JK LAKSHAMI LTD - Without Palgirism

8/14/2019 JK LAKSHAMI LTD - Without Palgirism

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Business Strengths

The Cluster employs above 1,000 Managers, 2,000 Engineers, Chemists and Chemical Builders

etc. as well a colossal contingent of workmen alongside assorted skills.

All plants work at elevated efficiency and productivity levels employing latest state-of-the-art

technologies and supplies procured from India and abroad. The accomplishment of the firms isestablished on innovative thoughts and methods, constant scutiny & progress, as additionally on

its expansive and competent marketing web of above 10,000 distributors and retailers and above

200 stocking and ability centres, working pan India Innovation and passion to perform have

always been the driving forces at J.K. Organisation.

ABOUT US

JK Lakshmi Cement, a renowned and well-established term in the

Indian cement industry, nowadays in its 31st year, has a formidableattendance in North & Western Indias cement markets. Its presentcapacity stands at 5.3 million MT each annum.

Modern and fully computerized consolidated plant at Jaykaypuram,in Sirohi district of Rajasthan. It additionally has two tear locale

crushing constituentsat Kalol, Gujarat, and at Jhamri ,Distt. Jhajjhar, Haryana.

Operates a captive Thermal Domination undertaking of 54 MW

Established a Waste Heat Recovery Domination undertaking to produce 12 MW of manipulation from

rubbish warmth gases, that does not use each fossil gas, seizing the companys finished captivemanipulation creation capacity to 66 MWThe working parameters at par alongside global standards and trendsetter in assorted initiatives,

encompassing custom of alternative fuels such as petcoke

Recognition for its outstanding efforts in assorted fields, by method of countless awards such asIndias Best Firms to Work for Award, Gold Recompense - Nationwide Institute of Confidential

Management, Star Brands 2011, Green Producing Predominance Recompense by

Frost & Sullivan, Greentech Protection Gold Recompense by Greentech Foundation,


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Excellent Peacock HR Predominance Award, Protection Change Award, Managing Businesswoman

of the Year Award, Greentech HR Predominance Recompense by Greentech Foundation, Managing

CEO of the Year Award, Best Professionally Handled Firm Recompense and Excellent PeacockRecompense for CSR initiatives.

It forayed into the Prepared Blend concrete company, an growing segment in assembly sector,

alongside the brand term JK Lakshmi Domination Mix. It operates 11 RMC plants. It additionally marketplaces Cover of Paris below the brand term JK Lakshmiplast a

marketplace head in its product category

Work is on at the 2.7 million MT-Greenfield-site plant at Durg in Chattisgarh.

PROFILE

The year-1982.

The place- a remote span in the zero-industry district of Sirohi in Rajasthan.

The report of JK Lakshmi Cement Manipulated therefore began. And as it has finished extra than

29 years of its glorious attendance, the firm is renowned for its strength, quality and

performance.

One of the instituted terms in the cement industry, JK Lakshmi Cement Ltd has state-of-the-art

plant at Jaykaypuram, dist. Sirohi, Rajasthan. With the capacity development and more

commissioning of tear locale crushing constituents at Motibhoyan, Kalol (Gujarat) & Bajitpur,

Jhajjar (Haryana) the joined capacity of the Firm nowadays stands at 5.30 Mn. MT each annum.

With the use of the latest knowledge from M/s Blue Circle Industries and present equipments

from M/s Fuller Global of USA, the Firm is going from strength to strength.

It is additionally the early cement producer of Northern India to be awarded an ISO 9002

certificate and be accredited by NABL (Department of Science & Technology, Power of India)

for its Lab Quality Association systems.

JK Lakshmi Cement producing ability has been rated amongst Greenest Cement Plant of India

by CSE GRP 2005 therefore highlighting our promise to the nature even as safeguarding the

highest standards of quality for our products. We have additionally attained the Productivity

Predominance Recompense 2007-08, Power Conservation Recompense 2008, NCB recompense

2007, Constructing Association Recompense 2007, Nationwide Recompense for Environmental

Predominance & Power Association 2007, Excellent Peacock Recompense for CompanyCommunal Obligation 2007, ICWAI Nationwide Recompense 2007 for Predominance in Price

Management, The Pinnacle Cement 2006 recompense by MTech Zee TV, Green Tech Protection

Recompense and a locale of dignity amongst the top ten firms in India in HR practices. (as each

the Company Today- TNS Mercer survey).


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Its expansive web of 70 cement dumps and above 2200 dealers range across the states of

Rajasthan, Gujarat, Delhi, Haryana, U.P., Uttaranchal, Punjab, J&K, Mumbai & Pune and the

large pool of exceedingly trained & dedicated marketing and technical ability team helps the

Firm to ability it's clients at their doorstep.

The Early Cement Producer in Northern India to familiarize coloured bags, JK LakshmiCements Technical Service Cell provides assembly resolutions to its clients & carries out usual

& innovative link programmes alongside Individual House Builders, Masons and Company

Associates to retain in tune alongside their needs and requirements.

Keeping in stroke alongside the globe assembly trends & changing needs of clients, the firm has

gave state-of-the-art Prepared Blend Concrete (RMC) alongside the brand name JK Lakshmi

Domination Mix. Currently, the firm has 10 fully operational plants in Western & Northern

spans of the state and is more increasing in this area. JK Lakshmiplast the early premium called

Cover of Paris (POP) in Northern India is one more worth added product dispatched by the Firm

for discerning customers.

An integral portion of Main Undertakings like IGNP, Sardar Sarovar Dam, Excellent

Quadrilateral and main firms like L&T, Reliance, NTPC, Essar and Airport Power of India, JK

Lakshmi Cement has come to be the favored choice amid the clients because of its consistency,

elevated level of quality and impeccable client service.

A real showcase of 'Mazbooti Guaranteed', the Firm has been able to link extremely powerfully

alongside its clients at an emotional level. With this believed as a steady reminder of companys

benefits, everyone at JK Lakshmi fight to retain up the standards and tolerate alongside the good

work for countless years to come.

Vision

To be A Profitably growing innovative and Caring Company, Aspiring to Double the market

share and be among top 7 in the Indian Cement Industry

Mission

Double Sales every single 4 years, Profit every single 5 years.

Achieve Operational Excellence.

Create superior worth for client across Premium Produce & Brand Positioning.

Be a workplace of choice-Attract, Retain and produce Talent Pool.

Continuously enhance shareholders wealth and be a favoredportfolio amid investors


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Socially Accountable Company Decision.

SOCIAL RESPONSIBILITIES

Recognising its locale in the Indian company arena, JK Lakshmi Cement Manipulated is

exceedingly committed concerning its obligation towards the area and the environment.Assorted schemes and plans for communal welfare have been commenced by the

association at JK Lakshmi and they have consented large reply from the masses.

Most of JK Lakshmi's communal progress efforts are managed towards the villages

concerning our plant, and the masons and contractors who form the backbone of theassembly industry.

Naya Savera

The consolidated relations welfare programme shouted Naya Savera was dispatched in

July 2004 in collaboration alongside the Populace Foundation of India, alongside the goalof bestowing condition connected and relations arranging counsel to the families of

masons and villagers in general. In the year 2005-06, the Naya Savera team led 728

mobile clinic visits and 2168 household visits. There have been 12000 beneficiaries ofthis programme till date.

Medical camps

JK Lakshmi Cement Manipulated oftentimes sets up health camps for the benefit of the

physically challenged. As portion of these camps, the patients accord free health aid fromeligible doctors and appropriate supportive supplies are additionally distributed. The

abilities of free eye procedures and post-operative treatment are additionally endowed toeye patients as each their requirement.

JK Lakshmi Sahyogi Sanrakshan Club

The Sahyogi Sanrakshan Club is an association crafted by JK Lakshmi Cement

Manipulated that covers above 34000 associates encompassing masons, tiny contractorsand supplementary accomplished operatives of the assembly industry. The associates of

the cluster are assured opposing unintentional demise and perpetual disability below the

Cluster Confidential Mishap Insurance Policy. The premium is paid by JK Lakshmi. As

of nowadays, the firm has grasped to organize a benefit of Rs. 11 Lacs as insurance

proceeds to assorted associates of the club.

Various training plans and camps are additionally coordinated as portion of this club toenable the associates to admission latest know-how and methods alongside stare to the

assembly industry.

Environment


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JK Lakshmi Cement Manipulated is intensely cognizant of its obligation towards the

environment. Comprehensive plantation of trees, keeping the emissions inside severe

norms, treatment of the effluents and conservation of water are a little of the subjects thatare consenting usual focus from our management.

Recognizing our efforts towards the conservation of the nature, the Centre for Scienceand Nature (CSE) has rated our cement plant in Rajasthan amid the top Greenest Cement

Plants of India.

AWARDS

Excellence is a method of existence at JK Lakshmi Cement Limited. The firm is intensely

committed towards accomplished the highest levels of product quality and client service.

The ethos of outstanding presentation equally extends to the association purposes such as

Human Resource, in that JK Lakshmi has set an example for supplementary firms tofollow.

Not surprisingly, JK Lakshmi Cement has been bestowed alongside a little of the mostprestigious awards at nationwide, as well as the global level:

1. JK Lakshami cement wins the International Safety Award 20132. JK Lakshami Cement sweeps green manufacturing excellence award 20123. JK Lakshami cement seeps Productivity Excellence Award for the Fifth

Consecutive Year 20134. JK Lakshami Glitters at the 4thRMAIL Corporate Awards 2012

Product range

PPC (Blended) Cement

JK Lakshmi Cement PPC (Blended) has a minimum guaranteed strength of 53 MPa, and is

utilized for critical requests that need the maximum level of strength and durability.

An insufficient request of JK Lakshmi Cement PPC (Blended) is:

All Types of R.C.C. Work

Plastering

Underground structures

Dams

Heavy machinery foundations

Marine structures


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Hydropower stations

Specifications

With a minimum guaranteed strength of 53 MPa, JK Lakshmi Cement PPC (Blended) exceeds

the standards set by BIS.

Why PPC (Blended)?

With features like super-strength, higher fineness and corrosion confrontation, JK Lakshmi

Cement PPC (Blended) should be the flawless choice for your cement requirement. Click here to

discern methodical features.

53 Grade OPCJK Lakshmi's 53 Grade O.P.C. with superior compressive strength is ideal for:

High-rise buildings

All types of R.C.C. works

Industrial works

Pre-stressed concrete work like bridges, silos, etc

Pre-cast elements such as Railway sleepers and concrete poles.

Specifications

Parameter JK Lakshmi Cement 53 Grade IS:12269

Sp. Surface (m2/kg.) 340 10 225 m2/kg. minimum

Setting Time (in minutes)

Initial 100 5 30 minutes minimum

Final 150 5 600 minutes maximum

Expansion

Le-Chatelier Expansion (in mm) 1.5 mm max. 10 mm maximum

Autoclave Expansion (in %) 0.17% 0.8% maximum

Compressive Strength

(MPa)

3 Days40 2 27 MPa minimum

7 Days 50 2 37 MPa minimum

28 Days 61 2 53 MPa minimum


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43 Grade OPC

Some applications of JK Lakshmi's 43 Grade O.P.C. are:

Commercial Buildings

Industrial Constructions

Multi-storeyed complexes

Cement concrete roads

Heavy Duty Floors

Specifications

Parameter JK Lakshmi Cement 43 Grade IS: 8112 -1989

Setting Time (in minutes)

Initial 110 10 Not less than 30 minutes

Final 160 10 Not more than 600 minutes

Compressive Strength

(MPa)

3 Days32 2 23

7 Days 42 2 33

28 Days 53 2 43

MANUFACTURING PROCESS

JK Lakshmi Cement Limited's producing ability at Sirohi, Rajasthan is outfitted alongside state-

of-the-art supplies acquired from managing vendors from across the world. Rated amid the

topmost Cement Plants in India, our producing ability is well positioned to hold an tremendously

superior quality of product that adheres to the highest quality standards.

The JK Lakshmi cement producing ability is range across a span of

8 square kilometres amid the lush green Arravali scopes at Jaykaypuram in Sirohi district of

Rajasthan. The plant uses ultra present supplies acquired from M/s Fuller Global of USA and

M/s Ventomatic of Italy.

The right combination of quality assurance, supplies and methodology form the center for the

Mazbooti supremacy presented by our Cement. With an annual creation capacity of 3.5 million

tonnes, our producing plant has the pursuing highlights:


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JK Lakshmi's producing ability in Sirohi, Rajasthan has been rated amid the top Greenest

Cement Plants of India.

The collection of limestone utilized in the producing of JK Lakshmi Cement is recognized to be

of a exceedingly superior quality emerging in cement that is well knew for strength and

durability.

JK Lakshmi's producing plant uses ultra-modern knowledge and imported machinery.

Use of high-end supplies such as the Gamma Metrics Contraption and the Scan Analyser

ensures that every single product bypassing out of JK Lakshmi's producing ability adheres to

globe standards of quality and performance.

Electronic packing mechanisms obtained from M/s Ventomatic of Italy safeguard that the

clients attain precise numbers of JK Lakshmi's products.

The plant is fully computerised and centrally manipulated by programmable logic controlleralongside colour VDU Domination Stations.


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JK Lakshmi Cement's producing ability has been rated amongst the greenest cement plants of

India by CSE GRP 2005 and received the Productivity Predominance Recompense 2007-08,

Power Conservation Recompense 2008, NCB recompense 2007, Constructing Association

Recompense 2007, Nationwide Recompense for Environmental Predominance & Power

Association 2007, Excellent Peacock Recompense for Company Communal Obligation 2007,

ICWAI Nationwide Recompense 2007 for Predominance in Price Management, The Pinnacle

Cement 2006 recompense by MTech Zee TV, Green Tech Protection Recompense and a locale

of dignity amongst the top ten firms in India in HR habits (as each the Company Nowadays -

TNS Mercer survey).

An integral portion of main undertakings of IGNP, Sardar Sarovar Dam, Excellent Quadrilateral

and key firms like L&T, Reliance, NTPC, Essar and Airport Power of India; JK Lakshmi

Cement has come to be the favored choice amid the clients because of its consistency, elevated

level of quality and impeccable client service.

The Firm proposals its cement produce in three variants, encompassing Cement 53 Blended, 53Grade ordinary Portland cement (OPC) and 43 Grade OPC. Its cement producing ability in

Sirohi (Rajasthan) has an annual creation capacity of 3.5 million tons. The Firm has a web of 70

cement dumps and above 2200 dealers range across the states of Rajasthan, Gujarat, Delhi,

Haryana, Uttar Pradesh, Uttaranchal, Punjab, Jammu and Kashmir, Mumbai and Pune.

JK Lakshmi Cement 53 (blended) has a minimum guaranteed strength of 53 mega pascals (mpa),

and is utilized for requests, such as all kinds of Roller Compacted Concrete (R.C.C.) work,

obscuring, underground constructions, dams, heavy machinery foundations, marine constructions

and hydropower stations. Its 43 Grade OPC is utilized for requests, such as business

constructions, manufacturing constructions, multi-storeyed complexes, cement concrete roadsand heavy obligation floors.

Plant location

JK Lakshmi Cement nowadays is one of the most favored brands in its marketing span alongside

a web of concerning 1500 dealers range in states of India. Our endeavour is always to give our

best and uphold the highest standards of client satisfaction.

Major firms like L&T, Reliance, Essar and Airport Power of India selected JK Lakshmi Cement

above supplementary brands. JK Lakshmi Cement has additionally been utilized for vital

undertakings like IGNP and Sardar Sarovar Dam.


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Company has following plants:

Plant Location

1. Grey Cement Plant Kailash Nagar, Nimbahera, Dist. Chittogargh, Rajasthan,Mangrol, Gotan, Dist. Nagaur, Muddapur, Dist.Bagalkot,Karnataka

2. White Cement Plant Gotan, Dist.Nagaur, Rajasthan

3. Thermal Power Plant(for captiveconsumption)

Bamania, Shambhupura, Dist.Chittorgarh, Rajasthan,Kailash Nagar, Nimbahera, Dist. Nagaur, Muddapur, Dist.Bagalkot, Karnataka

4. Waste Heat Recovery Power Plant(forcaptive consumption)

Kailash Nagar, Nimbahera, Dist. Chittorgarh, Rajasthan.

Plant DetailsWith the capacity development and more commissioning of a tear locale crushing constituent at Kalol

(Gujarat), the joined capacity of the Firm nowadays stands at 4.75 Million MT each annum. This makes

concerning seven each cent of the finished cement capacity of the north and west region.

JK Lakshmi Cement Ltd's state-of-the-art plant at Jaykaypuram, dist. Sirohi, Rajasthan is an recompense

triumphing cement producing ability alongside an annual creation capacity of 4.2 million tonnes.

It has a expansive web of 70 cement dumps and above 2200 dealers range across the states of

Rajasthan, Gujarat, Delhi, Haryana, U.P., Uttaranchal, Punjab, J&K, Mumbai and Pune; alongside a

expansive pool of trained and dedicated marketing and technical ability team.

The limestone utilized in the producing of JK Lakshmi Cement is of exceedingly superior quality,

emerging in cement that is well understood for strength and durability and is comparable to the best in

the world.

Has frolicked an vital act in the nation's vital undertakings like IGNP, SardarSarvorar undertaking and

supplementary main clients contain L&T, Reliance, Essar and Airport Power of India, Punj Llyod, GVK,

Kandla Port Trust, etc.


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Map - Key

00. Limestone Quarry and Crushing

plant09. Cooler

01. Limestone Stockpile 10. Deep Bucket Conveyor

02. Additives Hopper11/12. Clinker/Gypsum

Storage

03. Additives Storage 13. Coal Mill Building

04. Raw Mill Building 14. Cement Mill and Bag

House

05. Blending and Storage Silo 15. Cement Storage Silo

06. Preheater 16. Packing & Dispatch 07. Gas Conditioning Tower and ESP 17. Central Control Room

08. Kiln

00.Limestone Quarry and Crushing plantA main raw physical for cement creation is limestone. The limestone most suitable forcement creation have to have little ingredients in enumerated numbers i.e., calcium

carbonates, silica, alumina, iron, etc. Typically, cement plants locations are established

on the potential of good quality limestone in the vicinity. These fluctuating sizes of

limestone demand to be crushed to a size of concerning 10 mm in order to be coordinatedfor finish-grinding .There are generally two kinds of crushers obtainable for this purpose-

compression kind or encounter kind crushers. There are countless kinds of compression

kind crushers such as jaw crusher, gyratory crusher, cone crusher, roll crusher. The

encounter knowledge is utilized in hammer crusher/impact crusher. Crushing iscompleted whichever in two periods or in a solitary stage. In the two period crushing

arrangements, a compression kind crusher is utilized in the early period for raw crushing,pursued by impact/hammer crusher in the subsequent stage. In solitary period crushing,an encounter kind crusher is used. The selection of the crusher depends generally on the

characteristics of the raw materials. This selection is more accompanied by the particle-

size allocation necessities of the down-stream supplies such as raw mills and lastly bycommercial considerations.

01.01 Limestone Stock Pile

The raw physical is stored at whichever the quarry or at the plant. Typically, circular orlongitudinal stock stacks are utilized to store the material. A number of layers are stacked

in circular or longitudinal stacks and are reclaimed in transverse, cross-sectional slices.The stock stacks encompass of distinct layers/piles of disparate kinds of raw material.

This is utilized in segregating the raw physical quality-wise. The needed number of theassorted raw materials is therefore facilely removed for use. The extraction of disparate

qualities of raw physical is monitored and manipulated in order to uphold the wanted

constitution of raw meal, suitable for feeding into the kiln.
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02 & 03 Additives Storage Hopper

In order to become the needed constitution of raw physical, precise additives such as iron ore,

bauxite, laterite, quartzite and flourspar are added in needed quantities.These additives are storedat the plant in distinct hoppers and are removed employing belt conveyors in conjunction

alongside belt-weighing equipment. This ensures that merely the needed numbers are removedand added to the raw material.

04 Raw Mill Building

The raw physical is finish-ground beforehand being fed into the kiln for clinkering. Thiscrushing is completed employing whichever ball mills or vertical roller mills (VRM). The raw

physical is simultaneously dried.Ball mills use encounter alongside attrition principles for

crushing the raw material. Inside the ball mills, assorted sizes of balls are utilized and

categorizing liners are utilized to uphold the locale of disparate sizes of balls. The larger sizedballs are utilized for encounter crushing and the tinier balls for attrition. VRM uses the

compression principle to toil the raw material. The choice amid a ball mill and VRM is

administrated by countless factors such as the moisture content of the raw physical, the size of

the plant, the abrasiveness of the physical, the power consumption levels, reliability, and in theend commercial considerations.Ball mills are suitable for low and medium moisture content in

the scope of five to six each cent and are favored for crude material. The main supremacy of

VRM is higher crushing efficiency and skill to accord physical alongside higher moisturecontent.Normally the power consumption level in VRM is 10 to 20 percent lower than in ball

mills.

05 Blending and Storage Silo

Normally there are assorted origins of limestone, every single alongside disparate qualities that

are added alongside assorted additives to become the needed constitution of raw mix. As thereare assorted origins of raw materials, it becomes vital to blend and homogenize these disparatematerials effectually to challenge variation in the chemical constitution of the raw meal. The

variations in the constitution of kiln feed have extremely adverse encounters on the efficiency of

the kiln. Its aftermath in undesired coating and ring formation inside the kiln. In order to blendand homogenize the raw materials properly, constant blending silos are used.

06 Preheater

The most vital attention in cement producing is clinkering (or burning) of raw material. Clinkering seizes locale in the kiln

and the preheater system.Preheater arrangements proposal warmth transfer from the hot kiln gases.

07 Gas Conditioning Tower and ESP

The conditioning tower is utilized to cut the temperature and to rise the moisture level of thegrimy exhaust gas from the kiln, beforehand it is bypassed across the bag house and ESPs. It is

shouted a conditioning tower because it conditions the hot gas, therefore making it extra suitable

for the ESP and bag house to remove dust from it.The Electrostatic Precipitators are utilized incement plants chiefly for removal of dust from the exit gases of cement kilns and from the


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exhaust air emitted by dryers, joined crushing and drying plants, finishing mills and raw mills

across water injection.Through ESPs, the dust-laden gas is made to flow across a chamber

normally horizontally, across that it passes across one or extra elevated voltage mechanical fieldsindustrialized by alternate discharge electrodes and plate kind accumulating electrodes.By the

deed of mechanical earth, the dust particles, that have come to be electrically charged by

negative gas ions that are industrialized at the discharge electrodes and link themselves to theparticles, hover to the accumulating electrodes and are deposited there. The dust is dislodgedfrom these electrodes by rapping and therefore falls into the consenting hopper at the center of

the precipitator casing.

08 Kiln

A kiln is the heart of each cement plant. It is basically a long cylindrical-shaped pipe, and rotatesin a horizontal position. Its inner external is lined by refractory bricks. Limestone and additives

are calcined in this. The output of the kiln is shouted clinker.

09 CoolerThe clinker pending out of the kiln is hot. It is cooled in a set-up shouted a cooler. In the cooler,

chilly air is blown to result warmth transactions amid hot clinker and chilly air.

10 Deep Bucket Conveyor

The deep bucket conveyor is essentially an equipment to lift material vertically.

11/12 Clinker/Gypsum Storage

The output of the kiln is stored beforehand it is fed to the cement mill for conversion to cement.

This storage is shouted clinker storage, if it is utilized for clinker storage purpose. If the storage

space is utilized for gypsum storage, it is shouted gypsum storage.The storage could be of silo

kind or obscured stacker reclaimer kind or plainly a gantry type. Silo kind clinker storage has thesupremacy that there is no dust contamination and spillage of clinker. Alike supremacy can be

attained across stacker reclaimer kind as well. Though, there is a slight bit of dust generated.

Gantry kind is not utilized in present cement plants because of its environmental unfriendlynature.

12 Gypsum Storage

The output of the kiln is stored beforehand it is fed to the cement mill for conversion to into

cement. This storage is shouted clinker storage, if it is utilized for clinker storage purpose. If thestorage space is utilized for gypsum storage, it is shouted gypsum storage. The storage could be

of silo kind or obscured stacker reclaimer kind or plainly a gantry type. Silo kind clinker storage

has the supremacy that there is no dust contamination and spillage of clinker. Alike supremacy

can be attained across stacker reclaimer kind as well though, there is a slight bit of dust

generated. Gantry kind is not utilized in present cement plants because of its environmental

unfriendly nature. Limestone pending out of quarry is crushed in several periods in a sizing plant


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beforehand it is locale in limestone stockpile. Crusher are generally of two kinds viz. Jaw crusher

and Hammer crusher. Jaw crusher is basically a easy mechanism possessing two plates one fixed

and one more moving. This is additionally shouted main crusher. Hammer crusher has became

metallic hammer climbed on the axes and the sizing attained by the encounter of the hammer.

13 Coal Mill BuildingThe coal mill constructing houses the mill for crushing lumpy coals. This fine earth coal is

utilized for blazing in the kiln. The mills utilized for coal crushing and drying are whichever

trumbling mills (tube mills) or roller mills.

14 Cement Mill and Bag House

Clinker, alongside alongside additives, is earth in a cement mill. The output of a cement mill is

the final product viz. Cement. In a cement mill, there is a cylindrical casing lying horizontal that

encompasses metallic balls and as it rotates, the crushing deed of the balls helps in crushing the

clinker to fine powder.The word bag house is requested to colossal filters encompassing a

number of tubular bags climbed in a normally rectangular casing. The dust burdened air is drawnacross them by suction.The bag house is utilized to remove grimy particles from discharge of

disparate supplies such as cement mill, coal mill and kiln. In a bag house arrangement discharge

gas encompassing grimy particles is bypassed across a sequence of bags made of forceful

fabrics.

15 Cement Storage SiloThe cement storage silo is used for storing the finished product - cement.

16 Packing and Dispatch

The cement is packed with the help of a rotary packer and finally dispatched to the market.

17 Central Control RoomIt is the nerve center of the cement plant as all supplies is manipulated from this place. It is the

locale from whereas all the procedure parameters are controlled.

CAPACITY PLANNING

JK Lakshmi to invest Rs 350 crore to revive Udaipur cementJK Lakshmi Cements strategies to expend Rs 350 crore to revive its Udaipur plant as portion of

its move to increase capacity.

"We will be paying nearly Rs 350 crore for reviving the operations. This will aid us add nearly

1.4 million tonne to our continuing capacity, therefore enabling us to cater to the producing

demand for cement," JK Lakshmi Whole-time Manager Shailendra Chouksey notified PTI here.


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JK Lakshmi Cement to invest Rs 2,000 cr in capacity addition

Most cement firms posted reassuring commercial presentation in the September quarter even

though challenging commercial environment.

Though the lower center last year helped firms, most of them had completed well ponderingrising operational price and decelerating demand. The industry has crafted huge capacity in

anticipation of demand from large-scale power projects.

However, the commercial slowdown has locale the brakes not merely on power undertakings but

additionally on confidential sector spending.

The cement industry capacity utilization hovers concerning 75 each cent. Vinita Singhania,

Handling Director, JK Lakshmi Cement, articulated to Company Line on the road in front for the

industry and the company.

What are the main drivers for better profits in the September quarter?

We have grasped to retain our price below manipulation by enhancing efficiencies across

our plants. Our manipulation consumption has come down in the last two quarters.

Besides, demand was forceful in the northern span due to the stay in the onset ofmonsoon this year. We were able to vend extra cement in the marketplace alongside

stabilisation of our crushing constituent in Haryana.

Is there a relief on raw material cost?

Raw physical price has come down from record highs, but is yet higher.

Moreover, incidental prices have gone up on all raw materials. For instance, the royalty

on limestone and gypsum has increased recently. Railways hiked freight rates by 22 each

cent. Similarly, diesel benefits were marked up by Rs 5. Presentinrates are yet on the

higher side. Rupee depreciation opposing the dollar has nearly nullified the benefit of asharp drop in the global coal prices.

However, the merely relief was that we had nearly consented assured coal supply across

coal linkages this quarter. Margins are below pressure due to price increases.

What about JK Lakshmi Cements expansion plans?

All our strategies are on track. We have strategies to invest Rs 2,000 crore above the subsequentthree years to seize our capacity to nine mt from 5.3 mt. We will quickly onset work on a 2.7-mtgreenfield undertaking at Durg in Chhattisgarh. The plant that is pending up alongside an

investment of Rs 1,250 crore is anticipated to be commissioned by October next.


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Product Name Unit value (Rs.Cr) Qty (Nos.) %Sales Turnover

Other Operating Revenues NA 2.24 0 0.10

Others NA 346.74 0 15.07

Cement NA 1,951.27 0 84.83

Paper & Board MT 0.00 0 0.00

Coated Paper & Board MT 0.00 0 0.00

Polyester Filament Yarn MT 0.00 0 0.00

PSF/Chips MT 0.00 0 0.00

Magnetic Tapes MRM 0.00 0 0.00

Technology

The knowledge utilized by JK Lakshmi ensures that the final product adheres to globallyconsented standards of quality and performance.

Use of high-end supplies such as the Gamma Metrics Contraption and the Scan Analyser

ensures that every single lot bypassing out of JK Lakshmi's producing ability adheres to globestandards of quality and performance; this has helped JK lakshmi Cement to buy a association

locale in the marketplaces that it operates in.

JK Lakshmi Cement was the early firm to familiarize OPC 43 grade cement in North India.

The early firm to have the ISO 9002 certificate in the cement industry in North India.

The early to raise coloured cement bags to craft product differentiation.

Electronic packing mechanisms obtained from M/s Ventomatic of Italy safeguard that theclients attain precise numbers of JK Lakshmi's products.

The plant is fully computerized and centrally manipulated by programmable logic controller

alongside colour VDU Domination Stations safeguarding consistency in product quality.

Captive manipulation capacity of 66 MW, encompassing 12 MW from rubbish warmth recovery

one more early in the cement industry.


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Quality Parameter

J.K Cement Nimbahera is employing the lastest dry procedure precalicination teachique in its

plant. This method incorporates a five period precheater, Precalcinator, air swept, vertical roller

mills and electronically manipulated packaging machine. The main produced grade is 43 grade

cement. It is additionally an ISO 9002 certified producing company. It additionally has a

certificate given by Lloyd. List of quality assurance U.K.

Cement has disparate quality paramenters that can be categorized mainly in two groups

Chemical and Physical. Generally, cement is of three disparate grades i.e. 33, 43, 53 established

on cements 3.7 or 28 dates compressive strength. J.K Cement is pioneering in 43 grade cement

because of its quality consciousness.

Salient features:

-First dry procedure plant in India.

-Latest Procedure Precaleinator knowledge for clinker.

-Most elevated and urbane central manipulation room for whole procedure

manipulation from one point.

-On line quality manipulation by Scan analyzer.

-Computerized maintenance association arrangement spread to stores, buy sales

report workers purpose, etc.


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DEMAND FORECASTING

Monsoon hit sales; see 6% demand growth in FY14: JK Lakshmi

Shailendra Chouksey, wholetime manager, JK Lakshmi Cement says the firm can

produce 5.5-6 percent in FY14

arly onset of monsoons and low demand has hit sales volumes in June says Shailendra

Chouksey, wholetime manager, JK Lakshmi Cement . In an interview to CNBC-TV18,

Chouksey says rural demand will select up post the monsoons. He says the firm can

produce concerning 5.5-6 percent. Though, he has administrated out the potential of each

worth correction in the products. "With heavy dependence on rail, the surge in the

railway freight rise has definitely impacted the costing of both the input and the output.

Hence, it has by now locale lot of pressure on the pricing," he adds in an interview to

CNBC-TV18. Below is the edited transcript of Chouksey's interview to CNBC-TV18. Q:

This period concerning we have perceived a bit of an main offset of monsoon, has that

impacted the optic that you have perceived and the kind of sales numbers that you have

perceived for this particular month? A: Yes. June precisely has perceived a drop in the

lifting and it is not plainly the monsoon, monsoon of sequence has been a catalyst for

carrying down the demand, but the finished decelerating down in the assembly that we

have been observing for last one year and it endured in April-May. April saw a tiny bit of

lifting. Industry saw a development of concerning 8 percent but in May it dropped down

to concerning 3 percent on all India. Though, if one was to segregate span astute the

spans whereas we work like north, west, precise portion of central, there we have

perceived demand going down to usefully a flat development and in June we have

perceived a negative growth. Hence, it is a expansion of the decelerating down and

monsoon has been the trigger as distant as June is concerned.

Q: Give us an outlook for FY14 in words of your capex strategies, in words of what you

anticipate as distant as top line is concerned?

A: We are right nowadays in the midst of comprehensive expansion programs. Our capacity last

year was concerning 4.7 that nowadays is concerning 5.6 million tonnes. We have seized one

green earth undertaking and we are additionally refubishing close constituent in Rajasthan,

Udaipur cement works. So right nowadays, we have seized up above Rs 2500 crore of

development of that we have by now invested above close to Rs 1600 crore. In this commercial

year we will be paying something like Rs 650 crore and in FY14-15 it will be one more Rs 600

crore. So, by FY15 we should have finished expansions worth Rs 2700 crore that will seize out

capacity to close to 10.5 million tonnes.


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Q: Therefore, if you have to guesstimate FY14 development what should it be? You will

plausibly become a little relief from rain driven rural demand but as a finished how should you

guesstimate volume demand for instance?

A: A lot will depend on the monsoon. We anticipate the monsoon is going to be normal and

good. The rural demand should select up, a little of the ability sectors ought to additionally selectup and consequently one might anticipate precise growth. Not the sort of buoyancy that we saw

pre 2010-11, but we might grasp somewhere concerning 5.5-6 percent development that is to my

mind too optimistic. Though, if that doesnt transpire, next the groundwork sector being whereas

it is, the finished realty sector being whereas it is, next of sequence one might discern it on fairly

negative terrain.

CONCLUSION

Despite apprehensions concerning the encounter of inflation and a slowdown in manufacturing

creation and finished commercial scenario, the outlook for this cement industry stays affirmative

in respect of development in demand in the instant future. Groundwork and housing are yet

advancing a pace. Though what is of concern to the industry are staggering development in input

prices and pressures to cap vending benefits at the alike time. Unless the industry is able to

recoup the price increases, across suitable adjustments in vending benefits across rational

commercial Considerations, the cement industry will be below pressure.

A colossal number of external contestants are additionally anticipated to go in the cement sector

in the subsequent 10years, owing to the profit margins, steady demand, and right valuation.

Consolidation of the

Cement sector too will seize locale and cement plants producing less than 1 million tones will

find it tough to endure in this market.

The cement industry is anticipated to produce steadily in the adjacent future. In the scutiny it has

been perceived that the ACCLTD and JK Lakshami Cements are above shadowing all

supplementary firms in words of performance. So recommendations to supplementary firms will

contain rising their client center and cut their price of productions and enhance their presentation

alongside respect to sales, commercial prudence and capacity utilization. Indian firms should

have to recognize the menace from globe cement contestants going in the marketplace and finddemand for the product in bordering states and continents.


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