I N T E G R A T E D P R O D U C T I O N S E R V I C E SAs the industry leader in Plunger Lift innovation and support, Integrated Production Services (IPS) is proud to present our current product offering.
All IPS products are produced at our manufacturing facility in Waller, TX.
The ability to produce our entire product line internally allows for unmatched quality control upon delivery and installation.
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S A L E S C O N T A C T S
Corporate & International Sales
Mid Continent Regional Sales
Western US Regional Sales
Houston, TX
Ft. Worth, TX
Denver, CO
(970) 319-3827
(940) 368-6253
(303) 870-2318
UtahRoosevelt (801) 718-1779
New MexicoFarmington (505) 215-2082
PennsylvaniaPittsburghWilliamsport
(304) 838-8124(304) 838-8124
LouisianaShreveport (970) 462 2897Colorado
Grand JunctionGreeley
(970) 260-8672(970) 396-4560
F I E L D L O C A T I O N S
With a comprehensive distribution network, one or more IPS representatives are available to meet your company’s Plunger Lift requirements.
City State Contact Pinedale Wyoming (307) 231-4853 Rock Springs Wyoming (307) 850-2968 Grand Junction Colorado (970) 250-7868 Greeley Colorado (970) 396-4560 Denver Colorado (303) 870-2318 Vernal Utah (801) 718-1779 Farmington New Mexico (505) 215-2082 Oklahoma City Oklahoma (405) 534-0006 Fairview Oklahoma (580) 614-1850 McAlester Oklahoma (918) 490-3267 Pittsburg Pennsylvania (304) 838-8124 Weatherford Texas (682) 239-0160 Canadian Texas (580) 541-6132 Kilgore Texas (970) 462-2897 Waller Texas (936) 931-2100 Ozona Texas (325) 226-8801 San Angelo Texas (325) 226-4264 Pleasanton Texas (832) 278-5506 McAllen Texas (832) 600-2486
Wyoming
Texas
Oklahoma
PinedaleRock SpringsCasper
(307) 231-4853(307) 850-2968(307) 212-2818
OzonaPleasantonMcAllenWeatherfordKilgoreCanadianBowieWaller
(325) 226-4264(832) 278-5506(832) 600-2486(682) 239-0160(970) 462-2897(580) 541-6132(940) 366-2505(936) 931-2100Fairfield
YukonMcAlester
(508) 614-1850(405) 534-0006(918) 490-3267
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D E S C R I P T I O N :
The IPS Pacemaker Plunger Lift System utilizes a proven,
patented, two piece plunger design. The large bybass area of
the plunger, coupled with high-strength materials and other
proprietary system components, allows production companies
to increase production and recoverable reserves.
F E AT U R E S A N D B E N E F I T S :
• Removes more wellbore fluid by making more trips per day.
• Eliminates the need for any shut in time.
• Works well with on-site compression.
• Provides a deliquification solution for slim-hole, tubing-less
and packer completions.
• Operates with minimal bottom-hole pressure.
• Eliminates line pressure spikes.
• Maintains a low flowing bottom-hole pressure
• Broadens the application of plunger lift technology to
also benefit wells that are above critical rate.
A P P L I CAT I O N S :
• 6” to 19” long Steel Sleeve that works in higher GLR wells
• Combine with Tungsten, Cobalt, Steel, Zirconia,
Silicone Nitride, or Titanium ball.
• Fluid and gas rates determine ball weight requirements.
• Early intervention for liquid loading.
PACEMAKER PLUNGER
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D E S C R I P T I O N :
The Grappler uses new technology
to improve the original, patented, two piece
plunger design. IPS added detent balls in the seat of
the sleeve to keep the plunger ball securely engaged
during the upstroke of the plunger trip. With the
plunger ball securely engaged, the sleeve will be able
to carry more fluids to surface and will increase trip
efficiency. The increase in efficiency will also make
optimizing easier by eliminating ball and sleeve
separation. This broadens the spectrum of potential
wells, making the Grappler one of the most versatile
plungers on the market.
GRAPPLER
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PA D D E D C E N T E R RO D D E S C R I P T I O N :
The Padded Center Rod Plunger retains a superior seal in an
intermediate bypass plunger. It is designed to fall at medium speeds
unlike most bypass plungers. It does not require any flow time at the
surface to separate a secondary piece. This tool is designed as an
intermediate step between Pacemaker candidates and conventional
plunger candidate wells. The Center Rod Plunger requires no additional
equipment at the surface to adapt the well for this application, and can
run in wells with existing subsurface equipment. This plunger has a one
piece center rod that runs through the fishing neck. Pinning the fishing
neck through the side of the threads allows for maximum strength and
impact tolerance
BYPASS PLUNGERS
C E N T E R RO D P L U N G E R
D E S C R I P T I O N :
The Center Rod Plunger is designed to fall at high speeds similar to a Pacemaker, but does not require as
much flow time at surface to separate a secondary piece. This tool is designed as an intermediate step
between Pacemaker candidates and conventional plunger candidate wells. The Center Rod Plunger requires
no additional equipment at the surface to adapt the well for this application, and can run in wells with
existing subsurface equipment. This plunger has a one piece center rod that runs through the fishing neck.
The fishing neck is side pinned and chain forced to maximize strength and impact tolerance.
Center Rod
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U LT RA S E A L D E S C R I P T I O N :
IPS Ultra Seal pad plungers offer the most advanced sealing
mechanism in the market. The key to the success of the
Ultra Seal plunger is an HNBR ™ rubber seal attached to the body
of the plunger between interlocking tabs under the pads. The
interlocking tabs serve as a protector to the ultra seal which
decreases gas slippage under the pads. The result is less fluid
fallback during the plunger cycle to the surface which means the
plunger requires less gas pressure to make a run.
S U P E R S E A L
M I N I S E A L
D E S C R I P T I O N :
IPS Super Seal pad plungers offers advanced sealing technology.
The four pad interlocked system is available in single, double,
and triple pad designs. The interlocking tabs serve as a protector
to the Super-seal which decreases gas slippage under the pads.
The result is less fluid fallback during the plunger cycle to the
surface and full contact with the tubing walls. Wear indicators are
manufactured into the pads to show plunger life.
D E S C R I P T I O N :
The IPS Mini pad plunger offers exceptional value along with
strong sealing properties. The Mini Pad utilizes three interlocking
pads per row that also lock into the mandrel providing an
excellent seal at a great value. The spiral nose design will aid in
the removal of solids and keep the plunger spinning to reduce
negative wear patterns.
PADDED PLUNGERS
Ultra Seal
IPS Ultra Seal pad plungers offer the most advanced sealing mechanism on the market today. The key to the success of the Ultra Seal plunger is an HNBRTM rubber seal attached to the body of the plunger between interlocking tabs under the pads. The interlocking tabs serve as a protector to the ultra seal which decreases gas slippage under the pads. The re-sult is less fluid fallback during the plunger cycle to the sur-face which means the plunger requires less gas pressure to make a run. BENEFITS & APPLICATIONS
The most efficient sealing plunger on the market Lower GLR wells Single, Dual, and Triple sections of pads Four interlocking pads per section flex providing a better seal Runs where other designs struggle or are erratic
TUBING SIZES
1-1/2” 2-1/16”
2-3/8” 2-7/8”
Super Seal
IPS Super Seal pad plungers offers advanced sealing technology. The four pad interlocked system is available in single, double, and triple pad designs. The interlocking tabs serve as a protector to the Super-seal which decreases gas slippage under the pads. The result is less fluid fallback during the plunger cycle to the surface and full contact with the tubing walls. Wear indicators are manufactured into the pads to show plunger life.
Mini Pad
The IPS Mini pad plunger offers exceptional value along with strong sealing properties. The Mini Pad utilizes three interlocking pads per row that also lock into the mandrel providing an excellent seal at a great value. The spiral nose design will aid in the removal of solids and keep the plunger spinning to reduce negative wear patterns.
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C L E A N O U T D E S C R I P T I O N :
The IPS Clean Out Plunger is a low maintenance and economical
tool. These plungers are constructed with heat treated 4140 steel
or 17-4 stainless and can be ordered with a solid or hollow body.
They are extremely versatile and can handle many task ranging
from paraffin or scale buildup reduction to temporarily use for
sand cleanout. We offer different lengths and outer diameters for
specific applications.
B RU S H D E S C R I P T I O N :
The IPS Brush Plunger has a flexible brush spirally wound onto a
solid mandrel constructed with under cuts, ensuring de-scaling of
the tubing. These plungers are constructed with heat treated 4140
steel. The brush element employed is a stiff, heat resistant, durable
nylon material. IPS utilizes this element based on customer feed-
back and numerous field test results, proving it is a brush plunger
that has a longer life span than the previous technology in other
existing models.
D E S C R I P T I O N :
The Sphere is the most recent addition in the IPS line of conventional
plungers. With progressive thinking IPS has developed the lowest
friction plunger on the market. The circular design allows this plunger
to reach deeper into deviations and capture fluid that was
previously unreachable by conventional designs. This is the first
plunger to reach the coveted 90 degree mark. The Sphere is ideally
suited for doglegged wells that often wear conventional plungers flat on
one side. With the low friction design, and high rotation effect,
production on marginal wells can be significantly increased. This low
friction design also allows maximum fall rates that have been tracked
at 500+ft/min.
CONVENTIONAL PLUNGERS
Cleanout
Brush
S P H E R E
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3 K L U B R I CATO R S
D E S C R I P T I O N :
The IPS 3K lubricator is a heavy duty, premium grade design built to receive
the impacts and trip frequency of the Pacemaker plunger. The lubricator
comes with an 8 round threaded cap and slotted outlets. With a high
quality powder coated finish and innovative cap design, this lubricator can
run both conventional and Pacemaker plungers. It also incorporates an
easily maintained plunger catcher in the housing.
SURFACE EQUIPMENT
The IPS 3K lubricator is a heavy duty, premium grade design built to receive the impacts and trip frequency of the Pacemaker plunger. The lubricator comes with an 8 round threaded cap and slotted outlets. With a high quality powder coated finish and innovative cap design, this lubricator can run both conventional and Pacemaker plungers. It also incorporates an easily maintained plunger catcher in the housing. BENEFITS & APPLICATIONS
Easy plunger removal Large high flow outlets with built in blocks Robotically welded for consistency and strength Two piece cap for easy conversion from Pacemaker to conventional use 3500 psi working pressure Available for H2S service Two styles of manual catches are available Deceleration spring rating speed rating of 3,000 ft/min Properly spaced outlets for maximum production
TUBING SIZES
1-7/8”
5 K L U B R I CATO R S
10 K L U B R I CATO R S
A P P L I CAT I O N & F E AT U R E S : T U B I N G S I Z E S :
• Easy plunger removal
• Large high flow outlets with built in blocks
• Two piece cap for easy conversion from Pacemaker to conventional use
• 3,500 psi working pressure
• Available for H2S service
• Two styles of manual catches are available
• Deceleration spring rating speed rating of 3,000 ft/min
• Properly spaced outlets for maximum production
• 1-1/2”
• 1-7/8”
• 2-3/8”
• 2-7/8”
• 3-1/2”
D E S C R I P T I O N :
The IPS 5K Flange Forged Lubricator is an integral part of the plunger lift system. It contains
a heavy-duty spring to absorb the shock of plunger arrival impact. It keeps the plunger in
place to allow fluid unloading. A removable Bowen Cap allows access for plunger retrieval
and overall inspection. Available with flanged outlets.
M AT E R I A L S :A P P L I CAT I O N & F E AT U R E S :
• AISI 4130 / L80 alloy steel forged body
• AISI 4130 low temperature impact resistant
flanges
• Improved corrosion resistance in sour and
CO2 environments compared to carbon steel
• Rated for 5,500 PSIG working pressure.
Hydrostatically tested to 7,500 PSIG.
*Rating is dependent on flange rating
• Temperature rating: -50º to 180º F
( -50º to 82º C )
• Welds meet API, ASME and NACE codes
• Designed to meet and exceed API-6A standards
• 2-3/8” & 2-7/8”
• Dual flow outlets for increased production in high volume gas and liquid wells
• Rugged forged alloy steel construction for extreme shock and arctic conditions
• Can withstand impact loads from fast-rising plungers due to the high load bearing
Bo-wen Cap threads & improved deceleration springs
• Designed to maximize Pacemaker System production with properly spaced
separator rods, plunger placement and ball blocker outlets
• Can be easily customized based on your well specifications
• Threaded cap inlet for chemical injection
• Deceleration spring speed rating: 3,000 ft/min on Conventional Systems.
• Two styles of manual catchers are available for your particular application
• Design accommodates R24, R27, BX152, BX153 & other custom flanges
D E S C R I P T I O N :
The IPS Triple Forged Lubricator is an integral part of the plunger lift system. It contains a
heavy-duty spring to absorb the shock of plunger arrival impact. It keeps the plunger in
place to allow fluid unloading. A removable Bowen Cap allows access for plunger retrieval
and overall inspection.
M AT E R I A L S :A P P L I CAT I O N & F E AT U R E S :
• AISI 4130 / L80 alloy steel forged body
• AISI 4130 low temperature impact resistant
flanges
• Improved corrosion resistance in sour and
CO2 environments compared to carbon steel
• Rated for 10,000PSIG working pressure.
Hydrostatically tested to 15,000 PSIG.
*Rating is dependent on flange rating
• Temperature rating: -50º to 180º F
( -50º to 82º C )
• Welds meet API, ASME and NACE codes
• Designed to meet and exceed API-6A standards
• 2 3/8 Plunger Systems Pacemaker, Rapid Drop & Conventional
• Dual flow outlets for increased production in high volume gas and liquid wells
• Rugged forged alloy steel construction for extreme shock and arctic conditions
• Can withstand impact loads from fast-rising plungers due to the high load bearing
Bo-wen Cap threads & improved deceleration springs
• Designed to maximize Pacemaker System production with properly spaced
separator rods, plunger placement and ball blocker outlets
• Can be easily customized based on your well specifications
• Threaded cap inlet for chemical injection
• Deceleration spring speed rating: 3,000 ft/min on Conventional Systems.
• Two styles of manual catchers are available for your particular application
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PAC E M A K E R S P R I N G D E S C R I P T I O N :
The IPS Pacemaker down hole spring is a true heavy duty tool. It
combines the typical spring design with a innovative secondary
bellville washer kit in the cage. At 70% spring compression the
washer pack engages eliminating the out spring from stacking.
The same Pacemaker spring can be utilized and set with many
different hold downs. In addition the spring can also have a ball
installed in the cage to serve as a standing valve. This spring
has high flow, tapered gas passages to protect your tubing while
maximizing flow through. It is designed for continual run use
where durability and fatigue resistance is of the up most
importance.
H D S P R I N G
C O N V E N T I O N A L S P R I N G D E S C R I P T I O N :
The IPS Conventional Down hole spring is a premium tool and has
excellent value. The same spring can be utilized to set with many
different hold downs. In addition the spring can also have a ball
installed to serve as a standing valve. This tool has high flow,
tapered gas passages to protect your tubing while maximizing
flow through. It is perfect for conventional use where long lasting
durability is of the up most importance.
D E S C R I P T I O N :
The IPS Heay Duty Bumper Spring is one of the strongest down hole
springs offered in the industry. It utilizes a thicker and stonger
compression spring obtaining the leading edge over its
competitors. The stronger compression spring eliminates the
need of the Bellville washer kit. The Heavy Duty Bumper Spring can
be utilized and set with many different hold downs. In addition,
the spring can also have a ball installed in the cage to serve as a
standing valve. This bumper spring is designed for continous use
with high impact and fatigue resistance.
DOWNHOLE SPRINGS
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Downhole Assembly
Hold Downs (1,2,3 Cup)
Collar Stops
Tubing Stops
Downhole Assembly
Hold Downs (1,2,3 Cup)
Collar Stops
Tubing Stops
D E S C R I P T I O N :
T U B I N G STO P
Downhole Assembly
Hold Downs (1,2,3 Cup)
Collar Stops
Tubing Stops
H O L D D OW N S ( 1 , 2 , 3 C U P )
C O L L A R STO P S
DOWNHOLE COMPONENTS
P R E S S U R E R E L I E F STA N D I N G VA LV E
plunger arrives at the Multi-Stage assembly with a load that is staged for the next cycle. This fluid load remains staged due to a standing valve in the Multi-Stage assembly. Packoff Pressure Relief Standing Valve
The IPS pressure relief standing valve (PRSV) is capable of attaching any IPS bumper-spring assembly to retain the optimal amount of fluid in the tubing string. The engineered design will allow fluid to exit the tubing so the well does not liquid load, but sill contain a measurable amount above the spring. The PRSV will prolong bumper-spring, and plunger life in a well, unload a substantial amount of liquids during each plunger trip. The PRSV will also allow for the well to be pumped on/killed for safety precaution. The Pressure Release Standing Valve is a highly effective mechanism used to control the amount of liquid in the tubing string. Pressure Release Standing Valve uses the tubing and casing pressure to regulate the amount of liquid in the tubing string. With the amount of liquid stabilized, plunger lift will be more effective and the number of dry runs will be minimized. When the amount of pressure on the valve reaches 12lbs, the compression spring will contract and unseat the ball, which will then allow the liquid to fall below the check valve.
PAC K O F F
M U LT I STAG E TO O LMulti Stage Tool
The IPS Multi-Stage system fully utilizes your available bottom hole pressure by staging the well. This is done by moving part of your energy source under each stage. By staging the well, the fluid load is lifted to a shallower depth. FEATURES & BENEFITS Applied to a wide variety of applications, including:
Packer completions Tapered strings Extreme low GLR situations Ability to unload high fluid amounts Wells become candidates that struggle or fail to run conventional plunger lift Less shut in time compared to a conventional system Available pressure relief standing valves
OPERATION The Multi-Stage system works by running multiple plunger lift stages to optimize well production. The bottom stage assembly is a traditional plunger set up with a bottom hole spring and stop to run a conventional plunger. The bottom stage spring and plunger set up depend on client or technician preference and well characteristics. When the well is opened, the bottom stage moves a column of fluid up the hole. As it moves up the hole, the head gas “bubble” above it is used as an artificial energy source to help drive the top plunger in the secondary stage. This plunger drives a column of fluid to surface, lifting a lighter load to a shallower depth. The bottom
The Multi-Stage system works by running multiple plunger lift stages to
optimize well production. The bottom stage assembly is a traditional
plunger set up with a bottom hole spring and stop to run a conventional
plunger. The bottom stage spring and plunger set up depend on client or
technician preference and well characteristics. When the well is opened,
the bottom stage moves a column of fluid up the hole. As it moves up the
hole, the head gas above it is used as an artificial energy source to help
drive the top plunger in the secondary stage. This plunger drives a column
of fluid to surface, lifting a lighter load to a shallower depth. The bottom
plunger arrives at the Multi-Stage assembly with a load that is staged for
the next cycle. This fluid load remains staged due to a standing valve in
the Multi-Stage assembly.
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ELECTRONICS
D I F F E R E N T I A L C O N T RO L L E R
S E N S O R S C O N T RO L L E R
• 3 Wire Sensor • 2 Wire Sensor
• Rattle Sensor
• Basic Controller • Hi-Lo Controller
• Pacemaker Controller
Differential Controller
Pacemaker Controller
Sensors
3 Wire Sensor
2 Wire Sensor
Rattle Sensor
Controller
Basic Controller
Hi-Lo Controller
I N T E G R A T E D P R O D U C T I O N S E R V I C E S41165 Park 290 Drive • Waller, Texas 77484
936.931.2100 phone • 936.931.2105 fax
www.ipsoptimization.com
