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INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have...

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Publications No. Issue Date INSTALLATION INSTRUCTIONS Accessory Application © 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-06 (1806) 1 of 20 08U59-TG7-1000-90 VERSION 1 HANDS-FREE ACCESS POWER TAILGATE 2019 PILOT JUN 2018 PARTS LIST Hands-Free Access Power Tailgate Attachment Kit P/N 08U59-TG7-100A Switch Switch bracket Hands-free access harness Subharness Fuse label Narrow wire tie 3 Wire ties Ground bolt 4 Aluminum tapes 4 Self-tapping screws (Some may not be used) 4 Clips (Some may not be used) Connector clip (May not be used)
Transcript
Page 1: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2018 American Honda Motor Co., Inc. – All Rights Re

VERSION 1

HANDS-FREE ACCESS

POWER TAILGATE

served. AII08520-06 (180

2019 PILOT

6) 0

Issue Date

JUN 2018

PARTS LISTHands-Free Access Power Tailgate Attachment KitP/N 08U59-TG7-100A

Switch

Switch bracket

Hands-free access harness

Subharness

Fuse label

Narrow wire tie

3 Wire ties

Ground bolt

4 Aluminum tapes

4 Self-tapping screws(Some may not be used)

4 Clips(Some may not be used)

Connector clip (May not be used)

1 of 208U59-TG7-1000-90

Page 2: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

Alcohol wipe(Not used)

Label A

Hands-Free Access Power Tailgate Unit Kit(Without accessory trailer hitch)P/N 08U59-TG7-100

Hands-free access unit

Accessory user’s information manual

Hands-Free Access Power Tailgate Unit Kit (With accessory trailer hitch)P/N 08L91-TG7-100C

Hands free access unit

Label B

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Accessory user’s information manual

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriverImpact screwdriverScissors10 mm Open end wrench10 mm SocketPushpinRatchet3 mm Drill bitEye protection (face shield, safety goggles, etc.)FileRulerIsopropyl alcoholShop towel26 mm Hole sawDrillMasking tapeDiagonal cuttersThe following tools are available through the Honda Tool and Equipment Program. On the iN, click on Service > Service Bay > Tool and Equipment Program, then enter the number under “Search.” Or, call 888-424-6857.• Trim Tool Set (T/N SOJATP2014) • Plastic Trim Tool (T/N SILTRIMTL10) • Air saw (T/N AT192A)

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

Page 3: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

Illustration of the Hands-Free Access Power Tailgate on the Vehicle

SWITCH

HANDS-FREE ACCESS HARNESS

HANDS-FREE ACCESS UNIT

SUBHARNESS2A FUSE

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

INSTALLATION

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

NOTE: If you are also installing the trailer hitch harness, install it after you install the hands-free access power tailgate.1. Open the tailgate.2. Disconnect the negative cable from the battery:

• Wrap a shop towel around the hood latch.

HOOD LATCH (Wrap with a shop towel.)

6 (1806) 3 of 20

Page 4: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

• Remove the front bulkhead cover.

FRONT BULKHEAD COVER

10 CLIPS

• Remove the intake air tube.• Disconnect the negative cable from the battery.

INTAKE AIR TUBE2 CLIPS

4 of 20 AII08520-0

3. Pull each strap, and fold down the third row seats.

THIRD ROW SEATS(Fold down.)

2 STRAPS(Pull.)

4. Remove the cargo lid.

CARGO LID

LEVER

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

Page 5: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

5. Remove the cargo bin divider.

CARGO BIN DIVIDER

7 RETAINING TABS

3 HOOKS

6. Release the 11 hooks.

11 HOOKS

VEHICLE FRAME

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

7. Remove the vehicle frame.

VEHICLE FRAME

2 BOLTS

LEFT REAR SIDE TRIM PANEL

RIGHT REAR SIDE TRIM PANEL

8. Remove the rear trim panel.

2 RETAINING TABS 6 CLIPS

3 HOOKS

REAR TRIM PANEL

6 (1806) 5 of 20

Page 6: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

9. Fold down the left second row seat, and move it forward.

LEFT SECOND ROW SEAT

Fold down.

Move forward.

10. Remove the left rear upper door sill trim.

2 CLIPS

LEFT REAR UPPER DOOR SILL TRIM

7 RETAINING TABS

6 of 20 AII08520-0

11. Using an impact screwdriver, remove the two tie-down hooks.

LEFT REAR SIDE TRIM PANEL

2 TIE-DOWN HOOKS

2 COVERS 2 SCREWS

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

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12. Using a plastic trim tool, pull the cover and remove the cargo hook.

LEFT REAR SIDE TRIM PANEL

COVER

BOLT

3 RETAINING TABS

COVER

SLOT

PLASTIC TRIM TOOL

CARGO HOOK

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

13. Using a plastic trim tool, pull the cover, and remove the screw.

COVER

SLOT

PLASTIC TRIM TOOL

LEFT REAR SIDE TRIM PANEL

SCREW

14. Apply masking tape to the left quarter pillar trim as shown.

MASKING TAPE

LEFT QUARTER PILLAR TRIM

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15. Remove the left rear side trim panel, and unplug the vehicle connector (if equipped).

7 RETAINING TABS

7 CLIPS

VEHICLE CONNECTOR (if equipped)

LEFT REAR SIDE TRIM PANEL

CLIP

16. Remove the jack.

JACK

LEFT REAR SIDE TRIM PANEL OPENING

8 of 20 AII08520-0

17. Using a plastic trim tool, and remove the access panel.

ACCESS PANEL

2 CLIPS

PLASTIC TRIM TOOL

ACCESS PANEL

2 HOOKS2 RETAINING TABS

SLOT

LEFT REAR SIDE TRIM PANEL

18. Remove the jack access panel.

2 CLIPS

3 HOOKS

6 RETAINING TABS

JACK ACCESS PANEL

LEFT REAR SIDE TRIM PANEL

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

Page 9: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

19. Using a pushpin, pierce the left rear side trim panel as shown.NOTE: Make sure to pierce perpendicular to the left rear side trim panel.

LEFT REAR SIDE TRIM PANEL

MARK

PUSHPIN(Pierce perpendicular.)SCRIBE MARK

PUSHPIN

LEFT REAR SIDE TRIM PANEL(inside)

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

20. While wearing eye protection, drill the pierced mark on the left rear side trim panel using a 3 mm drill bit. Enlarge the 3 mm hole to 26 mm using a 26 mm hole saw, and remove any burrs.NOTE: Make sure to drill perpendicular to the left rear side trim panel.

3 mm DRILL BIT

DRILL 26 mm HOLE SAW

MARK DRILL(Drill perpendicular.)

LEFT REAR SIDE TRIM PANEL

LEFT REAR SIDE TRIM PANEL(outside)

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21. Install the switch into the 26 mm hole. NOTE: Make sure to install the switch in the correct orientation.

LEFT REAR SIDE TRIM PANEL(outside)

FRONT VIEW

SWITCH

SWITCHTAB

HOLE

SWITCH

SWITCH

SWITCH BRACKET

NARROW WIRE TIENARROW

WIRE TIESWITCH BRACKET

26 mm HOLE

22. Line up the tab on the switch bracket with the hole on the switch and secure the switch bracket to the switch with one narrow wire tie. NOTE: Firmly press the switch bracket against the left rear side trim panel, and make sure that there is no clearance between the switch and left rear side trim panel.

10 of 20 AII08520-0

23. Using isopropyl alcohol on a shop towel, thoroughly clean the fuse case where the fuse label will attach. Attach the fuse label (2A OPTION) to the fuse case on the hands-free access harness as shown.

FUSE CASE

Clean with isopropyl alcohol.

FUSE LABEL(2A OPTION)

HANDS-FREE ACCESS HARNESS

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

Page 11: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

24. Plug the hands-free access harness 3-pin connector into the switch.

ALUMINUM TAPE(Cut in half.)

LEFT REAR SIDE TRIM PANEL(inside)

SWITCHHANDS-FREE ACCESS HARNESS 3-PIN CONNECTOR

Clean with isopropyl alcohol.

HANDS-FREE ACCESS HARNESS

25. Using isopropyl alcohol on a shop towel, thoroughly clean the left rear side trim panel where the aluminum tape will attach.

26. Using scissors, cut one aluminum tape in half, and secure the hands-free access harness to the left rear side trim panel with one piece of aluminum tape as shown.

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

If the vehicle is equipped with another accessory harness, go to step 30; otherwise, continue with step 27.

Without other accessory harness27. Remove the tape to free the vehicle 14-pin

connector. Install the left rear side trim panel.

TAPE(Remove.)

VEHICLE 14-PIN CONNECTOR

LEFT REAR SIDE TRIM PANEL OPENING

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28. Route the hands-free access harness as shown, and plug the vehicle 14-pin connector into the hands-free access harness 14-pin connector.

VEHICLE 14-PIN CONNECTOR

HANDS-FREE ACCESS HARNESS 14-PIN CONNECTOR

ACCESS PANEL OPENING

HANDS-FREE ACCESS HARNESS

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29. Install the connector clip to the 14-pin connectors. Secure the 14-pin connectors to the left rear side trim panel with the connector clip on the 14-pin connectors. Go to step 33.

LEFT REAR SIDE TRIM PANEL(inside)

CONNECTOR CLIP

CONNECTOR CLIP

14-PIN CONNECTORS

OPPOSITE SIDE VIEW

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

Page 13: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

With another accessory harness30. Install the left rear side trim panel. Remove the tape

to free the other accessory harness 14-pin connector.

TAPE(Remove.)

OTHER ACCESSORY HARNESS 14-PIN CONNECTOR

LEFT REAR SIDE TRIM PANEL

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

31. Plug the other accessory harness 14-pin connector into the hands-free access harness 14-pin connector.

OTHER ACCESSORY HARNESS 14-PIN CONNECTORS

HANDS-FREE ACCESS HARNESS 14-PIN CONNECTOR

OTHER ACCESSORY HARNESS 14-PIN CONNECTOR

14-PIN CONNECTORS

LEFT REAR SIDE TRIM PANEL

32. Secure the 14-pin connectors to the other accessory harness 14-pin connectors as shown.

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33. Secure the hands-free access harness to the left rear side trim panel with two wire ties as shown.

HANDS-FREE ACCESS HARNESS 2 HOLES

2 WIRE TIESLEFT REAR SIDE TRIM PANEL

LEFT REAR SIDE TRIM PANEL

14 of 20 AII08520-0

34. Route the subharness as shown. Plug the hands-free access harness 2-pin connector into the subharness 2-pin connector.

HANDS-FREE ACCESS HARNESS 2-PIN CONNECTOR

SUBHARNESS

LEFT REAR SIDE TRIM PANEL

WIRE TIE2-PIN CONNECTORS

VEHICLE HARNESS

SUBHARNESS 2-PIN CONNECTOR

35. Secure the 2-pin connectors to the vehicle harness with one wire tie.

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

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36. Secure the subharness ground terminal to the vehicle panel with one ground bolt.

SUBHARNESS GROUND TERMINAL

JACK PANEL OPENING

VEHICLE PANEL

GROUND BOLT

SUBHARNESS

37. Remove the vehicle grommet. Route the subharness through the vehicle panel hole as shown.

VEHICLE GROMMET(Do not reuse.)

VEHICLE PANEL HOLE

SUBHARNESS

REAR TRIM PANEL OPENING

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

38. Secure the grommet on the subharness to the vehicle panel hole. NOTE:• Install the subharness by holding the grommet.• Make sure the grommet is seated properly.

GROMMET ON THE SUBHARNESS

VEHICLE PANEL HOLE

VEHICLE PANEL

SECTION VIEW

GROMMET ON THE SUBHARNESS

SUBHARNESS

Clean with isopropyl alcohol.

REAR BUMPER BEAM

ALUMINUM TAPE(Cut in step 26.)

39. Using isopropyl alcohol on a shop towel, thoroughly clean the rear bumper beam where the aluminum tape will attach.

40. Secure the subharness to the rear bumper beam with one piece of aluminum tape cut in step 26.

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41. Using isopropyl alcohol on a shop towel, thoroughly clean the vehicle panel where the aluminum tape will attach.

3 ALUMINUM TAPES(Cut in half.)

Clean with isopropyl alcohol.

200 mm(7.87 in.)

Clean with isopropyl alcohol.

Clean with isopropyl alcohol.

200 mm(7.87 in.)

VEHICLE PANEL

REAR TRIM PANEL OPENING

SUBHARNESS

42. Using scissors, cut three aluminum tapes in half, and secure the subharness to the vehicle panel with five pieces of aluminum tape as shown.

16 of 20 AII08520-0

If the vehicle is equipped with the accessory trailer hitch, go to step 45; otherwise, continue with step 43.

Without accessory trailer hitch43. Remove the rear bumper lower cover.

FRONT

2 BOLTS

5 CLIPS

OPPOSITE SIDE VIEW

REAR BUMPER LOWER COVER

REAR BUMPER

REAR BUMPER LOWER COVER

OPPOSITE SIDE VIEW

6 RETAINING TABS

REAR BUMPER

REAR BUMPER LOWER COVER

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

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44. Install the hands-free access unit to the rear bumper lower cover with four self-tapping screws and four clips. Go to step 52.

REAR BUMPER LOWER COVER

HANDS-FREE ACCESS UNIT

4 SELF-TAPPING SCREWS

4 CLIPS

With accessory trailer hitch45. Release the two sensor bars on the hands-free

access unit.

2 SENSOR BARS

HANDS-FREE ACCESS UNIT

2 RETAINING TABS

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

46. While wearing eye protection, use an air saw to cut the hands-free access unit along the scribe line. Remove any burrs.NOTE: Be careful not to cut sensor bars. If sensor bars are damaged, they must be replaced.

SCRIBE LINE

HANDS-FREE ACCESS UNIT

Cut off.

HANDS-FREE ACCESS UNIT

AIR SAW

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47. Install the two sensor bars to the hands-free access unit. Make sure the sensor bars are positioned properly and the sensor bar wires are secured as shown.

HANDS-FREE ACCESS UNIT

2 SENSOR BARS

Make sure that the sensor bar is installed.

Make sure that the sensor bar is installed.

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48. Make sure the sensor bar wires are secured as shown.

HANDS-FREE ACCESS UNIT

SENSOR BAR WIRESMake sure that

the sensor bar wires are secured.

Make sure that the sensor bar wires are secured. SENSOR

BAR WIRES

49. Remove the accessory trailer hitch as described in the accessory trailer hitch instructions.

FRONT

2 BOLTS

5 CLIPS

OPPOSITE SIDE VIEW

ACCESSORY TRAILER HITCH COVER

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

Page 19: INSTALLATION VERSION 1 2019 PILOT INSTRUCTIONS JUN 2018 · 2018. 7. 25. · technicians who have the proper tools, equipment, and training to correctly and safely add equipment to

50. Remove the accessory trailer hitch cover.51. Install the hands-free access unit to the accessory

trailer hitch cover with two self-tapping screws and one clip.

CLIP

ACCESSORY TRAILER HITCH COVER

2 SELF-TAPPING SCREWS

HANDS-FREE ACCESS UNIT

52. Plug the subharness 3-pin connector into the hands-free access unit. Install the rear bumper lower cover or accessory trailer hitch cover.

HANDS-FREE ACCESS UNIT

SUBHARNESS 3-PIN CONNECTOR

REAR BUMPER LOWER COVER OR ACCESSORY TRAILER HITCH COVER

© 2018 American Honda Motor Co., Inc. – All Rights Reserved. AII08520-0

53. Check that all wire harnesses are routed properly and all connectors are plugged in.

54. Install all removed parts except for the front bulkhead cover and the intake air tube.

55. Connect the negative cable to the battery.56. Install the front bulkhead cover and the intake air

tube.57. Press and hold the audio unit power button for 2

seconds to restore the audio and navi (if equipped) system functions.

58. Set the clock on vehicles without navigation.59. Using a clean shop towel with soap and water,

thoroughly clean where the label A will attach. Then, dry the area with a clean towel.

LABEL A

FRONT VIEWClean with soap and water.

LABEL A

ADHESIVE BACKING(Remove.)

TAILGATE

TAIL GATE

60. Remove the adhesive backing from the label A, and attach the label A to the tailgate as shown.NOTE: Make sure the customer is aware the label A can be removed after reading.

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If the vehicle is equipped with the accessory trailer hitch, continue with 61; otherwise, go to step 63.

With accessory trailer hitch61. Using isopropyl alcohol on a shop towel, thoroughly

clean the rear bumper where the label B will attach.

FRONT VIEW

LABEL B

Clean with isopropyl alcohol. REAR

BUMPER

REAR BUMPER

LABEL B

ADHESIVE BACKING(Remove.)

62. Remove the adhesive backing from the label B, and attach the label B to the rear bumper as shown.NOTE: Make sure the customer is aware that label B can be removed after reading.

Check the Operation of the Hands-Free Access Power Tailgate

63. Make sure that the hands-free access power tailgate works as described in the Accessory User’s Information Manual supplied with the hands-free access power tailgate unit kit.

20 of 20 AII08520-0

6 (1806) © 2018 American Honda Motor Co., Inc. – All Rights Reserved.

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