+ All Categories
Home > Documents > Jc batteries ebrochure

Jc batteries ebrochure

Date post: 30-Mar-2016
Category:
Upload: jc-batteries
View: 273 times
Download: 7 times
Share this document with a friend
Description:
Jayachandran (JC) Industries Private Limited. is one of the fastest growing manufacturers of Automotive & Stationery lead acid batteries. The strength of the company is" Led by TECHNOLOGY, Powered by PEOPLE”. The combination of Advanced Technology, Innovative man Power, Quality management, Market research & Customer service has made JC Industries establish its brand name in the industry. The well built facility is located in Coimbatore, Tamilnadu and is geared to scale up production operations to meet the ever growing demand of its products.
Popular Tags:
26
JAYACHANDRAN INDUSTRIES PRIVATE LIMITED Automotive, Tubular, UPS / Inverter, Solar & SMF VRLA Batteries Led by TECHNOLOGY powered by PEOPLE ® l ISO 9001:2008 (QMS) ISO 14001:2004 (EMS) OHSAS 18001:2007 l
Transcript
Page 1: Jc batteries ebrochure

JAYACHANDRAN INDUSTRIESPRIVATE LIMITED

Automotive, Tubular, UPS / Inverter,Solar & SMF VRLA Batteries

Led by TECHNOLOGY powered by PEOPLE

®

lISO 9001:2008 (QMS) ISO 14001:2004 (EMS) OHSAS 18001:2007 l

Page 2: Jc batteries ebrochure

About Us

JC Industries Private Limited is one of the fastest growing manufacturers of Automotive & Stationery lead acid batteries. The strength of the company is “Led by Technology, Powered by People”. The combination of Advance Technology, Innovative man power, Quality management, Market research & Customer service has made JC Industries establish its brand name in the industry.

The well built facility is located in Coimbatore, Tamilnadu State, INDIA and is geared to scale up production operations to meet the ever growing demand of its products.

The management team of JC has more than 25 years experience in lead acid battery industry. Their experience in trading lead acid batteries for more than 2 decades has led them to create a strong dealer network in India. They are also one of the top leading manufacturers in India for lead alloys & lead oxides, which are the primary raw materials for any lead acid battery.

The knowledge they have gained in battery trading, the confidence in their dealer network & the strength of their own high quality raw material (lead) production has given them the drive to commence their own battery manufacturing company.

®

2 3

Page 3: Jc batteries ebrochure

Our Vision

To be among the top battery manufacturers in India by

2015 and become the market leader in India by 2020

with significant presence in the global market.

Our Mission

To create a world class product with best value for

money.

To create economic value addition for all the stake

holders of the company including suppliers, customers

& society as a whole.

Page 4: Jc batteries ebrochure

Our Journey

1970

Early1980’s 1987

Early1990’s

2005Traders of ferrous &non ferrous metals.

Tamilnadu & Karnataka

Diversified to trading batteries & battery spare parts. Tamilnadu & Karnataka

Expanded battery trading network in South India

First Lead smelting manufacturing company,

Mangalore(EMI-Unit I)

4

Expanded 2nd LeadSmelting & Refining Company atMangalore EMI Unit II (supplied

throughout India)

Unit II

Page 5: Jc batteries ebrochure

3rd Lead Smelting, Refining & Alloying

unit JC Alloys, Coimbatore (supplied

throughout Globe)

2009

2010

Started Plastic recycling unit. JC Plastics in Coimbatore,

India

JC groups is further diversifying its activities in other divisions and also constantly expanding its existing manufacturing units.

2013

2011

2006

®

JC ALLOYS

Commenced JC Batteryproduction unit, Coimbatore

®

JC INDUSTRIES

®

JC PLASTICS

Started Aluminiumrecycling & alloying unit -MMR in Mangalore, India

5

Page 6: Jc batteries ebrochure

The top management team of JC Industries

(P) Ltd is a perfect blend of experienced

personnel & dynamic youths. The

experienced personnel on one side help in

maintaining the stability of the organization,

while the dynamic and educated youth on the

other side help in innovating new techniques

and speeding up the growth of the company.

The people in the management team come

f r o m d i v e r s e b a c k g r o u n d s w i t h

complementary skills.

Management Team

Experience:

Germany.

Qualification: BE- EEE degree from BITS, India

MS- Electrical from ULM, Germany

7 years in Lead & Battery industry.

Worked in operations in Ford and Nokia,

Experience: 6 Years in Lead &

Battery Industry.

Qualification: BE- ECE degree from PSG, India;

MBA from Bradford School of Management, UK

A. Sabarinathan Director

Managing Director

C. Bharani Kumar

Experience: Lead & Battery

industry.

5 years as a software engineer in USA.

Qualification: BE- ECE degree from KCT, India;

MS - Applied Mathematics from MSU, USA;

5 years in

Executive Director

C. Pradeep

Experience: 10 Years in Lead &

Battery Industry.

Qualification: BSc degree from PSG, India;

MBA from GRD, India

Joint Managing Director

C. Prasath

P. ChandrasekaranVice Chairman

Experience: 30 Years in Lead & Battery industry.

P. Ramalingam Director

Experience: 25 years in Lead & Battery industry.

Qualification: BSC degree from PSG, India

P. ArumugamDirector

Experience: 25 Years in Lead & Battery industry.

P. AnbalaganChairman

Experience: 30 Years in Lead & Battery industry.

Qualification: BSc degree from PSG, India

6 7

Page 7: Jc batteries ebrochure

Quality

QAt JC Industries,

quality is accomplished by better management of design,

engineering & testing.

Quality assurance is carried out by systematic monitoring and

evaluation of various aspects at every stage of process involved in the production operations. Strict quality control procedures are followed in our manufacturing

process. Indian and International testing standards

are strictly followed at JC.

Customer Satisfaction

is a measure of

quality product & service.“

£ Automotive Batteries

£ Tubular Batteries

£ UPS & Inverter Batteries

£ Solar Batteries

£ SMF VRLA Batteries (6V, 4.5Ah; 12V, 7.2Ah - 12V, 200Ah)

Products

Page 8: Jc batteries ebrochure

Certifications

JC unit is

l ISO 9001:2008(Quality Management System)

l ISO 14001:2004(Environmental Management System)

l OHSAS 18001:2007 (Occupational Health and Safety Management System)

l Approved by TNPCB (Tamil Nadu Pollution Control Board)

l Tubular batteries are approved by following bodies:

w w MNRE (Ministry of New & Renewable Energy)

l Tubular batteries are tested as per IS 13369 standards

l Solar batteries are tested as per IS 13369 & IEC 61427 standards

l Automotive batteries are tested as per IS 14257 standards.(Automotive batteries are also tested as per Japanese JIS D 5301 & DIN standards)

CECRI (Central Electrochemical Research Institute, Karaikudi)

ISO9001:2008

8 9

Page 9: Jc batteries ebrochure

MNRE

CECRI

®

Page 10: Jc batteries ebrochure

Infrastructure

The major value creator of an organization is its infrastructure.

The infrastructure is designed and developed after thorough analysis and consulting with highly qualified technicians and engineers, making it one of the best production units. Thus, it enables us to deliver high quality Automotive and Stationary batteries.

The infrastructure is equipped with sophisticated machinery and latest Technology supporting consistency in production without bottle necks in achieving our goal.

A team of well trained and experienced professionals make our operation successful.

Battery Production UnitBattery Production Unit

Lead Alloy & Lead Oxide UnitLead Alloy & Lead Oxide Unit

10 11

Page 11: Jc batteries ebrochure

Battery Production Section

Battery Charging Section

Oxide Mill

Page 12: Jc batteries ebrochure

Grid Casting Section

Pasting Section

Curing Section

Battery Assembly Section

12 13

Page 13: Jc batteries ebrochure

®

BATTERIES

UPS & IN

VERTE

R

TELE

COMM

UNICAT

IONS

AUTO

MOBIL

E

ELEC

TRONIC

PRODCUTSRAI

LWAY

S

SOLA

R

Product Specificationsand Applications

Page 14: Jc batteries ebrochure

14 15

AUTOMOTIVE BATTERIESAUTOMOTIVE BATTERIES

Technical parameters of JC Force Automotive Batteries

Note: Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.

Voltage and Sp. Gr should remain constant for 3 consecutive hours. All cells should be gas free.

FORCEFORCE®

Battery Capacity Dry Filled Electrolyte Product Overall Type Weight Weight Volume Dimension(mm) Applications12 (V) (kg) (kg) L W H

JCFC-NS40

JCFC-N50Z

JCFC-N70Z

JCFC-N88

JCFC-N100

JCFC-N120

JCFC-N150

JCFC-N180

32Ah

60

75

88

100

120

150

N180

222

216

222

233

233

234

255

238

196

259

303

408

408

512

504

517

128

172

170

172

172

182

220

273

6.7 9.8 2.5 ltrs

12.0 17.5 4.5 ltrs

14.8 20.8 5.0 ltrs

17.3 26.6 7.8 ltrs

19.6 28.5 7.4 ltrs

22.5 35.5 11.0 ltrs

27.2 41.1 11.5 ltrs

32.0 52.1 16.7 ltrs

12months warranty

Page 15: Jc batteries ebrochure

*24 months warranty includes (18 full replacement + 6 pro-rata); LT : Left Terminal

CHEVROLET-Tavera; ICML-ITL MUV-Rhino DLX; M&M-Bolero/Camper/Pickup/CL-500-550MD/MF540/IZS/MAXX/LX/Scorpio/Xylo/Bolero Plus Bus/Commander (Diesel).

TOYOTA-Qualis (Petrol); TATA-Indica; TOYOTA-Qualis/Innova (Diesel).

BAJAJ AUTO-GC Max 1000; M&M-Champion Passenger/Goods; PIAGGIO-Ape 601/501;FORCE MOTORS-Minidor Goods/Passenger; SCOOTER INDIA LTD-Vikram 750/450/600 (Diesel).

8.3 11.0 2.3 ltrs

8.3 11.0 2.3 ltrs

14.2 19.3 4.3 ltrs

14.2 19.3 4.3 ltrs

14.3 19.4 4.3 ltrs

14.3 19.4 4.3 ltrs

15.9 22.2 5.3 ltrs

16.7 22.8 5.1 ltrs

18.7 28.2 7.9 ltrs

21.5 30.4 7.4 ltrs

24.4 37.1 10.7 ltrs

29.6 43.8 11.9 ltrs

35.8 54.8 15.8 ltrs

504 220 255

JCCZ-NS40Z

JCCZ-NS40Z (LT)

JCCZ-N60Z

JCCZ-N60Z (LT)

JCCZ-N70

JCCZ-N70 (LT)

JCCZ-N70Z

JCCZ-S88

JCCZ-N88

JCCZ-N100

JCCZ-N130

JCCZ-N150

JCCZ-N180

AUTOMOTIVE BATTERIESAUTOMOTIVE BATTERIES

Technical parameters of JC CRUIZE Automotive Batteries

*24months warranty

Page 16: Jc batteries ebrochure

16 17

AUTOMOTIVE BATTERIESAUTOMOTIVE BATTERIES

Note: Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.

Voltage and Sp. Gr should remain constant for 3 consecutive hours. All cells should be gas free.

Conditions for fully charged batteries

AutomotiveJCHJCT / JCIT/JCTS / JCTTS

12.4 - 12.5 V12.4 - 12.5 V12.4 - 12.5 V

15.5 - 16.0 V15.5 - 16.0 V15.5 - 16.0 V

Open CircuitVoltage (OCV)

Closed Voltage (CCV)

Circuit Specific Gravity(Sp. Gr.)

1.240 ± 0.0051.240 ± 0.0051.250 ± 0.005

*30months warranty

*30 months warranty includes (18 full replacement + 12 pro-rata)

Technical parameters of JC DRIVE Automotive BatteriesBattery Capacity Dry Filled Electrolyte Product Overall

Type Weight Weight Volume Dimension(mm) Applications12 (V) (kg) (kg) L W H

JCDR-DIN44

JCDR-DIN55

JCDR-DIN65

44Ah

55Ah

65Ah

188

190

190

212

243

276

174

175

175

10.4 13.6 2.7 ltrs

12.4 16.6 3.5 ltrs

14.3 18.9 3.8 ltrs

FIAT-Uno, Punto, Linea; FORD-Ikon, Escort, Mondeo, Fiesta, Fusion, Endeavour;TATA-Manza, Indica Xeta; HONDA-Jazz; PREMIER-Padmini, Peugeot 309 (Petrol); FORD-Fiesta (Diesel).

FIAT-Palio, Siena, Petra, Palio Adventure, CHEVROLET-Aveo (Petrol); FIAT-Linea; FORD-Ikon (Diesel).

FORD-Escort, MARUTI-Rift, Swift, Dzire (Diesel).

Page 17: Jc batteries ebrochure

AutomotiveBatteries

Ÿ Designed with higher charge acceptance

Ÿ Specialised lead alloys used for ultra low maintenance

Ÿ Hybrid technology for better performance

Ÿ Separator: Polyethylene envelope with glass mat

Ÿ Tested as per IS 14257, JIS D 5301 & DIN standards

Product Features

Applications

Page 18: Jc batteries ebrochure

UPS / INVERTER BATTERIESUPS / INVERTER BATTERIES

Note:Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.Voltage and Sp. Gr should remain constant for 3 consecutive hours. All cells should be gas free.

Technical parameters of JCH MASS

(* 18 months free Replacement + 6 months Pro Rata)

Battery Dry FilledType (12V) Weight(kg) Weight(kg) Volume L W H

Capacity Electrolyte Product Overall Dimension(mm) Applications

JCH65 65Ah 14.6 21.1 5.4 ltrs 303 170 238

JCH100 100Ah 21.6 34.5 10.8 ltrs 512 182 255

JCH120 120Ah 26.8 39.5 10.6 ltrs 512 182 255

JCH135 135Ah 29.8 44.2 12.0 ltrs 504 220 255

JCH150 150Ah 32.4 46.1 11.5 ltrs 504 220 255

JCH180 180Ah 37.4 56.1 15.6 ltrs 517 273 255

ŸUPS / Inverter

®

(Flat Plate Type)

*24months warranty

18 19

Page 19: Jc batteries ebrochure

Technical parameters of JCT Tubular

TUBULAR BATTERIESTUBULAR BATTERIES(Bed Type)

Capacity @ C10 Rating

Battery Dry FilledType (12V) Weight(kg) Weight(kg) Volume L W H

Capacity Electrolyte Product Overall Dimension(mm) Applications

JCT 40H 40Ah 15.9 21.0 4.3 ltrs 303 170 238

JCT 60H 60Ah 21.7 30.5 7.3 ltrs 408 172 244

JCT 80H 80Ah 27.3 40.7 11.2 ltrs 504 220 255

JCT 100H 100Ah 28.0 48.5 17.1 ltrs 517 273 255

JCT 135H 135Ah 39.7 59.6 17.0 ltrs 517 273 293

JCT100 100Ah 27.3 40.7 11.2 ltrs 504 220 255

JCT120 120Ah 28.0 48.5 17.1 ltrs 517 273 255

ŸUPS

ŸInverter

ŸUPS

ŸInverter

36months warranty

Capacity @ C20 Rating

UPS / InverterApplication

UPS / InverterApplication

Page 20: Jc batteries ebrochure

20 21

TALL TUBULAR BATTERIESTALL TUBULAR BATTERIES

Note:

Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.

Voltage and Sp. Gr should remain constant for 3 consecutive hours. All cells should be gas free.

Technical parameters of JCTT Tubular

* 36 months full replacement warranty** 48 months warranty includes (36 months full replacement + 12 months pro-rata)

Capacity @ C10 Rating

Battery Capacity Dry Filled Electrolyte Product Overall Dimension(mm) Applications Type (12V) Weight(kg) Weight(kg) Volume L W H

JCTT 120H* 120Ah 30.9 54.5 19.6 ltrs 503 190 418

JCTT 150H* 150Ah 41.3 65.4 20.3 ltrs 503 190 418

JCTT 180H** 180Ah 47.5 69.9 19.0 ltrs 503 190 418

JCTT 200H** 200Ah 51.0 73.6 19.0 ltrs 503 190 418

JCTT 135L* 135Ah 31.4 57.5 21.7 ltrs 503 190 418

JCTT 150L* 150Ah 34.3 60.0 21.4 ltrs 503 190 418

JCTT 180L** 180Ah 41.3 65.4 20.3 ltrs 503 190 418

JCTT 200L** 200Ah 46.7 70.5 19.8 ltrs 503 190 418

Capacity @ C20 Rating

ŸUPS

ŸInverter

ŸUPS

ŸInverter

®

36months warranty

Conditions for fully charged batteries

AutomotiveJCHJCT / JCIT/JCTS / JCTTS

12.4 - 12.5 V12.4 - 12.5 V12.4 - 12.5 V

15.5 - 16.0 V15.5 - 16.0 V15.5 - 16.0 V

Open CircuitVoltage (OCV)

Closed Voltage (CCV)

Circuit Specific Gravity(Sp. Gr.)

1.240 ± 0.0051.240 ± 0.0051.250 ± 0.005

*48&

Page 21: Jc batteries ebrochure

Product Features

Ÿ Higher charge acceptance

Ÿ Specialised lead alloys used for resistance to corrosion leading to longer life

Ÿ Very low maintenance

Ÿ Deep cycle designs & low self discharge

Ÿ Larger size vent plugs used to reduce topping up frequency

Ÿ Separator: Polyethylene negative sleeves used

Ÿ Tested as per IS 13369 standards

Tubular

Batteries

TechnicalCharacteristics

Application Chart

NOTE:l ‘S'- indicates series connection Recommended charging current - 7% to 8% current of the rated battery Ah Fan - 70 Watts(Approx) & Tubelight - 40 Watts(Approx).l Tolerance for backup time are +/- 15%

l l

Page 22: Jc batteries ebrochure

(Tubular Type)

®

Technical parameters of JC SOLAR

BATTERIESS LAR

22

Applications

Solar

Battery Capacity Dry Filled Electrolyte Product Overall Dimension(mm)Type (12V) Weight(kg) Weight(kg) Volume L W H

JCTS 40H 40Ah 15.9 22.0 5.2 ltrs 303 170 238

JCTS 75H 75Ah 21.8 34.8 10.8 ltrs 510 180 255

JCTS 100H 100Ah 28.0 48.5 17.1 ltrs 515 275 255

36 months warranty

JCTS 40EH 40Ah 16.3 25.7 8.2 ltrs 405 173 250

JCTS 75EH 75Ah 22.9 41.7 15.7 ltrs 515 275 255

JCTS 100EH 100Ah 28.5 49.0 17.5 ltrs 515 275 255

JCTTS 120EH 503 190 418

JCTS 135EH 135Ah 39.7 59.5 16.8 ltrs 515 275 290

150Ah 41.4 65.6 20.4 ltrs 503 190 418

180Ah 47.5 69.9 18.8 ltrs 503 190 418

200Ah 51.0 73.6 18.8 ltrs 503 190 418

120Ah 31.0 55.0 19.7 ltrs

JCTTS 150EH

JCTTS 180EH

JCTTS 200EH

60 months warranty

Note: Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.

36months warranty

60&

JCTTS 100H

Page 23: Jc batteries ebrochure

l Positive Plates

l Negative Plates

l Vent Plug

l Container

l Separators

l Connectors

- Pressure die casted spines for higher reliability and longer life

- Flat pasted

- Micro-porous Ceramic

- PPCP

- High porosity envelope

- Through partition welding

l Solar Power Plants

l Solar Home Lighting

l Solar Street Lighting

l Solar Inverter

l Power backup industries

l Solar Products

l Traffic Signaling

l Specially designed for arduous SPV application.

l Higher charger efficiency.AH efficiency - in excess of 90%WH efficiency - in excess of 80%

l Low rate of self discharge.

l Low Antimony alloys used for very low maintenance characteristics.0

l Life cycle at C10 discharge at 27 C:3000 cycles @ 50% DOD5000 cycles @ 20% DOD

Applications Product Features

Benefits

23

Page 24: Jc batteries ebrochure

SMF VRLA BATTERIES

SealedMaintenance Free

Batteries

6V / 4.5Ah

12V / 7.2Ah - 12V / 200Ah

P R O D U C T R A N G E S

24

®

Page 25: Jc batteries ebrochure

SMF VRLA

Batteries

l Sealed maintenance free

l ABS Container

l Absorbed Glass Mat (AGM) technology

l Lead calcium grid alloy

l Excellent charge retention and recovering ability

l Explosion resistant

l Low self-discharge

l Factory charged

l Long service life & shelf life

l High rate discharge capability

l High reliability

l Multiple application

l Eco-friendly

l Weighing scales

l UPS Systems

l Telecommunication equipments

l Emergency lights

l Solar lanterns

l Electronic products

l Solar power systems

l Electric vehicles

Applications

Product Features

25

Page 26: Jc batteries ebrochure

JC Network

Corporate Office: #18, Rangaswamy Road, R. S. Puram,Coimbatore - 641 002 , Tamilnadu, INDIA.Tel No: 0422 4292316 Mob: +91 99440 99446, 77089 02222 Email: [email protected]

JAYACHANDRAN INDUSTRIES (P) LTD.TM®

JC Groups

www.jca l loys.com

TM®

JAYACHANDRAN ALLOYS (P) LTD

(Mfrs. of Pure Lead, Lead Alloys & Lead Oxide)

www.jcplast ics .net

TM®

JAYACHANDRAN PLASTICS (P) LTD

(Mfrs. of Plastic Granules & Products)

www.mmrmeta l .com

(Mfrs. of Aluminium Alloys)

www.emimeta ls .com

(Mfrs. of Pure Lead & Lead Alloys)

ESWARI METAL INDUSTRIESM O O G A M B I G A I

REFINERIESMETAL

www.jcgroups.net

www.jcbat tery.net


Recommended