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Stora X e ® Industrial & Infrastructure Scalable large-scale storage solutions Issue 0 6 / 2018
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StoraXe® Industrial & InfrastructureScalable large-scale storage solutions

Issue 0 6 / 2018

StoraXe® battery module. Base modules for industrial large-scale storage solutions. BatterymodulesfromADS-TECcanbe adaptedandscaledtomanyindividual requirements.Dependingonvoltage,powerandcapacityrequirements,themodules aregroupedtogethertoformapowerful battery system.

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3

Storage Rack Controller SRC

Storage Rack Battery SRB

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StoraXe® Industrial & Infrastructure Applications

Limiting the power consumption from the public grid• Proportionalsupplyofdynamicloadsfromstorage• Fixedordynamiclimitingofthepowerconsumption

Limiting the feed-in power into the public grid• Withthehelpofthestorage,thepowerfedintothegridcan belimitedaccordingtoadynamictrendorbyafixedvalue

Optimisation of personal consumption• Theself-producedenergyisdistributedovertimewiththeaidofthestoragesysteminsuchawaythatthedesiredpercentageofproducedenergyisdirectlyconsumedbyoneselfandisnotfedbackintothegrid

Grid services• Powerbank/localstorage• Frequency,voltage,powerfactorcorrection• Primaryandsecondarycontrolpower

Emergency power and isolated function• Blackstartcapacityandgridformationbythesystem• OnlineUPSsupplyofconsumersintheeventofpowerfailure

Fast-charging station• Providehighchargingcapacitiesdespite limited-powerdistributiongrid

Hybrid power plant• Stableoff-gridsolutionwithvarious producerstructures

What distinguishes StoraXe® systems Added value

Constantly high power• Exceptionallyhighpowerandcurrents– e.g.,continuous3Cratesoverlongperiods

Safety and quality• Fromcellselectiontothetotalsystem: safetyandcertifications/standardshavetoppriority

• Documentationofallparametersovertheentirelifecycle

Data security and access protection• ADS-TECFirewallandRouterwithasecurityconcept basedonhardwareandsoftwarecertificatesoffer modern,recognisedandtamper-proofprotection

•ADS-TECITisoperatedinGermancomputercentres

Technology 100% made in Germany• 100%depthofdevelopmentandourownproductionsiteinDresden• Morethan35yearsofexperienceinsystemdevelopmentandproduction

Optimised battery management system•EMSandBMSwerefullydevelopedin-housebyADS-TEC

Functions of the ADS-TEC IoT service platform Big-LinX® Energy• Interfacesforcentralcontrol,connectionofvirtualpowerplants•MonitoringandsecureremotemaintenanceofStoraXesystems

100% transparency with Big-LinX® Energy and BAT-X• Constantmonitoringandcompletelifecyclemanagementofeach individualcell

• Specialtoolformappingaguaranteepromiseback-to-backwith the cell manufacturer

Lithium-ion battery storage systems Industrial & Infrastructure

TheStoraXe®Industrial&Infrastructureproductportfolioaddressestheareaoflargersystems

andinfrastructures–from50kW/kWhupintothemultipleMW/MWhrange.

StoraXe® Industrial & Infrastructure Scalable lithium-ion storage solutions

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StoraXe® Industrial & Infrastructure Energy Storage Racks• Scalablebatterysystem• Voltagescanbedeterminedfromthe

number of series-connected modules• »Batterystring«or»batterycluster« consistingofseveralparallelstrings

• Suppliedasstoragecomponents orasacompletesystemwithpower electronics(inverter)

• Optional:Designsupportandenergy management software StoraXe® Industrial & Infrastructure Storage container solutions

• Scalablestoragesolutionwithseveralmegawattspercontainer(uptoapprox.10MWh)• Individualdesignofthestoragecontainersaccordingtocustomerrequirements• Designedas10-,20-,40-footstandardcontainerorspecialsize• Turnkeystoragesolutionincludinginverter,transformer,climatecontroland protectivedevice

• Directconnectionofthestoragecontainertolowormediumvoltage

StoraXe® PowerBooster Compact outdoor battery system in the distribution grid • OutdoorsystemasPowerBooster forsupplyingfast-chargingstations forlimited-powergridconnections

• DirectACconnectiontothedistribution gridonthe400-Vlevel

• Highpowerincompactdesign, easytotransport

• Completesystemwithbattery,inverter, airconditioning,energymanagementunit, security/firewallandcommunication unitviamobileradio

• Openinterfacesforindividual adaptation(OSGI™framework)

• Numerousapplicationpossibilitiesand fastITintegration

StoraXe® HPC-Booster and HPC-Dispenser Fast-charging technology in a new dimension • MaximumperformancewithaDCchargingcapacityofupto320kW,canbe distributedbetween1or2dispensers

• Batterystoragesysteminextremely compactdesign(lessthan2m3)

• Completesystemwithbattery,inverter, airconditioning,energymanagementunit, security/firewallandcommunication unitviamobileradio

• EasytransportandfastITintegration• Outdoorinstallationdirectlyatthe limited-powerdistributiongrid

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TheStoraXe® system modulesThemodularsolution,fromsmalltolarge

Battery systems made of individual modules Appropriately combined according to needs

Atthecore,thenumberandconnectionoftheADS-TECbatterymodulesdeterminethecapacity

andpowerofthebatterysystem.Scalingisperformedinstringsthatconsistofbattery

modulesconnectedinseries.Dependingontherequiredvoltagelevel,fewerormoremodules

areconnectedinseries.ADS-TECbatterystringscanbedesignedtoupto1,000VDC.In

eachstring,anSRCstringcontrollerformsthetermination.ItcontainsthestringBMSand

theDCsafetyshutdown.CommunicationwiththeinverterisperformedviatheADS-TECslave

protocol(MODBUSTCP).

EMM Energy Management ModuleIfmultiplebatterystringsareconnectedtooneanotherinparallelandareoperatedtoincreasecapacityandpower,theadditionalEnergyManagementModuleisnecessary.Itlinkstheindividualparallelstringsintoacompletebatteryandrepresentsthemassuchtohigher-levelsystems.

SRC Storage Rack ControllerEachbatterystringisagroupofbatterymodulesconnectedinseries.Here,eachstringhasarackcontrollerasacentralunit. Therackcontrollermanagesandmonitorsthesubordinatebatterymodulesandcommunicateswiththehigher-levelsystemunit –e.g.,aninverteroranEnergyManagementModule–viatheSLAVEprotocol(onthebasisofModbusTCP).Inaddition,therack controllerfeaturessafetydevicessuchasfusesandDCswitches. A string can be constructed out of modules connected in series toamaximumof1,000VDC.

SRB Storage Rack BatteryThebatterymodulesarethecoreelementofabatterystring. Theyincludethebatterycells,whichareconnectedinseriesor inparalleldependingonthesystem.Anotherimportantpart isthebatterymanagementsystem,whichmonitorsallmodulefunctions,accuratelydeterminestheSOC/SOHvaluesandcommunicateswiththehigher-levelsystemunits.

Battery modules can be connected in series to a maximum voltageof1,000VDCperstring.

Themaximumcontinuousstringcurrentislimitedto300A perstring.

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StoraXe® Battery stringEachindividualstringconsistsofanSRCstringcontrollerandmultipleSRBrackbatterymodulesconnectedinseries.Modulescanbeconnectedinastringtoamaximumstringvoltageof1,000VDC.

StoraXe® Battery clusterForlargerbatterycapacities,multiplestringscanbeconnectedinparalleltoformabatterycluster.Thestrings,eachofwhichmustcontainthesamenumberofseries-connectedbatterymodules,areconnectedinparallelonacommonDCpowerrail. TheadditionalEnergyManagementModuleEMMthenrepresentstheclusterasacompletebatterytotheexternalcontrol.

SRCstring controller

SRBRack Battery #1

SRBRack Battery #2

SRBRack Battery #3

SRBRack Battery #4

SRBRack Battery #n

NumberofmodulesperstringUptomax.1,000VDC

String #1 String #2 String #3 String #m

VoltageMax.1,000VDC

Max.voltage1,000VDC

DCpowerrail

EthernetMODBUSTCPSlaveprotocol

MODBUSTCPSlaveprotocol

EMMEnergy Manage-ment Module

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TheStoraXe® system modulesMechanicalconcept

StoraXe® Battery Systems Mechanical integration in the respective environment

Batterystringsareintegratedintheformofvarious»standalone«racksorincontainersolutions.

Here,thepowerfultemperaturecontroldevicesarepartofthemechanicalstructure.

StoraXe® Rack versionDependingontheavailableroomheightandshape,batterystringscanbearrangedmainlyverticallyorhorizontallyintherackversion.

StoraXe® Cabinet versionThesystem,whichisclosedwithdoors,issuitable foruseinhalls,serviceroomsorbasements. Withlockabledoors,thebatteriesareprotected against dirt and unauthorised access.

StoraXe® Container systemEquippedasacompletesystemwithinverter,switchgearandairconditioner,thecontainersystemisideallysuitedforuseoutdoorsasanintegratedcompletesystem.Simpleinstallationandquickcommissioning are thereby ensured.

525 mm

600 mm

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SafetythroughexpertiseandexperienceTechnologyandprocesses»madeinGermany«

Safety of high-energy systems Tried, tested and trusted for generations

Inextremecases,highenergydensitiescanalwaysbereleasedinanuncontrolledmanner.

Nevertheless,gas,hydrogenandmillionsofmobilepetroltanksareanacceptedpartofour

day-to-dayinfrastructure.Wetrustthese»madeinGermany«systemsbecauseresearch,

development,safetyanalyses,standardsandcontinuousqualityassurancehavemaximised

thebenefitsandminimisedtherisks.Thisprocessalsoappliesforthebatterystorage

solutions from ADS-TEC.

Lithium-ion batteries Many years of experience• Since2004,ADS-TEChasbeendevelopingandsupplyingintelligentlithium-ionbatteriesfortheautomotiveindustryandmedicaltechnology

• Basisforthedevelopmentworkisexperiencewith100,000batterypacksinoperationaroundtheworld

100% depth of development Know-how down to the last detail• Developmentofeverythingfromelectronics,mechanicsandsoftwaretocompletesystemstakesplacein-house

• Multi-stageandredundantmonitoringdevicesensure safeoperationatmoduleandsystemlevel

• Self-developedcellbondingandcoolingaretheresultof yearsofresearchanddevelopment

Final assembly, logistics and service From a single source• Keyprocessstepsofmoduleassemblytakeplaceon automationlinesdevelopedbyADS-TECforthispurpose

• Finalassemblyandtestingaremonitoredanddocumentedwiththeaidof»in-line«measurementmethodsandprocesses

• Support,logisticsandcommissioningbyqualified ADS-TECspecialistpersonnel

• Reliableoperationthroughmonitoringandmaintenance overtheentireservicelifeoftheproduct

Quality and certification The basis of all high-end products• System-guideddevelopment,productionandtestingprocesses•Selectedtechnologiesfromrenownedcellmanufacturers• Extensivetestsinin-houselaboratoryfacilities• Eachcellisindividuallymeasured,testedanddocumented automaticallypriortoinstallation

• Documentationofallrelevantparametersthroughoutthe entirelifecycleoftheproduct

• Externaltestsinaccreditedtestlaboratories• Certificationbyrenownedaccreditedtestinglaboratories suchastheVDE

•Activeinvolvementinstandardisationbodies

EMSEnergyManagementSystemTheinternetofenergywithBig-LinX ® Energy

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Local Energy Management System – EMS Energy apps for the dynamic realisation of your personal storage management system• Extensivepossibilitiesforconfiguringandrunning predefinedenergyappsaccordingtorequirements

• Arrangementoftheenergyappsincl.prioritydefinitionforoptimumcontrolofthesystemoperatingmodeon-site

• OperationviaPC,tabletorsmartphone• Controlofconsumersandgeneratingplants

Big-LinX® Energy Controlling Always be on guard and know what's going on• Monitoringandreportingaroundtheclock,365daysayear• Notificationviae-mailorsimilarservices• Alarmandmessagesystemforcriticalsystemstates orpredefinedconditions

• Evaluationsandstatisticsonresults,processesand summaries

• Interconnectionsolutionfordistributedstoragesystems

Big-LinX® Energy: Cloud solution for local and global energy management From the offline

version of a decentralised individual system to complex, interconnected online-coupled

systems

WiththeADS-TECplatformBig-LinX®Energy,localandglobalenergymanagementsystemscan

becombined.RecognisedandhighestITsecuritystandardsenabledistributedenergysystems,

swarmapplications,theintegrationinvirtualpowerplantsandcomplexhybridpowerplants.

ThankstomodernOSGi™frameworktechnology,applicationscanbeexecutedlocallyorcentrally

inthecloud.VariousstandardADS-TECappsprovidethebasisforcommontaskssuchaspeak-

shaving,self-consumptionoptimisationoremergencypower.Individualapplicationsareeasyto

adaptontheplatform.

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Big-LinX® Energy Simulation The tool for system and plant design• Statementsaboutcomponentscalingandsystemdesignwhenconsideringanindividualinvestment

• Simulationandcalculationofindividualissuessuchaspersonalconsumptionrate,limitingofpowerconsumption,emergency-powersupply,batteryorPVsystemsizeunder different boundary conditions

• Integrationofrealormodelledloadprofilesandproductionprofiles

Performance warranty with Big-LinX® Energy and BAT-X Constant monitoring down to the cell level over the entire lifecycle• Assystemusebecomesmorecomplex,thecellsareplacedunderconsiderablymoreload,whichhasasubstantialimpactontheguaranteedperformanceandwarranty.Thisrequiresmaximumflexibilityinadaptingguaranteeconditionsincooperationwiththecellmanufacturers.Forthispurpose,ADS-TECdevelopedatool–whichhasbeenconfirmedbycellmanufacturersandcustomers–forthetransparentdepictionof the battery states

• Riskswhenguaranteeingperformanceareminimisedandtheeconomic use maximised

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Big-LinX® Energy Programming Implementation of individual programs and business intelligence• Yourownindividualprogramscanbecreatedonthebasis ofanOSGiframework.Thesemayruneitherinthe cloud or decentrally in the controllers of the battery systems

• Buildyourownindividualinternetofenergy

Big-LinX® Energy Security Privacy and system security• Storagesystemsaresophisticatedandcomplexsystems. Undesiredaccessoreventamperingmustbeprevented notonlyforliability-relatedorprivacyreasons.

• Big-LinXSecuritywithsmartcardtechnologyoffershigh andrecognisedsecuritystandardsonthebasisofcopy-proofhardwarecertificates,likethoseusedinbankandmobilephonecards

Energysolutionsandapplicationscenarios

Grid service Storage as grid componentConnectionofthestoragetotheprivategrid.Storageservesto:•Stabiliseloadprofiles•Peakloadcapping• Limitthepowerconsumptionfromthepublicgrid•Primary/secondarycontrolpower• Localstorage(powerbank)

Availableenergyapps:

Optimisation of personal consumption Storage with PV systemConnectionofthestoragesystemtotheprivategrid incl.AC-coupledPVsystem(PV-DCcouplingoptionallypossible).Storageservesto:•Stabiliseloadprofiles•Peakloadcapping• Limitthepowerconsumptionfromthepublicgrid• Limitthefeed-inpower•Optimisepersonalconsumption•Swarmformation

Availableenergyapps:

Public Grid

Private

Public Grid

Private

Industrial & Infrastructure System arrangements and energy apps

StoraXe®storagesolutionsforIndustrial&Infrastructureareoptimisedforuseinthe

followingapplicationsandscenarios.Withcompetenceandyearsofexperience,

ADS-TECprovidesyouwithsupportwhenplanninganddesigningyoursystem.Withthe

aidoftheADS-TECenergyapps,processescanbeprioritisedandlogicallycontrolled.

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Uninterruptiblepowersupply

Switch

Caption

Counterbidirec-tional

AC/DC bidirec-tional

Electriccar

Wind/solar inverter

ADS-TECBattery

PVmodules

Grid /Supplier

Combinedheat and ower unit

Fuel cell

Wind power

Loadprofile/Consumption

Charging column

Emergency power / UPS Emergency power supplyReliableoperationevenintheeventofpowerfailure.• Automaticsetupofanemergencypowersupply incaseofpowerfailure

• Synchronousfeedbackwhenthenetworkis availableagain

Availableenergyapps:

Public Grid

Private

Public Grid

Private

Hybrid power plant On-grid / off-gridInterconnectionofvariousproducerstructures(e.g.,PV,CHPunit/diesel,wind)toAC-coupledhybridpowerplants–withtheoptionofanentirelyoff-gridsolution.•Savesonfossilfuel(upto50%)•Stableoperation–alsofarfromthepublicgrid

Availableenergyapps:

Energy apps For optimum control of your particular application

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LimitingofFeed-in

LimitingofConnection

Isolated /Emergency power

Private consumption

Uninterruptiblepowersupply

Public Grid

Reducedgrid con-nection power

High charging power

StoraXe® PowerBooster Provision of power for fast-charging stationsConnectionexampleofthePowerBoosterinacharging infrastructure.Fillupwithcheapenergywithlowcapacity andsystematicallyoutputathighcapacity.• Suitableforfast-chargingstationswithhighcapacity• CompactoutdoorsolutionfordirectACconnection tothe400Vdistributiongrid

• Connectionofmultipleparallelfast-chargingpoints

StoraXe® PowerBooster

StoraXe® ReferencesApplicationexamplessuccessfullyinuse

ADS-TEC battery solutions in use Exemplary and prize-winning storage system projects

StoraXe®systemsfromADS-TEChavealreadybeenproveninusemanytimesoverandsupport

theenergysystemofthefutureinvariousapplicationareas.Asapioneerinthefieldofstorage

systems,thecompanywelcomesthegrowingpossibilitiesforglobalstoragesystemintegration.

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Isolated power Investment in the futureAnisolatedpowerplantistransformedintoahybridpowerplantwithaStoraXebatterystoragesystemfromADS-TEC.Themulti-MWhlarge-scalebatteryishousedinitsownhallconstructedforjustthispurposeandformsoneofthekeycomponentsoftheoff-gridplant.Farawayfromanyconventionalpowergeneration,optimisedecologicalpowerproductionisalsopossiblewithvolatileproductionunits.

Microgrid Smart energy far from power supply gridsInamobile,20-footcontainer,ADS-TECdeliversa150kWStoraXe battery storage system including control for a hybridsystemconsistingofwind,solar,dieselandbatterytoLithuania.Incombinationwithregenerativeproductionplants,itispossibletoeffectivelyforegotheuseoffossilfuelsandrealiseastableandintelligentpowersupplyforasmallermicrogridunitfarfromthepublicgrid.

Multi-MW battery storage system Grid service for frequency regulationADS-TECisthedeveloperandsupplierofthefirstnon-subsidisedlarge-scalebatteryinGermany, consistingof3containersformorethan3MWofprimarybalancingpower.Inthispioneeringproject, ADS-TECistheturnkeysupplierforthreeregulatingunitsincludingcontrol,firewallandsystemintegration.

Networks, associations and research Multifaceted involvement• Formanyyears,ADS-TEChasbeenengagedinnetworksandassociationsthatareinvolvedin intensiveandprecompetitiveactivitiesovertheentirevaluechainoflithium-ionbatterysystems

• Universities,institutesandresearchfacilitiesareinvolvedasarerenownedspecialistsfromthe areasofbasicmaterials,componentdevelopment,production,testing,certification,use,market design,riskanalysisanddisposal

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New housing estate Strong togetherAnewhousingestateinWeinsbergobtainsalargepartofitspowerandheatingneedsfromphotovoltaicenergy. 23homes,145kWofphotovoltaicpower,onecentralADS-TECbatterystoragesystemandseveralthermalstoragesystems:Thepilotprojectimpressivelydemonstratesthatsupplyingallenergyrequirementsfromphotovoltaicsourcesaloneisalreadypossibleinresidentialareas.In2015,Weinsbergwasawardedthe SmartGridsQuartieraward.Currentevaluationshaveconfirmedthehighself-sufficiencyrateofupto97%.

PowerBooster Power amplifier for e-mobilityBattery storage system in mini-container formatwithacapacityofupto240kWh as buffer storage for electromobility and inuseforpeak-loadcapping.Operation inthechargingparkofanenergysupplier in the urban area near Stuttgart on thecapacity-limiteddistributiongrid.

Power bank The bank account for your powerInthe100kWh»Strombank«(powerbank)districtstoragesystem,18householdsandcommer-cialoperationscancalluptheirdailypowerproductionandconsumptioninanInternetportal.ADS-TECsuppliesthelithium-ionbatterystoragesystemasacompactcontainersolutionandtheStrombankappforthebankaccountofone’sownpower.TheStrombank isthewinnerofthe»2016Stadtwerke-Award«,anawardpresentedbyaGermanassociationofpublicutilities.

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ads-tec GmbHHeinrich-Hertz-Straße 1D-72622 Nürtingen Phone +49 70 22 25 22-201Fax +49 70 22 25 [email protected]

ads-tec GmbH A strong partner• ProductsfromADS-TEChavebeendevelopedin-houseforalmost40years• 100%depthofdevelopmentisthebasisforlong-termandindividualsolutions•Services:concept,excellentdesign,development,manufacturingandlong-termsupport•Modernprocessesfordevelopment,supplychainmanagement,productionandservice• Referencesandapplications:e.g.,automation,logistics,medicineandtheconstruction equipmentindustryaswellasgridoperators,energysuppliersandpublicutilities

• InternationalcertificationsforITproductsandbatterystorage• In-houselaboratoryandtestingfacilities•Highestsafetystandards• Leadingtechnologyandcurrenttechnologicalstandards•Permanenttechnologytransferincooperationwithuniversities• Involvementinnetworksandassociations•NumerousADS-TECresearchprojectsfundedbythefederalandstategovernmentsTechnology 100% made in Germany

StoraXe® We would be happy to advise you • IndividualdesignandplanningofthesystembyADS-TECspecialists•Speakwithus–togetherwecanspecifyyoursolution

StoraXe® Home & Small Business Storage solutions in compact design • Youcanfindourproductsandservicesforstoragecapacitiesofupto47kWhinthe

Home & Small Business area•Visitusatwww.ads-tec.de/energy-storage/home-small-business

Companyheadquarters(above)inNürtingennearStuttgart,productionsiteinWilsdruffnearDresden

StoREgio

Thecontentofthisproductrangebrochurewascreatedwithutmostcare.How

ever,weshallnotbeheldliablefortheaccuracy,completenessandtopicalityofanydataandfigurescontainedinthispublication.Thecontents

aresubjecttomodificationsandillustrationsmayvary.Allproductnam

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