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ISM Chemical Group Drivers Behind Raw Material Impacts

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ISM Chemical Group Drivers Behind Raw Material Impacts. Gerald W. Cross Eastman Chemical Company February 23-24, 2006. From One Barrel of Oil…. U.S. Data. Petrochemical Feedstocks 7%. Gasoline, Diesel and Jet Fuel 66%. Industrial and Home 27%. Data from www.eia.gov - PowerPoint PPT Presentation
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ISM Chemical Group ISM Chemical Group Drivers Behind Drivers Behind Raw Material Impacts Raw Material Impacts Gerald W. Cross Gerald W. Cross Eastman Chemical Company Eastman Chemical Company February 23-24, 2006 February 23-24, 2006
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Page 1: ISM Chemical Group Drivers Behind Raw Material Impacts

ISM Chemical GroupISM Chemical GroupDrivers BehindDrivers Behind

Raw Material ImpactsRaw Material Impacts

Gerald W. CrossGerald W. CrossEastman Chemical CompanyEastman Chemical Company

February 23-24, 2006February 23-24, 2006

Page 2: ISM Chemical Group Drivers Behind Raw Material Impacts

From One Barrel of Oil…From One Barrel of Oil…

PetrochemicalPetrochemicalFeedstocksFeedstocks

7%7%

Gasoline, DieselGasoline, Dieseland Jet Fueland Jet Fuel

66%66%

Data from www.eia.gov*modified to better fit categories

IndustrialIndustrialand Homeand Home

27%27%

U.S. Data

Page 3: ISM Chemical Group Drivers Behind Raw Material Impacts

OilOil20 MM20 MMBPDBPD

Transportation,Transportation,Industrial &Industrial &

Heating FuelsHeating Fuels

RefiningRefining NaphthaNaphthaGas OilGas Oil 7%7%

PetrochemPetrochem

Nat GasNat Gas60 B60 B

ftft33/day/day

MethaneMethane(Fuel Gas)(Fuel Gas) 95%95%

GasGasProcessingProcessing

Ethane, PropaneEthane, PropaneNatural Gasoline,Natural Gasoline,

ButaneButane 5%5%

U.S. Petrochemicals UsageU.S. Petrochemicals Usage

~

93%93%

58% Imported58% Imported

Page 4: ISM Chemical Group Drivers Behind Raw Material Impacts

Crude Oil PriceNA WTI ($/bbl)

0

10

20

30

40

50

60

70

Jan

-19

90

Jul-

19

90

Jan

-19

91

Jul-

19

91

Jan

-19

92

Jul-

19

92

Jan

-19

93

Jul-

19

93

Jan

-19

94

Jul-

19

94

Jan

-19

95

Jul-

19

95

Jan

-19

96

Jul-

19

96

Jan

-19

97

Jul-

19

97

Jan

-19

98

Jul-

19

98

Jan

-19

99

Jul-

19

99

Jan

-20

00

Jul-

20

00

Jan

-20

01

Jul-

20

01

Jan

-20

02

Jul-

20

02

Jan

-20

03

Jul-

20

03

Jan

-20

04

Jul-

20

04

Jan

-20

05

Jul-

20

05

Jan

-20

06

200% increase over the last 3 years

'90-'99 Avg = $19.7/bbl

'00-'03 Avg = $28.3/bbl

'04 Avg = $41.4/bbl

'05 Avg = $56.7/bbl

CMAI Data

Why the upward trend?Why the upward trend?

Jan '06 ~ $58/bbl

Aug '05 – peaked over $70/bbl

Page 5: ISM Chemical Group Drivers Behind Raw Material Impacts

Global Demand for Oil Has AcceleratedGlobal Demand for Oil Has Accelerated

demand growth, demand growth, rolling 4 qtr avg, rolling 4 qtr avg,

mb/dmb/d,,

0.0

0.5

1.0

1.5

2.0

2.5

3.0

97 98 99 00 01 02 03 04

Significant Significant growth in growth in

ChinaChina

Global Global Economic Economic RecoveryRecovery

Demand growth of industrialized countries is ~ 1%

Page 6: ISM Chemical Group Drivers Behind Raw Material Impacts

(yet with low per capita consumption)(yet with low per capita consumption)

0.6 1.5

4.3

9.6 10.4

25.8

0

5

10

15

20

25

India China Brazil Russia UK USA0

1

2

3

4

5

6

7

70 75 80 85 90 95 00 05

China

Japan

Germany

Oil demand, MM bpd Oil demand, bbls per capita per year

China is now 2nd largest user of crude oil globally

10 years ago – net exporter Today – import 40% of demand Projected demand growth of 7.5% per year

~18 MM bpd in 15 years India – relatively small demand

Projected demand growth of 5.5% per year

China's crude oil consumption has grown dramaticallyChina's crude oil consumption has grown dramatically

1/3 of global 1/3 of global populationpopulation

Page 7: ISM Chemical Group Drivers Behind Raw Material Impacts

Natural GasUS Contract Burner Tip ($/mmbtu)

0

2

4

6

8

10

12

14

Jan

-19

90

Jul-

19

90

Jan

-19

91

Jul-

19

91

Jan

-19

92

Jul-

19

92

Jan

-19

93

Jul-

19

93

Jan

-19

94

Jul-

19

94

Jan

-19

95

Jul-

19

95

Jan

-19

96

Jul-

19

96

Jan

-19

97

Jul-

19

97

Jan

-19

98

Jul-

19

98

Jan

-19

99

Jul-

19

99

Jan

-20

00

Jul-

20

00

Jan

-20

01

Jul-

20

01

Jan

-20

02

Jul-

20

02

Jan

-20

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Jul-

20

03

Jan

-20

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20

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Jan

-20

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Jul-

20

05

Jan

-20

06

• Higher costs of ethylene cracker feedstocks

• Higher conversion costs

'90-'99 Avg = $2.07/mmbtu

'00-'03 Avg = $4.27/mmbtu

'04 Avg = $6.12/mmbtu

'05 Avg = $8.29/mmbtu

CMAI Data

Jan '06 ~ $8-9/mmbtu

U.S. Natural Gas

Spot deals Sept '05 ~ $20/mmbtu

Page 8: ISM Chemical Group Drivers Behind Raw Material Impacts

Highest nat gas

prices in the world

Page 9: ISM Chemical Group Drivers Behind Raw Material Impacts

Crude Oil and Natural Gas provide feed to Steam Crackers which produce ethylene and propylene with PYGAS as a by-product.

PYGAS is separated into Aromatics (BTX) and Aliphatics (Crude streams)Natural Gas also impacts the industry as a feedstock

NaturalGas

GasSeparation

Unit

RefineryCrude

Oil

SteamCracker

Pygas

Benzene

Aliphatics (Crude C5 Splitter)

NaphthaNaphthaGas OilGas Oil

EthaneEthanePropanePropaneButaneButane

Propylene

Ethylene

Xylene

Toluene

Aromatics

~

Dicyclopentadiene

Isoprene

Raffinate

Piperylenes

C9 Resin Oil

HCResins

Methanol

Acetic Acid VAM EVA

Crude C4 Olefins

Styrene

Page 10: ISM Chemical Group Drivers Behind Raw Material Impacts

Real Life Polymer Examples – Real Life Polymer Examples – SIS PolymersSIS Polymers

Supply chain shows shortages and potential shortagesSupply chain shows shortages and potential shortages

Large number of SIS producers with adequate capacityLarge number of SIS producers with adequate capacity

In spite of sufficient SIS capacity the upstream supply creates a In spite of sufficient SIS capacity the upstream supply creates a shortageshortage

RecoveredCrude C5’s

SIS

Ethylene

Benzene

Styrene

DeWitt & Company

PurifiedIsoprene

Steam Cracker

Page 11: ISM Chemical Group Drivers Behind Raw Material Impacts

Crude Oil vs. Gasoline ULRNA WTI ($/bbl)

0

30

60

90

120

150

180

210

240

Jan

-19

90

Jul-

19

90

Jan

-19

91

Jul-

19

91

Jan

-19

92

Jul-

19

92

Jan

-19

93

Jul-

19

93

Jan

-19

94

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19

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-19

95

Jul-

19

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96

Jul-

19

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Jan

-19

97

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-19

98

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99

Jan

-20

00

Jul-

20

00

Jan

-20

01

Jul-

20

01

Jan

-20

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20

02

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-20

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-20

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-20

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Jul-

20

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Jan

-20

06

Un

lea

de

d G

as

olin

e, R

eg

ula

r ($

/ga

l)

0

10

20

30

40

50

60

70

80

Cru

de

Oil, W

TI ($

/bb

l)

Gasoline, Unleaded Regular NA

Crude Oil WTI NA

CMAI Data

Relationship of Crude Oil to Adhesive Raw Material Relationship of Crude Oil to Adhesive Raw Material ProductsProducts

U.S. Data

Gasoline impacts the costs of numerous downstream products.

Aromatics and aliphatics – gasoline pool – octane boosters Alternative value

97.6% correlation

Page 12: ISM Chemical Group Drivers Behind Raw Material Impacts

Crude Oil vs. Benzene Price

0

50

100

150

200

250

300

350

400

Jan

-19

90

Jul-

19

90

Jan

-19

91

Jul-

19

91

Jan

-19

92

Jul-

19

92

Jan

-19

93

Jul-

19

93

Jan

-19

94

Jul-

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Jan

-19

95

Jul-

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Jan

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Jul-

19

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Jan

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97

Jul-

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Jan

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98

Jul-

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98

Jan

-19

99

Jul-

19

99

Jan

-20

00

Jul-

20

00

Jan

-20

01

Jul-

20

01

Jan

-20

02

Jul-

20

02

Jan

-20

03

Jul-

20

03

Jan

-20

04

Jul-

20

04

Jan

-20

05

Jul-

20

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Jan

-20

06

Be

nze

ne

($

/ga

l)

0

10

20

30

40

50

60

70

80

Cru

de

Oil, W

TI ($

/bb

l)

Benzene NA

Crude Oil WTI NA

Benzene has historically traded at 2x crude when supply and demand have been in balance.

'90-'99 Avg = $1.05/gal

'00-'03 Avg = $1.28/gal

'04 Avg = $2.88/gal

'05 Avg = $2.90/gal

Strong demand from China

CMAI Data

Relationship of Crude Oil to Adhesive Raw Material Relationship of Crude Oil to Adhesive Raw Material ProductsProducts

U.S. Data

Page 13: ISM Chemical Group Drivers Behind Raw Material Impacts

Benzene vs. Styrene Price

0

60

120

180

240

300

360

420

480

Jan-

1990

Jul-1

990

Jan-

1991

Jul-1

991

Jan-

1992

Jul-1

992

Jan-

1993

Jul-1

993

Jan-

1994

Jul-1

994

Jan-

1995

Jul-1

995

Jan-

1996

Jul-1

996

Jan-

1997

Jul-1

997

Jan-

1998

Jul-1

998

Jan-

1999

Jul-1

999

Jan-

2000

Jul-2

000

Jan-

2001

Jul-2

001

Jan-

2002

Jul-2

002

Jan-

2003

Jul-2

003

Jan-

2004

Jul-2

004

Jan-

2005

Jul-2

005

Jan-

2006

Ben

zen

e ($

/gal

)

0

10

20

30

40

50

60

70

80

Styren

e ($/lb)

Benzene NA

Styrene NA Contract-Market  

Styrene price typically changes by 1 c/lb for every 10 c/gal change in Benzene price

Tight supply/demand

Increase following benzene

CMAI Data

Relationship of Crude Oil to Adhesive Raw Material Relationship of Crude Oil to Adhesive Raw Material ProductsProducts

U.S. Data

Page 14: ISM Chemical Group Drivers Behind Raw Material Impacts

Hurricanes Katrina and RitaHurricanes Katrina and Rita Damages and RecoveryDamages and Recovery Look ForwardLook Forward

Recent and Current IssuesRecent and Current Issues

Page 15: ISM Chemical Group Drivers Behind Raw Material Impacts

Impact of Hurricanes Katrina, Rita, and Impact of Hurricanes Katrina, Rita, and IvanIvan

Impact on Crude Oil and Natural Gas Infrastructure

Katrina went through the eastern 1/3 Rita went through the western 2/3 Ivan only brushed the edge (Sept '04)

Hurricane Ivan ('04)

Page 16: ISM Chemical Group Drivers Behind Raw Material Impacts

Impact of Ivan (Sept '04):Impact of Ivan (Sept '04): Ivan hit two states away from Louisiana:Ivan hit two states away from Louisiana: 7% of Gulf oil production shut-in 7% of Gulf oil production shut-in 4% of Gulf natural gas production shut-in4% of Gulf natural gas production shut-in

Impact of Katrina (Aug '05):Impact of Katrina (Aug '05): 90% of Gulf crude oil production shut-in90% of Gulf crude oil production shut-in 75% of Gulf natural gas production shut-in75% of Gulf natural gas production shut-in 8.5% of US refining capacity shut-in8.5% of US refining capacity shut-in

Impact of Rita (Sept '05):Impact of Rita (Sept '05): 100% of Gulf crude oil production shut-it100% of Gulf crude oil production shut-it 80% of Gulf natural gas production shut-in80% of Gulf natural gas production shut-in 16 major refineries in the Gulf Coast region shut-in16 major refineries in the Gulf Coast region shut-in

Impact of Hurricanes Katrina, Rita, and Impact of Hurricanes Katrina, Rita, and IvanIvan

Page 17: ISM Chemical Group Drivers Behind Raw Material Impacts

Overall damage caused by Hurricanes Katrina and Rita Overall damage caused by Hurricanes Katrina and Rita Greatest natural disaster to affect the oil and gas development in Greatest natural disaster to affect the oil and gas development in

the history of the Gulf of Mexicothe history of the Gulf of Mexico

PlatformsPlatforms 115 destroyed115 destroyed 52 significant damage52 significant damage Substantial production will take several months to resumeSubstantial production will take several months to resume

RigsRigs 8 destroyed8 destroyed 19 suffered extensive damage19 suffered extensive damage 19 adrift19 adrift

PipelinesPipelines 183 damaged183 damaged

Only 22 returned to serviceOnly 22 returned to service 65% of large diameter pipelines that were damaged still have 65% of large diameter pipelines that were damaged still have

not been repaired and returned to servicenot been repaired and returned to service Assessments on pipeline and facility damages are still ongoingAssessments on pipeline and facility damages are still ongoing

Additional damage will likely be reportedAdditional damage will likely be reported

Current Assessment of Damage and Current Assessment of Damage and LossesLossesData as of 1/19/2006

Page 18: ISM Chemical Group Drivers Behind Raw Material Impacts

Hurricane damage to Gulf oil and gas facilities still Hurricane damage to Gulf oil and gas facilities still being discovered offshorebeing discovered offshore

Repair of damaged oil and gas production cannot be Repair of damaged oil and gas production cannot be completed before the 2006 hurricane season beginscompleted before the 2006 hurricane season begins About 255,000 bbls/day of oil capacity projected shut-inAbout 255,000 bbls/day of oil capacity projected shut-in About 400 MM cubic feet of daily gas capacity projected About 400 MM cubic feet of daily gas capacity projected

shut-inshut-in

100% Gulf oil production shut in by the two storms100% Gulf oil production shut in by the two storms 1.5 MM bbls/day – total Gulf oil production1.5 MM bbls/day – total Gulf oil production 396,000 bbls/day remains shut in396,000 bbls/day remains shut in

94% Gulf gas production shut in by the two storms 94% Gulf gas production shut in by the two storms 10B cubic feet (bcf) – total Gulf gas production10B cubic feet (bcf) – total Gulf gas production 1.8 bcf remains shut in1.8 bcf remains shut in

Current Assessment of Damage and Current Assessment of Damage and LossesLossesData as of 1/19/2006

Page 19: ISM Chemical Group Drivers Behind Raw Material Impacts

• As of early January, 27.4% of crude oil still shut-in• Cumulative losses since 8/26 have been over 100 MM bbls (~20% of annual GOM production)

Page 20: ISM Chemical Group Drivers Behind Raw Material Impacts

• As of early January, 19.5% of natural gas still shut-in• Cumulative losses since 8/26 have been over 500 BCF (~15% of annual GOM production)

Page 21: ISM Chemical Group Drivers Behind Raw Material Impacts
Page 22: ISM Chemical Group Drivers Behind Raw Material Impacts

Raw Materials and Energy – Looking ForwardRaw Materials and Energy – Looking Forward

Some significant infrastructure damage – will affect supply & prices of Some significant infrastructure damage – will affect supply & prices of crude oil, natural gas and other products for weeks, if not months.crude oil, natural gas and other products for weeks, if not months.

DisclaimerDisclaimer Can't forecast natural disaster impactsCan't forecast natural disaster impacts Forward look based on info from multiple consultants and gov. sourcesForward look based on info from multiple consultants and gov. sources

Crude Oil: Crude Oil: Prices around $68/bblPrices around $68/bbl

Average from 1990-1999 was $19.70/bblAverage from 1990-1999 was $19.70/bbl 2006 – likely to remain high; slow decline2006 – likely to remain high; slow decline

Natural Gas: Natural Gas: Prices – wide variability - $8-9/mmbtuPrices – wide variability - $8-9/mmbtu

Average from 1990-1999 was $2.07/mmbtuAverage from 1990-1999 was $2.07/mmbtu Inventories are highInventories are high Warm winter so farWarm winter so far

Cold weather would likely increase pricesCold weather would likely increase prices 2006 – likely to be high through Q12006 – likely to be high through Q1

Probably some decrease the rest of yearProbably some decrease the rest of year Dependent on weather and recovery in GOM regionDependent on weather and recovery in GOM region

Comments from DOE-EIAComments from DOE-EIA Crude OilCrude Oil

2005 avg = $57/bbl est2005 avg = $57/bbl est 2006 avg = $64-65/bbl est2006 avg = $64-65/bbl est

Comments from DOE-EIAComments from DOE-EIA Natural GasNatural Gas

2005 avg = $9.15/mmbtu est2005 avg = $9.15/mmbtu est 2006 avg = $9/mmbtu est2006 avg = $9/mmbtu est

Likely $10+ thru winterLikely $10+ thru winter

Page 23: ISM Chemical Group Drivers Behind Raw Material Impacts

Unleaded GasolineUnleaded Gasoline Prices increased significantly after hurricanesPrices increased significantly after hurricanes

Reached ~$2.25/gal for wholesale ULPReached ~$2.25/gal for wholesale ULP Fell due to imports and inventoriesFell due to imports and inventories Average from 1990-1999 was $0.596/galAverage from 1990-1999 was $0.596/gal

Q1 price likely to remain highQ1 price likely to remain high Price likely to follow crude oil pricingPrice likely to follow crude oil pricing

Benzene: Benzene: December settlement of $2.18/galDecember settlement of $2.18/gal

Jan - $2.46/galJan - $2.46/gal Feb nomination - $3.00/galFeb nomination - $3.00/gal

Price likely to remain volatilePrice likely to remain volatile Supply/demand and crude oil movementSupply/demand and crude oil movement

Logistics and Transportation Logistics and Transportation Still an issueStill an issue

Raw Materials and Energy – Looking ForwardRaw Materials and Energy – Looking Forward

Page 24: ISM Chemical Group Drivers Behind Raw Material Impacts

Closing SummaryClosing Summary

Cost Increases in the U.S. economyCost Increases in the U.S. economy Each $10/bbl increase in oil = $2.6 B/yrEach $10/bbl increase in oil = $2.6 B/yr Each $1/mmbtu increase in natural gas = $3.7 B/yrEach $1/mmbtu increase in natural gas = $3.7 B/yr

Basic raw materials and energyBasic raw materials and energy Inventories above averageInventories above average But, prices continue to be volatileBut, prices continue to be volatile

Several chemical intermediates are tightSeveral chemical intermediates are tight Need to know supply chain and any weak linksNeed to know supply chain and any weak links Dependent on raw materials, energy, and production Dependent on raw materials, energy, and production

capabilitycapability Producers are getting squeezedProducers are getting squeezed

Security of supply may be key for the foreseeable Security of supply may be key for the foreseeable futurefuture

Page 25: ISM Chemical Group Drivers Behind Raw Material Impacts

Thank youThank you

Gerald W. CrossGerald W. CrossEastman Chemical CompanyEastman Chemical Company

Kingsport, TNKingsport, TN


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