IP21 successfull story - Petroleum Club · 2012-06-07 · 3 | Cristian Dumitrescu – OMV PETROM...

InfoPlus.21 - SUCCESS STORY PETROBRAZI REFINERY 06.06.2012

2 | Cristian Dumitrescu – OMV PETROM S.A. Department Manager Refinery & Terminals Process Optimization

More than 150 years of oil refining in Romania

► Crude oil seepage in Romania known from ancient times

► Mehedinteanu brothers operated a refinery in Ploiesti as early as 1856

► Romania produced 275 tons of crude oil in 1857

► OMV Petrom continues the tradition today

► Petrobrazi refinery was founded in 1934

► OMV became majority shareholder in Dec 2004

Source: Crude Oil Museum of Ploiesti


OMV Petrom is the Largest Romanian Company

Petrom is the largest refinery owner and operator in Romania, accounting for 40% of country’s total active refining capacity.

Petrom - Petrobrazi 4.5 mn t/y

Petrom - Arpechim 3.5 mn t/y

Rompetrol Petromidia

Lukoil Petrotel

Rafo*

1 2

3

Rompetrol Vega

Steaua Romana

Other refineries

* Shut down since 2005


High Degree of Physical Integration

Exploration & Production Refining Marketing &

Gas

Oil and gas production of 204,000 boe/d

4.8 mn t crude oil 5.9 bcm gas

6.2 mn t refining sales

5.8 mn t marketing sales 804 retail stations

5.0 bcm gas sales

* Values above represents 2007 figures


OMV Petrom Refining Today: Petrobrazi Refinery

► Commissioned in 1960 ► Sweet crude coking refinery ► Nelson Complexity (2006): 8.8 ► Major units:

► 4.5 mt/y Crude Distillation ► 1.5 mt/y FCC ► 0.8 mt/y Delayed Coker ► 0.5 mt/y CCR ► 53 MW cogeneration

► Clean fuels investments underway ► HDS Revamp complete by end of

2007 (10 ppm diesel) ► FCC gasoline post-treater complete

end of Q1 2009 (10 ppm gasoline)


The new HDS plant

► 1.25 mn t/y diesel hydrotreater ► Catalyst technology: Albemarle ► EPCM contractor: Fluor ► Total Investment: EUR 87 mn ► Start up in December 2007


The new FCC gasoline post-treater

3D Model

► 0.775 mn t/y gasoline hydrotreater ► Axens technology ► EPCM contractor: Uhde ► Total investment: EUR 90 mn ► On schedule for Q1/09

commissioning


OMV PETROM 2009 Annual Report

Challenges faced today…

► 2009 was a challenging year, during

which we had to balance our long-term priorities with the short-term challenges of a major economic and financial downturn.

► The overall context was that the national GDP contracted by 7% with the RON decreasing substantially in value against both the US dollar and the euro. Against this background of reduced demand, the management team was able to make a number of key decisions to mitigate the effects of these challenges while maintaining our strategic directions.


…challenges faced today

► Lower price levels and volumes

decreased our net turnover by 23%. EBIT decreased by 9% principally due to the unfavorable oil price environment and weak refining margins. This was partly offset by our cost reduction measures.

► "Performance by Compliance“ - Our company assumed the role of a responsible player in the markets where it is active. Rapid dissemination of the most recent information pertaining to our business is the strong point of an efficient compliance system in line with international, EU and national requirements which our company meets, displaying the highest standards of professionalism.

OMV PETROM 2009 Annual Report


PETROBRAZI

PETROBRAZI

ENERGY SAVINGS

WEB21

PROCESS EXPLORER

LIMS INTERFACE ASPEN

CALC

MANUAL INPUTS

YIELD ACCOUNTING

INTERFACE

IP.21 & ITS ASSOCIATED MODULES


OPTIMIZATION INFRASTRUCTURE OVERVIEW


Specific energy consumption, heaters efficiency, steam ratios, preheat temperatures

IP.21 – ENERGY

As energy is a world wide concern, the IP.21 energy module sustains the organization’s energy efficiency and reduction efforts

Covers the energy key performance indicators and their dashboards

Energy efficiency monitoring module


Process units schematics, energy dashboards, utilities networks, mass balancing displays

IP.21 – WEB21

As the media covers the communication needs, Web21 module spreads the process information across the refinery entities and makes it easy to access

Sets together the refinery web process units’ schematics

Web interfacing module


Embedded graphical displays for the various reports, specific set of plots for each process unit

IP.21 – PROCESS EXPLORER

As the utilities systems support the day-to-day necessities, Process Explorer feeds continuously the process data consumers and monitors the process units’ response

Displays the process data through its graphical interface.

Process data graphical interface


Level gauging, temperature, pressure, density, mass

IP.21 – YIELD ACCOUNTING INTERFACE

Any successful business is based on an accurate accounting process. The Yield accounting interface provides critical inputs for the hydrocarbons management and sustains the losses reduction activities

Transfers the tank radar measurements as well as stream volume values to the Yield Accounting hydrocarbons Management system

Yield Accounting Management interface


Chemical properties’ values, specification limits

IP.21 – LIMS INTERFACE

Good health requires regular medical check-ups. Thus the Laboratory Information Management interface sets together, in the same analysis environment, the process and quality related values

Pushes the hydrocarbons quality related data into the IP.21 environment

Laboratory Information interface


Velocities, conversion rates, catalyst circulation rates, ratios, performance indicators

IP.21 – ASPEN CALC

Just as education is the foundation for career progression, the AspenCalc module provides complex calculations facilities

Executes on demand or scheduled complex calculation for various processes

Process data calculation engine


Operating logs, manual input objects

IP.21 – MANUAL INPUTS

Although the industry automation increased, the level of automation of some business entities is still low. IP.21 Manual Inputs module compensates the needs of the units without DCS

Provides manual input facilities in order to store and publish the process data of the units without a DCS

Manual inputs & operational logs


Daily reports, Ad-hoc reports, performance reports

IP.21 – EXCEL Add-In

The future is shaped by research and development investments: from the IP.21 perspective, the Excel Add-In is one of the refinery builders

Import process related data into the Microsoft Excel environment

Process data Excel Add-In


IP.21 – Benefits

Operations time saved, no loss of data, legibility (fewer errors), data availability, third party services cost reduction

Reduction of lab analyses by 20% Manpower reduction due to on-line tank level measurement by 1 shift function Daily accounting process time reduced with half of a working day.

OMV Petrom is now using InfoPlus.21 and its layered products as an operational optimization benefit generator, to deliver additional benefits at substantial savings over traditional system development methods


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IP21 successfull story - Petroleum Club · 2012-06-07 · 3 | Cristian Dumitrescu – OMV PETROM...

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