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JAYACHANDRAN INDUSTRIESPRIVATE LIMITED
Automotive, Tubular, UPS / Inverter,Solar & SMF VRLA Batteries
Led by TECHNOLOGY powered by PEOPLE
®
lISO 9001:2008 (QMS) ISO 14001:2004 (EMS) OHSAS 18001:2007 l
About Us
JC Industries Private Limited is one of the fastest growing manufacturers of Automotive & Stationery lead acid batteries. The strength of the company is “Led by Technology, Powered by People”. The combination of Advance Technology, Innovative man power, Quality management, Market research & Customer service has made JC Industries establish its brand name in the industry.
The well built facility is located in Coimbatore, Tamilnadu State, INDIA and is geared to scale up production operations to meet the ever growing demand of its products.
The management team of JC has more than 25 years experience in lead acid battery industry. Their experience in trading lead acid batteries for more than 2 decades has led them to create a strong dealer network in India. They are also one of the top leading manufacturers in India for lead alloys & lead oxides, which are the primary raw materials for any lead acid battery.
The knowledge they have gained in battery trading, the confidence in their dealer network & the strength of their own high quality raw material (lead) production has given them the drive to commence their own battery manufacturing company.
®
2 3
Our Vision
To be among the top battery manufacturers in India by
2015 and become the market leader in India by 2020
with significant presence in the global market.
Our Mission
To create a world class product with best value for
money.
To create economic value addition for all the stake
holders of the company including suppliers, customers
& society as a whole.
Our Journey
1970
Early1980’s 1987
Early1990’s
2005Traders of ferrous &non ferrous metals.
Tamilnadu & Karnataka
Diversified to trading batteries & battery spare parts. Tamilnadu & Karnataka
Expanded battery trading network in South India
First Lead smelting manufacturing company,
Mangalore(EMI-Unit I)
4
Expanded 2nd LeadSmelting & Refining Company atMangalore EMI Unit II (supplied
throughout India)
Unit II
3rd Lead Smelting, Refining & Alloying
unit JC Alloys, Coimbatore (supplied
throughout Globe)
2009
2010
Started Plastic recycling unit. JC Plastics in Coimbatore,
India
JC groups is further diversifying its activities in other divisions and also constantly expanding its existing manufacturing units.
2013
2011
2006
®
JC ALLOYS
Commenced JC Batteryproduction unit, Coimbatore
®
JC INDUSTRIES
®
JC PLASTICS
Started Aluminiumrecycling & alloying unit -MMR in Mangalore, India
5
The top management team of JC Industries
(P) Ltd is a perfect blend of experienced
personnel & dynamic youths. The
experienced personnel on one side help in
maintaining the stability of the organization,
while the dynamic and educated youth on the
other side help in innovating new techniques
and speeding up the growth of the company.
The people in the management team come
f r o m d i v e r s e b a c k g r o u n d s w i t h
complementary skills.
Management Team
Experience:
Germany.
Qualification: BE- EEE degree from BITS, India
MS- Electrical from ULM, Germany
7 years in Lead & Battery industry.
Worked in operations in Ford and Nokia,
Experience: 6 Years in Lead &
Battery Industry.
Qualification: BE- ECE degree from PSG, India;
MBA from Bradford School of Management, UK
A. Sabarinathan Director
Managing Director
C. Bharani Kumar
Experience: Lead & Battery
industry.
5 years as a software engineer in USA.
Qualification: BE- ECE degree from KCT, India;
MS - Applied Mathematics from MSU, USA;
5 years in
Executive Director
C. Pradeep
Experience: 10 Years in Lead &
Battery Industry.
Qualification: BSc degree from PSG, India;
MBA from GRD, India
Joint Managing Director
C. Prasath
P. ChandrasekaranVice Chairman
Experience: 30 Years in Lead & Battery industry.
P. Ramalingam Director
Experience: 25 years in Lead & Battery industry.
Qualification: BSC degree from PSG, India
P. ArumugamDirector
Experience: 25 Years in Lead & Battery industry.
P. AnbalaganChairman
Experience: 30 Years in Lead & Battery industry.
Qualification: BSc degree from PSG, India
6 7
Quality
QAt JC Industries,
quality is accomplished by better management of design,
engineering & testing.
Quality assurance is carried out by systematic monitoring and
evaluation of various aspects at every stage of process involved in the production operations. Strict quality control procedures are followed in our manufacturing
process. Indian and International testing standards
are strictly followed at JC.
Customer Satisfaction
is a measure of
quality product & service.“
£ Automotive Batteries
£ Tubular Batteries
£ UPS & Inverter Batteries
£ Solar Batteries
£ SMF VRLA Batteries (6V, 4.5Ah; 12V, 7.2Ah - 12V, 200Ah)
Products
Certifications
JC unit is
l ISO 9001:2008(Quality Management System)
l ISO 14001:2004(Environmental Management System)
l OHSAS 18001:2007 (Occupational Health and Safety Management System)
l Approved by TNPCB (Tamil Nadu Pollution Control Board)
l Tubular batteries are approved by following bodies:
w w MNRE (Ministry of New & Renewable Energy)
l Tubular batteries are tested as per IS 13369 standards
l Solar batteries are tested as per IS 13369 & IEC 61427 standards
l Automotive batteries are tested as per IS 14257 standards.(Automotive batteries are also tested as per Japanese JIS D 5301 & DIN standards)
CECRI (Central Electrochemical Research Institute, Karaikudi)
ISO9001:2008
8 9
MNRE
CECRI
®
Infrastructure
The major value creator of an organization is its infrastructure.
The infrastructure is designed and developed after thorough analysis and consulting with highly qualified technicians and engineers, making it one of the best production units. Thus, it enables us to deliver high quality Automotive and Stationary batteries.
The infrastructure is equipped with sophisticated machinery and latest Technology supporting consistency in production without bottle necks in achieving our goal.
A team of well trained and experienced professionals make our operation successful.
Battery Production UnitBattery Production Unit
Lead Alloy & Lead Oxide UnitLead Alloy & Lead Oxide Unit
10 11
Battery Production Section
Battery Charging Section
Oxide Mill
Grid Casting Section
Pasting Section
Curing Section
Battery Assembly Section
12 13
®
BATTERIES
UPS & IN
VERTE
R
TELE
COMM
UNICAT
IONS
AUTO
MOBIL
E
ELEC
TRONIC
PRODCUTSRAI
LWAY
S
SOLA
R
Product Specificationsand Applications
14 15
AUTOMOTIVE BATTERIESAUTOMOTIVE BATTERIES
Technical parameters of JC Force Automotive Batteries
Note: Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.
Voltage and Sp. Gr should remain constant for 3 consecutive hours. All cells should be gas free.
FORCEFORCE®
Battery Capacity Dry Filled Electrolyte Product Overall Type Weight Weight Volume Dimension(mm) Applications12 (V) (kg) (kg) L W H
JCFC-NS40
JCFC-N50Z
JCFC-N70Z
JCFC-N88
JCFC-N100
JCFC-N120
JCFC-N150
JCFC-N180
32Ah
60
75
88
100
120
150
N180
222
216
222
233
233
234
255
238
196
259
303
408
408
512
504
517
128
172
170
172
172
182
220
273
6.7 9.8 2.5 ltrs
12.0 17.5 4.5 ltrs
14.8 20.8 5.0 ltrs
17.3 26.6 7.8 ltrs
19.6 28.5 7.4 ltrs
22.5 35.5 11.0 ltrs
27.2 41.1 11.5 ltrs
32.0 52.1 16.7 ltrs
12months warranty
*24 months warranty includes (18 full replacement + 6 pro-rata); LT : Left Terminal
CHEVROLET-Tavera; ICML-ITL MUV-Rhino DLX; M&M-Bolero/Camper/Pickup/CL-500-550MD/MF540/IZS/MAXX/LX/Scorpio/Xylo/Bolero Plus Bus/Commander (Diesel).
TOYOTA-Qualis (Petrol); TATA-Indica; TOYOTA-Qualis/Innova (Diesel).
BAJAJ AUTO-GC Max 1000; M&M-Champion Passenger/Goods; PIAGGIO-Ape 601/501;FORCE MOTORS-Minidor Goods/Passenger; SCOOTER INDIA LTD-Vikram 750/450/600 (Diesel).
8.3 11.0 2.3 ltrs
8.3 11.0 2.3 ltrs
14.2 19.3 4.3 ltrs
14.2 19.3 4.3 ltrs
14.3 19.4 4.3 ltrs
14.3 19.4 4.3 ltrs
15.9 22.2 5.3 ltrs
16.7 22.8 5.1 ltrs
18.7 28.2 7.9 ltrs
21.5 30.4 7.4 ltrs
24.4 37.1 10.7 ltrs
29.6 43.8 11.9 ltrs
35.8 54.8 15.8 ltrs
504 220 255
JCCZ-NS40Z
JCCZ-NS40Z (LT)
JCCZ-N60Z
JCCZ-N60Z (LT)
JCCZ-N70
JCCZ-N70 (LT)
JCCZ-N70Z
JCCZ-S88
JCCZ-N88
JCCZ-N100
JCCZ-N130
JCCZ-N150
JCCZ-N180
AUTOMOTIVE BATTERIESAUTOMOTIVE BATTERIES
Technical parameters of JC CRUIZE Automotive Batteries
*24months warranty
16 17
AUTOMOTIVE BATTERIESAUTOMOTIVE BATTERIES
Note: Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.
Voltage and Sp. Gr should remain constant for 3 consecutive hours. All cells should be gas free.
Conditions for fully charged batteries
AutomotiveJCHJCT / JCIT/JCTS / JCTTS
12.4 - 12.5 V12.4 - 12.5 V12.4 - 12.5 V
15.5 - 16.0 V15.5 - 16.0 V15.5 - 16.0 V
Open CircuitVoltage (OCV)
Closed Voltage (CCV)
Circuit Specific Gravity(Sp. Gr.)
1.240 ± 0.0051.240 ± 0.0051.250 ± 0.005
*30months warranty
*30 months warranty includes (18 full replacement + 12 pro-rata)
Technical parameters of JC DRIVE Automotive BatteriesBattery Capacity Dry Filled Electrolyte Product Overall
Type Weight Weight Volume Dimension(mm) Applications12 (V) (kg) (kg) L W H
JCDR-DIN44
JCDR-DIN55
JCDR-DIN65
44Ah
55Ah
65Ah
188
190
190
212
243
276
174
175
175
10.4 13.6 2.7 ltrs
12.4 16.6 3.5 ltrs
14.3 18.9 3.8 ltrs
FIAT-Uno, Punto, Linea; FORD-Ikon, Escort, Mondeo, Fiesta, Fusion, Endeavour;TATA-Manza, Indica Xeta; HONDA-Jazz; PREMIER-Padmini, Peugeot 309 (Petrol); FORD-Fiesta (Diesel).
FIAT-Palio, Siena, Petra, Palio Adventure, CHEVROLET-Aveo (Petrol); FIAT-Linea; FORD-Ikon (Diesel).
FORD-Escort, MARUTI-Rift, Swift, Dzire (Diesel).
AutomotiveBatteries
Ÿ Designed with higher charge acceptance
Ÿ Specialised lead alloys used for ultra low maintenance
Ÿ Hybrid technology for better performance
Ÿ Separator: Polyethylene envelope with glass mat
Ÿ Tested as per IS 14257, JIS D 5301 & DIN standards
Product Features
Applications
UPS / INVERTER BATTERIESUPS / INVERTER BATTERIES
Note:Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.Voltage and Sp. Gr should remain constant for 3 consecutive hours. All cells should be gas free.
Technical parameters of JCH MASS
(* 18 months free Replacement + 6 months Pro Rata)
Battery Dry FilledType (12V) Weight(kg) Weight(kg) Volume L W H
Capacity Electrolyte Product Overall Dimension(mm) Applications
JCH65 65Ah 14.6 21.1 5.4 ltrs 303 170 238
JCH100 100Ah 21.6 34.5 10.8 ltrs 512 182 255
JCH120 120Ah 26.8 39.5 10.6 ltrs 512 182 255
JCH135 135Ah 29.8 44.2 12.0 ltrs 504 220 255
JCH150 150Ah 32.4 46.1 11.5 ltrs 504 220 255
JCH180 180Ah 37.4 56.1 15.6 ltrs 517 273 255
ŸUPS / Inverter
®
(Flat Plate Type)
*24months warranty
18 19
Technical parameters of JCT Tubular
TUBULAR BATTERIESTUBULAR BATTERIES(Bed Type)
Capacity @ C10 Rating
Battery Dry FilledType (12V) Weight(kg) Weight(kg) Volume L W H
Capacity Electrolyte Product Overall Dimension(mm) Applications
JCT 40H 40Ah 15.9 21.0 4.3 ltrs 303 170 238
JCT 60H 60Ah 21.7 30.5 7.3 ltrs 408 172 244
JCT 80H 80Ah 27.3 40.7 11.2 ltrs 504 220 255
JCT 100H 100Ah 28.0 48.5 17.1 ltrs 517 273 255
JCT 135H 135Ah 39.7 59.6 17.0 ltrs 517 273 293
JCT100 100Ah 27.3 40.7 11.2 ltrs 504 220 255
JCT120 120Ah 28.0 48.5 17.1 ltrs 517 273 255
ŸUPS
ŸInverter
ŸUPS
ŸInverter
36months warranty
Capacity @ C20 Rating
UPS / InverterApplication
UPS / InverterApplication
20 21
TALL TUBULAR BATTERIESTALL TUBULAR BATTERIES
Note:
Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.
Voltage and Sp. Gr should remain constant for 3 consecutive hours. All cells should be gas free.
Technical parameters of JCTT Tubular
* 36 months full replacement warranty** 48 months warranty includes (36 months full replacement + 12 months pro-rata)
Capacity @ C10 Rating
Battery Capacity Dry Filled Electrolyte Product Overall Dimension(mm) Applications Type (12V) Weight(kg) Weight(kg) Volume L W H
JCTT 120H* 120Ah 30.9 54.5 19.6 ltrs 503 190 418
JCTT 150H* 150Ah 41.3 65.4 20.3 ltrs 503 190 418
JCTT 180H** 180Ah 47.5 69.9 19.0 ltrs 503 190 418
JCTT 200H** 200Ah 51.0 73.6 19.0 ltrs 503 190 418
JCTT 135L* 135Ah 31.4 57.5 21.7 ltrs 503 190 418
JCTT 150L* 150Ah 34.3 60.0 21.4 ltrs 503 190 418
JCTT 180L** 180Ah 41.3 65.4 20.3 ltrs 503 190 418
JCTT 200L** 200Ah 46.7 70.5 19.8 ltrs 503 190 418
Capacity @ C20 Rating
ŸUPS
ŸInverter
ŸUPS
ŸInverter
®
36months warranty
Conditions for fully charged batteries
AutomotiveJCHJCT / JCIT/JCTS / JCTTS
12.4 - 12.5 V12.4 - 12.5 V12.4 - 12.5 V
15.5 - 16.0 V15.5 - 16.0 V15.5 - 16.0 V
Open CircuitVoltage (OCV)
Closed Voltage (CCV)
Circuit Specific Gravity(Sp. Gr.)
1.240 ± 0.0051.240 ± 0.0051.250 ± 0.005
*48&
Product Features
Ÿ Higher charge acceptance
Ÿ Specialised lead alloys used for resistance to corrosion leading to longer life
Ÿ Very low maintenance
Ÿ Deep cycle designs & low self discharge
Ÿ Larger size vent plugs used to reduce topping up frequency
Ÿ Separator: Polyethylene negative sleeves used
Ÿ Tested as per IS 13369 standards
Tubular
Batteries
TechnicalCharacteristics
Application Chart
NOTE:l ‘S'- indicates series connection Recommended charging current - 7% to 8% current of the rated battery Ah Fan - 70 Watts(Approx) & Tubelight - 40 Watts(Approx).l Tolerance for backup time are +/- 15%
l l
(Tubular Type)
®
Technical parameters of JC SOLAR
BATTERIESS LAR
22
Applications
Solar
Battery Capacity Dry Filled Electrolyte Product Overall Dimension(mm)Type (12V) Weight(kg) Weight(kg) Volume L W H
JCTS 40H 40Ah 15.9 22.0 5.2 ltrs 303 170 238
JCTS 75H 75Ah 21.8 34.8 10.8 ltrs 510 180 255
JCTS 100H 100Ah 28.0 48.5 17.1 ltrs 515 275 255
36 months warranty
JCTS 40EH 40Ah 16.3 25.7 8.2 ltrs 405 173 250
JCTS 75EH 75Ah 22.9 41.7 15.7 ltrs 515 275 255
JCTS 100EH 100Ah 28.5 49.0 17.5 ltrs 515 275 255
JCTTS 120EH 503 190 418
JCTS 135EH 135Ah 39.7 59.5 16.8 ltrs 515 275 290
150Ah 41.4 65.6 20.4 ltrs 503 190 418
180Ah 47.5 69.9 18.8 ltrs 503 190 418
200Ah 51.0 73.6 18.8 ltrs 503 190 418
120Ah 31.0 55.0 19.7 ltrs
JCTTS 150EH
JCTTS 180EH
JCTTS 200EH
60 months warranty
Note: Tolerance for weight, volume are +/- 5% and dimension is +/- 3mm. Specifications are subject to change without prior notice.
36months warranty
60&
JCTTS 100H
l Positive Plates
l Negative Plates
l Vent Plug
l Container
l Separators
l Connectors
- Pressure die casted spines for higher reliability and longer life
- Flat pasted
- Micro-porous Ceramic
- PPCP
- High porosity envelope
- Through partition welding
l Solar Power Plants
l Solar Home Lighting
l Solar Street Lighting
l Solar Inverter
l Power backup industries
l Solar Products
l Traffic Signaling
l Specially designed for arduous SPV application.
l Higher charger efficiency.AH efficiency - in excess of 90%WH efficiency - in excess of 80%
l Low rate of self discharge.
l Low Antimony alloys used for very low maintenance characteristics.0
l Life cycle at C10 discharge at 27 C:3000 cycles @ 50% DOD5000 cycles @ 20% DOD
Applications Product Features
Benefits
23
SMF VRLA BATTERIES
SealedMaintenance Free
Batteries
6V / 4.5Ah
12V / 7.2Ah - 12V / 200Ah
P R O D U C T R A N G E S
24
®
SMF VRLA
Batteries
l Sealed maintenance free
l ABS Container
l Absorbed Glass Mat (AGM) technology
l Lead calcium grid alloy
l Excellent charge retention and recovering ability
l Explosion resistant
l Low self-discharge
l Factory charged
l Long service life & shelf life
l High rate discharge capability
l High reliability
l Multiple application
l Eco-friendly
l Weighing scales
l UPS Systems
l Telecommunication equipments
l Emergency lights
l Solar lanterns
l Electronic products
l Solar power systems
l Electric vehicles
Applications
Product Features
25
JC Network
Corporate Office: #18, Rangaswamy Road, R. S. Puram,Coimbatore - 641 002 , Tamilnadu, INDIA.Tel No: 0422 4292316 Mob: +91 99440 99446, 77089 02222 Email: [email protected]
JAYACHANDRAN INDUSTRIES (P) LTD.TM®
JC Groups
www.jca l loys.com
TM®
JAYACHANDRAN ALLOYS (P) LTD
(Mfrs. of Pure Lead, Lead Alloys & Lead Oxide)
www.jcplast ics .net
TM®
JAYACHANDRAN PLASTICS (P) LTD
(Mfrs. of Plastic Granules & Products)
www.mmrmeta l .com
(Mfrs. of Aluminium Alloys)
www.emimeta ls .com
(Mfrs. of Pure Lead & Lead Alloys)
ESWARI METAL INDUSTRIESM O O G A M B I G A I
REFINERIESMETAL
www.jcgroups.net
www.jcbat tery.net