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2007 DOE Bio-Derived Liquids to Hydrogen Distributed Reforming Working Group (BILIWG) Meeting Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts Hua Song Lingzhi Zhang Umit S. Ozkan* November 6 th , 2007 Heterogeneous Catalysis Research Group Department of Chemical and Biomolecular Engineering The Ohio State University Columbus, OH 43210 *[email protected]
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Page 1: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

2007 DOE Bio-Derived Liquids to Hydrogen Distributed

Reforming Working Group (BILIWG) Meeting

Investigation of Bio-Ethanol Steam

Reforming over Cobalt-based Catalysts

Hua Song Lingzhi Zhang

Umit S. Ozkan*

November 6th, 2007 Heterogeneous Catalysis Research Group

Department of Chemical and Biomolecular Engineering

The Ohio State University

Columbus, OH 43210

*[email protected]

Page 2: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Biomass to Hydrogen (Environmentally Friendly)

Plant cultivationPlant cultivation

SaccharificationSaccharification// FermentationFermentation Anaerobic digestionAnaerobic digestion

Residues ofResidues of agroindustriesagroindustries and cultivationsand cultivations

Municipal Solid WasteMunicipal Solid Waste (organic fraction)(organic fraction)

DistillationDistillation

Reformation of ethanolReformation of ethanol

Biogas reformationBiogas reformation

Shift reactorShift reactor

Selective oxidation of COSelective oxidation of CO

Fuel cellFuel cell

Post combustionPost combustion

BiomassBiomass Solid residueSolid residue

FertilizerFertilizerCOCO22

CHCH44 , CO, CO22Aqueous brothAqueous broth 88--10% ethanol10% ethanol

4545--55% ethanol55% ethanol

CO, HCO, H22

COCO22 , CO, H, CO, H22

COCO22 , H, H22

CO, HCO, H22

COCO22

heatheat

heatheat

heatheat

heatheat

heatheat heatheat

COCO--freefree BioethanolBioethanol steamsteam Reforming reactorReforming reactorClosedClosed

Carbon LoopCarbon Loop

combustioncombustion

HH22

Page 3: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Technical Approach

Development of non-precious metal catalysts to operate at lower temperatures

Supported Co-catalysts �Preparation

¾IWI, SG ¾Precursor ¾Precursor solution ¾Promoter ¾Support ¾Cobalt loading

�Calcination ¾Temperature

�Reduction ¾Temperature ¾Time

�Reaction ¾GHSV ¾EtOH:Water ratio ¾Temperature ¾Oxygen addition ¾Deactivation

�Deactivation/Regeneration

Page 4: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Overview of the Economic Analysis Strategies

Process Mass and Heat Balance Calculation

Capital Investment Evaluation

Hydrogen Selling Price Estimation

Operation Parameters Kinetic model

Deactivation Mechanism Reaction data from experiments

Equipment Scaling Equipment Price Quotation

Financial Parameter Determination

Fixed O&M Cost Variable O&M Cost

Feedstock Cost Catalyst Cost

Depreciation Prediction

Aspen Plus® v2004 Aspen CatRef® v2004

User Models using Fortran Programming

Aspen Icarus Process Evaluator® v2004 Equipment Prices

Literature searching

H2A® Model released by DOE

Example References

Page 5: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Economic Analysis – Simulation Flowchart

� 85% hydrogen recovery on PSA. NG used to supply energy required for reaction and heating; � Reformer is simulated as RYield with temperature at 450oC and furnace is simulated as RGibbs model; � HTS reactor is simulated as RStoic model with conversion of CO as 90%; � 1:10 molar ratio of EtOH-to- water is used for simulation (except when the effect of this ratio is examined).

Page 6: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Economic Analysis – Central Production at 150,000kg H2/day

� 90% H2 yield with ethanol to water of 1 to 10 and 70% capacity factor are assumed; � The ethanol cost utilized is $1.07/gal and electricity cost used is $0.08/kWh; � “OSU” catalyst is used for bioethanol steam reforming with 3,000h-1 GHSV and 1,000h lifetime; � Commercial catalyst is used for HTS reaction with 3000h-1 GHSV and 5 years lifetime at $4.67/lb.

http://www.hydrogen.energy.gov/h2a_prod_studies.html

Page 7: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Economic Analysis – Forecourt Production at 1,500kg H2/day

� 90% H2 yield with ethanol to water of 1 to 10 and 70% capacity factor are assumed; � The ethanol cost utilized is $1.07/gal and electricity cost used is $0.08/kWh; � “OSU” catalyst is used for bioethanol steam reforming with 3,000h-1 GHSV and 1,000h lifetime; � Commercial catalyst is used for HTS reaction with 3,000h-1 GHSV and 5 years lifetime at $4.67/lb.

*

* NG consumption is included into other variable category

Page 8: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Economic Analysis – Forecourt Production at 1,500kg H2/day

� Ethanol case study recently released by DOE is referenced;

� Same financial parameters and capital cost for forecourt station compression and storage are used;

� Catalysts contribution is not considered separately in the DOE technical plan;

� NG consumption is classified into other variable contribution instead of feedstock category.

Page 9: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Sensitivity Analysis – Influence of Hydrogen Yield

� Ethanol to water molar ratio of 1:10 is assumed;

� Various H2 yields are based on the activity data over the catalysts developed in our lab.

Page 10: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Sensitivity Analysis – Influence of Molar Ratio of EtOH to H2O

� 90% H2 yield and 70% capacity factor are assumed;

� Catalysts loading is dependent on the total flowrate of reactants stream;

� Same catalysts system is used for bioethanol steam reforming and HTS reaction.

Page 11: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Sensitivity Analysis – Influence of Ethanol Cost Variation

� 90% H2 yield with ethanol to water molar ratio at 1:10 is assumed;

� Ethanol cost has a significant impact on the required hydrogen selling price.

Page 12: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Sensitivity Analysis – Influence of Catalyst Lifetime (stability)

� 90% H2 yield with ethanol to water molar ratio at 1:10 is assumed without dilution; � The catalyst charged for BESR is assumed to have price of $4.67/lb and 3,000h-1 GHSV; � Commercial catalyst is used for HTS reaction with 3,000h-1 GHSV and 5 years lifetime at $4.67/lb.

Page 13: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Sensitivity Analysis – Influence of Catalyst Unit Price

� 90% H2 yield with ethanol to water molar ratio at 1:10 is assumed;

� The catalyst charged for BESR is assumed to have 3,000h-1 GHSV and 1,000h lifetime;

� Commercial catalyst is used for HTS reaction with 3,000h-1 GHSV and 5 years lifetime at $4.67/lb.

Page 14: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Sensitivity Analysis – Influence of Gas Space Velocity

� 90% H2 yield with ethanol to water molar ratio at 1:10 is assumed without dilution; � The catalyst charged for BESR is assumed to have price of $4.67/lb and 1,000h lifetime; � Commercial catalyst is used for HTS reaction with 3,000h-1 GHSV and 5 years lifetime at $4.67/lb.

Page 15: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Sensitivity Analysis – Noble vs. Non-noble Catalysts

In order to have same H2 selling Price

� 90% H2 yield with ethanol to water molar ratio at 1:10 is assumed without dilution;

� The noble catalyst charged for BESR is assumed to have price of $1,000/kg;

� Commercial catalyst is used for HTS reaction with 3,000h-1 GHSV and 5 years lifetime at $4.67/lb.

Page 16: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Economic Analysis – Assessment of Status � Uncertainty areas during economic analysis: ¾ Bioethanol reformer cost information;

¾ Water-gas shift reactor cost information;

¾ PSA equipment and corresponding operation cost information;

¾ Process optimization to improve energy efficiency for cost reduction;

� Strategies to reduce the uncertainties: ¾ Manufacturer consultations;

¾ Literature searching;

¾ Collaboration efforts with partners;

� Timeline for addressing these uncertainties: ¾ 2 quarters.

Page 17: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Highlights of Accomplishments

Page 18: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Design, Installation and Shake-up of a Reactor System

Thermocouple Pressure transducer

Solenoid valve

Carrier

Page 19: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Excellent Initial Activity at Lower GHSV

10%Co/ZrO2 (400oC) H2O:EtOH=10:1 (molar ratio) GHSV=5,000h-1, CEtOH=1.2%

H2 yields of 92 % achieved at temperatures ~500°C. 5.5 moles of H2 per mole of EtOH fed H2 selectivity 100% (no other H-containing product)at 550°C

Labview®

Programming

Page 20: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Activity-Property Correlation 10%Co/ZrO2 (IWI) YYNN Catalyst ScreeningCatalyst Screening

for BESR Candidatefor BESR Candidate

Sample Preparation&Sample Preparation& modificationmodification

Sample ActivationSample Activation

CharacterizationsCharacterizationsSample PhySa sical &smple Phy ical & Chemical PropertiesChemical Properties

Property ComparisonProperty Comparison

Activity MeasurementActivity MeasurementActivity ComparisonActivity Comparison Effe

ct o

f Par

amet

ers

Effe

ct o

f Par

amet

ers

YY NN

Effect ofEffect of CalcinationCalcination TemperatureTemperatureEffect of Reduction TemperatureEffect of Reduction Temperature

Page 21: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Stability of Co/ZrO2 Catalysts

Time on Stream experiment: EtOH: H2O: dilution=1:10:75 GHSV=5,000h-1

CEtOH=1.2%

TPO on spent catalyst At high temperatures (>450°C), deactivation of the catalyst was

observed.

Post-reaction characterization showed coke formation on the

surface.

Page 22: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Coke Formation on the Surface of Co/ZrO2 Catalysts

was Verified by Raman Spectroscopy and XPS

Time on Stream experiment: EtOH: H2O=1:10 GHSV=5,000h-1

CEtOH=1.2%

Page 23: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Modified Formulations: Activity and Stability Improvement With modified formulations, high hydrogen yield can be achieved at lower temperature and catalyst stability is improved

With modified formulations, high hydrogen yield can be achieved at lower temperature and catalyst stability is improved

EtOHEtOH: H: H22O: dilution=1:10:40O: dilution=1:10:40 GHSV=~20,000hGHSV=~20,000h--11

WHSV=0.48gEtOH/gCat/hWHSV=0.48gEtOH/gCat/h CCEtOHEtOH=2=2%%

Sample activation is observed afteractivity test

Sample activation is observed after activity test

H 2 Y

ield

(%)

Page 24: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Catalyst modification for improved resistance to coking:

Doping of the active metal with a lanthanide element.

Similar phenomena observed in

propane steam reforming

over Ni/Al2O3 and Ce-doped Ni/Al2O3

Natesakhawat, S., Oktar, O., Watson, R.B., Ozkan, U. S., Journal of Molecular Catalysis A, 241, 133-146 (2005) Natesakhawat, S., Watson, R.B., Wang, X., Ozkan, U. S. , Journal of Catalysis, 234, 496-508 (2005).

Page 25: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Improvement in Coking Resistance by Cerium AdditionImprovement in Coking Resistance by Cerium Addition

TemperatureTemperature--programprogrammmed Oxidationed Oxidation (( TTPO)PO)

•• PosPostt--reareacctition samon sampples ales affter 2ter 200 hr of prhr of pr opaopanne steame steam •• OxidizOxidizing agent:ing agent: 1% O1% O 22/He/He

rreefoforrmming ating at 500500 ooCC and Hand H22O/CO/C33HH88 = 4.= 4.

PeaPeakk AssiAssi gngnmentsments 360360 ooCC (surface car(surface carbbon),on), 640640 ooCC (grap(graphhitic carbon)itic carbon)

Natesakhawat, S., Oktar, O., Watson, R.B., Ozkan, U. S., Journal of Molecular Catalysis A, 241, 133-146 (2005) Natesakhawat, S., Watson, R.B., Wang, X., Ozkan, U. S. , Journal of Catalysis, 234, 496-508 (2005).

Carbon Formation (g C/mCarbon Formation (g C/m22x10x10--33))

Page 26: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

30 nm30 nm

Ce Promotion Inhibits Coke FormationCe Promotion Inhibits Coke Formation

Transmission Electron Microscopy (TEM)Transmission Electron Microscopy (TEM) NiNi--onlonlyy NiNi--CeCe

30 nm 30 nm

*TEM image*TEM imagess were takewere take nn from sfrom s ampampleless after 20 hr of propafter 20 hr of prop aneane steste aamm reformreforming (500ing (500 ooCC, H, H22O/CO/C33HH88 =4)=4)

•• Clear evidence of signifClear evidence of significanticant amoamo untuntss ofof carboncarbon •• No carNo carbbon filamenton filamentss observed oobserved o nn popo stst--rxrxnn NiNi--CeCe filamentsfilaments over Niover Ni --only catalyst afteonly catalyst after SR of propane.r SR of propane. catalycatalyst due to improvest due to improvemmenent int in coking resicoking resi ststance.ance.

Natesakhawat, S., Oktar, O., Watson, R.B., Ozkan, U. S., Journal of Molecular Catalysis A, 241, 133-146 (2005)

Natesakhawat, S., Watson, R.B., Wang, X., Ozkan, U. S. , Journal of Catalysis, 234, 496-508 (2005).

Page 27: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

30 nm30 nm

Morphology of Carbon DepositsMorphology of Carbon Deposits NiNi--onlonlyy NiNi--CeCe

50 nm 50 nm

•• A filament-like structure of carbon species •• “Extruded” carbon on post-rxn Ni-Ce on post-rxn Ni-only catalyst is clearly catalyst is observed [Nickel particle remains

observed [A nickel particle is seen at the tip on the alumina support surface].

of carbon filament].

Natesakhawat, S., Oktar, O., Watson, R.B., Ozkan, U. S., Journal of Molecular Catalysis A, 241, 133-146 (2005)

Natesakhawat, S., Watson, R.B., Wang, X., Ozkan, U. S. , Journal of Catalysis, 234, 496-508 (2005).

Page 28: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Addition of Cerium Changes Lattice ParameterAddition of Cerium Changes Lattice Parameter of Metallic Nickel Crystallitesof Metallic Nickel Crystallites

In situIn situ XRDXRD

[[ αα--AlAl22OO33 was used as an inwas used as an inteternrnal stal stananddaard ]rd ]

a (nm)a (nm)

0.52780.52780.52390.52390.52380.5238

NiNi--CeCeNiNi--onlyonlyPure NiPure Ni (JCPDF 4­

850)

Lattice parameterLattice parameter

* Ca* Catatalysts welysts werree rr eeduceducedd in situin situ undundeerr 5%5% HH 22/N/N22 at 700at 700 ooCC..

• In situ XRD result suggests that Ce is incorporated into Ni catalysts, leading to a change in lattice parameter of Ni crystallite.

• Incorporation of ceria in nickel results in reduction of carbon dissolution/diffusion through Ni crystallites.

Natesakhawat, S., Oktar, O., Watson, R.B., Ozkan, U. S., Journal of Molecular Catalysis A, 241, 133-146 (2005)

Natesakhawat, S., Watson, R.B., Wang, X., Ozkan, U. S. , Journal of Catalysis, 234, 496-508 (2005).

Page 29: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Proposed Coking Model during Steam ReformingProposed Coking Model during Steam Reforming

NiNi--onlyonly NiNi--CeCe

Cerium promotion not only increases SR activity but also inhibits coke formation possibly due to

� Higher concentration of active surface oxygen due to increased water adsorption

� Minimization of dehydrogenation of dissociated hydrocarbon fragments

� Enhancement in carbon gasification through oxygen mobility

� Inhibition of carbon dissolution through nickel due to incorporation of Ce

� Inhibition of carbon diffusion through nickel particles

Page 30: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Carbon Deposition on Co/ZrO2

Similar phenomena

over Co/ZrO2

Tecnai TF-20 TEM

In the current study: � Samples were dispersed

in ethanol. � Supported by lacey

formvar carbon on a 200 mesh Cu grid.

Page 31: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Carbon Nanofibers Growth over Deactivated Catalysts

10%Co/ZrO2 (IWI)

Tecnai TF-20 TEM

In the current study: � Samples were dispersed

in ethanol. � Supported by lacey

formvar carbon on a 200 mesh Cu grid.

The diameter of the carbon nanofiber is dependent on cobalt particle size;

Co particles identified through EDXA analysis.

The diameter of the carbon nanofiber is dependent on cobalt particle size;

Co particles identified through EDXA analysis.

Page 32: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Much Higher Stability-coking is suppressed

H2O:EtOH=10:1 (molar ratio) GHSV=~20,000h-1

WHSV=0.48gEtOH/gCat/h CEtOH=2% T=450oC

EtOHEtOH: H: H22O: dilution=1:10:40O: dilution=1:10:40 GHSV=~20,000hGHSV=~20,000h--11

WHSV=0.48gEtOH/gCat/hWHSV=0.48gEtOH/gCat/h CCEtOHEtOH=2%=2%

10%Co/20%La10%Co/20%La22OO33--CeOCeO22 (CP)(CP) metal precursor: Co(NO3)2, Ce(NO3)3, La(NO3)3

pH value: 7.5 ~ 8.5;

Precipitant: Na2CO3.

� Activity is stable over 70 hrs

� Hydrogen yield is ~90% during the test time period

Page 33: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Effect of CeO2 Addition on Sample Stability

Stability test at 450oC No deactivation was observed even after 110h run over ceria-

modified samples. No coke formation on the surface.

Time on Stream experiment: EtOH: H2O: dilution=1:10:75 GHSV=5,000h-1

CEtOH=1.2%

Page 34: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Proof of Activity Improvement through In-Situ DRIFTS

EtOH+H2O Reaction

M-OH 3650~3150cm-1, O-H stretching

10%Co/ZrO10%Co/ZrO22 (400(400ooC)C) Introducing EtOH vapor for 1h;Introducing EtOH vapor for 1h; Then HThen H22O vapor for 30min.;O vapor for 30min.; Flushing chamber with He for 30min.Flushing chamber with He for 30min.

¾Water and ethanol molecules are adsorbed onto the surface at room temp ¾Interaction with OH groups ¾Water facilitates formation of ethoxy and acetate surface intermediates at lower temp., ¾CO (characteristic peaks: 2200~2000cm-1) is not observed

CH3- or CH3CH2 ­2962, 2927, 2865 cm-1:C-H stretching 1385cm-1: CH3- bending

Monodentate and bidentate ethoxide 1169, 1106, 1063cm-1

CCO stretching

Acetates CH3COO 1569, 1429, 1348cm-1

Adsorbed CO2

2361, 2336cm-1: O=C=O stretching

Molecularly adsorbed H2O 1654cm-1

Page 35: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Proof of Activity Improvement through In-Situ DRIFTS EtOH+H2O Reaction

10%Co/10%CeO2-ZrO2 (400oC) Introducing EtOH vapor for 1h; Then H2O vapor for 30min.; Flushing chamber with He for 30min.

Monodentate and bidentate ethoxide 2968, 2935, 2871cm-1: C-H stretching 1155cm-1: C-C stretching;

1139cm-1: C-O stretching (mono)

1061cm-1: C-O stretching (bi)

Acetates CH3COO 1562, 1440cm-1: COO stretching 1348cm-1: CH3 bending

Molecularly adsorbed ethanol 1380, 1340cm-1

Adsorbed CO2

2370, 2347cm-1

-OH group: 1267cm-1 bending

¾The presence of CeO2 facilitates the conversion of ethanol, leading to the appearance and

disappearance of surface reaction intermediates at much lower reaction temperature

Page 36: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Highlights of Accomplishments (cont’d)

• Detailed studies of the reaction network through

TPReaction and TPD experiments

– Acetaldehyde SR

– Acetone SR

– WGS

– Reverse WGS

– CH4 SR

– Methanation • Detailed studies of the surface intermediates

through in-situ DRIFTS during – Ethanol SR – Acetone

– Acetaldehyde

– Acetic acid

Page 37: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

In-Situ DRIFTS – Isotopic Effect over 10%Co/ZrO2 Water participates in ESR by providing the surface OH groups

EtOH+H2O TPD EtOH+D2O TPD

Page 38: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Reaction Mechanism Identification – Schematic Pathway

Page 39: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Effect of the Impregnation Medium on Activity (Aqueous vs Ethanol)

With EtOH impregnation, higher hydrogen yields can be achieved at lower temperatures.

With EtOH impregnation, higher hydrogen yields can be achieved at lower temperatures.

H2O:EtOH=10:1(molar ratio) WHSV=0.48gEtOH/gCat/h GHSV=~20,000h-1

CEtOH=2%

10%Co/10%CeO2-ZrO210%Co/CeO2 (A) 1%Re-10%Co/CeO2 10%Co/CeO2 (E) Equilibrium Calculation

Page 40: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Superior Performance of Catalyst Impregnated in Ethanol

EtOHEtOH: H: H22O: dilution=1:10:40O: dilution=1:10:40 GHSV=~20,000hGHSV=~20,000h--11

WHSV=0.48gEtOH/gCat/hWHSV=0.48gEtOH/gCat/h CCEtOHEtOH=2%=2%

10%Co/CeO2 (EtOH IWI)

H2O:EtOH=10:1 (molar ratio) GHSV=~20,000h-1

WHSV=0.48gEtOH/gCat/h CEtOH=2%

T=350oC

� Activity is stable over 40 hrs

� Hydrogen yield is over 80% during the test time period

Page 41: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Evolution during Temperature-Programmed Calcination Cirrus MKS Mass Spectrometer �Sample:

¾10 wt%Co/CeO2 (EtOH IWI) In the current study: (Co(NO3)2 • 6H2O as Co precusor) �Ions followed: �Calcination:

¾18 for water; ¾Condition: air; ¾32 for O2; ¾Flow rate: 30ml/min.; ¾44 for CO2; ¾Ramp rate: 10oC/min. ¾30 for NOx;

¾46 for NO2;

Page 42: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Evolution during Calcination – Raman Characterization Co3O4 formationCo3O4 formation Nitrate decompositionNitrate decomposition

Page 43: Investigation of Bio-Ethanol Steam Reforming over Cobalt ... · Reforming Working Group (BILIWG) Meeting. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts.

Evolution during Reduction

LABRAM HR-800 High Resolution

Raman Microscope

OLYMPUS BX41 microscope

In the current study:

� Sample is placed in Operando Cell;

� 50X magnification;

� Argon ion green laser (514.5nm);

� 3mW.

10 wt% Co/CeO10 wt% Co/CeO22 (E)(E) 5%H5%H22/He (30ml/min.)/He (30ml/min.)

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Characterization of Calcination and Reduction Steps through In-Situ XRD

Calcination - Co3O4 formation Reduction – two Stage of reduction

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Effect of Impregnation Medium

Kratos Axis Ultra XPS 10%Co/CeO2 : a: After calcination at 450oC for 3h (EtOH IWI); b: After reduction at 400oC for 2h (EtOH IWI); c: After reduction at 600oC for 2h (EtOH IWI); d: After calcination at 450oC for 2h (H2O IWI).

Oxygenated species remained on the surface even after reduction treatment

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Effect of the Impregnation medium: Validation with FTIR Results 10%Co/CeO2 : a: After calcination at 450oC for 3h (EtOH); b: After reduction at 400oC for 2h (EtOH); c: After reduction at 600oC for 2h (EtOH); d: After calcination at 450oC for 2h (H2O).

DI water impregnated sample is used for background

C-O vibration indicates the presence of carboxyl group

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Steam Reforming of Bio-derived Liquids

Methanol Steam Reforming

Most recent results

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Steam Reforming of Bio-derived Liquids 2-Propanol

10%Co/CeO2 (EtOH IWI), H2O:PtOH=10:1 (molar ratio) WHSV=0.48gPtOH/gCat/h, CPtOH=2%

Most recent results

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Steam Reforming of Bio-derived Liquids Butanol

10%Co/CeO2 (EtOH IWI), H2O:BtOH=60:1 (molar ratio) WHSV=0.13gBtOH/gCat/h, CBtOH=0.4%

Most recent results

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Summary

Successful design, installation, shake-up of reactor system;

Initial catalyst system development with excellent activity;

Investigation of the reaction network;

Identification of the active sites and reaction mechanism;

Characterization of the deactivation mechanism;

Modified catalyst system development with high stability while

maintaining good activity;

Further activity improvement, especially at lower reaction temperatures through modification of the catalyst synthesis technique

Activity for steam reforming of various bio-derived liquids;

Successful utilization of H2A model to perform economic analysis.

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Future Work 9 Longer time-on-stream stability studies;

9 Catalyst system optimization to improve stability while maintaining high activity;

9 Flexibility test of the catalyst system for reforming other bio-derived liquids (e.g.,DME);

9 Further investigation of the proposed reaction pathways;

9 Further improvement of catalytic activity especially at lower temperatures

9 Catalytic activity measurement when impurities are present in the reactants;

9 Fine tuning of the economic analysis depending on availability of the reaction data;

9 Catalytic activity measurements by varying the reaction parameters

9 Further exploration of the relationship between catalyst properties and activity;

9 Development of catalyst regeneration strategies over deactivated samples.

9 Investigation of the catalyst scale-up through NexTech partnership

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Main Points to Address from the Annual Review 9 Development of a system understanding

9 Integration of an economic analysis

9 Long term testing of the catalysts 9 Effect of contaminants

9 Coordination with industrial partner(s)

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Publications

• Song, H., Zhang. L., Ozkan, U.S., " Catalytic Hydrogen Production from Renewable Sources" Prepr. Am. Chem. Soc. Div. Fuel Chem., 51(2) (2006).

• Song, H., Zhang, L., Ozkan, U.S., “Effect of Synthesis Parameters on the Catalytic Activity of Co/ZrO2 for Bio-ethanol Steam Reforming” Journal of Green Chemistry, 9, 686-694 (2007).

• Song, H., Zhang, L., Ozkan, U.S., “Promotional Effects on Co-Based Catalysts in Bio-ethanol Steam Reforming”, Proceedings of the 2nd International Hydrogen Energy Congress, July 2007.

• Song, H., Zhang, L., Watson, R.B., Braden, D., Ozkan, U.S., “Investigation of Bio-ethanol Steam Reforming over Cobalt-based Catalysts” Catalysis Today, DOI: 10.1016/j.cattod.2006.11.028

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Conference Presentations and Invited Lectures

1. Song, H. and Ozkan, U.S., “Fuel Cell Grade Hydrogen Production from the Bio-Ethanol Steam Reforming over Co-based Catalysts: An Investigation of Reaction Networks and Active Sites” Ohio Fuel Cell Symposium, May 2006, Canton, Ohio;

2. Song H., Zhang, L., Ozkan, U.S., “Investigation of bio-ethanol system reforming over cobalt-based catalysts”, 232nd ACS National meeting & exposition, San Francisco, CA, September 2006;

3. Song H., Zhang, L., Ozkan, U.S., “ Investigation of bio-ethanol steam reforming over cobalt-based catalysts”, U.S. Department of Energy Bio-derived Liquids to Hydrogen Distributed Reforming Working Group Kick-Off Meeting, Baltimore, MD, October 2006;

4. Song, H. Zhang, L., and Ozkan, U.S., “Catalytic Hydrogen Production from Renewable Sources” OSU-Honda Research Forum, Columbus, Ohio, February 2007.

5. Song, H., Zhang, L., Ozkan, U.S., “Investigation of Reaction Networks and Active Sites in Steam Reforming of Bio-ethanol over Cobalt based Catalysts” 233rd ACS National Meeting, Chicago, IL, March 2007;

6. Song, H., Zhang, L., Ozkan, U.S., “Hydrogen Production from Bio-ethanol Steam Reforming over Cobalt-based Catalysts” 20th North American Meeting of North American Catalysis Society, Houston, TX., June 2007;

7. Song, H., Zhang, L. and Ozkan, U.S., “Catalytic Hydrogen Production from Bio-ethanol on Co-based Catalysts,” 2nd International Hydrogen Energy Congress, Istanbul, Turkey, July 2007;

8. “Catalytic Hydrogen Production,” Universite Claude Bernard, Lyon , France, October 2007;

9. “Catalytic Hydrogen Production through Steam Reforming, Water Gas Shift, and PROX Reactions”, Technical University of Eindhoven, Eindhoven, The Netherlands, October 2007.

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Acknowledgement

Department of Energy

Ohio Wright Center of Innovation for Fuel Cells


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