8
Insulating Concrete Forms Concrete Building Solutions R-28 R-38 R-43 R-59 The Leader in R-Value Insulating Concrete Forms
Insulating Concrete FormsConcrete Building Solutions
R-28 R-38 R-43 R-59
The Leader in R-Value
Insulating Concrete Forms
www.quadlock.com
1.888.711.5625
www.quadlock.com
1.888.711.5625
The Quad-Lock Advantage The Quad-Lock Building Solution
“This was the smoothest project I have ever been a part of thanks to Quad-Lock!”
– Chris Kozub, Architect & Integrated
Project Team Member of LEED Platinum for Home
rated residence
Advantages for Owners:Solid & Secure: Quad-Lock ICFs provide exceptional protection from the tests of time and the ravages of na-ture. The structural integrity of the reinforced concrete can withstand hurricane or tornado force winds and as-sociated flying debris.
Energy Efficient: Quad-Lock homes can save you 30-70% or more on your energy costs*. With choices of true R-Values of 22, 28, 30, 38, 43, and 59, Quad-Lock walls pro-vide superior insulation and minimal air infiltration.
Healthy: Quad-Lock walls will not promote rot, mold or mildew. Reduced air infiltration allows better condition-ing & allergen filtering of indoor air. Temperature remains very steady without cold spots or drafts.
Quiet: Enjoy peace and quiet with greatly reduced noise transfer.
Sustainable Design: There is virtually no construction waste and any scrap can be recycled. Long-term building du-rability means a Quad-Lock home’s life-cycle is measured in centuries, not decades, and maintenance and operation costs are significantly lower.
Advantages for Contractors & Architects:Versatility: Only 4 main components allow numerous R-Values and any desired wall widths. There are no spe-cial order components – any unique architectural ele-ments can be created on-site.
Flexibility: Quad-Lock can easily be shaped to form de-sign elements of modern buildings – openings, corners, angles, curves and arches. Leading installers recommend Quad-Lock as the best system to build curves.
Ease of Installation: Easily build around doors, win-dows, column reinforcements, rebar...anything. There are no heavy forms to haul around or forms to be stripped. Self-bracing corners and angles eliminate the need for additional bracing.
Reduced Costs: Achieve faster construction times by combining many steps (framing, sheathing, insula-tion, vapor barrier) into one single step. Insurance and on-site security costs are less.
Quad-Lock Technical Team: We are available to help with all facets of your project and have an unmatched dealer network providing local support and inventory.
QualityISO 9001 Certified - The Quad-Lock team is focused on product and service quality and has received ISO Certifi-cation for its Quality Management System..
Leader in R-Value - Quad-Lock provides the highest TRUE R-value in the ICF industry, with choices of R-22, R-28, R-30, R-38, R-43, R-53, and R-59.
Commitment to Excellence - We are committed to pro-viding the building industry with superior wall, floor and roof systems, delivered with great service through repu-table distributors.
Comprehensive Distribution - Our products are in tran-sit and in stock at Dealers worldwide, ready to fill any im-mediate need.
World Class SupportWe are committed to providing you with all of the sup-port that you will need for every aspect of selling, esti-mating and installing our system. This includes:
• Comprehensive Training Programs: - Contractor & Designer Training, AIA Programs, Ad-
vanced Trainings, Preferred Installer Programs & New Dealer Training
• Toll Free Customer Support• Training Support Materials:
- Product Manual + Pocket Installation Guide - Complete BIM & CAD Details Library - Installation Training DVD - Computerized Estimating Program
“There’s no other system on the market that offers the same level of design flexibility that Quad-Lock does. Anything that we want to do with Quad-Lock, we can do.”
– Stewart BodnerBozeman Brick, Block and Tile, Bozeman, MT
“Quad-Lock has expanded the design boundaries in my architectural practice. No other building system of-fers as many benefits in conjunction with its architectural flex-ibility as Quad-Lock.”
– Mark Preston,Preston Architecture
Burien, WA
Ask About the Quad-Deck System for Floors & Roofs
* Savings vary. Find out why in our fact sheet on R-values. Higher R-values mean greater insulating power.
The Quad-Lock Advantage
“We at Forever Homes build only custom concrete houses using Quad-Lock. We need a product that’s strong, accurate and adapt-able to all situations. Quad-Lock is that product.”
– Brian Honcoop, Forever Homes
Bellingham, WA
SIMPLY the Better Building System With Only 4 ComponentsThere are only four main components to the Quad-Lock system (panels, ties, brackets and track), which assures simplicity in construction and supply.
All building elements are created with our patented panel and tie design. Horizontal reinforcing steel is accommodated in the ties, while vertical reinforcing steel placement is infinite, and can be preset.
No custom, special-ordered parts are required.
The Quad-Lock Building Solution
Panels
Ties
Brackets
Track
Panels • Made of high density, fire retardant expanded polystyrene (EPS)
• Panels are 48" long by 12" high (with varying panel thicknesses)
• Scored and slotted every 2” for easy measuring, cutting and tie placement.
• Combine different panel thicknesses for a multitude of different R-Values
Plus Panels are 4¼" thick, QPX3 Panels are 3⅛" thick, and QPX2 Panels are 2¼" thick. Plus and QPX2 Panels panels are also available with integral Furring Strips (FS) every 12".
Extra Panels are 4" thick and can be added inside other panels to add R-Value and optimize the thermal mass effect.
See the Panel Configurations diagram on the back page for some of the many R-Value variations.
Ties • Available in 6 standard sizes for varying concrete thicknesses, such as 4", 6", 8", 10" and more
• Color coded for easy identification • Serve as attachment points for finishes • Injection-molded, high density Polyethylene (HDPE) • Specialty ties including the Extender Tie (to create walls of almost any desired concrete thickness) and the Brick Ledge Tie (to create a concrete ledge for brick or stone exterior)
Brackets • Used for constructing 90° corners, angles of any degree, openings, pilasters, columns, T-walls and intersecting walls
• Galvanized steel and die cut for easy tie placement
Track • Used for alignment on bottom of walls and clean finish on top of walls
• Pre-bent galvanized steel available in 2¼" and 4¼" widths as well as Flex-track for radius walls
“Essentially, Quad-Lock ICF allowed me to sculpt my design. We created multiple radius walls and arches which would have been near impossible with conventional building methods.”
– Barry OberprillerBuilder/Designer
Leverett, MA
“The use of Quad-Lock as a forming system allowed us far more flexibility in terms of dealing with complex wall configurations.”
– Chris Doyle, Willow Lane Construction
Qualicum Beach, BC
Ask About the Quad-Deck System for Floors & Roofs
* Savings vary. Find out why in our fact sheet on R-values. Higher R-values mean greater insulating power.
QUAD-LOCK 6"Solid Concrete Wall
WOOD FRAMEStandard 2x4 Wall
CMU BLOCK 6"Hollow Core
R-Value R-22 to R-59 R-12 R-12Nominal [h*ft2*F/BTU] Concrete = 6"
EPS insulation = 4½" to 14¼" 2x4 wall and batt insulation = R-122x6 wall and batt insulation = R-18
6" hollow core with 2x4 woodstrap-ping and batt insulation = R-12
Due to thermal bridging of framing members, a framed wall’s R-value is considerably less than the R-value of the listed batt insulation.
Framing members lower the overall R-value. Listed R-value is attainable only if continuous board insulation is used.
Source Tested by EcotopeModel National Energy Code of Canada for Buildings 1997
Model National Energy Code of Canada for Buildings 1997
Air Infiltration 0.5-1.5 2-7 0.5-2.5Air Changes per Hour (ACH50)
ICF walls are solid without passages for air to leak. Most air infiltration is through a conven-tional roof & around openings for windows, doors & utilities. Building consultants recom-mend heat-recovery ventilators for further energy savings & adequate air exchange.
Air infiltration can be felt as ‘drafts’ and is usually the biggest source of energy loss, accounting for up to 40% of the energy losses. Air leaks through thousands of cracks, openings, and joints between all the pieces of the building shell.
Typically, CMU walls are solid without passages for air to leak (similar to Quad-Lock walls).
Source Quad-Lock empirical values US Energy Star & empirical values
Fire Rating 3 hrs 1 hr 2 hrs
1/2" gypsum applied, taped and filled (15-minute thermal barrier)
1hr if 5/8" fire resistant Type X gyp-sum applied, taped and filled
2hr if 5/8" fire resistant Type X gyp-sum applied, taped and filled
Source Per UL Test for 6" wall BC Building Code, Table A 9.10.3A BC Building Code, Table A 9.10.3A
STC Rating 50+ (Excellent) 30-40 (Fair to Good) 44-48 (Very Good)Sound Transmission Class
Source Tested by Architectural Testing California Office of Noise Control California Office of Noise Control
Note: Many building codes now require STC 50 or more for some buildings
Construction Methods Comparison
Quad-Lock Approvals:
� ICC ESR-2157
� British Board of Agrement #06/4347M
� CE European Technical Approval (ETA) #06/0189
Visit www.quadlock.com for more regional and local approvals
Toll Free: 888.504.2999
Email: [email protected]
Web:
Copyright Quad-Lock Building Systems Ltd. QLC-02 Release Date 2015-12-18Visit www.quadlock.com for more information.
Protected worldwide by Patents and Trademarks
Building Systems Ltd.
Quad-Lock Panel ConfigurationsTMO = Thermal Mass Optimized
22-59
12-182-12
0
10
20
30
40
50
60
Quad-Lock Walls Wood-frame Walls CMU Walls
Clea
r-Wall
R-V
alue
Insulation Value Air Infiltration
Fire Rating
5-10
2-7
0.5-1.5
0
2
4
6
8
10
12
Typical 5yr OldWood Home
Typical New EnergyStar Wood Home
Quad-Lock Home*Air C
hang
es p
er H
our (
ACH5
0)
*With well sealed roof and openings
Sound Transmission Class
(Lower Values Save Energy)
3.12
5" P
ANEL
3.12
5" P
ANEL
EXTR
A PA
NEL
EXTR
A PA
NEL
PLUS
PAN
EL
3.12
5" P
ANEL
3.12
5" P
ANEL
PLUS
PAN
EL
REG
ULAR
PAN
EL
PLUS
PAN
EL
3.12
5" P
ANEL
3.12
5" P
ANEL
EXTR
A PA
NEL
R-28 R-30 TMO R-38 R-43 R-59 R-28 R-30 TMO R-38 R-43 TMO R-59 TMO
1
2
2-4
0
1
2
3
4
Quad-Lock Walls Wood-frame Walls CMU Walls
# of H
ours
50-65
30-40
46-50
0
10
20
30
40
50
60
70
Quad-Lock Walls Wood-frame Walls CMU Walls
STC
Ratin
g
www.caribbeanicfsolution.com
CONCRE TE BUILDING SOLUTIONS
By P R O f E S S I O N a L S • f O R P R O f E S S I O N a L S
Superior Performance
faster Construction
Durability
Insulating Concrete
forms for
floors and Roofs
SHORING & BRACING: Installer is responsible for the design and correct installation of Shoring of Quad-Deck forms in accordance with ACI (American Concrete Institute) 347R-94 “Guide to Frame-work for Concrete” Chapter 2, Design. Any variance from these standards must be provided and certified in advance by a Structural Engineer, licensed for the job-site location and specifications.
The Quad-Deck advantagefast & flexible
Delivered to site ready to install (pre-cut and labeled at the factory)Easy to handle, lightweight formsLess shoring requiredNo forms to be strippedUp to 31' [9.5m] free spans Forms available in thicknesses of 7" to 13½" [178mm to 343mm]Slab thickness from 1¾" to 6" [45mm to 152mm]
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ThE REvOLUTIONaRy JOIST aND DECk fORmING SySTEm fOR fLOORS OR ROOfS
Quad-Deck uses Plastbau® Technology to create an energy efficient and quality insulating concrete floor or roof system.
Ideal for use in both commercial and residential construction, Quad-Deck combines the strength, security, and reliability of concrete with the energy efficiency, design flexibility and comfort of insulating concrete forms.
Each of the expanded polystyrene (EPS) panels are supported and reinforced with two integral steel beams molded into the product from end to end. The result is a self-supporting joist and deck forming system that provides the maximum strength of a reinforced concrete deck with a minimum of materials and labor. Contact us today to find out about using Quad-Deck for your next project.
LightweightLighter structure; uses less concrete & steel compared to traditional concrete slabReduces floor mass dead load by up to 50%Reduces structural requirements for foundations and walls
Durable & SustainableLong-term building durability; life-cycle measured in centuriesNo site wasteMuch lower total resource consumptionLess steel and concrete neededLower life-cycle costsHigh R-Values (R-16 to R-33); Low U-Values (0.35 to 0.17)Reduced HVAC requirementsReduced heating & cooling costsThermal mass properties; ideal for passive solar designs
Quiet, healthy, ComfortableHigh STC ratings; deadens sound transmissionMinimized air infiltration - no allergens, improved indoor air qualityInert material; doesn’t support the growth of mold or mildewNot a food source for insectsPerfect for in-floor radiant heatingMore consistent indoor temperaturesSuperior protection against catastrophic eventsIdeal for Safe Rooms
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REINFORCED CONCRETE: Installer is responsible for placement of all reinforcing steel in accordance with ACI (American Concrete Institute) 318-95 “Building Code Requirements for Reinforced Concrete”. Any variance from these standards must be provided and certified in advance by a Structural Engineer, licensed for the job-site location and specifications.
ThE REvOLUTIONaRy JOIST aND DECk fORmING SySTEm fOR fLOORS OR ROOfS
how it Works
Quad-Deck is an ideal substrate for living roofs – long spans, high load capacity.
Using Quad-Deck rather than traditional slab will add less incremental mass to the building structure, reducing overall construction
costs
Much less susceptibility to water damage, rot, mold or mildew – far superior to a wood joist roof
Increased energy savings from Quad-Deck’s stay-in-place insulation and from Intensive or Extensive
Greening
Green Roofs extend the life of your building by providing protection from the daily
temperature changes to the roof membrane
Green Roofs are ideally suited for LEED certified projects and for water runoff management
•
•
•
•
•
Living Green Roof
* in North America
Span Table - Regular SpansTypical Live Load = 35psf [1.7kN/m2]
16[4.8]
18[5.5]
20[6.1]
22[6.7]
24[7.3]
26[7.9]
28[8.5]
R-16[U-.35]
7˝ [18cm]
R-19[U-.30]
8˝ [20cm]
R-22[U-.26]
9˝ [23cm]
R-25[U-.23]
10˝ [25cm]
R-28[U-.20]
11˝ [28cm]
R-32[U-.18]
12˝ [30cm]
R-33[U-.17]12.5˝
[32cm]
Span in feet [m]
R-Value & Quad-Deck Depth R-Value & Quad-Deck Depth
Span in feet [m]
14[4.3]
16[4.8]
17[5.2]
18[5.5]
21[6.4]
23[7.0]
24[7.3]
R-16[U-.35]
7˝ [18cm]
R-19[U-.30]
8˝ [20cm]
R-22[U-.26]
9˝ [23cm]
R-25[U-.23]
10˝ [25cm]
R-28[U-.20]
11˝ [28cm]
R-32[U-.18]
12˝ [30cm]
R-33[U-.17]12.5˝
[32cm]
Must be engineeredMust be engineered
*
Green Roof Span Table- Intensive GreeningTypical Live Load = 35psf [1.7kN/m2]
With additional soil dead load of 65psf [3.1kN/m2]Equivalent to 8˝-10˝ [20cm-25cm] of soil
COmPaRE QUaD-DECk vS. TRaDITIONaL SLaB
888.504.2999
www.quadlockcom
Copyright Quad-Lock Building Systems Ltd. Version 9.0.2.A Release Date 09-10
Single Span = 25’ [7.6m] • floor area = 1500 sqft [140m2]
11" [280mm] Quad-Deck + 2.5" [63mm] Slab
@ 50 psf [2.4 kN/m2] Live Load
50% savings in concrete usageOver 50% savings in mass
•
•
33% savings in steel consumption50% less shoring
•
•
Traditional 2-Way Slab
Quad-Deck1-Way Slab
Visit www.quadlock.com and check out our additional solutions.
Protected worldwide by Patents and Trademarks
8" [200mm] Traditional Slab @ 50 psf [2.4 kN/m2] Live Load
18.4yd3
[14m3]
37yd3
[28m3]
Quad-Deck Traditional Slab Quad-Deck
4070lb[1850kg]
6070lb[2750kg]
Concrete Needed Steel Needed
50%Savings
33%Savings
Traditional Slab
Quad-Deck complies with ASTM E84 Standard Test Method for Surface Burning Characteristics of Building MaterialsQuad-Deck achieves up to STC 53 under ASTM E-90 Standard Test Method for Laboratory Measurement of Airborne Sound Trans-mission Loss of Building Partitions and Elements Quad-Deck’s ultimate average pullout value for embedded steel furring is 410lb [185kg] as per Load Testing report performed by Ap-plied Technical Services Inc.
••
•
Product Testing:
Building Systems Ltd.
Please contact Caribbean ICF Solutions For more information [email protected]
