36
Introduction
Diamond Valves - Reliability and Performance You Can TrustA successful and efficient processing plant demands the very highest standards of performance from its process equipment
The Diamond Range of Hygienic Stainless Steel Valves are available from Dairy Pipe Lines (DPL) a company registered toISO 90012008 Our Valves are widely used in many industries such as Food Dairy Brewing Soft Drinks Cosmetics andPharmaceutical DPL and the Diamond brand are well established industry names with products specified and installedworldwide
DPL can help you in the following ways
Provide technical support and advice to ensure you make the right choice of valve for your application saving you time
and helping to prevent future problemsEnsure compatibility with your system by supplying valves with a wide range of end connections
Provide you with traceability on parts and spares via dedicated coding on all valves
Meet your control requirements - most Diamond valves are available with actuators and switchboxes for central computer
controlHelp you to meet your deadlines by offering fast efficient delivery
With more than 100 years of experience as a specialist valve manufacturer to numerous sectors of the fluids handlingindustry we have gained an enviable reputation for satisfying customer needs promptly This combined with a high qualityreliable product range and technical help and support ensure that you get the product and the service that you deserve
Simply put we have the expertise to meet your requirementsHOVER OVER THE BUTTONS AT THE SIDE OF THIS PAGE FOR MORE INFORMATION ABOUT THESE PRODUCTS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GB
Diamond Butterfly ValvesThe Diamond Butterfly Valve is a hygienic in-line 14 turn or multi-position unit for manual and actuated service
Fully machined from 316L forgings for a high quality non porous construction
Polished crevice free disc which is easily cleaned
0 ring spindle is environmentally sealed
Spindle bearings fit into seal cross holes resulting in low torque
Range of seal materials available including EPDM Silicone Viton steam resistant and Nitrile to suit your application
Valve Dimension A
FITTING TYPE DIMENSION A mm 10 - 30 40
RJT MALE 80 90FEMALE 85 125
IDF MALE 80 100FEMALE 102 160
ILC MALE 80 100FEMALE 102 142
CLAMP 60 100BUTT WELD ENDS 60 100
MANUAL FLANGED 260 260ACTUATED FLANGED 140 140
Maximum Operating Pressure 10 Bar Working Temperature dependent on seal materials range -10degC up to 150degC Valvescan be supplied to operate outside these parameters - please enquire
For other combinations contact DPL
Other Dimensions
Size 10 15 20 25 30 40B mm 90 94 101 107 113 129C mm 395 435 505 57 63 79
Dia D mm 83 83 83 102 102 102E mm 231 235 242 268 275 291F mm 138 138 138 160 160 160
Actuation and ControlButterfly valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuators including
all ancilliary equipment such as solenoids limit switches and positioners
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Actuators amp SwitchboxesActuators
DPL stainless steel actuators are designed to fit quarter turn valves and offer you electronic control
Cylindrical stainless steel construction is corrosion resistant and easily cleaned
Compact design offers you space saving
Factory lubricated therefore maintenance free
Sealed unit means safe operation
Direct mounting onto DPL valves
Double acting and spring return versions ensure fail safe options are available
Visual indicator fitted to coupling indicates valve position
Proven design random samples tested for 1 million actuations
CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES
Switchboxes
DPL switchboxes fit on DPL manual or actuated valves if you require remote control or an electrical feedback signal
Cylindrical construction is easily cleaned
Removable cap for easy wiring
IP65 for high protection grade
High quality components offer you reliability
Wide range of components and voltages tailored to suit your application
Pressure relief vent for safe operation
CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Non-Return ValvesThe DPL hygienic Diamond Non-Return Valve is designed to prevent back-flow of product in the pipework system
The valve is constructed to the highest specification thus ensuring optimum levels of hygiene and cleanliness by nature ofits design
Stainless Steel product contact components are manufactured from 316 and 316L Seals and elastomers carry FDA approvalAll valve component parts are designed to enable thorough in-line cleaning even in the most challenging of applications
With options of surface finish seal material and fitting type the valve is suited to many industry sectors These sectorsinclude Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
ATEX approval for use in hazardous areas (Please see information below)
Fully machined valve components offering excellent corrosion resistance and no porosity
Aseptic design ensures wide acceptance in world-wide pharmaceutical food and beverage industries including biomedical
applications eg WFIClamp body design ensures minimal downtime when sterilising dismantling
Wide selection of seal material and end fittings available thus ensuring compatibility with your system
Size 05 075 1 15 20 25 3 4L1 Weld 75 75 60 75 75 75 75 119L2 Clamp 87 87 102 117 117 117 117 161L2 Male 1DFRJT NA NA 102 117 117 117 117 161 RJT
179IDF
Diameter 63 63 63 93 107 133 145 185Weight 057 055 065 110 130 185 215 485
Weight (kg) includes clamp ferrules dimensions in mm
Technical Data
Initial Opening Pressure 05 - 3psiFully Open Pressure 1 - 4 psiMax Operating Pressure 150 psi (10 Bar)Seal Material Options EPDM (standard) Nitrile
Silicone Viton FEPPTFEEnd Connection Options Clamp RJT IDF ILC DIN
SMS Flange Butt WeldInternal Surface Finish 08um (standard)
05um andor Electro-PolishCertification EN10204 31 ATEX
PED 9723EC(SEP)
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Series 3 Pressure Relief Valves
Designed to meet the changing needs of the process industry the new Series 3 Pressure Relief valve uses elements of theDPL single and double seat valves to produce a full bore self draining device ranging in size from 1-4Available in manual and actuated format the Series 3 valves have a tamper-proof pressure setting mechanism which can beadjusted in-lineThe valve can be disassembled for servicing without affecting the factory pressure setting
Full bore
Self draining to reduce the risk on contamination
Profiled seat seal to ensure a secure seal
316L forged material for better corrosion resistance
Captive spring to ensure consistent system pressure settings
Wide range of seat materials appropriate for a wide range of applications
Suitable for CIP for full compatibility with your process systems
Steam sterilisable giving you complete peace of mind
Serviceable in-line to avoid costly downtime during maintenance
Size 1 15 2 25 3 4A 305 42 455 55 59 71
B 185 275 280 305 310 330
C 52 75 79 95 99 127D 150 210 210 210 210 210
Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150
10 DP58 DP59 DP9415 DP64 DP65 DP62 DP5520 DP65 DP62 DP55 DP9525 DP66 DP67 DP6667 DP9630 DP66 DP69 DP6669 DP9640 DP69 DP96
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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Diamond Butterfly ValvesThe Diamond Butterfly Valve is a hygienic in-line 14 turn or multi-position unit for manual and actuated service
Fully machined from 316L forgings for a high quality non porous construction
Polished crevice free disc which is easily cleaned
0 ring spindle is environmentally sealed
Spindle bearings fit into seal cross holes resulting in low torque
Range of seal materials available including EPDM Silicone Viton steam resistant and Nitrile to suit your application
Valve Dimension A
FITTING TYPE DIMENSION A mm 10 - 30 40
RJT MALE 80 90FEMALE 85 125
IDF MALE 80 100FEMALE 102 160
ILC MALE 80 100FEMALE 102 142
CLAMP 60 100BUTT WELD ENDS 60 100
MANUAL FLANGED 260 260ACTUATED FLANGED 140 140
Maximum Operating Pressure 10 Bar Working Temperature dependent on seal materials range -10degC up to 150degC Valvescan be supplied to operate outside these parameters - please enquire
For other combinations contact DPL
Other Dimensions
Size 10 15 20 25 30 40B mm 90 94 101 107 113 129C mm 395 435 505 57 63 79
Dia D mm 83 83 83 102 102 102E mm 231 235 242 268 275 291F mm 138 138 138 160 160 160
Actuation and ControlButterfly valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuators including
all ancilliary equipment such as solenoids limit switches and positioners
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Actuators amp SwitchboxesActuators
DPL stainless steel actuators are designed to fit quarter turn valves and offer you electronic control
Cylindrical stainless steel construction is corrosion resistant and easily cleaned
Compact design offers you space saving
Factory lubricated therefore maintenance free
Sealed unit means safe operation
Direct mounting onto DPL valves
Double acting and spring return versions ensure fail safe options are available
Visual indicator fitted to coupling indicates valve position
Proven design random samples tested for 1 million actuations
CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES
Switchboxes
DPL switchboxes fit on DPL manual or actuated valves if you require remote control or an electrical feedback signal
Cylindrical construction is easily cleaned
Removable cap for easy wiring
IP65 for high protection grade
High quality components offer you reliability
Wide range of components and voltages tailored to suit your application
Pressure relief vent for safe operation
CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES
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Diamond Non-Return ValvesThe DPL hygienic Diamond Non-Return Valve is designed to prevent back-flow of product in the pipework system
The valve is constructed to the highest specification thus ensuring optimum levels of hygiene and cleanliness by nature ofits design
Stainless Steel product contact components are manufactured from 316 and 316L Seals and elastomers carry FDA approvalAll valve component parts are designed to enable thorough in-line cleaning even in the most challenging of applications
With options of surface finish seal material and fitting type the valve is suited to many industry sectors These sectorsinclude Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
ATEX approval for use in hazardous areas (Please see information below)
Fully machined valve components offering excellent corrosion resistance and no porosity
Aseptic design ensures wide acceptance in world-wide pharmaceutical food and beverage industries including biomedical
applications eg WFIClamp body design ensures minimal downtime when sterilising dismantling
Wide selection of seal material and end fittings available thus ensuring compatibility with your system
Size 05 075 1 15 20 25 3 4L1 Weld 75 75 60 75 75 75 75 119L2 Clamp 87 87 102 117 117 117 117 161L2 Male 1DFRJT NA NA 102 117 117 117 117 161 RJT
179IDF
Diameter 63 63 63 93 107 133 145 185Weight 057 055 065 110 130 185 215 485
Weight (kg) includes clamp ferrules dimensions in mm
Technical Data
Initial Opening Pressure 05 - 3psiFully Open Pressure 1 - 4 psiMax Operating Pressure 150 psi (10 Bar)Seal Material Options EPDM (standard) Nitrile
Silicone Viton FEPPTFEEnd Connection Options Clamp RJT IDF ILC DIN
SMS Flange Butt WeldInternal Surface Finish 08um (standard)
05um andor Electro-PolishCertification EN10204 31 ATEX
PED 9723EC(SEP)
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Series 3 Pressure Relief Valves
Designed to meet the changing needs of the process industry the new Series 3 Pressure Relief valve uses elements of theDPL single and double seat valves to produce a full bore self draining device ranging in size from 1-4Available in manual and actuated format the Series 3 valves have a tamper-proof pressure setting mechanism which can beadjusted in-lineThe valve can be disassembled for servicing without affecting the factory pressure setting
Full bore
Self draining to reduce the risk on contamination
Profiled seat seal to ensure a secure seal
316L forged material for better corrosion resistance
Captive spring to ensure consistent system pressure settings
Wide range of seat materials appropriate for a wide range of applications
Suitable for CIP for full compatibility with your process systems
Steam sterilisable giving you complete peace of mind
Serviceable in-line to avoid costly downtime during maintenance
Size 1 15 2 25 3 4A 305 42 455 55 59 71
B 185 275 280 305 310 330
C 52 75 79 95 99 127D 150 210 210 210 210 210
Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150
10 DP58 DP59 DP9415 DP64 DP65 DP62 DP5520 DP65 DP62 DP55 DP9525 DP66 DP67 DP6667 DP9630 DP66 DP69 DP6669 DP9640 DP69 DP96
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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MANUAL FLANGED 260 260ACTUATED FLANGED 140 140
Maximum Operating Pressure 10 Bar Working Temperature dependent on seal materials range -10degC up to 150degC Valvescan be supplied to operate outside these parameters - please enquire
For other combinations contact DPL
Other Dimensions
Size 10 15 20 25 30 40B mm 90 94 101 107 113 129C mm 395 435 505 57 63 79
Dia D mm 83 83 83 102 102 102E mm 231 235 242 268 275 291F mm 138 138 138 160 160 160
Actuation and ControlButterfly valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuators including
all ancilliary equipment such as solenoids limit switches and positioners
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Actuators amp SwitchboxesActuators
DPL stainless steel actuators are designed to fit quarter turn valves and offer you electronic control
Cylindrical stainless steel construction is corrosion resistant and easily cleaned
Compact design offers you space saving
Factory lubricated therefore maintenance free
Sealed unit means safe operation
Direct mounting onto DPL valves
Double acting and spring return versions ensure fail safe options are available
Visual indicator fitted to coupling indicates valve position
Proven design random samples tested for 1 million actuations
CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES
Switchboxes
DPL switchboxes fit on DPL manual or actuated valves if you require remote control or an electrical feedback signal
Cylindrical construction is easily cleaned
Removable cap for easy wiring
IP65 for high protection grade
High quality components offer you reliability
Wide range of components and voltages tailored to suit your application
Pressure relief vent for safe operation
CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES
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Diamond Non-Return ValvesThe DPL hygienic Diamond Non-Return Valve is designed to prevent back-flow of product in the pipework system
The valve is constructed to the highest specification thus ensuring optimum levels of hygiene and cleanliness by nature ofits design
Stainless Steel product contact components are manufactured from 316 and 316L Seals and elastomers carry FDA approvalAll valve component parts are designed to enable thorough in-line cleaning even in the most challenging of applications
With options of surface finish seal material and fitting type the valve is suited to many industry sectors These sectorsinclude Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
ATEX approval for use in hazardous areas (Please see information below)
Fully machined valve components offering excellent corrosion resistance and no porosity
Aseptic design ensures wide acceptance in world-wide pharmaceutical food and beverage industries including biomedical
applications eg WFIClamp body design ensures minimal downtime when sterilising dismantling
Wide selection of seal material and end fittings available thus ensuring compatibility with your system
Size 05 075 1 15 20 25 3 4L1 Weld 75 75 60 75 75 75 75 119L2 Clamp 87 87 102 117 117 117 117 161L2 Male 1DFRJT NA NA 102 117 117 117 117 161 RJT
179IDF
Diameter 63 63 63 93 107 133 145 185Weight 057 055 065 110 130 185 215 485
Weight (kg) includes clamp ferrules dimensions in mm
Technical Data
Initial Opening Pressure 05 - 3psiFully Open Pressure 1 - 4 psiMax Operating Pressure 150 psi (10 Bar)Seal Material Options EPDM (standard) Nitrile
Silicone Viton FEPPTFEEnd Connection Options Clamp RJT IDF ILC DIN
SMS Flange Butt WeldInternal Surface Finish 08um (standard)
05um andor Electro-PolishCertification EN10204 31 ATEX
PED 9723EC(SEP)
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Series 3 Pressure Relief Valves
Designed to meet the changing needs of the process industry the new Series 3 Pressure Relief valve uses elements of theDPL single and double seat valves to produce a full bore self draining device ranging in size from 1-4Available in manual and actuated format the Series 3 valves have a tamper-proof pressure setting mechanism which can beadjusted in-lineThe valve can be disassembled for servicing without affecting the factory pressure setting
Full bore
Self draining to reduce the risk on contamination
Profiled seat seal to ensure a secure seal
316L forged material for better corrosion resistance
Captive spring to ensure consistent system pressure settings
Wide range of seat materials appropriate for a wide range of applications
Suitable for CIP for full compatibility with your process systems
Steam sterilisable giving you complete peace of mind
Serviceable in-line to avoid costly downtime during maintenance
Size 1 15 2 25 3 4A 305 42 455 55 59 71
B 185 275 280 305 310 330
C 52 75 79 95 99 127D 150 210 210 210 210 210
Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150
10 DP58 DP59 DP9415 DP64 DP65 DP62 DP5520 DP65 DP62 DP55 DP9525 DP66 DP67 DP6667 DP9630 DP66 DP69 DP6669 DP9640 DP69 DP96
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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Diamond Actuators amp SwitchboxesActuators
DPL stainless steel actuators are designed to fit quarter turn valves and offer you electronic control
Cylindrical stainless steel construction is corrosion resistant and easily cleaned
Compact design offers you space saving
Factory lubricated therefore maintenance free
Sealed unit means safe operation
Direct mounting onto DPL valves
Double acting and spring return versions ensure fail safe options are available
Visual indicator fitted to coupling indicates valve position
Proven design random samples tested for 1 million actuations
CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES
Switchboxes
DPL switchboxes fit on DPL manual or actuated valves if you require remote control or an electrical feedback signal
Cylindrical construction is easily cleaned
Removable cap for easy wiring
IP65 for high protection grade
High quality components offer you reliability
Wide range of components and voltages tailored to suit your application
Pressure relief vent for safe operation
CLICK HERE FOR FULL TECHNICAL INFORMATION ON ACTUATORS AND SWITCH BOXES
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Diamond Non-Return ValvesThe DPL hygienic Diamond Non-Return Valve is designed to prevent back-flow of product in the pipework system
The valve is constructed to the highest specification thus ensuring optimum levels of hygiene and cleanliness by nature ofits design
Stainless Steel product contact components are manufactured from 316 and 316L Seals and elastomers carry FDA approvalAll valve component parts are designed to enable thorough in-line cleaning even in the most challenging of applications
With options of surface finish seal material and fitting type the valve is suited to many industry sectors These sectorsinclude Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
ATEX approval for use in hazardous areas (Please see information below)
Fully machined valve components offering excellent corrosion resistance and no porosity
Aseptic design ensures wide acceptance in world-wide pharmaceutical food and beverage industries including biomedical
applications eg WFIClamp body design ensures minimal downtime when sterilising dismantling
Wide selection of seal material and end fittings available thus ensuring compatibility with your system
Size 05 075 1 15 20 25 3 4L1 Weld 75 75 60 75 75 75 75 119L2 Clamp 87 87 102 117 117 117 117 161L2 Male 1DFRJT NA NA 102 117 117 117 117 161 RJT
179IDF
Diameter 63 63 63 93 107 133 145 185Weight 057 055 065 110 130 185 215 485
Weight (kg) includes clamp ferrules dimensions in mm
Technical Data
Initial Opening Pressure 05 - 3psiFully Open Pressure 1 - 4 psiMax Operating Pressure 150 psi (10 Bar)Seal Material Options EPDM (standard) Nitrile
Silicone Viton FEPPTFEEnd Connection Options Clamp RJT IDF ILC DIN
SMS Flange Butt WeldInternal Surface Finish 08um (standard)
05um andor Electro-PolishCertification EN10204 31 ATEX
PED 9723EC(SEP)
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Series 3 Pressure Relief Valves
Designed to meet the changing needs of the process industry the new Series 3 Pressure Relief valve uses elements of theDPL single and double seat valves to produce a full bore self draining device ranging in size from 1-4Available in manual and actuated format the Series 3 valves have a tamper-proof pressure setting mechanism which can beadjusted in-lineThe valve can be disassembled for servicing without affecting the factory pressure setting
Full bore
Self draining to reduce the risk on contamination
Profiled seat seal to ensure a secure seal
316L forged material for better corrosion resistance
Captive spring to ensure consistent system pressure settings
Wide range of seat materials appropriate for a wide range of applications
Suitable for CIP for full compatibility with your process systems
Steam sterilisable giving you complete peace of mind
Serviceable in-line to avoid costly downtime during maintenance
Size 1 15 2 25 3 4A 305 42 455 55 59 71
B 185 275 280 305 310 330
C 52 75 79 95 99 127D 150 210 210 210 210 210
Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150
10 DP58 DP59 DP9415 DP64 DP65 DP62 DP5520 DP65 DP62 DP55 DP9525 DP66 DP67 DP6667 DP9630 DP66 DP69 DP6669 DP9640 DP69 DP96
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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Diamond Non-Return ValvesThe DPL hygienic Diamond Non-Return Valve is designed to prevent back-flow of product in the pipework system
The valve is constructed to the highest specification thus ensuring optimum levels of hygiene and cleanliness by nature ofits design
Stainless Steel product contact components are manufactured from 316 and 316L Seals and elastomers carry FDA approvalAll valve component parts are designed to enable thorough in-line cleaning even in the most challenging of applications
With options of surface finish seal material and fitting type the valve is suited to many industry sectors These sectorsinclude Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
ATEX approval for use in hazardous areas (Please see information below)
Fully machined valve components offering excellent corrosion resistance and no porosity
Aseptic design ensures wide acceptance in world-wide pharmaceutical food and beverage industries including biomedical
applications eg WFIClamp body design ensures minimal downtime when sterilising dismantling
Wide selection of seal material and end fittings available thus ensuring compatibility with your system
Size 05 075 1 15 20 25 3 4L1 Weld 75 75 60 75 75 75 75 119L2 Clamp 87 87 102 117 117 117 117 161L2 Male 1DFRJT NA NA 102 117 117 117 117 161 RJT
179IDF
Diameter 63 63 63 93 107 133 145 185Weight 057 055 065 110 130 185 215 485
Weight (kg) includes clamp ferrules dimensions in mm
Technical Data
Initial Opening Pressure 05 - 3psiFully Open Pressure 1 - 4 psiMax Operating Pressure 150 psi (10 Bar)Seal Material Options EPDM (standard) Nitrile
Silicone Viton FEPPTFEEnd Connection Options Clamp RJT IDF ILC DIN
SMS Flange Butt WeldInternal Surface Finish 08um (standard)
05um andor Electro-PolishCertification EN10204 31 ATEX
PED 9723EC(SEP)
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Series 3 Pressure Relief Valves
Designed to meet the changing needs of the process industry the new Series 3 Pressure Relief valve uses elements of theDPL single and double seat valves to produce a full bore self draining device ranging in size from 1-4Available in manual and actuated format the Series 3 valves have a tamper-proof pressure setting mechanism which can beadjusted in-lineThe valve can be disassembled for servicing without affecting the factory pressure setting
Full bore
Self draining to reduce the risk on contamination
Profiled seat seal to ensure a secure seal
316L forged material for better corrosion resistance
Captive spring to ensure consistent system pressure settings
Wide range of seat materials appropriate for a wide range of applications
Suitable for CIP for full compatibility with your process systems
Steam sterilisable giving you complete peace of mind
Serviceable in-line to avoid costly downtime during maintenance
Size 1 15 2 25 3 4A 305 42 455 55 59 71
B 185 275 280 305 310 330
C 52 75 79 95 99 127D 150 210 210 210 210 210
Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150
10 DP58 DP59 DP9415 DP64 DP65 DP62 DP5520 DP65 DP62 DP55 DP9525 DP66 DP67 DP6667 DP9630 DP66 DP69 DP6669 DP9640 DP69 DP96
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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Technical Data
Initial Opening Pressure 05 - 3psiFully Open Pressure 1 - 4 psiMax Operating Pressure 150 psi (10 Bar)Seal Material Options EPDM (standard) Nitrile
Silicone Viton FEPPTFEEnd Connection Options Clamp RJT IDF ILC DIN
SMS Flange Butt WeldInternal Surface Finish 08um (standard)
05um andor Electro-PolishCertification EN10204 31 ATEX
PED 9723EC(SEP)
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Series 3 Pressure Relief Valves
Designed to meet the changing needs of the process industry the new Series 3 Pressure Relief valve uses elements of theDPL single and double seat valves to produce a full bore self draining device ranging in size from 1-4Available in manual and actuated format the Series 3 valves have a tamper-proof pressure setting mechanism which can beadjusted in-lineThe valve can be disassembled for servicing without affecting the factory pressure setting
Full bore
Self draining to reduce the risk on contamination
Profiled seat seal to ensure a secure seal
316L forged material for better corrosion resistance
Captive spring to ensure consistent system pressure settings
Wide range of seat materials appropriate for a wide range of applications
Suitable for CIP for full compatibility with your process systems
Steam sterilisable giving you complete peace of mind
Serviceable in-line to avoid costly downtime during maintenance
Size 1 15 2 25 3 4A 305 42 455 55 59 71
B 185 275 280 305 310 330
C 52 75 79 95 99 127D 150 210 210 210 210 210
Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150
10 DP58 DP59 DP9415 DP64 DP65 DP62 DP5520 DP65 DP62 DP55 DP9525 DP66 DP67 DP6667 DP9630 DP66 DP69 DP6669 DP9640 DP69 DP96
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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Diamond Series 3 Pressure Relief Valves
Designed to meet the changing needs of the process industry the new Series 3 Pressure Relief valve uses elements of theDPL single and double seat valves to produce a full bore self draining device ranging in size from 1-4Available in manual and actuated format the Series 3 valves have a tamper-proof pressure setting mechanism which can beadjusted in-lineThe valve can be disassembled for servicing without affecting the factory pressure setting
Full bore
Self draining to reduce the risk on contamination
Profiled seat seal to ensure a secure seal
316L forged material for better corrosion resistance
Captive spring to ensure consistent system pressure settings
Wide range of seat materials appropriate for a wide range of applications
Suitable for CIP for full compatibility with your process systems
Steam sterilisable giving you complete peace of mind
Serviceable in-line to avoid costly downtime during maintenance
Size 1 15 2 25 3 4A 305 42 455 55 59 71
B 185 275 280 305 310 330
C 52 75 79 95 99 127D 150 210 210 210 210 210
Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150
10 DP58 DP59 DP9415 DP64 DP65 DP62 DP5520 DP65 DP62 DP55 DP9525 DP66 DP67 DP6667 DP9630 DP66 DP69 DP6669 DP9640 DP69 DP96
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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C 52 75 79 95 99 127D 150 210 210 210 210 210
Size (ins) Spring Ratings (psi)0-30 0-35 0-40 0-60 0-65 0-80 0-90 0-100 0-150
10 DP58 DP59 DP9415 DP64 DP65 DP62 DP5520 DP65 DP62 DP55 DP9525 DP66 DP67 DP6667 DP9630 DP66 DP69 DP6669 DP9640 DP69 DP96
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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Diamond Miniature Pressure Relief Valves
The 12 and 34 miniature PRV is available for applications not requiring a manual or actuated override The Miniature PRVhas a pressure range of 05 to 10 bar
Ideal for applications where space is at a premium where cost is critical or where weight is important the Mini PRV has beendesigned to meet a wide range of applications
Low cost pressure relief
Clamp ILC weld and BSP connections
Tamper proof setting
Easily re-set in line
Low service cost
Steam sterilisible
316L forged material
12 CLAMP 34 CLAMP 12 ILC 34 ILC 12 BSPFEMALE
12 BSPMALE
34BSPMALE
12 PLAIN 34 PLAIN
A (mm) 425 425 37 40 51 41 55 34 34B (mm) 41 26 35 235 35 25 40 20 5
C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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C (mm) 145 130 139 1275 139 130 144 124 109
Group use according to the Pressure Equipment DirectiveWith regard to the Pressure Equipment Directive (PED) the Pressure Relief Valves produced by DPL are designated asmanufactured to Sound Engineering Practice (not to be CE marked) The valves are for use with piping media content withinGroup 2 and a pressure range 0 to 10 bar gAccordingly DPL valves are marked with the relevant directive number and SEP
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond 3 Way Ball ValvesThe DPL Diamond 3 Way Ball Valve has been designed to meet the demanding requirements of todays processindustry
Constructed from 316 Stainless Steel and built to the highest specification the valve ball is fully encapsulated in PTFE thusensuring optimum levels of sanitation and cleanliness by nature of its design
Flow routing options of T port and L port are available from stock thus ensuring that all common process applicationrequirements are met With options of end fitting actuation and feedback the valves are suited to many industry sectorsThese sectors include Food and Beverage Pharmaceutical Biomedical and Chemical
Please call us to further discuss your requirements We are confident that we have a valve designed to suit your application
Fully machined valve components in 316 grade stainless steel offering excellent corrosion resistance
PTFE Encapsulated valve ball ensures optimum levels of sanitation and cleanliness
L Port and T port options available to ensure maximum application suitability
Optional actuation package available including feedback switches and solenoid options to provide a full automation
solutionDirect mount ISO pad for ease of actuation
Wide selection of end fittings available thus ensuring maximum compatibility with your system
Lockable handle for optional security
TECHNICAL DATA
Seat Material PTFE
Standard Internal Finish lt10um
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316 Stainless Steel
Standard End Connections Butt Weld RJT IDFClamp ILC DIN Flange
(other end connection options available upon request)
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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XOIacuteok`hmadmcbncdVVGhrnHknmfrƒrdquoiexcl OMT OMVT PMO PMT QMO QMT RMO SMO`GlaquolaquoH II II UT WT PPO PRT PTT PXT
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XOIacuteok`hmadmcbncdVWGarHrgnqsrƒrdquoiexcl PMO PMT QMO QMT RMO SMO`GlaquolaquoH SS US WX PPS PRS PVS
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Size L W H H1 C SQ ISO05 59 121 85 445 9 9 F03F04075 635 121 90 48 9 9 F03F0410 76 137 95 59 11 11 F040515 875 182 110 72 14 14 F050720 95 182 110 81 14 14 F050725 114 400 130 100 17 17 F07F1030 130 450 160 1255 23 22 F10F12
05 075 10 15 20 25 30Break-out Torque (Nm) 4 4 10 23 41 68 128
Running Torque (Nm) 3 3 7 15 23 38 75
( 25 Safety Factor included )
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
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Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
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Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
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Diamond Slimline Ball ValvesThe Diamond SLIMLINE Ball Valve is a high quality compact onoff unit offering you space-saving
Unobstructed full bore means low pressure drop and no puddling
Full flow - suitable for pigging
Machined from 316L forgings offering good corrosion resistance and no porosity
Fully machined
Patented body alignment ring is easily assembled and installed
Anti blow-out stem for safe operation
Viton energised PTFE stem seal is self compensating for pressure and temperature Other seal materials also available
Low torque actuation offers you cost benefits
Available with any fitting or flange to suit your requirements
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
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Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
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Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Actuation and Control
SLIMLINE Ball valves can be supplied fitted and tested with a comprehensive range of pneumatic and electric actuatorsincluding all ancillary equipment such as solenoids limit switches and positioners
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Technical Data
Seat Material PTFE
Standard Internal Finish lt10uM
Maximum Operating Pressure 10 Bar
Wetted Part Construction 316L Stainless Steel
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
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Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Standard End Connections Butt Weld RJT IDF Clamp ILC Flange (other options available upon request)
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Diamond Single Seat Valve
The Diamond shut off and divert range of Single Seat valves is advanced modular and upgradable to suit your requirements
ATEX approved Version Available - Enquire for more details
BodyFully machined from 316L forgings offering Iow porosity and good corrosion resistance
Self draining crevice free interior is easy to clean
Bolted assembly gives you easy safe assembly
Full flow spherical design gives Iow pressure drop and is gentle on your product
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
SealsLow stress on seals offers long life and reduces your maintenance costs
Stem is double sealed for environmental protection
Choice of Seal Materials including EPDM Viton Nitrile or FEPPTFE to suit your application
LanternCouplingOpen area between valve and actuator meets 3A requirements
Quick release pin means reduced service time saving you money
Actuator is detachable no need for you to drain the line
Working temperatures dependent upon choice of seal material please consult DPL if in doubt
Double Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522B (mm) 625 633 76 928 1055 142C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
ActuatorReversible fail safe action gives you peace of mind
Factory lubricated therefore maintenance free
Safe tamper proof spring assembly for extra security
Equal force on air and spring stroke give balanced pressure rating
Viton seals available for high temperature applications
Proven design randomly tested for 1million actuations
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
SwitchboxLocating ring offers you reliable operation
Pressure relief vent avoids pressurisation
AS Interface compatible for 2 wire communications
Single Body Valves
Size 10 15 20 25 30 40A (mm) 268 416 422 497 503 522C (mm) 305 42 455 55 59 71D (mm) 52 75 79 95 99 127PRESSURE (BAR) 16 7 7 7 7 45
The most common valve configurations are shown above Many other configurations and orientations are available Pleasecontact DPL for further help and advice
As standard the valves are fitted with the spring return actuator closing the valve spindle downwards with the spring this istermed normally closed (NC) The valves can be fitted with the actuator opening the valve spindle upwards with the springthis is termed normally open (NO) The actuator is easily field reversible for NC or NO
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Hygienic TubeTo compliment the hygienic fittings range DPL also stock a full range of hygienic tube
Manufactured from premium grade 316L Stainless Steel which also complies with BS4825 the tube is suited to manyindustry sectors These sectors include Dairy Food and Beverage Pharmaceutical and Chemical
Available in 6 meter lengths the tube has a food grade internal finish and an external dull polish in order to meet the highexpectations of the hygienic industry
Tube lengths can also be cut to suit individual requirements
Our Tube
Complies with BS4825 to ensure maximum compatibility with your process system
Wide range of tube OD sizes available to suit your application (see Table below)
Tube lengths cut to order for ease of shipping etc
Fully annealed option to ensure ease of fabrication and manipulation if required
Full certification provided on request thus providing full traceability
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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XOIacuteok`hmadmcbncdVVGhrnHknmfrƒrdquoiexcl OMT OMVT PMO PMT QMO QMT RMO SMO`GlaquolaquoH II II UT WT PPO PRT PTT PXT
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XOIacuteok`hmadmcbncdVWGarHrgnqsrƒrdquoiexcl PMO PMT QMO QMT RMO SMO`GlaquolaquoH SS US WX PPS PRS PVS
ok`hmotkkdcsddbncdPUXrƒrdquoiexcl PMO PMT QMO QMT RMO SMO`GlaquolaquoH SS US WX PPS PRS PVSaGlaquolaquoH PSMR QQMQ QWMU RSMX SPMR TS
ok`hmsddbncdPUWvdkchmfsxodrƒrdquoiexcl OMT OMVT PMO PMT QMO QMT RMO SMO`GlaquolaquoH RQ SSMT SS US WX PPS PRS PVS
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cƒ‒bdquooƒfiiexclkƒlsaquoiexclkDagger~KtlsaquoƒDaggerPKciexcllsaquo|rsaquo‒o‒currenKrfraslƒ‒iexclgƒldquoldquoKrcentcent‒rsaquolsaquovldquo~iexcllsaquoKddaggerdaggeriexclsbquobaPPRfaMsiexclldquoYJSSGOHPVXXTQQWWThellipesbquoYJSSGOHPVXXTQTXPUdlaquoƒldquoY~ƒ‒bdquofiƒfiiexclldquoƒlsaquoiexcldagger_~fildquomiddotcurrenM|rsaquoMmiddotcurrenbullbullbullM~fildquomiddotcurrenM|rsaquoMmiddotcurren
Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
gbdquopoundƒiexcllsaquoƒ|smiddotlsquoiexcldagger
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Ⅻoldquoƒlsaquolsquoiexcllsaquo~daggerlsaquo~Daggeriexcliexcldagger|rsaquolsaquocentrsaquo‒laquoDaggerrsaquohrndaggerDaggerlsaquo~‒~daggerlsaquo~arSWQTosQcentrsaquo‒rsaquo‒lsquoƒDaggerldquorsaquo‒frasllsaquo~bulliexclldquo~ƒlsaquopoundrsaquolsaquodaggerƒDaggeriexclMⅫoldquoƒlsaquolsquoiexcllsaquo~dagger|lsaquolsquoiexcldaggermiddotfifildquoƒiexcl~bullƒDaggerfrasl‒~ƒƒrsaquoDaggerfrasliexcl‒DaggerfrasllsaquoarSWQTƒcent‒iexclflmiddotƒ‒iexcl~Moldquoiexcldaggeriexcl|rsaquolsaquodaggermiddotldquoDaggerbullƒDaggerfraslcokM
XOIacuteok`hmadmcbncdVVGhrnHknmfrƒrdquoiexcl OMT OMVT PMO PMT QMO QMT RMO SMO`GlaquolaquoH II II UT WT PPO PRT PTT PXT
IIfildquoiexcldaggeriexcliexcllsaquoflmiddotƒ‒iexclbullƒDaggerfraslcok
XOIacuteok`hmadmcbncdVWGarHrgnqsrƒrdquoiexcl PMO PMT QMO QMT RMO SMO`GlaquolaquoH SS US WX PPS PRS PVS
ok`hmotkkdcsddbncdPUXrƒrdquoiexcl PMO PMT QMO QMT RMO SMO`GlaquolaquoH SS US WX PPS PRS PVSaGlaquolaquoH PSMR QQMQ QWMU RSMX SPMR TS
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cƒ‒bdquooƒfiiexclkƒlsaquoiexclkDagger~KtlsaquoƒDaggerPKciexcllsaquo|rsaquo‒o‒currenKrfraslƒ‒iexclgƒldquoldquoKrcentcent‒rsaquolsaquovldquo~iexcllsaquoKddaggerdaggeriexclsbquobaPPRfaMsiexclldquoYJSSGOHPVXXTQQWWThellipesbquoYJSSGOHPVXXTQTXPUdlaquoƒldquoY~ƒ‒bdquofiƒfiiexclldquoƒlsaquoiexcldagger_~fildquomiddotcurrenM|rsaquoMmiddotcurrenbullbullbullM~fildquomiddotcurrenM|rsaquoMmiddotcurren
Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
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cƒ‒bdquooƒfiiexclkƒlsaquoiexclkDagger~KtlsaquoƒDaggerPKciexcllsaquo|rsaquo‒o‒currenKrfraslƒ‒iexclgƒldquoldquoKrcentcent‒rsaquolsaquovldquo~iexcllsaquoKddaggerdaggeriexclsbquobaPPRfaMsiexclldquoYJSSGOHPVXXTQQWWThellipesbquoYJSSGOHPVXXTQTXPUdlaquoƒldquoY~ƒ‒bdquofiƒfiiexclldquoƒlsaquoiexcldagger_~fildquomiddotcurrenM|rsaquoMmiddotcurrenbullbullbullM~fildquomiddotcurrenM|rsaquoMmiddotcurren
Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Crosses amp Y-PiecesCrosses and Y Pieces can be manufactured to your specifications and drawings with or withoutfittings
CROSS CODE 177Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174
SWEPT TEE CODE 170Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
Y PIECE CODE 171Size 10 15 20 25 30 40A (mm) 44 64 89 114 134 174B (mm) 22 31 44 58 67 85
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - Clamp (BS4825 PT3)The Clamp union offers you simple rapiddisconnection without the use of tools savingtime and moneybull Identical ferrules helps simplify plant designand maintenancebull 10 bar working pressure (12 - 4)bull Crevice free fully hygienicbull CIP compatiblebull Lipped seal aids assemblybull Wide range of seal material including SiliconeEPDM Viton and PTFEbull Stainless steel 316L contact partsbull Size range 12 - 12
Size OD (mm) Bore Size (mm) 05 250 95
075 250 160 10 505 222 15 505 349 20 640 476 25 775 603 30 910 730 40 119 976 (14 swg)
CLAMP 90deg BEND CODE TC128Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 195
CLAMP 45deg BEND CODE TC192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 106
CLAMP HOSE LINER CODE TC125Size 10 15 20 25 30 40
L (mm) 97 103 106 116 122 173
CLAMP TEE CODE TC109Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 196
CLAMP PLAIN BLANK CODE TC103Size 10 15 20 25 30 40OD
(mm) 505 505 64 775 91 119
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - IDF (BS4825 PT4)The IDF union is particularly suitable forapplications where CIP pipelines are permanentlyin placebull Crevice free fully hygienicbull CIP compatiblebull Available with a round nut to limit risk ofunauthorised dismantling giving added securitybull 16 bar working pressure reinforced seal above10 barbull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 contact partsbull Size range 1 - 4Size Hex Nut Seal Bore
Sizein AF
(mm)L (mm) ID (mm) (mm)
1 46 30 222 22215 60 30 349 3492 75 30 476 476 25 90 30 603 603 3 105 30 730 730 4 133 35 976 976 (14
swg) CODE F101 - FW32
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
90deg BEND MALE x FEMALE CODE F146Size 10 15 20 25 30 40
A(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP MALE CODEF135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -
AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE F192Size 10 15 20 25 30 40
A(mm) 43 52 65 79 89 115
HOSE LINER CODE F125Size 10 15 20 25 30 40
L (mm) 97 104 107 116 123 182
TEE MALE x MALE x MALE ORFEMALE
Size 10 15 20 25 30 40A
(mm) 65 85 110 135 155 203
ADAPTOR - MALE TO BSP FEMALECODE F186
Size 10 15 20 25 30 -L (mm) 44 50 54 54 54 -
AF(mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - ILCThe High Pressure ILC union has been specially developed by DPL to meet your needs It combines the properties of quick connectionand hygiene in a unique couplingbull Metal to metal seat for controlled compressionbull Crevice freebull CIP compatible designbull Easily assembledbull Wide range of seal material including Nitrile EPDM Viton and PTFEbull Stainless steel 316Lbull Size range 12 - 4Size Hex Nut Seal Bore Size
(mm)Maximum Operating Pressure
in AF (mm) ID (mm)1 51 222 222 40 Bar (588 psi)15 65 349 349 40 Bar (588 psi)2 79 476 476 30 Bar (441 psi)25 92 603 603 24 Bar (353 psi)3 105 730 730 20 Bar (294 psi)4 130 975 976 (14 swg) 19 Bar (279 psi)CODE L101 - LW32
The above maximum pressure ratings can be adopted up to a maximum temperature of 140 deg C if suitable sealing materials are used Size Hex Nut Liner Seal Male in L (mm) AF(mm) L (mm) ID (mm) L (mm) 05 134 28 16 95 16 075 16 38 19 158 19 CODE L101 LW74 - LW132
90deg BEND MALE x FEMALE CODE L146Size 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP MALE CODE L135Size 10 15 20 25 30 40L (mm) 51 57 60 63 64 -AF (mm) 42 56 70 90 106 -
45 BEND FEMALE X MALE CODE L192Size 10 15 20 25 30 40B (mm) 43 52 65 79 89 106
HOSE LINER CODE L125Size 10 15 20 25 30 40L (mm) 89 95 98 108 114 165
TEE MALE OR FEMALESize 10 15 20 25 30 40A (mm) 65 85 110 135 155 195
ADAPTOR - MALE TO BSP FEMALE CODE L186Size 10 15 20 25 30 40L (mm) 44 50 54 54 54 -AF (mm) 42 56 70 90 106 -
REQUEST CODE FOR COMBINATIONS
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Unions - RJT (BS4825 PT5)The RJT union is the most widely specifiedfitting for the UK food and beverage industry It isparticularly suitable for applications requiringfrequent dismantlingbull Robust construction enabling repeateddismantling for sterilising and washing with noreduction in performancebull 10 bar working pressurebull Wide range of seal material including NitrileEPDM Viton and PTFEbull Stainless steel 316 versions availablebull Size range 1 - 4Size Hex Nut Seal Bore
Size(mm)
in AF(mm)
L (mm) ID (mm)
1 51 22 27 222 15 65 22 397 349 2 79 22 524 476 25 92 22 651 603 3 105 22 778 730 4 130 22 1032 976 (14
swg) CODE R101 - RW32
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
90 BEND MALE x FEMALE CODE R146Size 10 15 20 25 30 40
A(mm)
57 77 102 127 147 187
B(mm)
66 86 111 136 156 196
MALE TO BSP MALE ADAPTOR CODER135
Size 10 15 20 25 30 -L (mm) 51 57 60 63 64 -AF(mm) 42 56 70 90 106 -
45deg BEND FEMALE x MALE CODE R192Size 10 15 20 25 30 40
A (mm) 35 44 57 71 81 98B (mm) 44 53 66 80 90 107
HOSE LINER CODE R125Size 10 15 20 25 30 40
L (mm) 89 95 98 108 114 165
TEE MALE x FEMALE x FEMALE CODER167
Size 10 15 20 25 30 40A(mm) 57 77 102 127 147 187
B(mm) 66 88 111 135 156 196
MALE TO BSP FEMALE ADAPTORCODE R186
Size 10 15 20 25 30 -L (mm) 44 50 54 5444 55 -AF(mm) 42 56 70 90 106 -
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Stainless Steel Filters
ATEX approved version available - Enquire for more detailsTo ensure that product remains free from unwanted foreign bodies and oversize solids DPL offer arange of filters to suit your requirements Other sizes and designs are available please enquireAll the following dimensions apply to filters with fitted ends as followsILC IDF RJT Male ILC Female and Clamp - other variations available please ask
Side Entry FilterThe Side Entry filter allows the element to beremoved for cleaning or replaced without takingthe filter assembly out of the pipelineAvailable in 10 to 30 size rangeSee table below for avilable filtration sizes
Y Type FilterThe Y Type filter is designed for use wherein-line filtration is required The element can bechanged or cleaned without removing theassembly from the pipelineY TYPE FILTERSize 10 15 20 25 30A (mm) 277 316 374 434 483B (mm) 356 364 376 389 400
See table below for avilable filtration sizes
Pump Protection FilterThe Pump Protection filter is used upstream ofthe pump for protection from foreign bodies andoversize solidsPUMP PROTECTION FILTERSize 10 15 20 25 30A (mm) 247 286 343 404 453B (mm) 186 194 206 219 229
3mm or 6mm Perforated element fitted asstandard (no mesh)Open area for either option is 40
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
FILTRATION SIZES AVAILABLEMesh perinch - 10 20 60 100
Wire Diamm - 056 032 016 01
Aperturemm 60 20 10 025 016
Openarea 40 60 57 38 38
Side entry and Y type filters are supplied with elementsconsisting of a 6mm perforated tube inside a mesh sleeveThe 6mm perforated tube is also available without the meshsleeve as shown on the table Pump protection filters aresupplied with either a 3mm or 6mm perforated tube only (nomesh) Wetted parts are 316L grade stainless steel sealmaterial is EPDM Nitrile hygienic design throughout
ATEX approved version available for use in potentially explosive atmospheres
Group 2 Category 2 Gas and dust compliant
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
Hygienic Tubes
Flow Plates
DPL offer a range of flow plate designs or we can manufacture to specific customer requirements
Flow Plates are available with valves position switches and swing bends with handles drains and drain valves Completewith box section as required and available in a variety of finishes the DPL flow plates can be fitted with cable conduit anddrip trays
The use of 3D modelling lowers the cost of manufacture and removes the risk of making expensive errors
Our ability to importexport information on CAD file by Email or CD speeds up the design and commissioning cycle savingyou money
Dairy Pipe Line Ltd Unit 1 Dencora Park Shire Hill Saffron Walden Essex CB11 3GBTel +44 (0)1799 522 885 | Fax +44 (0)1799 525 916Email dairypipelinesdplukcouk wwwdplukcouk
