for shipping damage.

File damage claims immediately with the delivering carrier.

❑ Unit is checked for missing material. Look for ship-with

drives, filters that are packaged separately, placed insidethe main control panel, fan section, or secured to the bottom

of the compressor section.❑ Check nameplate unit data so that it matches the sales

order requirements.

Unit Location❑ Crating is removed and cleared form the unit. Do not

remove the shipping skid until the unit is set in its final

position.❑ Unit Location is adequate for unit dimension and all

ductwork, piping and electrical connections.❑ Access and maintenance clearances around the unit are

adequate. Allow space at the end of the unit for shaft andconsider servicing.

Unit Mounting❑ Unit is placed in its final location.❑ Shipping skid bolts and shipping skid are removed.

❑ Unit properly pitched in direction of drain pan outlet.

❑ Unit properly mounted on isolators (if used).❑ Compressor and supply fan properly isolated.

❑ Unit protective shipping covers removed.

Component Overview❑ Fan and motor shafts are parallel.

❑ Fan and motor sheaves are aligned.❑ Belt tension is properly adjusted.

❑ Fan rotates freely.

WARNING : Disconnect electrical powersource to prevent injury or death from electrical shock.

❑ Locking screws, bearing setscrews and sheave setscrews

are tightened to their proper torques.❑ Bearing locking collars do not wobble when rotated.

Ductwork❑ Return ductwork (if used) to the unit is secure, with three

inches of flexible duct connector.

❑ Discharge duct extends upward without change in size or

direction for at least three fan diameters.❑ Discharge ductwork utilizes a three-inch flexible duct

connection.❑ Trunk ductwork to terminal units is complete and secured

to prevent leaks.

Controls❑ Static pressure adjusted. Pressure head assembly is

installed in the discharge duct.

❑ Space temperature sensor is mounted in an area that isnot subjected to drafts of “dead” spots behind doors or in

comers; hot to cold air from duct; radiant heat from the sunor appliances, concealed pipes and chimneys.

Electrical Wiring❑ Check for a complete set of wiring diagrams mounted on

the inside of the control panel door.

❑ Supply power (line voltage) is brought through a fused

disconnect switch to the control panel terminal board 2TB.Check for proper phase sequence.

❑ Check all contactor lugs for tightness.

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12 SRUB-IOM001-EN

Refrigerant Chargingand Evacuation

Caution� Refrigerant “R22” only.� Always evacuate air from the tubing before adding

refrigerant.� Add refrigerant through the charging port of liquid line valve

after the completion of evacuation.� The refrigerant provided by the manufacturer meets all the

requirement of our units. When using recycled or

reprocessed refrigerant, it is advisable to ensure its qualityis equivalent to that of a new refrigerant. For this, it is

necessary to have a precise analysis made by aspecialized laboratory. If this condition is not respected, the

manufacturer’s warranty could be cancelled.

Gaseous ChargingThis procedure is accomplished with the unit operating.

Electrical connections must be complete. Do not proceed until

the system is ready to operate.

Procedure1. Open liquid valve that refrigerant go through system and

open suction valve.

2. Turn on power to the unit. Allow the system to run for five toten minutes to stabilize operating conditions.

3. Measure airflow across the evaporator coil. Compare themeasurements with the fan performance data in the Data/

Submittal or Service Facts. Once proper airflow is

established, observe the suction and head pressure gaugeson the gauge manifold. Pressure reading should fall

approximately at the points shown by the pressure curvesin Service Facts. Add or remove refrigerant (gas only) as

required to obtain correct head and suction pressure. Checksuction line superheat and condenser sub-cooling to

ensure the unit is operating properly.4. Disconnect all power to the unit.

5. Remove the charging system from the unit and close the

opening in the bottom of the control box with the pivotalcover before attempting to replace access panel.

6. Replace all the panels.

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SRUB-IOM001-EN 13

Refrigerant ChargingThe initial volume of refrigerant should be charged into thehigh side of the system, in liquid form, through the liquid line

charging valve. The following procedure is suitable for mostsystems.

1. Connect a cylinder of refrigerant and connect manifold

gauge as the figure 3. Before tightening the connection at

the charging valve, crack the valve on the refrigerantcylinder and allow enough refrigerant gas to escape through

the loose connection to purge air from the connection topurge air from the connecting line. Tighten the connection.

2. Close the system electrical disconnect switches and the

unit on-off switch. Start the system fan.

3. Open the valve on the cylinder and then the liquid line

charging valve, allowing liquid refrigerant to enter thesystem.

4. Continue charging until the estimated refrigerant charge has

entered the system. At this point, close the liquid linecharging valve and the refrigerant cylinder.

5. Allow the system to continue to operate, frequently

checking the liquid line sight glass and the compressor

suction and discharge pressure gauge readings.

6. Check superheat, supply air temperature and return airtemperature. If the system need more refrigerant, charging

it to suction line charging valve.

7. It is good practice to leave the refrigerant drum connectedto the charging valve until the system has completed its 24

hour test run. This permits the addition or removal ofrefrigerant, as necessary to establish proper system charge.

ModelTotal Refrigerant Charge

kg lb

SRUB080 8.70 19.17

SRUB110 11.45 25.25

SRUB130 12.81 28.25

SRUB160 14.70 32.41

SRUB190 15.61 34.41

SRUB220 19.76 43.56

SRUB250 22.48 49.56

Figure 3

ManifoldGauges

Liquid LineGauge Port

Liquid LineService Valve

Suction Line Gauge Port

Suction Line Service Valve

Table 3: Refrigerant Charging for 50 HzDomestic SRUB Model

Refrigerant Chargingand Evacuation

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14 SRUB-IOM001-EN

Electrical Wiring

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SRUB-IOM001-EN 15

Electrical Wiring

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16 SRUB-IOM001-EN

Electrical Wiring

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SRUB-IOM001-EN 17

Electrical Wiring

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18 SRUB-IOM001-EN

Electrical Wiring

Trane Scroll CompressorsBecause Trane scroll compressors are uniquely differentfrom traditional reciprocating compressors, their operating

characteristics and requirements represent a departure fromreciprocating compressor technology.

WARNING : Avoid contact with the top of thescroll compressor. It becomes hot during normal operation.

Compressor Electrical PhasingProper phasing of the electrical power wiring is critical for

proper operation and reliability of the scroll compressor.Figure 4 illustrates correct supply power phasing for the scroll

compressor.

Proper rotation of the scroll compressor must be established

before the machine is started. This is accomplished byconfirming that the electrical phase sequence of the power

supply is correct. The motor is internally connected forclockwise rotation with the inlet power supply phased A,B,C.

To confirm the correct phase sequence (ABC), use a Model

45 Associated Research Phase indicator or equivalent.See Figure 5

Voltages generated in each phase of a polyphase alternator

or circuit are called phase voltages. In a three-phase circuit,three sine wave voltages are generated, differing in phase

by 120 electrical degrees. The order in which the threevoltages of a three-phase system succeed one another is

called phase sequence or phase rotation. This is determinedby the direction of rotation of the alternator. When rotation is

clockwise, phase sequence is usually called “ABC”, when

counterclockwise, “CBA”.

This direction may be reversed outside the alternator byinterchanging any two of the line wires. It is this possible

interchange of wiring that makes a phase sequence indicatornecessary if the operator is to quickly determine the phase

rotation of the motor.

Correcting Improper Electrical Phase SequenceProper compressor motor electrical phasing can be quicklydetermined and corrected before starting the unit. Use a quality

instrument such as an Associated Research Model 45 PhaseSequence Indicator and follow this procedure.

1. Open the electrical disconnect or circuit protection switch

that provides line power to the line power terminal block inthe control panel (or to the unit-mounted disconnect).

2. Connect the phase sequence indicator leads to the 1TB asfollows:

Phase seq. Lead 1TB Terminal

Yellow (Phase A)............. L1Blue (Phase B)............. L2

Black (Phase C).............L3Refer to Figure 6

3. Read the phase sequence on the indicator after turning

power on by closing the unit supply power fused disconnect.

The “ABC” Indicator on the face of the phase indicator willglow if phase is ABC.

WARNING : To prevent injury or death due toelectrocution, take extreme care when performing serviceprocedures with electrical power energized.

Figure 4

Co

nn

ect

To C

on

trac

tor

Internal MotorWiring Diagram

External MotorWiring Diagram

T1 (Phase A)

T2 (Phase B)

T1

T2 T3

T3 (Phase C)

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SRUB-IOM001-EN 19

Electrical Wiring

4. If the “CBA” indicator glows instead, open the unit main

power disconnect located upstream of the unit, and switchtwo line leads on 1TB. Reclose the main power disconnect

and recheck phasing.

5. Disconnect the phase indicator.

Diagnose of scroll compressor when it turns in reverse

direction.❑ Compressor cannot compress the refrigerant (Pressure will

not increase at high pressure side.)❑ Compressor will operate loudly.

❑ The current (Amps) will be lower. Switch two line leads on1TB and check again. If the diagnosis still persists, please

contact Trane sales office.

Figure 5 :Associated Research Model 45Phase Sequence Indicator

Figure 6 :Terminal Block 1TBPhase Sequencing

CUSTOMER POWERWIRE ENTRY

SRUB Control Panel

LINE VOLTAGE

L1

PHASE A

L2

PHASE B

L3

PHASE C

T1

PHASE A

T2

PHASE B T3

PHASE C

1TB

Black

Red

Yellow

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20 SRUB-IOM001-EN

Electrical Information

Unit VoltageElectrical power to the unit must meet stringent requirementsfor the unit to operate properly. Total voltage supply and voltage

imbalance between phases should be within the followingtolerances.

Voltage SupplyMeasure each leg of supply voltage at all line voltage

disconnect switches. Readings must fall within the voltageutilization range shown on the unit nameplate. If voltage on

any leg does not fall within tolerance, notify the powercompany to correct this situation before operating the unit.

Inadequate voltage to the unit will cause control componentsto malfunction and shorten the life of electrical components

and compressor motors.

Voltage ImbalanceExcessive voltage imbalance between phases in a three-phasesystem will cause motors to overheat and eventually fail.

Maximum allowable imbalance is 2 percent. Voltage imbalanceis defined as follows:

% Voltage Imbalance =100 x [VA - VD]

VA

Where VA = = (Avg. Voltage)

V1,V2,V3 = Line Voltage

VD = Line Voltage that deviates farthest from VA.

Example :If the three voltages measured at the line voltage fuseddisconnect are 370 volts, 381 volts and 384 volts, the average

(VA) would be:

V1+V2+V3

3

= 378.3 volts.

VD = 370

The percentage of imbalance is then:

370 + 381 +3843

= 2.2%100 x [378.3 - 370]

378.3

The 2.2 percent imbalance that exists in the example above

exceeds maximum allowable imbalance by 0.2 percent. Thismuch imbalance between phases can equal as much as 20

percent current imbalance with a resulting increase in windingtemperature that will decrease compressor motor life.

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SRUB-IOM001-EN 21

Operation and start-up

Start-upBefore start-up, confirm the following1. Shipping spacer at compressor base if any, had been

removed.2. Ensure sufficient cooling load is available at the day of

startup (Min. 50% design load).3. Check if duct is firmly connected to the fan discharge with

a flexible duct. The flexible duct must be loose.

4. Check and ensure that the balancing dampers are opened.5. Check the condition and tension of the fan belts.

6. Compressor oil should be visible in the sight glass.7. Check voltage at all compressor terminals.

8. Check voltage imbalance. Maximum allowable voltageimbalance, phase to phase is 2%.

To Start Unit1. Turn on the unit power switch

2. Check the fan for direction of rotation.3. Turn the rotary switch of the thermostat (field supplied)

to “cool” position.

OperationUnit is operated by positioning the fan switch at “cool”(Please ensure there are at least a minimum of 50% design

load)

Seasonal Start-up Procedure.1. Perform the applicable procedures outlined under “Annual

maintenance” in the Maintenance section.

2. Test the entire refrigerant system for leaks.3. Start the system.

4. Check the operation of all interlocked equipments.5. Check the compressor oil level and system operating pres

sures after the system has stabilized (About 15 to 20minutes).

6. Observe the flow of refrigerant through sight-glass. If bubbleappears, re-check the system for leaks.

7. Check for adequate subcooling.

Note : Normal oil level on the manifolded compressorsCould be any where from low to 3/4 of the oil sight glass.

Note : All units do not have liquid solinoid valves. Liquidsolinoid valves are not required nor recommended.

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22 SRUB-IOM001-EN

Maintenance

MaintenanceThe following maintenance procedures are given as anessential part of the required maintenance of the required

maintenance or this equipment. However, the services of aqualified service technician are required to perform the

periodic maintenance procedures as a part of a regularmaintenance contract.

WARNING : Disconnect power source andallow all rotating equipment to stop completely beforeservicing or inspecting the unit. Failure to do so may resultin injury or death.

Weekly Maintenance❑ Check the liquid line sight-glass. Presence of bubbles

indicates possible shortage of refrigerant or dirty liquid linefilter driers.

❑ A noticable temperature drop across the filter driers (morethan 5 deg. F) indicates dirt or obstruction in the filter

driers. Replace filter drier if necessary.

Monthly Maintenance❑ Inspect unit air filters. Clean or replace if filters are dirty

and blocking air flow.

❑ Inspect coils for excess moisture or icing. Icing may be dueto restricted air flow or shortage of refrigerant flow across

the coil.❑ Check condensate flow though drainpipe. Remove any

obstructions or algae if found.❑ Check tension and condition of fan belts.

Six Month Interval❑ With power disconnected, manually rotate the fan wheel to

check for obstructions in the housing.

❑ Check alignment of fan assemble sheaves. Tighten setscrewsfor their proper torques.

Note : Belt tensions should be checked and adjusted atleast twice during the first few days of new belt operation.

Annual Maintenance❑ Check and tighten all setscrews, bolts, locking collars and

sheaves.

❑ Inspect, clean and tighten all electrical connections.❑ Inspect the TXV sensing bulbs for cleanliness, good

contact with suction line and insulated from ambient.❑ Check superheat setting of TXV. It should be 12 F to 17 F.

❑ Drain the condenser water system and thoroughly inspect

for fouling. Clean the condensers.

Required Unit Service EnvelopeThe following summarizes the envelope around each unit size

which is required for proper service access. The assumptionin establishing these service envelopes are listed below:

1. Service envelopes shown are assumed to be the absolute

minimum space required to service a unit. It is suggested

that unit-to-wall clearance on all sides: this will allow easieraccess to all components for general unit servicing.

2. Room for general maintenance of fans and refrigerant

components was considered. Also the minimum roomrequired to remove fans, fan motors and compressor

servicing is considered. Cleaning of the condenserwaterside tubes must be accomplished by the use of a

chemical cleaning machine.

3. The clearance specified on the unit control panel side is the

clearance which is required for general unit servicing andnot that which is required by local electrical codes.

4. Refer to the dimension data for recommended clearance.

Change/Clean FiltersChange or clean air filters at least twice a year. Filters will berequired more frequent care under high load conditions or

dirty air. A clogged air filters reduces airflow, cooling capacity

and increases energy usage.

To clean permanent filters, remove the filter media and washit in water to remove dust, dirt and lint; allow to dry thoroughly

before re-installing in the units. Do not rub or wring.

Permanent filters can also be cleaned by blowing withcompressed air in opposite direction of filter airflow.

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SRUB-IOM001-EN 23

Belt MaintenanceClean fan belts and pullies with a dry cloth. Oil and greasemust be kept off belts. The use of a belt dressing is not

recommended. When replacing belts, use a matched set. Donot force belts onto pullies, but adjust motor position to allow

mounting and then re-tighten.

Figure 7 : Belt Tension Measurement

Maintenance

To measure belt tension, use a belt tensioner as shown in

Figure 7. Determine actual deflection by depressing one beltwith the belt tensioner and then adjust the belt tension to the

correct pounds force and tighten all setscrews to the propertorques.

Fan Drive MaintenancePerform the following procedures at the intervalsrecommended

1. Rotate the fan wheel to be sure that it turn freely in theproper direction of rotation and is not rubbing on the fan

housing, inlet. If necessary, re-center the fan wheel.2. Check the position of both shafts. Fan and motor shafts

should operate parallel to each for maximum belt and

bearing life. Shim as necessary under the motor or fanbearing to obtain proper alignment.

3. Check the fan motor sheave alignment with a straightedgeor a tightly pulled string. For sheaves of different widths,

place a string in the center groove of each sheave and pullit tight for a center line. See Figure 8.

4. Once the sheaves are properly aligned, tighter sheave setscrews to proper torque.

5. Check belt tension. Refer to “Measuring Belt Tension”.

6. If required, adjust belt to the minimum recommendedtension. Refer to “Adjusting Belt Tension”.

7. Re-tighten bearing setscrews to the proper torques afteraligning the sheaves.

8. Check the fan bearing locking collars for tightness on theshaft. To tighten the locking collar, loosen the setscrew and

slide the collar into its proper position over the extendedend of the inner case.

9. During air balancing, be sure to check the shaft parallel,

sheave alignment and belt tension.

Spa

nForce

Deflection

WARNING : Disconnect electrical powersource to prevent injury or death from electrical shock.

Figure 8 : Fan Shaft and Motor Sheave Alignment

Fixed Sheave

Straight edge shouldtouch sheave at topand bottom.

Straight edge

Straight edge shouldtouch sheave at topand bottom.

Fixed Sheave

Straight edge

Fixed Sheave

Lines must be parallel.For uneven width sheaves,use a taut string down thecenter of both sheaves.

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24 SRUB-IOM001-EN

Maintenance

Coil Fins and External Surface CleaningCoil should be kept clean to maintain maximum performance. For operation at itshighest efficiency, the refrigerant coil should be cleaned often during periods of high

cooling demand or when dirty conditions prevail. A routine cleaning schedule(minimum of once per year) is recommended to prevent dirt buildup in the coil fins,

where it may not be visible.

Remove large debris from the coils and straighten fins before cleaning. Remove

filters before cleaning.

Clean refrigerant coil with cold water and detergent, or with one of the commerciallyavailable chemical coil cleaners. Rinse coils thoroughly after cleaning.

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SRUB-IOM001-EN 25

Note

Page 26: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

26 SRUB-IOM001-EN

Note

Page 27: Installation Operation Maintenance IOM- Jan 2… · Forward Curved Centrifugal Fan Forward Curved Centrifugal Fan General Data 080 110 130 160 190 220 250 POWER CONN. - V / PH / Hz

Trane Thailand7th Floor, Ploenchit Center Building2 Sukhumvit Road, KlongtoeyBangkok 10110Amair Limited35 Mu 8, Poochaosamingprai RoadSamrong Tai, Samutprakarn 10130http://www.trane.comAn American Standard Company

Literature Order Number: SRUB-IOM001-EN

New

Stocking Location: Bangkok, Thailand

∫√‘…—∑ ·Õ¡·Õ√å ®”°—¥ 35 À¡Ÿà 8 ∂.ªŸÉ‡®â“ ¡‘ßæ√“¬ µ. ”‚√ß„µâ Õ.æ√–ª√–·¥ß ®. ¡ÿ∑√ª√“°“√ 10130

Since The Trane Company has a policy of continuous product and product data improvement,it reserves the right to change design and specifications without notice.


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