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Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10 th WHYCOS International Advisory Group, WMO, Geneva, Switzerland, 10-11 October 2013
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Page 1: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Jean-Pierre BRICQUET

Instrumentation, installation, operations and maintenance issues

10th WHYCOS International Advisory Group, WMO, Geneva, Switzerland, 10-11 October 2013

Page 2: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Typical station design

Logger with display

SensorsStaff gauges (x elements)Water levelRain GaugeAccessories

Housing (enclosure)

Power supply (battery, solar panel, regulator)

Transmission Modem GSM/GPRSCable and antenna

Page 3: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Criteria for Site selection

• A for Accessibility• S for Sensibility of section• S for Stability of section• U for Use (purpose)• M for Maintenance• E for Equipment (type)• S for Security

And ASSUME your work

Page 4: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Staff Gauges: • Installed along a section of the river• One gauge starts where the other ends • They are referenced to a TBM or a survey pillar• AND AN OBSERVER

Basic equipment:

Page 5: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Measuring water level: types of sensor

FLOAT TYPE GAUGE RADAR GAUGE

PRESSURE SENSOR BUBBLE SYSTEM

Page 6: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Water level sensors: summaryPrecision Influence

by fatigueRobustness Installation Cost

Shaft encoder with float

A few mm no Robust Tedious and costly (civil engineering works)

~600 €

Hydrostatic pressure sensors

A few mm yes Sensitive to scaling and exposure (ephemeral rivers)

Simple 500 € –4000 €

Bubble in sensors

A few mm yes Sensitive to scaling Simple ~1000 €

Ultra-sonic sensors

A few mm no Simple > 10 000 €

Radar sensors

A few mm no 1500 €

Page 7: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

1985

Bubble systems: 30 years evolution

2010

1995

Page 8: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

• Data logger: – Memory for data storage– Programming of sensors:

• For data recording at predetermined time intervals• For data recording as a function of water level

• Number of sensors connected• Memory : up to several Mb (several months of autonomy)• Independent of the sensor• SDI-12 for sensor connection (low power consumption)

Data acquisition and recording

Infra Red linkage

Connection to sensors

Page 9: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Station file and LOG BOOK

It consists of the following elements:

•Description of the station (name, code, coordinates, …)•Objectives of the station •Equipment installed at the station •Topographic survey of the station

•Longitudinal profile•Cross sectional profile•Staff gauges attached to a benchmark

•Management of the station•Reports of station visits •History of repair works•Changes in gauge reader, …

•Rating curves and flow measurements carried out•…

Page 10: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Description de la stationNom de la station GonséCode OMM 19315200Cours d'eau MassiliBassin (Nakambé / Mouhoun / Nazinon / Oti) NakambéPays Burkina FasoSuperficie bassin versantLongitude (dd°mm'ss") 12°28' NLatitude (dd°mm'ss") 01°19' WAltitudeDate de mise en service 06-mai-75Gestionnaire (Brigade régionale ou nationale) DGRE (Ouagadougou)Accessibilité de la station Bonne

Objectif de la station

- Contrôle des débits déversés par les barrages de Lumbila et de Ouagadougou n°3 (qui servent pour l'AEP de Ouagadougou) - Station exploitée par le réseau OMS -Onchocercose jusqu'en 19

Plan de situation

Données morphologiques du site

Géométrie du cours d'eauLargeur du cours d'eau à l'étiage 3 mLargeur du cours d'eau en crue 150 mProf moyenne 2 mProf maximale 4 mNature du cours d'eauNature des berges Argile/TerreNature du lit Argile/TerreSection de jaugeageSensibilité de la section SensibleStabilité de la section StableStabilité du seuil

Profils en travers et en large

Projet Volta-HYCOS

DOSSIER DE STATION (prototype)

Station de Gonsé (Massili, bassin du Nakambé) BURKINA FASO

S t at ion de Gonsé ( Massili) : prof il en t ravers d'après jaugeage du 7- 09-86 ( Pont, côté aval)

-5

-4. 5

-4

-3. 5

-3

-2. 5

-2

-1. 5

-1

-0. 5

0

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

EchellesNombre d'élèments d'échelle 4Elèments en place 1-2, 2-3, 3-4Eléments manquants 0-1Elèments âbimés 1-2, 2-3Borne Oui -Type Borne hydrologique -Localisation Trottoir - côté aval -Côte 0 -Zéro échelle / borne -5.633

Capteur limnimétrique Existence d'un limnigraphe Oui -Type OTT X -Etat Limnigraphe OK Gaine OK -Date d'installation 06/05/1975Autre type de capteur limnimérique Non

Travaux de réhabilitation à prévoir

ObservateurPrésence d'un observateurNomVillageTéléphone

Projet Volta-HYCOS

DOSSIER DE STATION (prototype)

Station de Gonsé (Massili, bassin du Nakambé) BURKINA FASO

Ex : Gonsé station file (Massili, White Volta Basin - Burkina Faso)

Page 11: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Design of installation

Mekong River at Vientiane Km 4

Works to be planed:

Stairs to be build with new staff gauge,

Housing to build at the location of the former raingauge, bottom at 1,5 meters,

Sensor (concrete for the outlet), pipe (35 m)

Install rain gauge on the roof of the housing,

Install solar panel and GSM antenna on the roof,

Benchmark destroyed, make a new one

Electrical ground connection

Exemple of new stairs with staff gauge

Existing staff gauge

Exemple of housing in concrete

Page 12: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Commissioning of installation

To ensure that the completed installation is inspected, ‘set to work’, tested, adjusted and configured, and equipment is working in accordance with the design specification and provide the conditions intended by the project.

It will also demonstrate that the installed equipment complies with the design intent, as outlined in the design specification.

Page 13: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Operating the station

To have a station working properly, it is important to respect some basic rules:

Concern cleaning (solar panel, inside, etc.);

Concern equipment;

Concern logbook;

Observer involved.

Page 14: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

To avoid mistakes and misuses by local observers and technicians (lessons learned from projects);

To ensure a good survey and monitoring of the station and the equipment;

To prevent degradation and reduce operational costs.

Operating the station

Use Standard (or Simplified) Operational Procedures (SOP)

Page 15: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

2 kinds of SOP according to the users:• Observer of the station,• Technician staffs of Line Agencies.

Limited number of SOPs:• At the moment, 10 SOPs are available;• 2 or 3 pages per SOP, with photos;• In national language.

Operating the station

Page 16: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Annual running costs

Topic Cost (US$)Observer 300 - 500Transmission (GPRS) 150 - 300Visits (4/Year), including salaries, per diem, gasoline…

1000 - 1300

Spare parts (% of investment) 500 - 700

Total 2000 - 2800

Page 17: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

The primary goal of maintenance is to avoid or mitigate the consequences of failure of equipment.

Two types of maintenance:Corrective maintenance, or "repair," is conducted to get equipment working again.

Preventive maintenance is conducted to keep equipment working and/or extend the life of the equipment.

PLAN YOUR REGULAR VISIT

Maintenance

Page 18: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

A global cleaning is necessary around the station (housing especially) to give a secure and good access to the house and the staff gauges.

Maintaining the station

Page 19: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

• Clean the solar panel once a week;

• Inside the house, clean regularly (remove dust, insects…);

• Clean rain gauge, staff gauges...

Maintaining the station

Page 20: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

• Clean the staff gauges once a month to remove algae and mud;

• Open a logbook to note any intervention within the station (visit, setup modification, adjustment of initial values…).

• Logbook is very often missing !!!

Maintaining the station

Page 21: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Kwando River at Kongola,SADC HYCOS

Cleaning !!!!

Niger River at Ke Macina,NIGER HYCOS

Page 22: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Some interesting problems!!!

Page 23: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

MaintenancePreventive maintenance activities include partial or complete overhauls at specified periods.

The ideal preventive maintenance program would prevent all equipment failure before it occurs.

This requires adequate training, both technical and organizational, and a commitment to a sustainable operation.

Costing calculations are in almost all cases necessary.

Page 24: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Issue

• According to project’s managers, the main concerns are related to the operation and maintenance of the stations.

• It should be noted that very often the countries sometimes wrongly perceived them as the property of the Basin Organization.

• DON’T USE BUDGETS PER PROJECT, THINK GLOBAL

Page 25: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Harmonization of equipment: •Reduce the costs of spare parts;•Facilitate the maintenance•Training is easierDevelop a plan for replacementWay to standardization

Some elements of NMHSs O&M on the national level

Page 26: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

Operation and Maintenance

Operation and maintenance activities rarely encompass only technical issues: managerial, social, financial, and institutional issues also play roles in advancing infrastructure sustainability.

•Plan your visits;•Respect the SOPs;•Train the observers;•Common sense

Page 27: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

CAPACITY BUIDLING

• Invest in training of station observers and technicians: They are the backbone of the entire system!

• Provide incentives (other than salaries) for technicians and station observers to motivate them to deliver first-class services

Page 28: Instrumentation, installation, operations and maintenance ... · Jean-Pierre BRICQUET Instrumentation, installation, operations and maintenance issues 10th WHYCOS International Advisory

THANK YOUTHANK YOU


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