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Installation, Operation and Maintenance Manual MAN-10-04-100-0720-EN Rev. 2 October 2019 Keystone EPI2 Logic Board Firmware Upgrade Programmer ICD-U64 Procedure
Installation, Operation and Maintenance Manual MAN-10-04-100-0720-EN Rev. 2
October 2019
Keystone EPI2Logic Board Firmware Upgrade Programmer ICD-U64 Procedure
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Installation, Operation and Maintenance Manual MAN-10-04-100-0720-EN Rev. 2
Table of ContentsOctober 2019
Table of Contents
Table of Contents
Section 1: Firmware Upgrade 1.1 Tools ............................................................................................................. 11.2 ICD-U64 Programmer Preparation ................................................................ 31.3 Firmware Update .......................................................................................... 41.4 Firmware Upload ........................................................................................... 41.5 Actuator Settings Checklist ......................................................................... 16
October 2019
Installation and Maintenance InstructionsMAN-10-04-100-0720-EN Rev. 2
Firmware Upgrade
Section 1: Firmware Upgrade This procedure details how to program firmware on the logic board for the EPI2 Actuator using the ICD-U64 Programmer.
1.1 Tools
WARNINGInstallation, configuration, commissioning, maintenance, and repairs must be performed by approved and qualified personnel only.
NOTICECertain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of "safe use", installation, and maintenance. These special instructions are in addition to and may override the standard installation procedures. Special instructions are listed by approval type.
To update the firmware of EPI2 actuators, the following tools are necessary:
• PC with program CSSLOAD-CCS Programmer Control Software installed (Figure 1). This software can be downloaded from: http://www.ccsinfo.com/content.php?page=ccsloadsw
• PC with USB Drivers for all CSS programmers/debuggers
• Firmware “F02_63_125_v3_11.X.production”, for models E006, E013 or latest revision
• Firmware “F02_250_500_v4_12.X.production”, for models E025, E051, E091, E171 or latest revision
• The Universal programmer ICD-U64 (Figure 2)
• Logic Board or Actuator
• Cable from the ICD-U64 to the processor card firmware programming connector part number: VA001-692-15
Figure 1
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Firmware Upgrade
Figure 2 ICD-U64 CCS Programmer
Figure 3 EPI2 Logic Board
Table 1. Programming Connector Pinout
Signal ICD-U64 Pinout EPI2 Logic Board J15Real Time Debugging Pin 1
ICSP Clock Pin 2 Pin 5ICSP Data Pin 3 Pin 4
GND Ground Pin 4 Pin 3VDD Power Pin 5 Pin 2
MCLR Pin 6 Pin 1
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1.2 ICD-U64 Programmer Preparation
The ICD-U64 Programmer has an internal jumper to select multiple options to power the target board (actuator logic board).
1. ICD-U64 programmer internal jumper selecting 5V
This configuration allows the ICD-64 Programmer to provide power to the logic board. This configuration can be used to program the logic board as standalone board or to program the logic board while installed in the actuator. The firmware upgrade of the logic board should be successful regardless if the logic board is powered from the actuator power supply or ICD-U64 programmer.
2. ICD-U64 no jumper
The ICD-U64 internal jumper is not present or was set to no power the target board. It's not possible to upgrade firmware in the logic board as a standalone board since no power is being supplied to the target board. If the logic board is installed in the actuator, the actuator requires to be powered on to have a successful firmware upgrade. Note that a new programming tool will likely have this no voltage setting.
3. ICD-U64 programmer internal jumper selecting 3.3V
This option must not be selected, it is not applicable for the EPI2 Actuator.
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1.3 Firmware Update
After downloading the new firmware, the actuator settings will return to their default values. As such, the settings in place prior to the firmware download will need to be set again. For this reason, be sure to store the actuator settings (e.g. opening speed, closing speed, % opening torque, % closing torque). Refer to Section 6.2 (Local Configuration of the EPI2) in the actuator IOM for details. To be clear, all settings will be returned to the factory default values, it is necessary to reset the open/close travel limits; also, the motor will default to the smallest size.
If not correctly reset the unit will alarm in open torque.
OM1 settings are not required to be reset because they are unaffected by the processor card firmware flash.
1.4 Firmware Upload
This procedure is based on the CCS Inc. CCSLOAD ICD-U64 programming tool- This tool can power the microprocessor from the USB port of the PC, using the 5V setting and also from the actuator, using the actuators power source. The microprocessor to be flashed is referred to as the “target”. Take care that the target is only powered from one source, not both.
In some field installations is difficult to remove power from the actuator, this procedure provides instructions in how to download firmware without removing the power from the actuator, therefore instructions in the procedure must be followed to avoid any damage to the actuator or any personal injury.
1. It is necessary to identify the position of the jumper inside the ICD-U64 programmer before downloading firmware as indicated in step 1.2.
2. To program the logic board as standalone board, connect the ICD-U64 programmer as shown in the picture and proceed in step 9.
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3. To program the logic board as part of an actuator with no OM1 board present, carefully connect the ICD-U64 programmer as shown in the pictures and proceed in step 9.
Figure 4
4. To program the logic board as part of an actuator with an OM1 board present, and the actuator is powered ON.
CAUTIONAccessing the electronics compartment while the actuator is in service exposes the technician to lethal voltage and possibly from more than one source.
Set the OM1 switch SW4 in ON position, it will prevent the actuator from stroking during firmware download, and it will allow to maintain the actuator in the last position requested by the 4-20mA or the 0-10V loop control.
Switch SW4 inON position
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Firmware Upgrade
5. Note the position then remove the yellow position indicator to allow the OM1 board to be slightly moved to the side and have access to the programming connector found in the actuator logic board.
6. Carefully remove the 4 screws that are holding the OM1 board. If the actuator is in vertical position, there is a risk of dropping the screws inside the actuator. Dropping the screws inside the actuator could cause a short circuit if the screws drop in the power board, or a damage of the gears if the screws drop in the gears section.
OM1 board screws
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7. Once all the screws have been removed, carefully place an insulator material underneath the OM1 board to protect the board from the metal spacers contacting the circuit board shorting the board or I/O's to ground. Place the OM1 board slightly to the front to allow access to the programming connector in the actuator logic board.
Insulator
Programming connector
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8. Carefully connect the ICD-U64 programmer. Make sure no to touch any electrical contact.
Programming cable
9. Double click on CCSLOAD icon (Figure 1) to open programmer application (Figure 5).
Figure 5
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10. Select Device.
Figure 6
11. Verify the correct firmware for the size and model of the actuator.
Table 2.
Actuator Size Firmware063/E006 F02_63_125_v3_11.X.production.hex125/E013 F02_63_125_v3_11.X.production.hex250/E025 F02_250_500_v4_12.X.production.hex500/E051 F02_250_500_v4_12.X.production.hex
1000/E091 F02_250_500_v4_12.X.production.hex2000/E171 F02_250_500_v4_12.X.production.hex
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Figure 7
12. Load the *.hex file to the CCS Device Programmer.
Figure 8
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13. Verify in the left window (File) of the CCS Device Programmer Screen shows the correct Target Chip as the right window (Target Chip). If the Target Chip field is empty, close the application and reopen, the Target Chip will be populated once the correct file name is loaded.
Figure 9
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14. Erase chip. Verify the entire chip is erased without errors.
Figure 10
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15. Verify that the chip is blank.
Figure 11
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16. Write to chip. Verify that the programming is complete and without errors. The programming is now finished. The programming should take less than 30 seconds. Remove the programing cable.
Figure 12
17. If no OM1 board is present, proceed with step 22.
18. Carefully remove the insulator material from underneath the OM1 board that protected the board from the metal spacers.
19. Place the 4 screws back to the OM1 board. If the actuator is in vertical position, there is a risk of dropping the screws inside the actuator. Dropping the screws inside the actuator could cause a short circuit if the screws drop in the power board, or a damage of the gears if the screws drop in the gears section. Carefully replace the yellow position indicator, ensuring the indicator fingers properly engage the position sensor.
20. Set the actuator parameters as per the IOM Manual section 6.2 Local configuration of the EPI2 and section 1.5 Actuator Settings Checklist of this document. This is critical for proper operation on the actuator.
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21. Return the switch SW4 to the OFF position- the actuator will immediately start stroking if the new position request is different from the position before programming the actuator.
Switch SW4 in OFF position
22. Fill the label with the date, firmware version and technician initials, then place the label on top of the motor.
23. Place the label indicating the firmware upgrade outside the actuator.
24. Refit the electronics enclosure cover actuator and verify correct operation.
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1.5 Actuator Settings Checklist
The actuator settings will be returned to default values after a firmware upgrade. To ensure the proper operation of the actuator the settings must be configured as referred in the IOM Manual paragraph 6.2, Local Configuration of the EPI2 and 6.2.1 EPI2 default general configuration. The OM1 board settings are not affected by the firmware upgrade and it is not necessary to perform any setting changes if the OM1 is configured properly for the application.
Collect the actuator technical information
Date
Technician Name
Model
Size
Serial Number
Firmware Version
External Label ID
Access actuator per Instructions
Upload Firmware
Place internal label on the motor
Verify Actuator Settings
Set motor parameter
Set Close limit
Set Open limit
Set L/S close by position or torque
Set L/S open by position or torque
Closing speed
Opening speed
% Closing torque
% Opening torque
Direction CW/CCW
Actuator Size/Motor setup
Blinker / Local Selector
Heater
Inversion colors LED of local control
Place external label on the actuator
Stroke actuator open and close a minimum of 3 times, to verify proper cycling and indication
Replace electronics compartment carefully, noting the indicator/window alignment.
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Firmware Upgrade ToolsICD-U64 Programmer PreparationFirmware UpdateFirmware UploadActuator Settings Checklist
