ITEM 05a UPG-0002 Power Management System

Entity

Acergy

Customer and Contract Reference

UPG- 0002

Date of Issue

March 15, 2006

Document No & Version

Ver. 2.1

Document Title

Power Management SystemPage 2 of 21

This is an electronically generated document which has been reviewed and approved in accordance with Acergy’s ManagementSystem. An audit trail of review and approval is available within the electronic system.

The screen version of this document is the CONTROLLED COPY at all times. When printed it is considered a FOR INFORMATIONONLY copy, and it is the holder’s responsibility that he / she holds the latest valid version.

, Acergy S.A. Or A Subsidiary Thereof, Copyright 2004 And Design Right Reserved. Copying And/Or Disclosure Of TheConfidential Information Contained Herein Is Prohibited Without Written Permission Of The Proprietor.

VERSION RECORD SHEET

Version Issue Date Purpose List of updated/modifiedsections if any

1.0 10-01-2005 Issued for review

1.1 10-11-2005 Issued for review

2.0 23-02-2006 Issued for tender

2.1 15-03-2006 Issued for construction

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


This is an electronically generated document which has been reviewed and approved in accordance with Acergy’s ManagementSystem. An audit trail of review and approval is available within the electronic system.

The screen version of this document is the CONTROLLED COPY at all times. When printed it is considered a FOR INFORMATIONONLY copy, and it is the holder’s responsibility that he / she holds the latest valid version.

, Acergy S.A. Or A Subsidiary Thereof, Copyright 2004 And Design Right Reserved. Copying And/Or Disclosure Of The ConfidentialInformation Contained Herein Is Prohibited Without Written Permission Of The Proprietor.

TABLE OF CONTENTS

VERSION RECORD SHEET.......................................................................................................................................... 2

TABLE OF CONTENTS............................................................................................................................................ 3

1. STANDARDS, CODES AND SPECIFICATIONS .............................................................................................. 5

2. SERVICE CONDITIONS ...................................................................................................................................... 5

2.1 AMBIENT AIR TEMPERATURE .....................................................................................................................................................52.2 ENVIRONMENTAL ..........................................................................................................................................................................52.3 MOTION OF VESSEL ......................................................................................................................................................................62.4 ELECTRICAL SYSTEM VARIATIONS ...........................................................................................................................................62.5 SYSTEM NEUTRAL / EARTHING...................................................................................................................................................62.6 LOCATION ........................................................................................................................................................................................62.7 AREA CLASSIFICATION .................................................................................................................................................................6

3. GENERAL............................................................................................................................................................... 6

3.1 MATERIALS, WORKMANSHIP AND SUITABILITY ....................................................................................................................63.2 SAFETY .............................................................................................................................................................................................73.3 RATINGS ...........................................................................................................................................................................................7

4 POWER MANAGEMENT SYSTEM (PMS) ....................................................................................................... 7

4.1 BACKGROUND.................................................................................................................................................................................74.2 DESCRIPTION .................................................................................................................................................................................................74.3 OPERATOR STATION....................................................................................................................................................................10

5. ENCLOSURES ..................................................................................................................................................... 12

5.1 DEGREES OF PROTECTION .........................................................................................................................................................125.2 EXTERNAL CABLE TERMINATIONS..........................................................................................................................................125.3 INTERNAL WIRING AND TERMINATION ..................................................................................................................................13

6. EARTHING........................................................................................................................................................... 14

6.1 GENERAL........................................................................................................................................................................................146.2 MAIN EARTHING BAR ..................................................................................................................................................................15

7. LABELS AND MARKING .................................................................................................................................. 15

8. TESTING AND INSPECTION............................................................................................................................ 16

8.1 GENERAL........................................................................................................................................................................................168.2 REPORTS & ACCEPTANCE CERTIFICATES ..............................................................................................................................168.3 TESTS...............................................................................................................................................................................................168.4 DIELECTRIC TEST....................................................................................................................................................................................168.5 INSULATION RESISTANCE TEST................................................................................................................................................178.6 PERFORMANCE TEST...................................................................................................................................................................178.7 INSPECTION....................................................................................................................................................................................17

9. FINISH................................................................................................................................................................... 17

10 DRAWING AND DATA REQUIREMENTS ..................................................................................................... 17

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


11 PREPARATION FOR SHIPMENT.................................................................................................................... 18

ANNEXE 1 : General One Line Diagram............................................................................................................... 20ANNEXE 2: Wartsila code list Modbus DAAB468987 ........................................................................................... 21ANNEXE 3: Instrumentation list P1916 TN 008..................................................................................................... 22ANNEXE 4: VMS I/Olist, ST1U .............................................................................................................................. 23

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


1. STANDARDS, CODES AND SPECIFICATIONS

The Acergy Polaris is a self propelled work-ship classified by Bureau Veritas as dynamic positionedClass III barge with notation PDY.MAS.MA.TA.RS.All equipment specified herein shall conform in design, material and performance with the latesteditions (with amendments) of the IEC Codes and Standards related to automation equipment, fromthe standpoint of functional characteristics as well as immunity, environmental withstand etc.current at time of the order placement.Laws and regulations in reference to be maintained:Item Designation Doc Number Rev

1

2

3

4

GENERAL DOCUMENTS

BV Regulation, particularity AUT requirement

Panama Laws

MARPOL

Safety of Life at Sea (SOLAS 74 and the last amendments)

PARTICULAR DOCUMENTS

IMO Resolution A754

Reg. N°12 W 417

- PANAMA Maritime law- Safety Life at Sea (SOLAS 74)- IMO code- Bureau Veritas: Rules for the Classification of ships and Dynamic Positioning Installations.

2. SERVICE CONDITIONS

Unless otherwise specified in the Request for quotation and/or Purchase order, equipment shall besuitable for use under the following conditions.

2.1 AMBIENT AIR TEMPERATURE

Maximum (extreme) : not exceeding + 55°C (degree centigrade)Normal range : 0 - + 45°C

2.2 ENVIRONMENTAL

Relative humidity may be as high as 98 percent at +25°C. ( in tropical waters)Rapid changes of air temperature and pressure shall be taken into account.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


2.3 MOTION OF VESSEL

The proposed equipment shall operate satisfactorily during both static and dynamic conditionswhich may occur on board of the barge. (according to BV Part C, Ch 1, sec 1, table 1, Feb.2003with amend. Nov.2003)

List : +/- 15°Roll : +/- 22.5°Trim : +/- 5°Pitch : +/- 7.5°

2.4 ELECTRICAL SYSTEM VARIATIONS

Electrical System shall be designed taking following electrical system variations into account

-Voltage DC : plus and minus 10 percent.

-Voltage AC : plus and minus 10 percent, transient +20 percent during motor starting conditions,transient voltage dips of -15% may be observed for max. 3 seconds.

-Frequency : plus and minus 5 percent

Components in the equipment shall remain fully operational at the indicated voltage transient.

2.5 SYSTEM NEUTRAL / EARTHING

In order to select the proper insulation level the following information will be submitted on the datasheet : system isolated. (IT)

2.6 LOCATION

The PMS control desk shall be located in a closed air conditioned and ventilated building.(EngineControl Room- ECR- located above the engine room.)

2.7 AREA CLASSIFICATION

The PMS control desk and all its accessories shall be suitable for safe area operation.

3. GENERAL

3.1 MATERIALS, WORKMANSHIP AND SUITABILITY

- All materials and parts included in the construction of the PMS control desk or ancillaryequipment, shall be new and unused, of current manufacture, of the highest grade, and free fromall defects and imperfections likely to affect their performance.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


- The PMS control desk shall be the product of a company regularly engaged in electrical panelmanufacture and shall be of modern design and proven performance.

- The PMS control desk shall meet the requirements of this Specification in every respect andshall be suitable for continuous operation at full load within the service and environmentalconditions under which they will operate.

3.2 SAFETY

The PMS control desk shall be designed to minimise the risk of black-out and to ensure personneland operational safety during all operating conditions.

3.3 RATINGS

The PMS control desk shall be suitable for continuous operation at the specified voltage, frequency.

4 POWER MANAGEMENT SYSTEM (PMS)

4.1 BACKGROUND

The primary function of the power management system is to ensure continuity of electrical supplyunder all operating conditions. In addition, it should also ensure quick blackout recovery in theevent it fails in its primary function for whatever reason. The power management system providesmonitoring, control and safety functions for the power generating system. The Power Managementprocess image will have to visualise the entire power plant, generators and consumers. From thisimage it will possible to monitor the power network and operate the generators, switchboards andcircuit breakers. Major power consumers will also be shown in the graphic representation of thepower network.

4.2 DESCRIPTION

The barge has not yet automated power management system, e.g. starting and stopping of generatorsand switching them on to the board are performed by engineer as the barge total load increases ordecreases.The power management system is based on control of the following equipment:- 5 main generator sets (3 new gensets 1665kW each + 2 existing Caterpillar 3516, 1440kW each)- New emergency generator set (640kW)- L.V. switchboards ( 2 separated main switchboards and emergency switchboard)- Network interface to other systems (DP, electrical thruster controls, Vessel Management System )

The PMS is designed to monitor and control the generation plant and to ensure the availability ofelectrical power in the network as well as avoid blackout situations.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


4.2.1 Operation

The power generation of the barge consists of two separate generator rooms :barge generator room with 3* Wartsila 9L20 generator sets (1665kW each)Clyde crane generator room with 2* Caterpillar 3516 generator sets (1440kW each)

2 modes of operation will be considered:-No split mode: all the switchboards are connected together, bus tie circuit breakers closed. The 5generator sets are running in one system.-Split mode: bus tie circuit breakers are open , so the switchboards are divided in 2 parts. The firstswitchboard is fed by the 3 Wartsila generator sets, the second is fed by the 2 Caterpillar sets.

The PMS will include diesel starter and safety system for each main diesel generator.It will perform the following functions:

- Manual start/stop of diesel engines from operation panel or keyboard- Stand-by selection of diesel generators- Monitor the kW, kVAR, frequency, voltage and current of the generators- Monitor the load sharing of the generator-sets (note that the 2 Caterpillar sets must be

loaded at approx. 70% of rated power if they are in service)- Automatic synchronising- Automatic frequency control- Automatic start of diesel generator and connection to busbar in case of blackout- Automatic start and synchronising of stand-by diesel generator in case of alarm on

running diesel generator- Load dependent start/stop of diesel generator- Automatic control of bus-tie breakers and thruster breakers- Automatic shut down of diesel generators in case of:

- Low lub. oil pressure- High cooling water temperature- Over speed

- Start blocking of up to 16 heavy consumers included in offered system in order to enablestand-by generator to be started if there is too low available power on main switchboard.

- Selection of secured running (automatic load dependent stop is blocked)- Automatic start of pre-lubricating pump and preheating cycle when diesel engine is in

stop position)- Provide alternator load data to the DP system and VMS.- Inhibit starting of large loads until sufficient generating capacity is available- Execute load tripping of non-essential consumers when power plant is overloaded (load

shedding).- In addition of the PMS, all manual facilities will be available. The PMS will be arranged such that a PMS failure occurs, the PMS is disconnected and manual control is restored.

A selector switch must allow to disconnect one generator set from the PMS in order to carry out manual routine operations on the generator set. (as settings, start/stop tests…)

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


- Fixed Load : when fixed load is selected for a diesel driven genset, the load will be keptsteady for this engine. The load variations will then be shared by the other engines. Theoperator will have to be able to change the fixed load set point by means of “increase”and “decrease” commands.

- Symmetric Load Sharing : Engines, which are selected for symmetric load sharing, willhave to automatically share the same percentage load.

- Asymmetric Load Sharing : Selection of asymmetric load sharing will have to be made separately for each diesel driven genset and independent of each of the other diesel driven gensets in order to burn off accumulated carbon inside Diesel engines by running each of them with an optimum constant load (70-80%) for a predefined period of time.

The PMS system will have the following alarm outputs:- Common alarm for each diesel generator in case of:

- Shut down - Start failure - Tachometer failure- Common control system: - Synchronising failure - System failure

Individual indication with reset of the above mentioned alarms are indicated on the operation panel.

4.2.2 Low voltage switchboards

The main generator circuit breakers (5), emergency generator circuit breaker, and the bus tie circuitbreakers are equipped with Schneider Electric Micrologic control unit with com. modbus.

4.2.3 V.M.S

(Alarm and supervisory control system)The existing VMS monitor all the alarms of the 4 azimuth thruster sets (engine and thruster), of twofixed tunnel thrusters, and the 5 existing generator sets.It complies with the Bureau Veritas rules for the Classification of Offshore Units - Part III -Facilities - Chapter 8 - Section 8.6.The control and acquisition network is based on the Ethernet and RS485 protocolsAll alarms, running status and power readings should be available to existing VMS. In additionrunning status and power reading must be delivered to DP system.

4.2.4 Generator Set Sensor List

The automation system of the 3 new generator sets Wartsila consists in the Wartsila Engine ControlSystem (WECS 2000) for the monitoring and control the engines.A "Modbus list" show the interface of the engine with the barge automation system.(see attached document DAAB468997)

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


The 2 existing generator sets Caterpillar are already connected to a VMS according to the attachedI/O list.

4.2.5 Other Generator Room Systems

The PMS must also include the following circuits as the attached instrument list P1916 TN 008.- Fresh Cooling Water circuit- MDO circuit- Lubricating Oil circuit- Air Starting circuit- Ventilation System

4.3 OPERATOR STATION

The operator station will be installed in the Engine Control Room (ECR) and will be consist of:- 1 colour monitor- 1 PC with keyboard- 1 printer

The VDU formats shall be standard page formats.The detailed arrangement of these pages shall be discussed between the supplier and the customer.All the proposed facilities and VDU formats shall be detailed in the offer.The display format shall be in the form of a mimic diagram of the power plant and the facilitiesshall include generator controls, breaker open/close and detail switchboard kW, kVAR, voltage andcurrent.Each section of the switchboards shall be shown by several individual pages.Status of the generators connected to the switchboard, on load or not, number of running hours,frequency, kW/kVAR etc..

4.3.1 Control System

The PMS control cabinet will be installed in Engine Control Room (ECR)The system will consist of the listed modules:

- software module (1 process controller for each diesel generator)- one synchronising unit- one frequency converter- auxiliary relays- terminals for all incoming cables

Synchronisers and other units necessary for manual synchronising will be located in the mainswitchboards.

4.3.2 Operation Panel

Operation panel for installation in ECR console.The operation panel will be divided in 7 sections, one section for each generator, one the emergencygenerator and one for common control.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


The following operation possibilities and functionality will be available:

Diesel generator section:- Indication engine running- Push button with indication Engine blocked- Push button with indication for stand-by selection- Push button for start of diesel engine- Push button for stop of diesel engine (with possibility to stop the engine remotely)- Push button for execute start/stop of diesel engine- Indication for auto stop in case of: - Lub. Oil low pressure - Cooling water high temperature - Over-speed- Push button to reset auto stop functions- Indication start failure- Indication tachometer failure

Common control section- calculation of required generators (total kW/kVAR, condition to start and synchronise a generator…)- control and monitoring of the starting sequence of an alternator- load sharing check sequence (PMS checks only if load sharing is correct, if not, an alarm raises)- preference tripping- faulty generator lockout- Running status of generator sets

4.3.3 HISTORY STATION

This history station will provide facilities for long term storage of alarms, events and time-series. Itmay be a separate station or integrated. Best solution would be to have it integrated howeverbecause of a lack of space in the ECR.This history database will have to be divided into two different parts: time series database (mean,max, min, hysteresis, hour counters, consumption, …) and event database (alarms and messages).This access to all historical data will have to be done through a standard interface supported byknown applications like text, CSV, ODBC…A procedure for backup data on portable media (CD-Rom, tape…) and for database cleaning isrequired.

4.3.4 NETWORK

A complete local area network for the distributed control and monitoring system will have to befully redundant.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


Safe communication in the network is essential. Fast Ethernet (100mbits/sec for example) will haveto be used seamlessly with 10mbits/sec connections. Network storms will be avoided through fullduplex communication.Important aspects are:

- Identical information is sent on both networks- One network can fail (cabling, network switch or network interface) without degradation

of operation- No latency in data transmission when one network fails- Administrative data communication (print files) from Operator Stations will use a third

network, separate from the dual process one.- Separate IP addressing, private space (to be discussed)

5. ENCLOSURES

The control desk and associated cubicles shall have a complete enclosure of sheet steel and suitablefor floor mounting. ( manufacturer SAREL, colour RAL 7032)All doors shall be locked. If the door is open, a minimum degree of protection of IP 20 will bemaintained.Incoming & outgoing cables shall go through the bottom by means of marine cable glands.Control desk and cubicles shall be vermin and rodent proof and fully tropicalised.All bolted and screwed connections shall be of a non-loosening type.Doors and other flush mounted equipment shall be provided with non-absorbent, non stickinggaskets to minimise the entrance of dust.Door of each cubicle must be equipped with hand rail, and device capable to maintain the dooropen.

5.1 DEGREES OF PROTECTION

Depending on the location of the switchboard, one of the following degrees of protection of theenclosure against contact with live or moving parts and against ingress of solid foreign bodies andliquids, shall be selected and shall be as shown on data sheets.

- indoors (in enclosed buildings): IP -41- outdoors (protected, e.g. rain canopy): at least IP -55- outdoors (unprotected): IP –65

5.2 EXTERNAL CABLE TERMINATIONS

All switchboards/cabinets shall have facilities for the entry of cables from the bottomThe minimum conductor size for low-voltage power wiring shall be 2.5 sq.mm copper.Control cables shall be accessible from the front of the section, entering from below, as specifiedon the data sheets.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


All connection material, cable supporting system and clamping shall be supplied and suitable for thesize and the number of conductors.Inside the compartments separate terminals or bolts, one for each cable, are required for earthingpurposes.All outgoing cable compartments shall be provided with removable gland plates for the terminationvia cable glands.Provisions shall be made for a separate terminal row allowing the connection of all external cabling.

5.3 INTERNAL WIRING AND TERMINATION

For the secondary wiring flame retardant, none fire propagating, free and moisture resistantinsulated copper conductors shall be used. The size and type shall be selected on current carryingcapacity voltage and mechanical strength.

Wiring shall have an insulation with a value suited for higher 750V and be normally 2.5 sq.mm(minimum) stranded copper, except that jumper connections shall be the flexible equivalent. The2.5sq.mm shall always be maintained for power wiring. Vendor may reduce this size to 1.5sq.mmfor control circuits loops where the apparatus terminals will not accept 2.5sq.mm. Currenttransformer secondary leads shall be sized 4sq.mm as a minimum.

Colour code shall be:220VAC metering incoming side : blackcontrols for 24VD : bluestatus (potentially free) : orangemain wiring : black4-20mA signals : whiteor manufacturers standard colour code.

Wiring shall be continuous without splices in conductors. Wiring shall be loomed and shall run onsuitable cleats or in the wire troughs.

To accommodate and support the control and auxiliary conductors, for relatively long runs, covered(plastic channel shall be used). Conductors shall never be mounted direct to metal. Capacity ofchannel shall not exceed 75%. Loop wiring between panels shall be in the manufacturers standardmetal channel without cover.

Wires shall be coloured and/or ferrule at both ends for identification. Identification of all wires shallbe achieved by the use of permanently embossed wire markers of the slip-on type.

Wrap-around adhesive type markers shall not be used. The internal wiring within a panel or boxshall be numbered such that the wire end has the number of the device and/or the terminal.

The marking shall be in accordance with the marking method indicated in IEC- 391.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


Individual terminals for all conductors shall be provided unless the terminal is designed to acceptmore than one conductor. Terminals shall be constructed in such a way that direct contact betweenscrews, bolts or nut and conductor is avoided. Partitions shall be placed between terminals ofdifferent voltages in the incoming section . For the draw out units plug-in contact terminals, theterminals for 220VAC shall be identified with a different colour for the terminal marking instead ofsegregation. Stranded conductor wiring ends which have to be connected into butt type contacts andterminals shall be provided with compression type pre-insulated wire pins with insulation support.

Where conductors for control wiring and instrumentation power supply wiring are to be connectedto binding-screw terminal boards, the conductors shall be provided with sealed-insulated ring orfork-torque pressure terminals.

Terminals shall be of the non-loosening type, shall be nickel plated and only accept one wire, unlessterminals are specially intended to accept more wires. Terminals to accommodate wiring approvedby others shall be sized to accept 2.5sq.mm wires, except for current transformers secondary leads,which shall be sized 6sq.mm as a minimum. All terminals shall be numbered and identified, CT’s tobe wired to separate terminals.

6. EARTHING

6.1 GENERAL

Suitable earthing shall be installed for:a. Safety of personnel.b. Protection against static electricity.

Earthing for Safety of Personnel : metallic non-current carrying parts of all major electrical items,such as relays, transformers, metering etc., shall be earthed by a suitable connection to the frame ,skid or steel platform.

On equipment, earth conductor connections which are regularly disconnected for maintenance of theequipment shall be made with screw type solder-less connectors. All other connections shall bemade with crimp type connectors.

Bolted group connections shall be made with corrosion-proof materials with spring washers and/orhave lock-nuts fitted.

When equipment earthing or bonding jumpers are not bare copper but insulated, the color of theinsulation shall be yellow/green.

All electrical joints made for earthing shall be accessible and checked for tightness and electricalcontact (clean, not corroded).

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


Removable parts shall be earthed by means of a flexible insulated earth wire (links to doors)yellow/green; links to all doors shall be 6sq.mm.

Two (2) earthing bosses M10 at diagonally opposite corner, shall be located of the base of theclamping frame or pads shall be provided with bolted clamp-type terminals suitable for Buyer’scopper cables. For separate panels only are earth stud shall be mounted.

6.2 MAIN EARTHING BAR

A main earth bar shall be fitted along the entire length. This bar shall consist of hard or mediumhard drawn conductivity copper and shall be of adequate mechanical strength to allow convenientconnection of cable earthing conductions.

The earth bar shall be bonded to the panel enclosure, all the fixed type equipment and all metalcable sheets. Joints in the main earth bar shall be bolted with stainless steel bolts, nuts and non-loosening washers.

The earth bar shall be identified as PE.

7. LABELS AND MARKING

Labels shall be made of a corrosion resistant weatherproof material with black letters on a whitebackground. Inscription shall be in the French/English language. The labels shall be fixed withmetallic rivets or screws. Adhesive or enamelled plates are not acceptable.

The purchase order number, the year of manufacture, the name of the manufacturer, the type andserial number of the equipment shall be clearly marked on name plate on the outside of theswitchgear.

The cubicle door shall be labelled with “User” description and identification number.

Engraved nameplates shall be provided on the front of the enclosure of the circuit breaker,identifying its service by name and equipment number as indicated on the attachedspecification/data sheet. For draw out units, the name plates shall be located in the draw out unithandles.

Permanent nameplates shall also be provided identifying each instrument, instrument switch , meter,relay control switch indicating lights and potential transformer compartment according to the IECregulations, including but not limited to the following information:

- Seller's name or trade mark, type designation- Type of enclosure- System characteristics, e. g. rated main and auxiliary operational voltages, frequency and number of phases.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


- Rated currents or rated powers of all individual switching devices- Accuracy class and accuracy limit factor for instruments and instrument transformers respectively.- Relays shall be designated as to use and the phase to which they are connected.

Equipment and terminal blocks within the compartments shall be suitably identified.

8. TESTING AND INSPECTION

8.1 GENERAL

Acceptance tests shall be carried out at the Seller’s works and shall be witnessed by one or more ofthe Buyer’s nominated representative and Bureau Veritas representative.Programme test must be in accordance with Bureau Veritas guidelines for testing.The Seller shall submit a detailed proposed testing schedule to the buyer prior to the commencementof testing.The Buyer shall be notified at least two clear weeks before the commencement of the tests.The Seller shall inform the Buyer at the time of placing the order if any of the specified tests cannotbe performed.

8.2 REPORTS & ACCEPTANCE CERTIFICATES

With regard to witnessed tests, the Seller shall prepare a full report in the tests and their resultsnoting any discrepancies observed by the Buyer’s inspectors and classification representative andshall provide 4 sets for the Acceptance Certificates for each item of the equipment tested, not laterthan 4 weeks after the date of completion of the tests.

8.3 TESTS

The Seller shall perform all necessary tests to establish that the equipment is in satisfactory workingcondition, will operate as intended and conforms to the purchase order and the requirements of thisspecification.

Buyer shall have access to inspect the works at reasonable time.

8.4 DIELECTRIC TEST

(if required)

All electrical components shall be subjected to one minute AC test voltage. Test voltage shall be inaccordance with the appropriate table of IEC-439 Clause 8.2.2. Test shall be between all phasesconnected together and earth, as well as between phase and earth.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


8.5 INSULATION RESISTANCE TEST

(if required)The electrical insulation of the entire panel, including all components, shall be DC megger tested.The measured insulation resistance shall be at one (1) megohm, per volt of the rated voltage as aminimum.

8.6 PERFORMANCE TEST

Components shall be tested for mechanical and electrical operations, including operation by theircontrol and protective devices, as far as possible. Vibrations in the control supply shall be taken intoaccount. Protection and measuring devices, auxiliary relays and current transformers shall be testedby primary current injection or if agreed secondary current injection.

8.7 INSPECTION

Inspection shall be carried out on the complete assembled panel which shall include , but not belimited to the following :Enclosure protection degree.Protection degree within compartments regarding safety.Reliability of operating mechanism, locks and interlocks.Compliance with drawings regarding labelling, grounding and wiring.

9. FINISH

All structural work shall be adequately protected against corrosion for offshore conditionsThe paint system shall be according to manufacturers standard procedure suitable for offshoreconditions. Finishing colour shall be manufacturers standard.The cabinets shall be mould and vermin proof and shall be treated in all respects to provide lastingdurability under the specified service conditions.

10 DRAWING AND DATA REQUIREMENTS

The SI system shall be used for all dimensions on drawings. All text on data sheets, drawings, testcertificates and instruction manuals shall be in the French/English languages.

Typical drawings are not acceptable unless they are revised to show only the equipment beingfurnished.

The Seller shall furnish information for installation, maintenance and record purposes.Each piece of information shall be clearly marked with the purchaser’s complete purchase ordernumber, item and equipment number.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


Seller shall furnish with each equipment, in a sealed waterproof pocket attached inside the unit, acopy of wiring and connection diagram, installation, operation and maintenance manuals as set forthin above.

An electronic copy (on CD Rom) of all drawings, wiring and connection diagrams, installationoperation and maintenance manuals should be provided.All drawings and diagrams in this CD Rom should be in AutoCad (.dwg).

11 PREPARATION FOR SHIPMENT

Unless otherwise stated in the Request for Quotation and/or Purchase Order, the preparation forshipment shall be in accordance with seller’s standard practice.

The Seller shall be solely responsible for the adequacy of the preparation of shipment in order todeliver equipment at their destination in ex-works condition when handled by commercial carriersystems.

The Purchaser reserves the right to inspect and approve preparation for shipment prior to shipping.

All items shall be suitably protected against damage during shipment, transit and storage.

The Seller shall provide lifting eyes and installation procedures. He shall provide the actual (notcalculated) centre of gravity.

Seller shall quote total shipping weight, size and cubage.

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


ANNEXE 1 : General One Line Diagram

J-LAY TOWER HUISMANACERGY POLARIS

POL-FR-N-D-17-5-000

62802120

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


ANNEXE 2: Wartsila code list Modbus DAAB468987

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


ANNEXE 3: Instrumentation list P1916 TN 008

D2M Copyright. No part of this document can be reproduced or imparted without D2M written agreement

TASK INSTRUMENTATION LIST

STOLT DOCUMENT NB

D2M DOCUMENT NB P 1916 TN 008

PROJECT

ACERGY POLARIS UPGRADE OF THEPOWER GENERATION

TYPE OF DOCUMENT TECHNICAL NOTE

1 12/04/06 C.TOADER JM.ALBERTON . DEMOULINS 3 PDI ADDED

0 28/03/06 C.TOADER JM.ALBERTON . DEMOULINS FIRST ISSUE

B 08/03/06 C.TOADER JM.ALBERTON JF. DEMOULINS PRELIMINARY

A 08/02/06 C.TOADER JM.ALBERTON JF. DEMOULINS PRELIMINARY

REVISION DATE By Checked Approved Description

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 2

TABLE OF CONTENTS

1 PURPOSE ____________________________________________________________________________________ 3

2 REFERENCES ________________________________________________________________________________ 3

3 LEGEND _____________________________________________________________________________________ 3

4 INSTRUMENTATION LIST_____________________________________________________________________ 5

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 3

1 PURPOSE

The present instrumentation list covers the instruments for the control network of the new powergeneration.

The Wartsila engine control and instrumentation is listed on the Warstila I.P.I., version a2 dated of20/12/05

2 REFERENCES

1 P1916-DIA-001 Cooling water system PID

2 P1916-DIA-002 MDO network system PID

3 P1916-DIA-003 Lubricationd Oil system PID

4 P1916-DIA-004 Air starting system PID

5 P1916-DIA-005 Service air system PID

6 P1916-DIA-006 Exhaust gas system PID

7 P1916-DIA-007 Ventilation system PID

3 LEGEND

LSL Level Switch Low

LSH Level Switch High

LT Level Transmitter

LAL Level Alarm Low

LAH Level Alarm High

LI Level Indicator

PDISA Pressure Differential Indicator Switch Alarm

PI Pressure Indicator

PSL Pressure Switch Low

PSH Pressur Switch High

PSLH Pressure Switch Low High

PT Pressure Transmitter

PIAL Pressure Indicator Alarm Low

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 4

PDAH Pressure Differential Alarm High

PAL Pressure Alarm Low

TSL Temperature Switch Low

TSH Temperature Switch High

TAH Temperature Alarm High

TI Temperature Indicator

TE Temperature Element

XS Special Switch

XA Special Alarm

HS High Switch ( for pump)

PSV Pressure Safety Valve

PCV Pressure Control Valve

TCV Temperature Control Valve

SOV Shut Off Valve

LG Level Gauge

RF Relief Valve

FI Flow Indicator

C.R. FRONT Control Room Front

XX.XX.XXX Removed Instrument

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 5

4 INSTRUMENTATION LIST

P1916-DIA-001 (Cooling Water)

INSTRUMENT / EQUIPMENT N° PMS N° Data sheet REV. Folio NoLSL FW 001 LAL FW 001 F1 0LSL FW 002 LAL FW 002 F2 0LSL FW 003 LAL FW 003 F3 0PDISA SW.FT.001 001 PDAH 001 F5 1PDISA SW.FT.002 002 PDAH 002 F6 1TCV.001 0TCV.002 0TCV.003

See DataSheet N°

XXX 0PI FW 001 F1 0PI FW 002 F2 0PI FW. 003 F3 0PI FW. 004 F4 0PI FW. 005 F5 0PI FW. 006 F6 0TI FW 001 F1 0TI FW 002 F2 0TI FW 003 F3 0TI FW 004 F4 0TI FW 005 F5 0TI FW 006 F6 0TI FX 007 F7 0TI FW 008 F8 0TI FW 009 F9 0PCV / FW.4“.GE.015 001 0PCV / FW.4“.GE.033 002 0PCV / FW.4“.GE.051 003 0

LSL 3 LAL 3PDISA 0

TOTAL :PDAH 0

TCV 0PI 6

TOTAL :

PCV 03

PDISA/PDAH 2 DELIVERED WITH THE SEA WATER FILTERS

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 6

P1916-DIA-002 (MDO)

INSTRUMENT / EQUIPMENT N° PMS N° Data sheet REVFolio No

LSH DO. 001 LAH 001 F6 0LSH DO. 002 LAH 002 F7 0LSH DO. 003 LAH 003 F15 0LT DO. 001 LI 001 F1 0LT DO.TK. 002 LI 002 F2 0LT / DO.TK.003 003 LI 003 BLSL DO 001 LAL 001 F4 0LSL DO 002 LAL 002 F5 0LSL DO 003 LAL 003 F14 0SOV / DO.TK.001 001 0SOV / DO.TK.002 002 0SOV / DO.1"1/2.GE.007 003 0SOV / DO.1"1/2.GE.009 004 0SOV / DO.1"1/2.GE.010 005 40-41 C,B 0XS / SOV 001 XA 001 See data sheet SOV 0XS / SOV 002 XA 002 See data sheet SOV 0XS / SOV 003 XA 003 See data sheet SOV 0XS / SOV 004 XA 004 See data sheet SOV 0PI DO 001 F7 0PSV / DO.SBP.001 001 0PDISH DO.001 001 PDAH 001 F4 1- / DO.SBP.001 PAL 001 36-37 C 0LG.DO 001 F1 0LG.DO 002 F2 0HS / DO.TP.002 001 36-37 C 0RF / DO.SBP.001 001 0RF / DO.SBP.002 002 0FI DO 001 F1 0FI DO 002 F2 0FI DO 003 F3 0FI DO 004 F4 0

LSH 3 LAH 3LT 3 LI 3LSL 3 LAL 3SOV 5 XA 4XS 4 PDAH 1PDISA 0

TOTAL :

PAL 0PSV 0 FI 4 0LG 2HS 2

TOTAL :

RF 0

PDISA 1 DELIVERED WITH THE DUPLEX FILTERSPSV 2 DELIVERED WITH PUMPS DO SBP 001 & DO TP 001

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 7

P1916-DIA-003 (Lubricating Oil)

INSTRUMENT / EQUIPMENT N° PMS N° Data sheet REV.Folio No

LSH LO 001 LAH 001 F10 0LSH LO 002 LAH 002 F11 0LSH LO 003 LAH 003 F12 0LT LO 001 LI 001 F3 0LT LO 002 LI 002 F4 0LSL LO 001 LAL 001 F8 0LSL LO 002 LAL 002 F9 0LSL LO 003 LAL 003 F12 0LG / Renovated oil tank 001 BLG LO 001 F3 0

LSH 3 LAH 3LT 2 LI 2LSL 3 LAL 0

TOTAL :

LG 1

TOTAL :

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 8

P1916-DIA-004 (Air starting)

INSTRUMENT / EQUIPMENT N° PMS N° C. R. FRONT N° Data sheet REV.Folio No

XS / AS.CP.001 001 XA 001 40-41 B BXS / - ECR 002 XA 002 BTSH / AS.CP.001 001 TAH 001 40-41 B BXS / AS.CP.002 002 XA 003 BTSH / AS.CP.002 002 TAH 002 BTSH / AS.CP.001 0TSH / AS.CP.002 0PSV / 3T01 001 40-41 B 0PSV / 3T01 002 40-41 C 0PI AS 001 F8 0PI AS 002 F9 0PSL AS 001 F1 0PSL AS 002 F2 0PT AS 001 PIAL 001 F1 0PT AS 002 PIAL 002 F2 0PT / AS.1".GE.006 003 PIAL 003 BPT / AS.1".GE.007 004 PIAL 004 BPT / AS.1".GE.008 005 PIAL 005 BPDISH AS 001 PDAH 001 F1 0PDISH AS 002 PDAH 002 F2 0PDISH AS 003 PDAH 003 F3 0

XS 0 XA 0 TOTAL : TAH 0TSH 0 PIAL 0PSV 0

TOTAL :PDAH 3

PI 2PSL 2PT 2

TOTAL :

PDISH 3

PSLH 2 DELIVERED WITH COMPRESSORS

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 9

P1916-DIA-007 (Ventilation System)

INSTRUMENT /EQUIPMENT N° PMS N° C. R. FRONT N° Data sheet REV.

Folio NoXS / VT. 001 XA 001 SEE 0XS / VT. 002 XA 002 DATASHEET 0XS / VT. 003 XA 003 FANS 0SOV VT 005 DAMPERS 0SOV VT 006 CONTROL 0SOV VT 007 PANEL 0SOV VT 008 0SOV VT 005 0SOV VT 006 0SOV VT 007 0

XS 3 TOTAL : XA 3TOTAL :SOV 4

P1916 – TN08 Rev. 1 Date : 12/04/06 Page 10

TOTAL INSTRUMENTATION:

For indication preliminary

Instrument Total Instrument Total

LSL 9 PSV 3

LSH 6 TCV 3

LT 4 SOV 8

LAL 0 LG 3

LAH 0 FI 4

LT 4 PCV 3

PDISH rev 1 3

PI 9

PSL 2

PT 2

PIAL 2

PDAH 6

TSH 0

TAH 0

XS 7

XA 7

HS 2

HSA 2

PSLH 2

TOTAL INSTRUMENTATION DELIVERED WITH EQUIPMENT

Instrument Total Equipment

PSLH 2 Compressors

PDISA 2 Sea Water Filters

PDISA 1 MDO Duplex Filter

PSV 2 Air Bottles

PSV 2 MDO Pumps

PSV 2 Compressors

SOV 3 Fire dampers

Entity

Acergy


UPG- 0002

Date of Issue

March 15, 2006


Ver.2.0

Document Title


ANNEXE 4: VMS I/Olist, ST1U

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ITEM 05a UPG-0002 Power Management System

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