HTE302307 0/34 2
2
2
C 1 0 - 4 D M Instruction Manual
for Controller of
Dual Motion Partsfeeder
Model
Before use the controller, please read this “Instruction Manual” including “ Safety
Instructions”thoroughly to use the controller safely and in the right way.
Please keep the manual on file for further reference and/or maintenance.
HTE302307 1/34 2
HTE302307 1/34 2
Thank you for buying your Dual Motion Partsfeeder Controller C10-4DM.
Before use the Controller, please read this “Instruction Manual”, including “Safety Instructions”,
thoroughly to use the Controller safely and in the right way.
Please keep it on file for further reference and/or maintenance.
Please hand this manual to the operator of the partsfeeder and the Controller.
Contents Introduction ………………………………………………………………… 1
Safety Instructions ………………………………………………………… 2
Wiring Connections ………………………………………………………… 5
How to operate the Control Panel ……………………………………… 7
・Name and Function of the Buttons, Lamps and Dials on the Control Panel …… 7
・How to Run and Stop the Partsfeeder ……… 8
・Alarm by blinking “RUN”lamp ……… 8
・Basic Setting up Procedure ……… 9
・How to adjust the Function Set Value ……… 11
・Saving set points ……… 12
Initial Setting ……………………………………………………………… 13
・Preparation for operation ……… 13
・Selection of the type of the drive unit ……… 15
・Auto-tuning of the vibrating condition ……… 17
・Fine tuning of conveying work piece ……… 18
・Readjusting of non-suitable vibration ……… 19
・Check-up of Vertical Resonant point ……… 20
・Scaling of the stroke ……… 22
Additional Functions ………………………………………………………… 23
・Setting On- and Off-delay Time・Setting of Soft-start Ramp up Time …… 23
・Connection of Overflow, Stroke sensors and Output connection ……… 24
How to use External Signal Terminals …………………………………… 25
・Operation Synchronous Signal Terminals“Q1”and“Q2”and“AUX.OUT” …… 25
・External Operation Signal Terminals “P1”and“P2” ……… 25
・Speed Change”N1””N2” ……… 26
Trouble shooting ……………………………………………………………… 29
Function Table ………………………………………………………………… 30
Error Code Table ……………………………………………………………… 31
How to Initialize the Settings …………………………………………… 31
Outline Dimensions …………………………………………………………… 31
Accessory List ………………………………………………………………… 32
Specifications ………………………………………………………………… 32
Guarantee ……………………………………………………………………… 33
Sales offices …………………………………………………………………… 34
Introduction
HTE302307 2/34 2
Before use the Controller, please read this “Safety Instructions” carefully to use the Controller in
the right way.
Use of this Controller involves electrical current. There is potential hazard of electric shock to the
operator. Failure to follow these instructions may result serious personal injury or property damage.
Safety Instructions are classified into “Danger”, “Warning”, “Caution” and “Request”.
This label shows an immediate danger.
Misuse of the Controller and/or risky action of any person should cause the
person serious and/or fatal injury and/or severe damage to your property.
This label shows an indirect danger. Misuse of the partsfeeder and/or risky action of any person should cause
the person injury and/or damage to your property.
This label shows an indirect danger.
Misuse of the Controller and/or risky action of any person might cause the
person injury and/or damage to your property.
This label shows the manufacturer’s strong recommendation to use the
partsfeeder properly.
Misuse of the Controller and/or risky action of any person may not cause
the person injury and/or damage of your property.
■ Please keep this “Instruction Manual” on file for further reference giving easy access
to the operator.
■ The partsfeeder that is sold or rented to the other must keep this “Instruction Manual”
on it highly visible.
They must use the partsfeeder in the right way.
■ Not all danger should be covered by the “Instruction Manual”. Please read the Instruction
Manual and act on the principle of Safety First.
Safety Instructions
- Please read this article thoroughly without fail -
Warning
Caution
Request
Danger
HTE302307 3/34 2
Don’t apply the Controller to a piezo-electric type partsfeeder.
Don’t use the Controller where inflammable material exists. It has not an explosion-proof
structure.
You should fix the regulator firmly on the rigid structure. Otherwise the operator might
be injured by falling down and/or abnormal operation of it.
Don’t sprinkle the Controller with water and/or submerge it in water, or cause the operator
injury and/or get an electric shock.
Before performing any maintenance work, such as opening cover, wiring, replacing fuse and
etc., the electrical supply must be disconnected at the safety disconnect switch. The
electrical circuit inside involves high voltage and the operator should get an electric
shock.
The electrical power supply to the Controller must be made through a customer-supplied
safety disconnect switch mounted next to the Controller.
Operate the Controller within the specified range in the contracted specifications, or
it causes it malfunction, damage and/or shorter life time.
Don’t get on and/or put a thing on the controller, or it results injury by fall, and/or
damage and/or malfunction of it.
Don’t bruise cords and/or leads. Bending by force, pulling, winding and/or clamping them
cause fire and/or getting an electric shock by leakage and/or mal-conduction, and/or
abnormal operation.
Wire the Controller correctly consulting the “Instruction Manual”. Faulty wiring causes
damage and/or abnormal operation of it.
Before supply the Controller electrical power, check the wiring.
The Controller must be grounded properly without fail. Don’t operate it without grounding.
Danger
Safety Instructions -Continued-
Warning
HTE302307 4/34 2
Please reserve maintenance space around the Controller and partsfeeder for daily check
and maintenance.
Don’t install the Controller dusty area. It has not dust tight structure.
Please lift the Controller with its body and/or mounting base. Don’t lift it with a cable.
The output frequency range must match that of the partsfeeder or linear feeder drive unit.
Mismatch causes burnout of the coil of the drive.
Don’t supply the Controller with electric power through a PWM type inverter, or it must
break the Controller.
Don’t run and stop the Controller frequently. To run and stop it every few minutes and
power supply through an electromagnetic contactor mounted on the power supply make inner
electronic parts deteriorate severely. External operation signal enables it to run and
stop frequently.
Don’t provide any switch gear on the output line between the Controller and the drive
unit to run and stop the drive, or the Controller must be break.
Don’t arc weld on the bowl, chute and trough while the Controller and the drive unit are
wired, or earth leakage through the Controller must break it.
When the Controller might be used in circumstance and/or conditions that are out of the
supposition of this “Instruction Manual”, and/or use of it might threaten people’s life
and property in danger, consider people’s safety and act on the principle of Safety First
by the margin of the rating and performance.
When the Controller might be out of order or become useless, scrap it as an industrial
waste subject to local regulation.
The Controller should be installed on a rigid frame in such location as vibration-free,
no heat transfer, dry and no condensation, and not frozen.
Before connect or disconnect a connector, the electrical power supply must be disconnected
at the safety disconnect switch.
Don’t force a connector, or it causes getting an electric shock by leakage and/or
mal-conduction, damage and/or abnormal operation.
Caution
Request
HTE302307 5/34 2
Wire the controller and a Dual motion partsfeeder.
The drive unit has the output plug.
Note: See page 24 to use Overflow sensor.
Wiring Connections
Stroke sensor for
Horizontal Vibration
Stroke sensor for Vertical Vibration
Control Panel
Case
Power Switch
Receptacle for Overflow sensor
Vertical stroke Sensor
(V-sensor)
Overflow Sensor
Output plug
Horizontal stroke sensor
(H-sensor)
Input power
200-230±10% 50/60Hz
HTE302307 6/34 2
① Remove the control panel
② Connect power supply Cable.
Wire each cable through rubber bushings respectively.
Power supply cable to terminals “IN1”, “IN2” and “E”
AC200-230V、50/60Hz
③Close the control panel
④Wire the cables to the drive unit and the stroke sensors.
Operation Output Signal Terminals
Power supply Terminals
See page 25
See page 25
Ground Line Synchronous power output terminals
External Operation Signal Terminals
Speed change / Error Output Connector. See page 26
CN10
See page 25
Danger:
Before remove the control panel, disconnect
and lock out the power supply at the safety
disconnect switch.
Connect the ground line to terminal “E”
without fail
Warning
The control panel must be closed and secured while
the Controller is in operation. Or else the
operator should get an electric shock.
Danger:
HTE302307 7/34 2
“DISPLAY”
The stroke value, the phase difference,
the drive frequency, all setting value
or an error code appears on the display.
“SELECTION DIAL”
The dial selects what is indicated
in the Display.
“SELECTION” Lamps
The lamp shows the characteristic
of the value on the display.
Continuous lighting shows
“Indication mode” and blinking
shows “Data setting mode”.
H-Stroke :Horizontal stroke value [mm]
V-Stroke :Vertical stroke value [mm]
Phase :Phase difference [degree]
Frequency:Drive frequency [Hz]
DM Model :DM or DMS drive unit is used
Function :Function code
“SAVE” Button
Pushing the button stores all setting
value to enable readout on the next
starting operation
“RUN/STOP” Button
Run and stop the partsfeeder manually.
“RUN” Lamp
The lamp is turned on while the
partsfeeder is running.
“H-ALARM” Lamp
The lamp turns on when the stroke does not
suit to the setting because of the saturation
of horizontal output voltage and/or any error.
“ENTER” Button
Pushing the button determines the
setting value temporarily.
It must be canceled with turning off
the power. Push “SAVE” botten to enabe on the next starting operation.
“SET” Button
The button changes the mode from
“Indication” to “Adjust”.On the
“Adjust”mode of H-Stroke , V-Stroke ,
Phase and Frequency, it changes a digit
that is adjusted.
“SETTING ENCODER”
The encoder alters a numeral in the
blinking digit on the display.
How to operate the Control Panel
“V-ALARM” Lamp
The lamp turns on when the stroke does
not suit to the setting because
of the saturation of vertical output
voltage and/or any error.
Name and Function of the Buttons, Lamps and Dials on the Control Panel
: Turning on : Turning off : Blinking
HTE302307 8/34 2
1. Turn the power switch on.
Then directly the controller is running.
Note: If the function code “rS” for Run/Stop by the panel is set to
“0”the controller is operated by “RUN/STOP” button.
When “RUN” lamp blinks the external operation signal on the terminal “P1” and “P2” or Overflow
sensor is set for stop even if “Run/Stop by Panel” is set for running.
RUN/STOP
Button
External operation
signal “P1” and “P2”Overflow sensor “RUN” lamp Operation
Set for running Turning on Running Setting for running
Set for stopping Blinking
Setting for stopping Unrelated Turning off Stopping
How to Run and Stop the Partsfeeder
a. Estimated cause: The output voltage has been set for “0”.
Remedy: Set the output voltage.
b. Estimated cause: The output drive frequency of the Controller is off the resonance frequency
of the partsfeeder.
Remedy: Adjust it near to the resonance frequency up to get enough stroke.
c. Estimated cause: The Controller stops by “Error”.
Remedy: Resolve the error indicated by “ERROR CODE”. See page 31.
If RUN lamp is not turned on or the partsfeeder does not run even if the RUN lamp is turned
on please check the following items.
When the Run lamp is blinking see the next articles.
2. “RUN/STOP” button, when it is pushed, runs and stops the partsfeeder in turn.
Turning on Turning off
Push
Stopping Running Push
Alarm by blinking “RUN” lamp
HTE302307 9/34 2
Basic setting up procedure is described here illustrating setting up of the H-Stroke.
The same procedure is applied for setting up of V-Stroke,Phase,Frequency and DM-Model.
The frequency setting up is only enabled during out of the operation.
2. Push “Set” button to change the mode from “Indication”
to “Adjust”.
It enables alteration of the data appeared on the display
and the lowest digit blinks for alteration.
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
1. Dial the selection dial and select “H-Stroke”
turning“H-Stroke”lamp on.
Dialing the selection dial turns on selected lamp
in the Selection Lamp and the set value of the selected
function appears on the display.
Selection Dial
Turning on
Dial
“H-Stroke” data appears
Setting Encoder:Disable
Setting Encoder:Enable
Blinking
Blinking
Push button
-Continued- How to operate the Control Panel
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
“H-Stroke” data appears
Basic Setting up Procedure
HTE302307 10/34 2
4. Push “ENTER” button to determine the setting value and then the lamp “H-Stroke” lights continuously.
The setting value is effective on the change described in above section 3. But turning of “Select dial”
without pushing “ENTER” cancels the new setting value and the controller keeps the old settings.
Determination of the setting value with pushing the “ENTER” button is temporary and then it must be canceled
with turning off the power. Please push the “Save” button, without fail, to store the new data and to
enable the readout on the next starting operation.
Setting Encoder
Dial
Push button
Push button
Select another function
Storing
New data is stored
New data is not stored Dial the Selection Dial
Note: Function code “SP-0” means Speed Change “No. 0”.
As for Speed Change see the article “External Operation Signal”.
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
SET
ENTER
3. Dial the setting encoder up to appear a desirable setting value on the display.
The digit blinking is changeable with the dial.
Note: On setting “H-Stroke”,“V-Stroke”,“Phase”and“Frequency” push
the Setting button to shift the digit blinking.
Setting Encoder:Enable
Digit altered
Dial
Push button
HTE302307 11/34 2
3.“Push “Set” button to change the mode from
“Indication” to “Adjust”.
It enables alteration of the data appeared on the display
and the lowest digit blinks for alteration.
Note: On the Error Code and Version Information,
“Adjust” mode can not be selected.
Blinking
Alterations enable
Push button
1. Dial the selection dial and select the function
turning on “Function” lamp.
-Continued-
How to operate the Control Panel
Function data appears
2. Dial setting encoder and select the function code altered.
Note: See page 30 for Function Codes and Functions.
Setting Encoder
Dial
How to adjust the Function Set Value
Selection Dial
Dial
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function Turning on
4. Dial the setting encoder up to appear a desirable setting value on the display.
The digit blinking is changeable by the dial.
The digit blinking is alterable with the encoder.
Please set a proper value on it.
Setting Encoder
Dial
HTE302307 12/34 2
☆Pushing “SAVE” button stores the setting value. Pushing the button once before turning off the power
stores and saves all change of settings till then. Please push the “SAVE” button, without fail, to enable
the readout on the next starting operation.
Determination of the setting value with pushing the “ENTER” button is temporary and then it must be canceled with turning off the power. Please push the “SAVE” button, without fail, to store the new data and to enable the readout on the next starting operation.
5. Push “ENTER” button to determine the setting value and then the lamp “Function” lights continuously. The setting value is effective on the change described in above section 4. But turning of “Selection dial”
without pushing “ENTER” cancels the new setting value and the controller keeps the old settings.
Determination of the setting value with pushing the “ENTER” button is temporary and then it must be
canceled with turning off the power. Please push the “SAVE” button, without fail, to store the new data
and to enable the readout on the next starting operation.
New data is not stored
Setting Encoder
Dial
Push button
Push button
Select another function
Storing
New data is stored
Note: Function code “SP-0” means Speed Change “No. 0”. As for “Speed
Change” see the article “External Operation Signal”.
Dial the Selection Dial
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
ENTER
SET
How to store the new data
PUSH “SAVE” BUTTON Storing
SAVE
Before pushing
Completed
HTE302307 13/34 2
Low frequency←→ High frequency
The preparation for operation is described here. Please follow each setting and see the detail
on the page in the hollow arrow .
Incase you have purchased the controller with a tooled dual motion partsfeeder, no adjustment
is needed. The controller has been set up in the shop before shipping.
You may adjust the controller setting only if the partsfeeder does not work properly because
of different installation from the shop.
Preparation for operation
Initial Setting
①Selection of the drive unit Please select the model number of your dual motion
partsfeeder on the “DM Model”
1)Initial Setting Set the drive frequency
output range according to
your partsfeeder and
linear feeder.
See page 15
☆What is the auto-tuning? The controller outputs
automatically the drive
frequency chasing the
horizontal resonant point
of the drive unit.
Stroke→
Automatic
Stay on the
resonant
Auto-tuning control image
②Automatic setting of horizontal and vertical stroke
value and phase difference
①Auto-tuning
The output drive frequency chases the resonant frequency of
the drive unit. The drive frequency becomes close to the
resonant frequency, the auto-tuning is completed.
2)Auto-setting of the
stroke and the phase
difference of the
vibration The controller adjusts the
stroke values and phase
difference of the
horizontal and the
vertical stroke so as to
convey the work pieces
preferably.
Continued on the
following page
☆ Automatic setting up for the most preferable vibration
After searching the resonant point of the drive unit push the
“RUN” button over two seconds and then the phase difference
between vertical and horizontal stroke is set automatically. See page 17
Constant Stroke & Voltage control image
HTE302307 14/34 2
Any trouble arises during the adjustment, please initialize
the setting and restart the adjustment from the beginning.
5)Everyday operation
4)Additional Function
・Setting of Soft start ramp-up time
・Setting of On delay and Off delay time for Overflow
control
・Speed change with an external signal and etc.
※)Check the followings when the
suitable stroke is not available.
1. Check the vertical resonant point
of the drive unit
2. Readjustment of the resonant point See the instruction manual
for the drive unit
See page 19
See page 23~27
See page 31
Continued on the
previous page
Vertical waveform
Horizontal waveform
Elliptical waveform
☆Merit of elliptical waveform
The suitable phase difference between
the horizontal and the vertical stroke
make the work pieces be conveyed as if
they are sliding on the truck.
3)Fine tuning of
conveying work piece Seeking the most suitable
conveying condition the
horizontal and vertical
stroke and their phase
difference are tuned.
① Fine tuning of horizontal and vertical stroke and
their phase difference
The elliptical waveform is set up so as to convey work
pieces preferably.
See page 18
HTE302307 15/34 2
3. Turn the setting encoder and select the model number of the dual partsfeeder you have.
2. Push “Set” button to change the mode from
“Indication” to “Adjustment”.
Selection of the drive unit
Initial Setting -Continued-
1. Dial the selection dial and select “DM Model”
turning“DM Model”lamp on.
“DM Model” data appears
Selection Dial
Dial
Turning on
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
All Blinking
Alterations enable
Push button
Blinking
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
Setting Encoder
Dial
:Counterclockwise bowl
:DMS series
※Select the model number of your partsfeeder with two digits
on the right side of the display.
:Clockwise bowl
HTE302307 16/34 2
4. Push “ENTER” button to determine the data.
Push button Storing Converted
Maximum stroke setting on
the controller
(same as a drive unit) DM Model Model of the
drive unit
Rotating
direction of the
bowl
Drive frequency
range of the
controller (of
the drive unit) Horizontal
(HORIZ)
Vertical
(VERT)
SL15(default) Counterclockwise
Sr15 DMS-15
Clockwise
SL20 Counterclockwise
Sr20 DMS-20
Clockwise
90~180Hz
(100~180Hz) 0.60mm 0.130mm
SL25 Counterclockwise
Sr25 DMS-25
Clockwise
SL30 Counterclockwise
Sr30 DMS-30
Clockwise
SL38 Counterclockwise
Sr38 DMS-38
Clockwise
SL45 Counterclockwise
Sr45 DMS-45
Clockwise
1.00mm 0.300mm
mL30 Counterclockwise
mr30 DM-30
Clockwise
mL38 Counterclockwise
mr38 DM-38
Clockwise
1.80mm 0.300mm
mL45 Counterclockwise
mr45 DM-45
Clockwise
65~120Hz
(70~110Hz)
2.00mm 0.300mm
mL65 Counterclockwise
mr65 DM-65
Clockwise
28~45Hz
(30~40Hz) 4.00 ㎜ 1.00 ㎜
HTE302307 17/34 2
※After tuning with above section 3 work pieces are not conveyed properly or the alarm lamp
“V-ALM” is lighted please check the terms below. 1. Correct drive unit model is selected. See page 15 of this manual
2. The vertical resonant point of the drive unit is too far from or near to the value on the
above section 1. See page 19 to 21 of the instruction manual for the drive unit.
3. Push the “RUN” button over two seconds and then the horizontal and vertical stroke value and their phase difference are automatically set.
Tuning above is effective only after searching the resonant point
of the drive unit.
Store the setting with pushing “SAVE” button and turn off the power once then pushing on “RUN” button does not change the setting on the next starting operation.
1. Dial the setting encoder and select the drive frequency for the
partsfeeder/linear feeder controlled. The value of the function code shows
the upper limit of the output drive frequency.
4 Push “SAVE” button to store the settings and to finish basic tuning.
After initial setting or selection of the drive unit is done follow the procedure below
to adjust the stroke value.
Initial Setting -Continued-
Auto-tuning of the vibrating condition
2.“Push “RUN/STOP” button.
Then the partsfeeder is running and
the output drive frequency chases
the resonant frequency of the drive unit.
The drive frequency becomes close
to the resonant frequency the auto-tuning is completed.
“Auto Freq” lamp is blinking during the
tuning and turning on after it is completed.
Push
Searching
Frequency : Blinking
V-Stroke
Phase
Frequency
DM Model
Function
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
Completed Frequency : Turning on
RUN H-ALARM
Push over
two seconds.
RUN H-ALARM
Selection Dial
Dial
Turning on
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
Frequency Range Value
90~180Hz
65~120Hz
28~45Hz
“Frequency” data appears
HTE302307 18/34 2
※In case the maximum horizontal and vertical stroke can not make the stroke of the drive unit
maximum, adjust the feed back gain at the function code “FH” and/or “FU” within the range
1.0 to 1.3. It makes the stroke value of the drive unit larger than the setting in the
controller
※In case the horizontal and/or vertical stroke start hunting, adjust the control gain at the
function code “GH” or “GU” less than 1.
3. To improve slower conveying speed, adjust the phase difference of the strokes.
☆Relation between shape of work piece and the phase difference
Recommendable range of the phase
difference Name of
feature Work piece Rotating
direction:
Counterclockwise
Rotating
direction:
Clockwise
A
Work piece thin and having wide contacting area with the track
surface
Example: Reed, thin plate, work piece coated with fine powder
or oil
20 to 40 Degree 200 to 220 Degree
B1
Work piece having a resting attitude with low gravity center
Example: Shallow cap with mouth on the top, screw, plate washer
0 to 20 Degree 180 to 200 Degree
B2
Work piece having un-resting attitude with high gravity center
Example: Tall cap with mouth on the bottom, joint
0 Degree 180 Degree
C
Work piece having soft bottom and easily deformed
Example: Packed candy
330 to 0 Degree 150 to 180 Degree
Fine tuning of conveying work piece
1. Feed proper quantity of work piece and adjust the horizontal stroke value so as to convey the work
pieces at preferable conveying speed.
After the controller is tuned preferably, feed some work pieces in the bowl and
tune the settings manually.
2. In case the work pieces are not conveyed properly after the adjustment of horizontal stroke value,
adjust the vertical stroke value aiming one tenth of the horizontal stroke value.
4. Push “SAVE” button to store the settings.
HTE302307 19/34 2
Cause of non-suitable vibration
-Continued- Readjustment of non-suitable
1. The stroke of the bowl does not increase even if the vertical stroke on the control panel
has been increased.
This phenomenon arises when the vertical resonant point of the drive unit is far off the
horizontal resonant point.
a. The vertical resonant point is higher than the horizontal point by 10Hz or more
The vertical resonant point must be lowered closer to the horizontal point.
Remedy:
Reduce the amount of the leaf springs for vertical vibration.
b. The vertical resonant point is lower than the horizontal point by 10Hz or more.
Remedy:
Reduce the amount of the leaf springs for horizontal vibration.
Add some weight on the peripheral of the bowl.
2.The stroke of the bowl does not decrease or the direction of the rotation reverses suddenly
even in case the vertical stroke on the control panel has been decreased.
This phenomenon arises when both resonant points are too close to each other.
Both resonant points must be mutually off more than 3Hz.
Add some weight on the peripheral of the bowl. (Lower the horizontal resonant point)
Reduce the amount of leaf springs for horizontal vibration. ( Lower the horizontal
resonant point)
Increase the amount of leaf springs for vertical vibration. (Raise the vertical resonant
point)
Decrease the amount of leaf springs for vertical vibration. ( Lower the vertical resonant
point)
Note: Please consult the instruction manual for the drive unit model DM/DMS.
HTE302307 20/34 2
The partsfeeder operates normally without check-up below. If suitable vibration or phase
difference control is not available measure and adjust the vertical resonant point.
Check-up for Vertical resonant point
1. Dial the selection dial and select the function
turning on “Function” lamp.
Selection Dial
Dial
Turning on
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
2. Dial the setting encoder up to appear function code “mod” on the display. The operation mode is shown.
Setting Encoder
3. Push “SET” button to call data alteration mode. Dial the setting encoder up to select “mod 1” or vertical stroke auto-tuning mode.
Setting Encoder
Dial
Push button
4. Push “ENTER” button and determine the data adjusted.
※“V-Stroke” lamp is blinking during the vertical stroke auto-tuning mode.
Selection Dial
Blinking
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function Turning on Push button
ENTER
“Function” data appears
HTE302307 21/34 2
5. Push “RUN/STOP” button.
Please set “V-Stroke” to 0 in case the vertical stroke must be 0. Push button
RUN H-ALARM
6. Dial “Selection Dial” and select “Frequency”.
※ The value on the display is the vertical
resonant frequency.
Selection Dial
Dial
Turning on
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function Vertical resonant point
7. Following the above section 1 to 4 reset
the function code “mod” to 0 for the normal operation.
Selection Dial
H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function Turning on
HTE302307 22/34 2
※ Here shows the procedure to conform the stroke value set on the controller to that of the drive
unit.
Please follow the procedure where you would care for the conformity of the stroke value on the bowl
to the set value on the controller.
Scaling of the stroke
2. Dial the setting encoder up to appear function cord “HH” for a scaling coefficient.
The scaling coefficient appears on the display.
(Please select “HU” to adjust the vertical stroke.)
The scaling coefficient means a proportionality constant
that converts a stroke data into the controllable range.
Example : Present “H-Stroke” value “0.40” Scaling coefficient “HH1.0” adjusting to “HH1.2” “H-Stroke” value after scaling “0.48” Setting Encoder
Dial
3. Push “Set” button to change the mode from “Indication” to “Adjust”.
Note: Dial the setting encoder to set a new coefficient or to reset old
one to the original “1.00”.
Blinking
Changeable
Push button
4.Push “ENTER” button to store the data having been set.
Push button Storing Converted
ENTER
5.Dial the selection dial and select the “H-Stroke”.
Make sure that “100” appears on the display.
In the case that the stroke has been set on every combination
No. 1, 2 and 3 all settings are converted with the scaling
coefficient calculated above.
There is no need to reset them again.
Selection Dial
Dial
Turning on H-Stroke
V-Stroke
Phase
Frequency
DM Model
Function
1. Dial the selection dial and select the function turning on “Function” lamp.
6.Push “Save” button to store the data having been set.
HTE302307 23/34 2
When work pieces discharged are full on all the length of the chute the partsfeeder must stop
automatically, that is called “Overflow” function.
To set the overflow function follow the procedure below.
Note: See the next article as for the connection
diagram of the overflow sensors.
Select “On Delay” of “Off Delay” with
the Setting Dial and set the delay time.
Adjustable time is 0.2 to 60 seconds.
The default is set for 0.2 seconds.
a. On delay”
On delay time is a duration the partsfeeder restarts after the overflow sensor signals
“OFF” or close contacts refrained from “ON” or open contacts. Recommended duration
“T1” is 0.2 to 0.5 seconds generally.
b. “Off delay”
Off delay time is a duration the partsfeeder stops after the overflow sensor signals “ON”
or open contacts sensing work pieces on the track. Recommended duration “T2” is 1.0 to
1.2 seconds generally.
Ramp up time of a partsfeeder or linear feeder depends on many factors such as the drive frequency,
weight of a bowl or chute, air gap of core and armature, and so on.
If necessary, dial the selection dial to select “Soft Start” and adjust the ramp up time between
0.2 to 4.0 seconds that is adjustable.
The default is set for 0.5 seconds.
Note: On the auto-tuning mode or constant stroke mode, the soft start ramp up time follows not
always the preset value depending on the characteristic of the drive unit.
To improve it, adjust the “Control Gain G”.
Larger gain makes partsfeeder restart early and smaller gain makes it restart slower.
Setting of On Delay and Off Delay Time
(Time chart)
T1
T2
On delay
ON
OFF
Running
Stopping
Off delay
Note: Delay time and Ramp-up time
When the partsfeeder restarts, it has delayed the duration that is the sum of
“On delay time” and “Soft Start Ramp-up time”. The On delay time would be
longer the average discharge ability of the partsfeeder would get less.
Setting of Soft Start Ramp-up Time
Additional Function
HTE302307 24/34 2
Connection of Overflow Connector “Work Sensor”
a. The Controller provides power supply,
DC 12V and maximum 80 mA, to the Overflow sensor
with a plug and socket connector, three cored, on it.
b. Dry contacts or Open Collector,
maximum sink current 10 mA, is connected
to the No.2 and No. 3 core of
the plug connector controls Controller.
When No.2 and No.3 core is closed
the partsfeeder stops. When No.2 and No.3 core
is open the partsfeeder runs.
No.2 and No.3 core is open: On Delay setting
No.2 and No.3 core is closed: Off Delay setting
Note: A proximity switch powered by DC with
two cores can not be used.
Connection of Stroke sensor “PF/LF Sensor”
Connection diagram is shown on the right side.
Note: The maximum wiring cable length should be 10m.
When the cable is longer than 10m a shield cable
with an excellent high-frequency characteristic must be used.
Connection of loads
The connection diagram is shown
on the right
+12V 0V SENSOR
1 3
2
OUT
Caution: On the soldering of the cable on the cores of a plug connector,
do not mistake the shield for the core nor the core for the shield.
(No.2) Input
Inner C
ircu
it
(No.1)+12V
(No.3) 0V
+12V
470Ω
+5V
1
2
Shield
Core lead
Dry contacts or Open Collector
Open:Run
Close:Stop
Connection of Overflow and Stroke sensors
Ground line
Horizontal magnet coil Vertical magnet coil
Green
Black Yellow
Red White
HTE302307 25/34 2
Please wire the external signal terminals as the drawing in the columns below for frequent running
and stopping, taking out synchronous signal with running and stopping and speed change of a
partsfeeder.
※ Function “AU” or AUX.OUT operating mode Please set the function code “AU” as “1” in case the output from “AUX.OUT” is always needed after the power switch is turned on.
How to use External Signal Terminals
Operation Synchronous Signal Terminals Q1 and Q2, and AUX. OUT
CN10
External Operation Signal Terminals P1 and P2
Operation Synchronous Signal Terminals Q1 and Q2
The terminal Q1 and Q2 outputs the synchronous signal with
running and stopping of the partsfeeder.
The output transistor closes
when a partsfeeder is running.
Maximum output voltage: DC 24 V
Maximum output current: 80 mA
LED「RUN」 Q1
Q2
Operation Synchronous power output terminals AUX. OUT
The terminals, AUX1 and AUX2, output power supply
synchronous with operation of the partsfeeder.
Output voltage: The same as the input voltage to
the Controller
Maximum current: 2A
Inner Circuit
Logic of the external contacts open or close
X 0 1
Open Run Stop
close Stop Run
Logic is reversible by Function code “ ”.
“X” is set for “0” or “1”.
For running and stopping with an external signal, close or open the terminals P1 and
P2 respectively with an external relay with dry contacts or an open collector.
P1
Inner Circuit +5V
470Ω
P2
dry contacts or open collector
Set Function code .
“Run/Stop by Panel” mode Function code must be set for “1” for the partsfeeder starts
as on time as the power switch is turned on.
On and after program version 3 of the regulator, the default is set for “X=1”.
Note: Just after the alteration of the setting push RUN/STOP button once to enable the
setting.
AUX OUT(2A)
HTE302307 26/34 2
Note: Two external rheostats or a current control must have been wired before the function cord
“rnt X” will be set for “X=2” or “X=1”.
The right side socket connector “E-CON”
is used for speed change and error signal
MODEL:XN2A-1430(OMRON)
Remove the panel and a side cover.
To use those functions an output or
input cable must be connected with a
special plug connector model
“XN2A-1430 by OMRON that is provided
by customer.
Location of the Connectors
Speed change “N1”“N2”
CN10
The connector must be connected to the connector
named “E-CON” on the printed circuit board.
4321 4321
1.N1
2.N2
3.ERR
4.COM
N2
N1
CN10
Output transistor closes
by error such as “E-OL”
and so on.
Maximum output voltage: DC24 V
Maximum output current: 80mA
The external contacts N1 and N2
are provided by customer.
N1/N2
ERR
COM
+5V
470Ω
COM
Inner Circuit
Inner Circuit
Connection Diagram
Speed Change Signal
Combinations of “Open” or “Close” between terminals “COM” and“N1”, and “COM” and “N2”, with
contacts provided by customer, determines “Combination No.” See table below.
Combination of “Combination No.” and Function “Remote” determines behavior of the Controller. See
table below.
Combination No. 0 1 2 3
N1 and COM Open Close Open Close
N2 and COM Open Open Close Close
HTE302307 27/34 2
Note 1: After stored the stroke the partsfeeder runs by it even if the external signal “N1”
and “N2” are changed.
Data of stroke, drive frequency, soft start ramp-up time and on delay and off delay
times are stored for each Combination No.
Note 2:When the drive frequency is reset on Combination No.1 to 3, the partsfeeder must be stopped
and then change the external signals “N1” and “N2”.
How to store the Speed Change Signal
Please follow the procedure below to set the Combination No.1 to No.3.
The procedure must start on the Combination No.0 or open the terminals “Com” and“N1”,
and “Com” and “N2”.
1. Set and save the stroke on the Combination No.0.
2. Running the partsfeeder, input the external signal “N1” and “N2” according to the
Combination No.
After the action the Combination No. appears on the display as “SP-X” for “X=1 or
2 or 3” for two seconds.
The drive frequency is that is set on the Combination No.0.
Caution: If the input signal “N1” and “N2” are changed while the partsfeeder is
stopping the drive frequency stored is cleared and replaced with
the maximum.
3. Dial the setting dial and select “Stroke” and set the stroke required with
the setting encoder.
4. Push “Save” button to store the data. After that the Combination No. stored appears
on the display for two seconds as “SP-X” for “X=1, 2, 3”.
HTE302307 28/34 2
Applicable wire gauge: AWG28/0.08 sq. mm toAWG20/0.5 sq. mm.
The external diameter must be less than 1.5mm.
Procedure
1. Remove the covering, 7-8 mm long, according to the “Strip Gauge”
on the connector.
Twist the twisted wire some turns.
2. Push a white clamp lever into the plug connector with
a minus driver up to lock the lever.
3. Insert a conductor of a cable deep into the connector
as a covering of the cable is entering the connector
and the conductor has reached clamp port.
Push a white clamp lever
How to wire the “E-Con” connector
4. Insert a minus driver into the release port and pull the
lever back. The lever clamps the conductor with “clap”
sound.
5. Confirm the levers are released and clamp each conductor.
Pull the cable and the connector lightly with your hands and
you feel light resistance the cable is connected securely.
Disconnection of the cable
1. To release the cable push the white clamp lever into the
connector up to lock it.
Then pull off the cable.
2. Be sure to release the clamp lever after disconnection of
the cable. However, the other cable is going
to be connected do the work as the lever is locked.
HTE302307 29/34 2
First Checking Item Remedy ●Does the resonant frequency of the partsfeeder match
the driving frequency range of the Controller?
●Review the function setting.
●Readjust the resonant frequency of the drive
unit with leaf springs
●Is the setting of the drive frequency range correct? ●Review the function setting.
●Is the weight of a bowl or chute too heavy for the drive
unit?
●Reduce the weight with a decrease of thickness
of a bowl or chute.
●Adjust the air gap.
●Is there any fault wiring, confusing polarities, the
stroke sensor and the Controller?
●Is the air gap out of the standard width?
●Review the wiring plug connector.
●Narrow the air gap of the core and armature of
the drive unit.
Trouble Checking Item Turning on Biinking Turning off
1. Fault wiring of power source
2. Low voltage, supply rated voltage
3. Fuse FU1melts down
A. Feeder does not run
B. Feeder does not run 1. Stop by the external operation signal
2. Overflow signal is working.
C. Feeder does not run 1. Fault wiring to the feeder/Cable breaks
2. Fault setting of Stroke
D. Feeder does not run 1. The stroke sensor is not working, removed or broken lead.
2. Stop by over current protection
2-1. Fault wiring to the feeder/Any short circuit 2-2. Drive frequency range is out of the resonant frequency of the drive unit
2-3. The air gap of the drive unit is too wide
1. Fault setting of Stroke on the panel
2. Too wide air gap of the drive unit
3. Fault function setting for the Stroke Sensor
E. Stroke does not build up
4. Feeder provides a bowl out of the specification
1. Fault wiring the shield cable and plug connector See page 24 2. Loose fitting of the bowl
3: The control gain “GH” and/or “GU” adjusted ? See page 18
F. Stroke fluctuates
1. You did not store the data before off the power
G. Memory stores no setting
1: Correct drive unit selected ? See page 15 2: The vertical resonant point is too far from See page 19~21 or near to the drive frequency ?
H. No work piece conveyed
after auto-tuning
Trouble Shooting
See page 8
See Manual of
the feeder
See page 23
See page 5 See page 8
See page 9 See Manual of the feeder
See page 5
See Manual of the feeder
See page 12
See Manual of the feeder See page 15
HTE302307 30/34 2
Function
Code Name of Function Applicable Range
Factory
Default Remarks
Ur
Information on version Program Version Ex. 1.0
See page 11
St
Soft start ramp up time 0.2~4.0sec 0.5 See page 23
on
On-delay time 0.2~60sec
Resolving power 0.1 on<10 sec or 1 on>=10 sec 0.2 See page 23
oF Off-delay time
0.2~60sec
Resolving power 0.1 of<10 sec or 1 of>=10 sec 0.2 See page 23
E- Error code Error Code of arising error E- See page 31
rS
Run/Stop by the Panel mode
0: Running and stopping by RUN/STOP button on the panel
1: Power supply runs the feeder ignoring RUN/STOP
button
1 See page 8
con Operation with the external
running signal “P1”or “P2”
0: Running at open contacts
1::Running at close contacts 0 See page 25
HH
Scaling of horizontal stroke
Scaling coefficient 0.5~2.0
Conforming the stroke value set on the controller to
that of the drive unit
1.0 See page 22
HU
Scaling of vertical stroke
Scaling coefficient 0.5~2.0
Conforming the stroke value set on the controller to
that of the drive unit
1.0 See page 22
GH
Horizontal control gain
Gain 0.1~9.0
Improving response and/or stability at Soft-start,
Constant stroke etc.
1.0 See page 18
GU
Vertical control gain
Gain 0.1~9.0
Improving response and/or stability at Soft-start,
Constant stroke etc.
1.0 See page 18
FH Feed back gain of the horizontal
stroke
Gain 1.0~1.3
Adjust the value in case the maximum stroke of the drive
unit is not available.
1.0 See page 18
FU Feed back gain of the vertical
stroke
Gain 1.0~1.3
Adjust the value in case the maximum stroke of the drive
unit is not available
1.0 See page 18
nod
Operation mode
0:Norma operation mode or Horizontal stroke
auto-tuning mode
1:Vertical stroke auto-tuning mode
After saving with “SAVE” button the mode is
effective.
0 See page 20
oSP
Overflow mode
0:Partsfeeder stops by overflow signal
1:Partsfeeder runs by discharging speed set on the
speed setting SP-4
0 See page 24
AU
AUX.OUT operation mode
0:AUX.OUT outputs synchronizing to running of drive
unit
1:AUX.OUT outputs always after the power is turned on
0 See page 25
Function Table
HTE302307 31/34 2
Code Name of Code Error and Remedy E-oL
Trip by Over Current
The error is annunciated when output current excesses the
rated current. Turn power off and check the drive
frequency and model of the drive unit. E-SU
Abnormal voltage for Over Flow Sensor The error is annunciated when control power decreases.
Check any short circuit and fault polarity. E-HU
Abnormal input voltage/High voltage
E-LU Abnormal input voltage/Low voltage
The error is annunciated when the input voltage is far
off the rated voltage. Check the voltage.
E-oH
Overheat
The code appears on the display by overheating of the
controller.
Check the room temperature proper or not where the
controller is installed.
1.Turn power off 2.Pressing “SAVE”
button turn power on. 3.Initializing
Initialized and release
“SAVE” button
“-X.X-“ means
program version.
The data selected
by setting dial
appears on the
display.
How to initialize the settings
Outline Dimension
Error Code Table
SAVE
HTE302307 32/34 2
Note: The connector for the overflow sensor is only separate accessory. The other is installed
on the controller or the drive unit.
Model C10-4DM
Power Source AC200-230V±10% 50/60Hz
Control Type PWM system
Voltage 0 to 190V
Frequency 28-45Hz 65-120Hz 90-180Hz Output
The maximum current For horizontal coil 4A
For vertical coil 2A
Normal operation mode
The horizontal drive frequency chases the resonant frequency of
the drive unit automatically and the controller controls the
stroke constant without the drive frequency setting. Operation
mode Vertical stroke auto-tuning
mode
The vertical drive frequency chases the resonant frequency of the
drive unit automatically and the controller controls the stroke
constant without the drive frequency setting.
Constant phase difference Control the phase difference between horizontal and vertical stroke constant
Speed change A preset stroke out of four settings is available with an external signal
Run/Stop operation Running or stopping by an external signal
Output signal Signal output synchronizing to operation of the drive unit
Soft start Ramp up time 0.2~4.0 sec
On and Off delay Delay time 0.2~60 sec
Additional
function
Power source for sensors DC12V、MAX80mA with a 3 pole socket and plug
Function Power output synchronizing to RUN
Control method On-Off control with triac
Output voltage Same voltage as the input
Synchronous
power output
Maximum current 2A
Noise resistance Over 1000V
Ambient temperature 0~40℃
Ambient moisture 10~90%RH(No condensation allowed)
Workable location Indoor(Without corrosive gas, dust etc.)
Color of case U75-70D(Japan Paint Manufacturers Association)
Outline dimensions 119W×170H×150D
(Without projection of connectors)
Applicable
condition
Mass 2.0Kg
Applicable
model Partsfeeder
DM series:DM-30C.38C.45C.65C
DMS series:DMS-15C.20C.25C.30C.38C.45C
Specifications
Model Name of Part
Qty On the controller On the drive unit
Manufacture
Connector for overflow sensor (3P) 1 CN70A-J3P CN70A-P3P SATO PARTS
Connector for stroke sensor (2P) 2 CN70A-J2P CN70A-P2P SATO PARTS
Housing(Cap & Plug) 1 1-480705-0-6P 1-480704-0-6P AMP
Contact(Socket & Pin) 5 350550-1 350547-1 AMP
Strain relief 2 ―――――― 1-640721-0 AMP
Powe
r ou
tput
connecto
r (
6P)
Self-tapping crosshead
cap screw 2 ―――――― Type1 4×12 ――――――
Fuse (F1) 1 FGMB 5A ―――――― FUJI TERMINAL
INDUSTRY CO., LTD.
Fuse (F2) 1 FGMB 2A
(Synchronous power
output)
―――――― FUJI TERMINAL
INDUSTRY CO., LTD.
HTE302307 33/34 2
Sinfonia Technology co.,ltd shall undertake, under its sole discretion and free of charge,
to remedy any defect affecting the fitness for use which is due to a deficiency in design,
material and workmanship. The above obligations shall only apply to such defects that appear
within one year as of the shipment from Sinfonia Technology co.,ltd.
The one year means working 8 hours per day by 365 days per year.
Sinfonia Technology co.,ltd shall, at its choice:
a. Ship the defective product or part back Sinfonia Technology co.,ltd for repairing:
If Sinfonia Technology co.,ltd arranges this term the customer shall bear the costs
of transportation.
b. Supply the replacement of the defective part ex work.
Out of Guarantee
Customer shall bear or Sinfonia Technology co.,ltd shall not bear the costs for the following
terms as out of the guarantee:
a. Any and all damage and/or loss and/or costs for repairing the product of Sinfonia
Technology co.,ltd caused by natural disaster, fire and power supply that is out
of the specifications.
b. Any and all damage and/or loss and/or costs for repairing the product of Sinfonia
Technology co.,ltd caused by customer’s violation of the instructions including
mal-handling. The violation voids any and all the guarantee.
c. Any and all damage and/or loss and/or costs for repairing the product of Sinfonia
Technology co.,ltd caused by alteration and/or disassembly performed by customer
without prior consent of Sinfonia Technology co.,ltd in writing.
d. Any and all damage and/or loss and/or costs for repair of equipment supplied
by customer.
This instruction manual will be revised for improvement without notice.
Guarantee
HTE302307 34/34 2
Company name was changed from as of April 2009
Tokyo Headquarters
Shiba NBF Tower, 1-30, Shiba-daimon 1-chome, Minato-ku, Tokyo, 105-8564, Japan
International Sales Division
TEL: +81-3-5473-1864 FAX: +81-3-5473-1845
Parts Feeder Sales Department
TEL: +81-3-5473-1837 FAX: +81-3-5473-1847
URL: http://www.sinfo-t.jp/eng/
Company name was changed from SHINKO DENKI SINGAPORE PTE. LTD. as of January 2009
101 Cecil Street #13-12 Tong Eng Building Singapore 069533
TEL: +65-6223-6122 FAX: +65-6225-2729
URL: http://www.sinfo-t.jp/ssp/
Company name was changed from THAI PARTS FEEDER CO., LTD. as of July 2008
406 Moo 2 Bangpoo Industrial Estate (Soi 2 c) Sukhumvit Road Tambol
Bangpoomai, Amphur Muangsamutprakarn, Samutprakarn, Thailand 10280
TEL: +66-2323-3553 FAX: +66-2709-4070
URL: http://www.sinfo-t.jp/stt/
Sales offices
HTE302307 35/34 2
http://www.sinfo-t.jp