+ All Categories
Home > Documents > Introduction to Anpara - Copy

Introduction to Anpara - Copy

Date post: 06-Apr-2018
Category:
Upload: shivendu-pandey
View: 234 times
Download: 0 times
Share this document with a friend

of 23

Transcript
  • 8/3/2019 Introduction to Anpara - Copy

    1/23

    Mahatma Gandhi Missions

    College of Engineering and Technology

    NOIDA (U.P.)

    Report on Practical Industrial Training

    Carried out at

    ANPARA THERMAL POWER STATION

    SONEBHADRA

    From: _21-06-2011 to 18-07-2011.

    SUB. BY:- SUB. TO:- MECHANICAL ENGINEERING

    SANTOSH MAURYA DEPARTMENT MGM COET , NOIDA

    CLASS:- BT ME

    UNI. ROLL NO.:-0809540040

  • 8/3/2019 Introduction to Anpara - Copy

    2/23

    Mahatma Gandhi Missions

    College of Engineering and Technology.

    Training Coordinator Head of the Department

    :-Mr. ANURAG KUMAR :-Mr. S. R. JAMBULE

    Noida, U.P., India

    Department of Mechanical Engineering

    CERTIFICATE

    This is to certify that Mr. SANTOSH MAURYA of B. Tech.

    Mechanical Engineering, Class_BT ME, Roll No. 0809540040 ha

    completed his Industrial Training during the academic year 20

    21-06-2011 to 31-07-2011 at ATPS,ANPARA

    SONEBHADRA.

  • 8/3/2019 Introduction to Anpara - Copy

    3/23

    CONTENT

    Introduction1

    Major requirement.1

    Raw material used..2

    Salient data and design specifications....3

    Design parameter...3

    Introductory overview...6

    Coal fired thermal power station..8

    Boiler and auxiliaries...9

    Draught.11

    Ash handling system12

    Advantage & disadvantage..13

    Induced draft fan..14

    Milling system......16

    Primary air preheater....17

    Turbine-salient design..18

    Constructional features.19

    Role of turbine in power generation.20

    Governing system.22.

  • 8/3/2019 Introduction to Anpara - Copy

    4/23

    INTRODUCTION TO ANPARA A

    Name of the factoryANPARA THERMAL POWER STATION

    Address:- A.T.P.P

    POST:-ANPARA

    Disst.:-Sonebhadra(u.p)

    Location- ATPP is situated at the north bank of Rihand reservoir about 220 kms south from

    Varanasi and about 35 kms west south from Renukoot by road.

    Total proposed capacity 4030MW in four stages

    (3*210MW+2*500MW+2*600MW+2*600MW)

    Present capacity 1630MW Anpara

    Project cost- Anpara ATPS-Rs.721Cr.

    Anpara BTPS-Rs-2060Cr.

    Major Requirements-

    COAL-A.Source-Kakri,Bina,Khadia coal mines.

    B.Maximum consumption-48,840 MT/ day for 3130 MW(F grade coal).

    C.Mode of transportation- MGR Rail Transportation System.

    Water Source-Rihand reservoirChimney height:- ATPS-220 meters, BTPS-275 meters.

    Ash disposal-ash slurry pumped to ash dyke.

    Commencement of Work-July 1980

    Commissioning of Unit 1 of ATPS-28Mar 1986

    Commissioning of Unit 2 of ATPS-28 Feb 1987

    Commissioning of Unit 3 of ATPS-12 Mar 1988

  • 8/3/2019 Introduction to Anpara - Copy

    5/23

    Boundary Wall of the factory is about 1Km (in all direction from the main plant equipment).

    RAW Material Used:

    1.Water From Rihand reservoir

    2.Coal From NCL having high ash content and low calorific value about 20000T/day.

    3.Acid We use very dilute acid (5% conc.) about 1.5T/day.

    4.Alkali We use very dilute alkali solution (5% conc.) about 1.5T/day.

    List of all the section/ process plant:

    Cole Handling plant. Boiler Area. Turbine Area. Generator & Transformer. Switch-Yard. Dematerializing plant. Ash Slurry Disposal System.

    Salient data and design specification

    A. Salient data Capacity 3*210MW Project cost 657.74 Cr. Generation per annum at 72%plf 4500MU/Annum Main plant & equipment

    Steam generator(boiler and aux.) M/s BHEL,INDIA

    Turbine ,Generator aux. KWU,WEST GERMANY through BHEL

    Coal consumption per annum (E grade) 2.72Milliontone/annnum

    Ash disposal(per annum) .816Milliont/annum Cooling water 30Meter cube/sec.

    Transportation of coal MARRY GO ROUND RLY SYSTEM

  • 8/3/2019 Introduction to Anpara - Copy

    6/23

    B.Design ParameterBoiler:

    Radiant reheat,pulverized fuel,corner fired,bottom steam generator.

    Steam generating capacity 680 Pressure 155kg/cmsqure Steam temp. at super heater outlet 540DegreeC Reheat steam flow 598T/hr Steam pre. At RH 37.6-36.1kg/cm2 Steam temp at RH inlet/outlet 342/540degree celsius

    Feed water: Temp.at EOC inlet: 242degreeC Pressure at ECO inlet: 180kg/cm^2 Rated flow at ECO inlet: 655T/hr

    Fuel: F/E grade bituminous coal of CV: 3750Kcal/kg Fixed carbon: 28% to 24% Volatile matter: 28% to 21% Moisture: 11% to 15% Ash: 33% to 40% Fusion temp: 1400degreeC Pulverisers: 6 nos. Capacity: 39.6T/hr.at55HGI

    Steam turbine:Reaction, condensing, reheating,horizontal tandem compound, three

    cylinder,regenerative,throttle governed.

  • 8/3/2019 Introduction to Anpara - Copy

    7/23

    Rated output: 210000KW Speed: 3000rpm Pressure of steam at inlet: 150kg/cm^2 Temp. of steam at inlet: 535degreeC Condenser area: 11435m^2 Circulating water flow: 27000m^3/hr. Condenser vacuum: (-) 0.89kg/cm^2

    Generator:247 MVA,PF0.85(lag),terminal voltage 15.75KV,rotor hydrogen cooled,stator

    water cooled.

    Seal oil pressure: 4.8 to 5.8kg/cm^2 Hydrogen pressure: 3to3.5kg/cm^2 (hydrogen purity98.8%) Stator water pressure: 2.5 to 2.8kg/cm^2 Static excitation system: Thirstier convertor power pack Field breaker.

    At present 54.09% or 93918.38 MW (Data Source CEA, as on 31/03/2011) of total electricity

    production in India is from Coal Based Thermal Power Station. A coal based thermal power plant

    converts the chemical energy of the coal into electrical energy. This is achieved by raising the steam in

    the boilers, expanding it through the turbine and coupling the turbines to the generators which converts

    mechanical energy into electrical energy.

  • 8/3/2019 Introduction to Anpara - Copy

    8/23

    Introductory overview-In a coal based power plant coal is transported from coal mines to the power plant by railway in

    wagons or in a merry-go-round system. Coal is unloaded from the wagons to a moving

    underground conveyor belt. This coal from the mines is of no uniform size. So it is taken to theCrusher house and crushed to a size of 20mm. From the crusher house the coal is either stored in

    dead storage( generally 40 days coal supply) which serves as coal supply in case of coal supply

    bottleneck or to the live storage(8 hours coal supply) in the raw coal bunker in the boiler house.

    Raw coal from the raw coal bunker is supplied to the Coal Mills by a Raw Coal Feeder. The Coal

    Mills or pulverizer pulverizes the coal to 200 mesh size. The powdered coal from the coal mills

    is carried to the boiler in coal pipes by high pressure hot air. The pulverized coal air mixture is

    burnt in boiler in the combustion zone.

    Generally in modern boilers tangential firing system is used i.e. the coal nozzles/ guns form

    tangent to a circle. The temperature in fire ball is of the order of 1300 deg.C. The boiler is a

    water tube boiler hanging from the top. Water is converted to steam in the boiler and steam is

    separated from water in the boiler Drum. The saturated steam from the boiler drum is taken to

    the Low Temperature Superheater, Platen Superheater and Final Superheater respectively for

    superheating. The superheated steam from the final superheater is taken to the High Pressure

    Steam Turbine (HPT). In the HPT the steam pressure is utilized to rotate the turbine and the

    resultant is rotational energy. From the HPT the out coming steam is taken to the Reheater in the

    boiler to increase its temperature as the steam becomes wet at the HPT outlet. After reheating

    this steam is taken to the Intermediate Pressure Turbine (IPT) and then to the Low Pressure

    http://indianpowersector.com/power-station/http://indianpowersector.com/?attachment_id=1739http://indianpowersector.com/power-station/
  • 8/3/2019 Introduction to Anpara - Copy

    9/23

    Turbine (LPT). The outlet of the LPT is sent to the condenser for condensing back to water by a

    cooling water system. This condensed water is collected in the Hotwell and is again sent to the

    boiler in a closed cycle. The rotational energy imparted to the turbine by high pressure steam is

    converted to electrical energy in the Generator.

    Diagram of a typical coal-fired thermal power station

    Principal-Coal based thermal power plant works on the principal of Modified Rankine Cycle.

    http://indianpowersector.com/?attachment_id=1738
  • 8/3/2019 Introduction to Anpara - Copy

    10/23

    Components of Coal Fired Thermal Power Station:

    Coal Preparationi)Fuel preparation system:In coal-fired power stations, the raw

    feed coal from the coal storage area is first crushed into small pieces and then conveyed to the

    coal feed hoppers at the boilers. The coal is next pulverized into a very fine powder, so that coal

    will undergo complete combustion during combustion process.

    pulverizer is a mechanical device for the grinding of many different types of materials. Forexample, they are used to pulverize coal for combustion in the steam-generating furnaces of

    fossil fuel power plants.

    Types of Pulverisers: Ball and Tube mills; Ring and Ball mills; MPS; Ball

    mill; Demolition.

    ii)Dryersthey are used in order to remove the excess moisture from coal mainly wetted during transport.

    As the presence of moisture will result in fall in efficiency due to incomplete combustion and

    also result in CO emission.

    http://indianpowersector.com/?attachment_id=1740
  • 8/3/2019 Introduction to Anpara - Copy

    11/23

    iii)Magnetic separators: coal which is brought may contain iron particles.These iron particles may result in wear and tear. The iron particles may include bolts, nuts wire

    fish plates etc. so these are unwanted and so are removed with the help of magnetic separators.

    The coal we finally get after these above process are transferred to the storage site.Purpose of fuel storage is two

    Fuel storage is insurance from failure of normal operating supplies to arrive. Storage permits some choice of the date of purchase, allowing the purchaser to take

    advantage of seasonal market conditions. Storage of coal is primarily a matter of

    protection against the coal strikes, failure of the transportation system & general coal

    shortages.

    There are two types of storage:

    1. Live Storage(boiler room storage): storage from which coal may bewithdrawn to supply combustion equipment with little or no remanding is live storage.

    This storage consists of about 24 to 30 hrs. of coal requirements of the plant and is usually

    a covered storage in the plant near the boiler furnace. The live storage can be provided

    with bunkers & coal bins. Bunkers are enough capacity to store the requisite of coal. Frombunkers coal is transferred to the boiler grates.

    2. Dead storagestored for future use. Mainly it is for longer period of time, and it isalso mandatory to keep a backup of fuel for specified amount of days depending on the

    reputation of the company and its connectivity.

    There are many forms of storage some of which are

    1. Stacking the coal in heaps over available open ground areas.2. As in (I). But placed under cover or alternatively in bunkers.3. Allocating special areas & surrounding these with high reinforced concerted

    retaking walls.

    Boiler and auxiliaries:A Boiler or steam generator essentially is a container into which water can be fed and steam can

    be taken out at desired pressure, temperature and flow. This calls for application of heat on the

    container. For that the boiler should have a facility to burn a fuel and release the heat. The

    functions of a boiler thus can be stated as:-

    1. To convert chemical energy of the fuel into heat energy2. To transfer this heat energy to water for evaporation as well to steam for superheating.

    The basic components of Boiler are: -1. Furnace and Burners2. Steam and Superheating

    a. Low temperature superheater

    b. Platen superheater

    c. Final superheater

  • 8/3/2019 Introduction to Anpara - Copy

    12/23

    Economiser:It is located below the LPSH in the boiler and above pre heater. It is there to improve the

    efficiency of boiler by extracting heat from flue gases to heat water and send it to boiler drum.

    Advantages of Economiser include

    1) Fuel economy:used to save fuel and increase overall efficiency of boiler plant.

    2) Reducing size of boiler: as the feed water is preheated in the economiser and enter boiler

    tube at elevated temperature. The heat transfer area required for evaporation reduced

    considerably.

    Air Preheater:The heat carried out with the flue gases coming out of economiser are further utilized for

    preheating the air before supplying to the combustion chamber. It is a necessary equipment for

    supply of hot air for drying the coal in pulverized fuel systems to facilitate grinding andsatisfactory combustion of fuel in the furnace

    Reheater:Power plant furnaces may have a reheater section containing tubes heated by hot flue gases

    outside the tubes. Exhaust steam from the high pressure turbine is rerouted to go inside the

    reheater tubes to pickup more energy to go drive intermediate or lower pressure turbines.

    Steam turbines:Steam turbines have been used predominantly as prime mover in all thermal power stations. The

    steam turbines are mainly divided into two groups: -

    1. Impulse turbine2. Impulse-reaction turbine

    The turbine generator consists of a series of steam turbines interconnected to each other and a

    generator on a common shaft. There is a high pressure turbine at one end, followed by an

    intermediate pressure turbine, two low pressure turbines, and the generator. The steam at high

    temperature (536 c to 540 c) and pressure (140 to 170 kg/cm2) is expanded in the turbine.

    Condenser:The condenser condenses the steam from the exhaust of the turbine into liquid to allow it to bepumped. If the condenser can be made cooler, the pressure of the exhaust steam is reduced and

    efficiency of the cycle increases. The functions of a condenser are:-

    1) To provide lowest economic heat rejection temperature for steam.

    2) To convert exhaust steam to water for reserve thus saving on feed water requirement.

    3) To introduce make up water.

  • 8/3/2019 Introduction to Anpara - Copy

    13/23

    We normally use surface condenser although there is one direct contact condenser as well. In

    direct contact type exhaust steam is mixed with directly with D.M cooling water.

    Boiler feed pump:Boiler feed pump is a multi stage pump provided for pumping feed water to economiser. BFP is

    the biggest auxiliary equipment after Boiler and Turbine. It consumes about 4 to 5 % of

    total electricity generation.

    Cooling tower:The cooling tower is a semi-enclosed device for evaporative cooling of water by contact with air.

    The hot water coming out from the condenser is fed to the tower on the top and allowed to tickle

    in form of thin sheets or drops. The air flows from bottom of the tower or perpendicular to the

    direction of water flow and then exhausts to the atmosphere after effective cooling.

    The cooling towers are of four types: -

    1. Natural Draft cooling tower

    2. Forced Draft cooling tower

    3. Induced Draft cooling tower

    4. Balanced Draft cooling tower

    Fan or draught system:In a boiler it is essential to supply a controlled amount of air to the furnace for effective

    combustion of fuel and to evacuate hot gases formed in the furnace through the various heat

    transfer area of the boiler. This can be done by using a chimney or mechanical device such asfans which acts as pump.

    i) Natural draught:

    When the required flow of air and flue gas through a boiler can be obtained by the stack

    (chimney) alone, the system is called natural draught. When the gas within the stack is hot, its

    specific weight will be less than the cool air outside; therefore the unit pressure at the base of

    stack resulting from weight of the column of hot gas within the stack will be less than the column

    of extreme cool air. The difference in the pressure will cause a flow of gas through opening in

    base of stack. Also the chimney is form of nozzle, so the pressure at top is very small and gasesflow from high pressure to low pressure at the top.

    ii) Mechanized draught:

    There are 3 types of mechanized draught systems

    1) Forced draught system

    http://indianpowersector.com/2010/10/electricity/http://indianpowersector.com/2010/10/electricity/
  • 8/3/2019 Introduction to Anpara - Copy

    14/23

    2) Induced draught system

    3) Balanced draught system

    Forced draught:In this system a fan called Forced draught fan is installed at the inlet of the

    boiler. This fan forces the atmospheric air through the boiler furnace and pushes out the hotgases from the furnace through superheater, reheater, economiser and air heater to stacks.

    Induced draught: Here a fan called ID fan is provided at the outlet of boiler, that is, just

    before the chimney. This fan sucks hot gases from the furnace through the superheaters,

    economiser, reheater and discharges gas into the chimney. This results in the furnace pressure

    lower than atmosphere and affects the flow of air from outside to the furnace.

    Balanced draught:-In this system both FD fan and ID fan are provided. The FD fan is utilized to

    draw control quantity of air from atmosphere and force the same into furnace. The ID fan sucks

    the product of combustion from furnace and discharges into chimney. The point where draught is

    zero is called balancing point.

    Ash handling system:The disposal of ash from a large capacity power station is of same importance as ash is produced

    in large quantities. Ash handling is a major problem.

    i) Manual handling: While barrows are used for this. The ash is collecteddirectly through the ash outlet door from the boiler into the container from manually.

    ii) Mechanical handling: Mechanical equipment is used for ash disposal, mainly bucketelevator, belt conveyer. Ash generated is 20% in the form of bottom ash and next 80% through

    flue gases, so called Fly ash and collected in ESP.

    iii) Electrostatic precipitator: From air preheater this flue gases (mixed with ash) goesto ESP. The precipitator has plate banks (A-F) which are insulated from each other between

    which the flue gases are made to pass. The dust particles are ionized and attracted by charged

    electrodes. The electrodes are maintained at 60KV.Hammering is done to the plates so that fly

    ash comes down and collect at the bottom. The fly ash is dry form is used in cement

    manufacture.

    Generator:Generator or Alternator is the electrical end of a turbo-generator set. It is generally known as the

    piece of equipment that converts the mechanical energy of turbine into electricity. The

    generation of electricity is based on the principle of electromagnetic induction.

  • 8/3/2019 Introduction to Anpara - Copy

    15/23

    Advantages of coal based thermal Power Plant They can respond to rapidly changing loads without difficulty A portion of the steam generated can be used as a process steam in different industries Steam engines and turbines can work under 25 % of overload continuously Fuel used is cheaper Cheaper in production cost in comparison with that of diesel power stations

    Disadvantages of coal based thermal Power Plant Maintenance and operating costs are high Long time required for erection and putting into action A large quantity of water is required Great difficulty experienced in coal handling Presence of troubles due to smoke and heat in the plant Unavailability of good quality coal

    Maximum of heat energy lost Problem of ash removing

  • 8/3/2019 Introduction to Anpara - Copy

    16/23

    Induced Draft Fan

    Each 210 MW ATP boiler is provided with two ID fens of AN 25e-6 (13) bladed. Axial impulse

    BHEL makes. One fan can serves the purpose under low loads, through from operational point

    of view. It preferable to van both fans at low Load as well. Each fan is capable for delivering

    180.3m^3/sec. flue gases from The furnace for subsequent through the chimney.

    Each fan consists of the following sub assemblies-

    1. Suction chamber.

    2. Impeller vane control.

    3. Impeller supporting on two bearing.

    4. Outlet guide vanes.

    5. Diffuser.

    6. Flexible couplingPin type

    7. Outlet damper.

    8. Bearing - self oiling roller bearing type.

    Each fan driven by 6.6KV, 1520KW motor.

    Specifications:

    1. Fan type Axial impulse2. No. of fans per boiler two3. Fan capacity 244m^3/sec4. Head developed 503mm WCL5. Speed 990 rpm6. Motor rating 6.6KV,1520KW,50Hz,3-phase 0.86

    lag, 95%

    7. Power input to fan 1432KW8. Full load current 162.6Amp.

  • 8/3/2019 Introduction to Anpara - Copy

    17/23

    9. NO load current 45 Amp.10.Insulation class F

    Primary Air Fans

    Each 210 MW boiler is provided with two PA fans of type NDV 22 TICFSTO. Radial single

    suction, backward curved bladed BHEL make. This fan handles Clean atmospheric air which is

    then preheated in L jungstorm air preheater. The hot primary air which comes out of the air

    preheater scavenges. The bowl Mill and carries the coal particles to the burners. A parts of cold

    air is used for sealing RC feeder, coal dust line at the discharge of mill. The other part of

    suction of seal air fans is also primary cold air line .

    Specification:-

    1. Fan capacity 70 m^3/sec

    2. Head developed 1210 mm WCL, 720(MCR)

    3. Speed of fans& motor 1480 rpm

    4. motor rating 6.6 KV, 1250 KW, 50 Hz 3-phase,

    0.88 lag 94%

  • 8/3/2019 Introduction to Anpara - Copy

    18/23

    Milling system

    There are six bowl mills in each unit of3*210 MWATPS fromwhich four millr are takeninti

    service for full load butdue to pour quality of coal five mills actually run.

    Bowl mills specifications

    I. Rating 6.6KV,3- phase,AC 985rpmII. Speed 985rpmIII. Full load current 40.5Amp.IV. No load current 16 Amp.V. Power 340KVVI. Bearing DE(NU324)VII. NDE(6324)VIII. MakeM/s BHEL,Haridwar.

    AIR PREHEATER

    The purpose of air preheater is to recover heat from the gases which isat considerable high temp.

    and transfer this heat to incoming cold air bymeans of continuously rotating heating surface

    element of specially formed metal plant as the rotor slowly revolves the mass of heating surfaceelements alternate through the gas air passes. Heat is absorbed by the heating surface elements

    passing through the hot streams, then as these same elements are carried through the air stream

    they realesed the stored up heat. This increases the temp of incoming cold air .

    tri sector air preheater has three sector for:

    I. Flue gasesII. Primary air(use for drying and transportof coal through mill to burner)III. Secondry air (additional air for combustion around the burner)

    Specifications-

    I. No of air preheater 2II. Size 27 VI 80(T)III. Arrangement vertical

  • 8/3/2019 Introduction to Anpara - Copy

    19/23

    IV. Approximately heating surface 1900m2 APHV. Compressed air required for air motor 380NM3/hr/APHVI. Air line pressure 7kg/cm2VII. Drive motor rating

    Wattage 11KW

    Speed 1480rpm

    Current 22 Amp.

    210MW KWUTURBINE-SALIENT DESIGN

    &CONSTRUCTIONAL FEATURES-

    The turbine is tendem compound design with separate design with separate hp,ip&lp cylinder.

    The hp turbine is of single flow type while ip & lpturbine are of double flow type. This is

    condencing type single reheat. It is basically engineered on reaction principle with throttlegoverning .the stage are arranged fully capacity turbo generator. The turbine is capable of

    accepting variation from the rated condition within the limit as recommended by IEC-45.

    MODULAR CONCEPT-

    The turbine built on well proven design philosophy of modular principal

    in steam turbine engineering field the radially designed hp,ip, lp turbine modules are combined

    and sized to required output ,steam parameter and cycle configuration to give most economical

    turbine set .its main over ability is achieved without impairing the realibility of the modules

    which is governed by the shape and configuration or rotors ,cylinders and distance between the

    bearing.

    TECHNICAL DATA FOR 210 MW TURBINE-

    A.Thermal data in MKS. UNIT:

  • 8/3/2019 Introduction to Anpara - Copy

    20/23

    I. Main steam pressure 150kg/cm2

    II. MAIN STEAM TEMP. 535

    III.Reheat temp 535

    IV. FULL LOAD STEM FLOW 614T/hrV. Back pressuere range .03ATA to .12 ATA (ABS)VI. NO. EXTRACTIONS 6VII. NO. OF stages in hpt 25

    IPT 2*20

    LPT 2*8

    C.Weight,length&speed-I. Weight of turbine 475 toneII. Over all length 16.975 mIII. Over all width 10.5mIV. Rated speed 3000rpmV. MAX. speed 3090rpmVI. MIN. speed 2850rpm

    CONSTRUCTIONAL FEATURES-

    I. HP TURBINE-The outer casing of the turbine is barrel type constructional

    without any massive horizontal flange. This unique constructional permits rapid start

    up from any thermal ,state and high rates of load change of the turbo sets . The steam

    and metal temp matching requirements are also less stringent .

    As there is not asymmetry of mass distribution in transverse or longitudinal planes.

    II. IP TURBINE-THE IP TURBINE IS DOUBLE FLOW TURBINE with a horizontal

    spilit ,inner casing being pnumetically supported within the outer casing as well as lp

    inner casing is suspended from top halves so as to totally eliminate the effect on TG

  • 8/3/2019 Introduction to Anpara - Copy

    21/23

    center line with of flanges although the casing is off horizontal spilit design yet these

    do not impose any constraints on start thing and rapid fluctuations.

    III. LP TURBINE-Lp turbine is also double flow type with area optimally selected for the

    expected vaccum conditions . the casing of lp turbine is connected with ip cylinder by

    two cross around pipes. One on either side of the machine level with the floor. The

    horizontally split fabricated ip casing is comprised of three shells the bearing

    pedestals are mounted on foundation.

    The Role of Turbines in Power

    Generation

    Large scale electrical energy production largely depends on the

    use of turbines. Nearly all of the world's power that is supplied

    to a major grid is produced by turbines. From steam turbinesused at coal-burning electricity plants to liquid water turbines

    used at hydro-electric plants, turbines are versatile and can be

    used in a number of applications. There are also gas turbines

    that combust natural gas or diesel fuel for use in remote locations or where a large backup power

    supplyis required.A turbine is a simple device with few parts that uses flowing fluids (liquids or gases) to produceelectrical energy. Fluid is forced across blades mounted on a shaft, which causes the shaft to

    turn. The energy produced from the shaft rotation is collected by a generator which converts the

    motion to electrical energy using a magnetic field.

    Most power plants use turbines to produce energy by burning

    coal or natural gas. The heat produced from combustion isused to heat water in boiler. The liquid water is converted to

    steam upon heating and is exhausted through a pipe which

    feeds the steam to the turbine. The pressurized steam flowimparts energy on the blades and shaft of the turbine causing itto rotate. The rotational mechanical energy is then converted

    to electrical energy using a generator.

    A good analogy would be the common practice of heating water in a teapot on your stove. When

    the water is heated to boiling temperature steam is produced increasing the pressure inside of thepot. The increased pressure causes the steam to exhaust through a tiny hole at a high rate.

    http://dieselserviceandsupply.com/Emergency_vs_Prime.aspxhttp://dieselserviceandsupply.com/Emergency_vs_Prime.aspxhttp://dieselserviceandsupply.com/Emergency_vs_Prime.aspxhttp://dieselserviceandsupply.com/Emergency_vs_Prime.aspxhttp://dieselserviceandsupply.com/Emergency_vs_Prime.aspx
  • 8/3/2019 Introduction to Anpara - Copy

    22/23

    After the steam exits the turbine it is fed to a cooling tower where the steam cools and reverts

    back to water. You can see this occurring when driving past a power plant and noticing thewhite plumes of smoke being emitted from large towers. This is not smoke, but rather a product

    of the hot pipes heating water vapor in the cooler air

    and generating steam.

    A similar turbine design is used to produce hydro-

    electric power at dams. When water is released fromthe lake side of the dam to the river side, it is fed across

    a series of turbines. The high rate of flowing water

    causes the turbines to turn rapidly where this energycaptured and converted to electricity. Energy produced

    by hydro electric means has the added benefit of not

    using emission producing fossil fuels which will pollute

    the air. However, hydro-electric dams do affect theenvironment in other ways as they can disrupt vulnerable ecosystems that rely on the

    environment where the dam is built.

    There are also other forms of large scale electricity generation, like nuclear and geothermal;

    however they are still very similar in that they still use turbines to produce the electricity but the

    water is just heated by an alternative source. Some added risks are involved when using nuclearreactors to produce heat thus limiting their widespread use.

    Other smaller scale types of turbines exist to produce power in remote locations or to generate

    power in areas of the world where a power grid has yet to be established. The advantage of thistype of turbine is its high efficiency rating. If the waste heat is recovered by heat exchanger and

    used to power another generator, in a combined cycle configuration, the efficiency can be as high

    as 60%. In a cogeneration configuration where the waste heat is recovered and used to for spaceand water heating, the efficiency can be as high as 90%.

    There are numerous other benefits to using a turbine to produce electrical power. Gas turbinesproduce a large amount of power in a small package. They can be turned on and off on demand

    and it costs a lot less money and takes a lot less time to build a turbine than it does to build a coal

    or natural gas burning power plant. They are also ideal for situations where high demand existson a power grid for short periods of time, like hot days in the summer, and a turbine is in place to

    carry the extra load.

    Large electrical companies like Siemens and GE manufacture and custom build turbines from 10MW to over 400MW depending on the customer's demands. There are also used dealers and

    distributors around the world that may have a new surplus or used turbine immediately available

    that fits your specifications.

    The simplistic design, versatility, and efficiency of turbines allow for its widespread use in

    electrical power generation. When deciding on your power supply, be sure to investigate the useof a turbine if the electrical demand is large enough.

    http://www.dieselserviceandsupply.com/Used-Generators/GE-10000-1274.aspxhttp://www.dieselserviceandsupply.com/Used-Generators/GE-10000-1274.aspx
  • 8/3/2019 Introduction to Anpara - Copy

    23/23

    GOVERNING SYSTEM

    The turbine is equipped with electrohydraulic governing system to facilitate the operation of

    turboset is an inter connected grid system . the electrical measuring of and processing of signaloffer the advantage such as flexibility, dynamic stability , and simple representation of

    complicated functional relationship. The processed electrical signal is introduced at a suitable

    point in for control valve and the controls are continuous propotionaltype the offering following

    advantages the speed of turbine generator set can be control by these types-

    Hydraulic speed control Electrohydraulic control. Change over from hydraulic to electro hydraulic control. Change over from electro hydraulic to hydraulic control.


Recommended