Kidde Co2 Product Manual_050128

High PressureCarbon Dioxide

PRODUCT MANUAL

Contents:

1. Specification

2. Data sheets

3. Design manual

4. Installation, commissioning & maintenance manual

5. Software manual

6. Weight monitoring system

7. Direct Acting Solenoid

8. Owners Manual

9. Approvals

10. Information bulletins

1High PressureCarbon DioxideFire Protection Equipment

SPECIFICATIONS FORKIDDE CARBON DIOXIDEFIRE SUPPRESSION

December 2004

2PROPRIETARY RIGHTS NOTICE

This document and the information that it contains are the property of Kidde Fire Protection. Rights toduplicate or otherwise copy this document and rights to disclose the document and the information thatit contains to others and the right to use the information contained therein may be acquired only by writtenpermission signed by a duly authorised officer of Kidde Fire Protection.

Copyright Kidde Fire Protection Services Ltd

3SPECIFICATION FOR KIDDE CARBON DIOXIDE FIRE SUPPRESSION

1.0 General Description

1.1 This specification defines the requirements for a Kidde carbon dioxide fire suppression system. Itshall be used as a standard for equipment, installation and acceptance testing.

2.0 Plans and Specifications

2.1 The carbon dioxide system(s) shall be manufactured by Kidde Fire Protection, Thame Park Road,Thame, Oxfordshire. OX9 3RT. UK

Major components of the detection and extinguishing control system, valves, cylinders, releasingdevices and nozzles shall be supplied by one manufacturer.

2.2 Major components of the carbon dioxide hardware shall be Factory Mutual approved.

2.3 To ensure system effectiveness, the contractor shall design, install and test the equipment inaccordance with either NFPA 12 or BS 5306, pt 4.

2.4 In addition to this specification, drawings shall be provided showing the general arrangement ofequipment within the protected areas. The contractor shall also provide a hazard analysis of theindividual risk areas.

3.0 Standards, Approvals and Quality Assurance

3.1 The carbon dioxide system shall be designed, installed and tested in accordance with BS 5306pt4 or NFPA 12, as defined by the client or their insurers. All equipment shall be procured from asingle manufacturer operating a quality scheme to : BS EN ISO 9001:2000.

4.0 Proposals and Submittals

4.1 The contractor shall supply manufacturers sales literature, data sheets and technical informationfor each major component of the system.

4.2 The contractor shall submit the following with their proposal:

4.2.1 Evidence of their qualifications (e.g. LPS 1204) to design, install, test, service and rechargethe manufacturers equipment AS APPROVED BY Kidde.

4.2.2 A complete bill of materials and description of the proposed installation including themanufacturers part number for each major item of equipment.

4.2.3 Evidence of their ability to supply spare parts to maintain the system.

4.3 Upon award of a contract the contractor shall supply the following:

4.3.1 Detailed scaled plans/drawings of the proposed system showing all items of equipment,routing of all pipes and cables. Flow calculations shall be shown detailing pipe size, nozzle sizeflow rate and terminal pressure.

4This information shall be generated by a suitable software package from the equipmentmanufacturer.

Care should be taken in locating the extinguishing agent containers as close as possible to thehazard to minimise the time for the agent to reach the fire.

4.3.2 Electrical system schematics in accordance with the relevant standard showing safetyinterlocks and a description of the sequence of operation.

4.3.3 Full sets of drawings and technical submittals, as required, shall be submitted to the clientand the consultant for approval prior to installation.

5.0 General Requirements

5.1 The carbon dioxide system shall be designed, engineered and installed for the proper protection ofthe hazard area(s). All major components shall be supplied by Kidde Fire Protection.

5.2 The design, installation and testing shall be in accordance with: BS5306 pt 4, NFPA 12 or FactoryMutual standards as appropriate.

In addition, the detection and alarm system shall be designed and installed to the appropriatestandard.

5.3 All major components shall be from one major manufacturer and the carbon dioxide componentsshall be Factory Mutual approved.

5.4 Release of the carbon dioxide system shall be possible by electrical solenoid attached to a systemcontrol head operating together to release a pilot nitrogen supply.

The nitrogen pilot gas shall be capable of operating up to 36 Klem valve actuators.

The control head shall also have facilities for manual release locally and remotely by mechanicalpull cable. As an option the control head shall have integral switches to indicate :

Operated - Control head fired.Isolated - Control head isolating pin inserted.

5.5 The system discharge time shall be designed in accordance with the design code selected for theproject. Particular attention shall be given to determining the classification of the hazard andprotection method employed.

5.6 The carbon dioxide storage cylinders and valves shall be marked in accordance with EuropeanTPED Legislation 99/36/EC. Each cylinder shall be fitted with a Kidde Klem servo assisted valve.The valves shall be fitted with a safety burst disc designed to operate at 190 bar. The cylindershall be painted red. The cylinder assembly shall be Factory Mutual approved.

5.7 Where multiple cylinders are required for one or more hazard areas a common manifold shall beused. To prevent appreciable loss of gas, in the case of a cylinder being removed and the systemdischarging, an approved check valve shall be fitted to prevent loss of gas. Each cylindersupplying a common manifold shall be of a common size and fill.

5.8 Where more than one risk is protected from a bank of cylinders, consideration shall be given tosupplying a reserve supply of gas suitable to protect the largest risk.

The reserve bank shall be connected to the same manifold as the primary set using Factory

5Mutual approved check valves.

5.9 System piping shall be in accordance with the requirements of BS 5306 pt 4 (NFPA 12, ifapplicable).

5.10 Discharge nozzles shall be selected from the range of Kidde Fire Protection Factory MutualApproved designs and shall be suitably sized for the flow rates required.

5.11 System design shall be verified using the Kidde Fire Protection CO2 calculation program. A fullprint out shall be submitted for approval.

6.0 System Components

6.1 Cylinders - shall be, filled with 45 kg of carbon dioxide and fitted with the Kidde Klem valve. Theassembly shall be Factory Mutual approved. Valves shall be both proof tested and leak tested aspart of the manufacturing process.

6.2 Valve actuator (K62341) - this is the valve operating device and is attached to the valve by a 'U'shaped securing pin. The actuators can be removed for system testing without operating thecylinder valve with the associated risks of losing gas. The actuator is operated by pilot gaspressure or manually by a lever. The actuator shall be FM (Factory Mutual) approved.

6.3 Copper loop K21578 - provides a solid connection between the Klem valve and manifold checkvalve. The copper loop shall be Factory Mutual approved.

6.4 Flexible loop K97112 - an alternative flexible connection between the Klem valve and manifoldcheck valve.

6.5 Pilot loops K93433 and K93434 - high pressure flexible tube used to connect between the pilotgas supply and cylinder valve actuators. Pilot loops shall be tested to 210 bar (3000 PSI).

6.6 Pilot vent K24051 - this device is a safety feature designed to slowly relieve pilot gas pressurefollowing the main CO2 discharge.

6.7 Manifolds - shall be manufactured from schedule 80 pipe , galvanised and tested to 120 bar (2000PSI). Manifolds shall be FM approved and available in the following sizes for 2,3,4,5 cylinder(s) 1"nominal bore or 1" nominal bore schedule 80 pipe.

6.8 Cylinder racking - shall be formed from steel components designed specifically for supporting CO2cylinders during a discharge. Where double rows of cylinders are used a wooden central spacershall be used. Racking shall be supplied in modules of 2 or 3 cylinder sets. Two sets of rackingshall be used for each bank of cylinders.

6.9 Control heads K62303 and 62304 - provide the electro/mechanical interface between thedetection control panel and CO2 extinguishing hardware. The control head together with the pilotcylinder K62462, solenoid K62422B and wall mount K62487, forms the system actuator andprovides the pilot gas supply to operate the main cylinder bank. Operation of the control head maybe achieved electrically, pneumatically or mechanically by remote pull cable.

6.10 Push to fire button K62412 - provides direct manual control to fire the CO2 cylinder bank from thesystems actuator.

6.11 Safety pin K62401 - this fits into the control head to reset the device following operation. It alsoprovides an isolation facility when left in position. Remote indication of the isolated condition isavailable via contacts within the control head.

A blanking plug shall be used to prevent ingress of dirt into the control head when the safety pin isnot in situ.

66.12 Manual release interface K62478 - allows remote release of the control head by means of a pullbox K1114 and phosphor bronze pre - stretched cable K9002 . To allow easy change of directioncorner pulleys K1122 shall be used. The cable shall be run in " o.d. galvanised conduit formechanical protection.

6.13 Pressure operated direction valves K24175 - (typical) - This is a 1" nominal bore valve and shallbe used to control the flow of carbon dioxide to the specific hazard in a system designed to protectmultiple risks from a common bank of cylinders. The valve shall be capable of opening under fullCO2 pressure. A manual lever shall be supplied for emergency control.

The valve shall be Factory Mutual approved. A switch shall be fitted to the valve where indicationthat the valve is open is required (e.g. K24630).

(P.O.D. valves may be provided in sizes: ", 1", 1", 1", 2", 3", and 4").

6.14 Safety outlet K 921 - shall be used where gas may be trapped between two closed valves toprevent a dangerous rupture of the pipework e.g. when directional valves or isolating valves areused.

6.15 Pressure switch K60218 - shall be used to provide electrical contacts rated at 10amp. To providethe following facilities:

Plant shut down Remote alarm signalling Discharged indication Gas in manifold - should direction valve not open.

(The switch shall be Factory Mutual approved).

6.16 Pressure trip K17554 - shall be used to automatically release weight operated dampers, fuelvalves etc upon CO2 discharge. The pressure trip shall be Factory Mutual approved.

6.17 CO2 siren K18307 - shall be used to give audible warning of impending CO2 discharge prior to themain direction valve opening.

6.18 CO2 discharge delay K23650/30 - shall be used in conjunction with the siren to give a 30 secondpre-alarm to allow safe evacuation of a CO2 protected space. The discharge delay shall beFactory Mutual approved.

6.19 Time delay by-pass K60736 - shall allow emergency manual control of the CO2 discharge, by-passing the 30 second delay.

6.20 Odouriser assembly K62586 - shall be used to introduce a pungent lemon smell into a protectedhazard area upon operation of the CO2 extinguishing system. It shall be used in conjunction with acheck valve K22152.

6.21 Continuous weight monitoring unit E8731-402 shall be used to monitor the CO2 cylinders forweight loss. Should a cylinder lose 5% - 10 % of its weight then this device shall automaticallysignal a fault condition to the system control panel via a micro switch.

7.0 System Design

7.1 For total flooding applications care shall be taken to ensure that the room is reasonably gas tightwith all ventilation shut down. Failing this, adequate provision shall be made for leakagecompensation in accordance with the design standard.

77.2 All doors or windows which may be open shall be arranged to close automatically upon CO2discharge to prevent undue loss of gas.

7.3 The carbon dioxide system design shall be based upon accurate drawings of the hazard or in theabsence of drawings a detailed site survey. The hazard analysis shall define the designconcentration used and temperature applicable.

7.4 Warning signs shall be fitted to all appropriate doors into the hazard area and any areas whereCO2 may build up and form a hazardous concentration.

7.5 All equipment shall be installed to the manufacturer's manuals and due consideration for serviceand maintenance of the system shall be given.

7.6 The system shall meet the requirements of either BS5306 pt 4 or NFPA 12 as determined by theclient/consultant or their insurers.

8.0 Equipment Manufacturer

The system components, design manuals and flow calculation programme shall be provided by:Kidde Fire Protection, Thame Park Road, Thame, Oxfordshire, OX9 3RT. UK

High PressureCarbon DioxideFire Protection Equipment

CO2 DATA SHEETS

CO2 DATA SHEETS

CO2 Nozzle ........................................................................................................ 418ACheck valve assy ..................................................................................................426Pressure trip, typical installation ...................................................................811-500045kg cylinder & klem valve assy...................................................................811-90046.8kg cylinder & klem valve assy.......................................................... 811-9004(6.8)22.7kg cylinder & klem valve assy...................................................... 811-9004(22.7) Safety Outlet ...........................................................................................811-9016Multi-container racking .................................................................................811-90201 (25mm) bore, cylinder check, valve manifold ...........................................811-902211/4 (32mm) bore, cylinder check, valve manifold ......................................811-9023Flexible loop .................................................................................................811-9026Valve actuator (pneumatic/manual)..............................................................811 9031Lever actuator link ........................................................................................811-9032Cable clamp assy .........................................................................................811-9033Klem valve....................................................................................................811-9038Pilot loops.....................................................................................................811-9040Pilot bleed.................................................................................................. 811-9040A P.O.D. valve ............................................................................................811-9067 P.O.D. valve c/w indicator switch ............................................................811-90681 P.O.D. valves ...........................................................................................811-90711 P.O.D. valve c/w indicator switch .............................................................811-907211/4 P.O.D. valve ........................................................................................811-907511/4 P.O.D. valve c/w indicator switch ........................................................811-907611/2 P.O.D. ................................................................................................811-907911/2 P.O.D. valve c/w indicator switch ........................................................811-90802 P.O.D. ......................................................................................................811-90832 P.O.D. valve c/w indicator switch .............................................................811-90843, 4 & 6 P.O.D. valves ..............................................................................811-9090CO2 Discharge delay unit .............................................................................811-9112Universal pressure switch assy ....................................................................811-9119

Pressure Trip................................................................................................811-9123Nozzle, CO2, flanged horn............................................................................811-9139Nozzle, CO2, with horn .................................................................................811-9148Nozzle, CO2, & duct adaptor ........................................................................811-9151Manual Pull Box assy ...................................................................................811-9220Manual Pull box instruction plate..................................................................811-9225CO2 door plate .............................................................................................811-9237Control head options ....................................................................................823-9250Electric control head.....................................................................................823-9521Flameproof solenoid................................................................................. 823-9522/AStandard solenoid .................................................................................... 823-9522/BPneumatic diaphragm .............................................................................. 823-9522/CSafety & Reset pin, Manual release .............................................................823-9523Pilot valve & cylinder assy......................................................................... 823-9524AControl head bracket ................................................................................. 823-9524BMounting bracket - control head (FM) ....................................................... 823-9524CTypical arrangement, 3 cylinders..................................................................841-5025Typical arrangement, including manual pull .................................................841-5027Pilot tube connections to inlet of P.O.D. valves ............................................841-5036

i Manual No 59812-401


DESIGN MANUAL

Issue 5 December 2004 Manual No 59812-401

ii Manual No 59812-401

PROPRIETARY RIGHTS NOTICE

This document and the information that it contains are the property of Kidde Fire Protection. Rights toduplicate or otherwise copy this document and rights to disclose the document and the informationthat it contains to others and the right to use the information contained therein may be acquired onlyby written permission signed by a duly authorised officer of Kidde Fire Protection.

Copyright Kidde Fire Protection Services Ltd

iii Manual No 59812-401

TABLE OF CONTENTSChapter Page

INTRODUCTION ..................................................................................................11 TOTAL FLOODING SYSTEMS....................................................................2

1.1 EXAMPLES OF HAZARDS..................................................................21.2 TYPE OF FIRES ..................................................................................21.3 WHERE CO2 IS NOT EFFECTIVE ......................................................2

2 CO2 REQUIREMENTS FOR SURFACE FIRES...........................................32.1 BASIC QUANTITY ...............................................................................32.2 UNCLOSEABLE OPENINGS...............................................................3

2.2.1 Limits of Uncloseable Openings ................................................32.2.2 Compensation ...........................................................................4

2.3 MATERIAL CONVERSION FACTOR ..................................................42.4 TEMPERATURE CORRECTION.........................................................62.5 FORCED VENTILATION .....................................................................62.6 INTERCONNECTED VOLUMES .........................................................72.7 VENTING FOR SURFACE FIRE SYSTEMS .......................................7

3 CO2 REQUIREMENTS FOR DEEP SEATED FIRES...................................83.1 BASIC QUANTITY ...............................................................................83.2 OPENINGS ..........................................................................................83.3 FORCED VENTILATION .....................................................................83.4 INTERCONNECTED VOLUMES .........................................................83.5 EXTENDED DISCHARGE .................................................................10

3.5.1 Venting for Deep Seated Fire Systems ...................................104 DISCHARGE RATES FOR TOTAL FLOODING SYSTEMS......................12

4.1 SURFACE FIRES ..............................................................................124.2 DEEP SEATED FIRES ......................................................................12

5 NOZZLE DISTRIBUTION...........................................................................136 LOCAL APPLICATION SYSTEMS............................................................14

6.1 EXAMPLES OF HAZARDS................................................................146.2 GENERAL..........................................................................................146.3 CO2 QUANTITIES..............................................................................14

6.3.1 Duration of Discharge..............................................................156.3.2 Material Conversion Factor......................................................15

7 RATE BY AREA METHOD ........................................................................16

iv Manual No 59812-401

7.1 CO2 QUANTITY .................................................................................167.2 HORN DISPOSITIONS ......................................................................18

8 RATE BY VOLUME METHOD...................................................................208.1 ASSUMED ENCLOSURE ..................................................................208.2 CO2 QUANTITY .................................................................................208.3 HORN DISPOSITIONS ......................................................................21

9 PIPE SELECTION......................................................................................229.1 RATE OF APPLICATION...................................................................229.2 PIPE SIZE ESTIMATES.....................................................................229.3 NOZZLE SIZES..................................................................................23

10 STORAGE CONTAINER LOCATION........................................................2411 DISTRIBUTION VALVES...........................................................................2512 AUTOMATIC OPERATION........................................................................2613 MANUAL CONTROL .................................................................................27

13.1 MANUAL RELEASE...........................................................................2714 ALARMS ....................................................................................................2815 ELECTROSTATIC DISCHARGE ...............................................................2916 DETECTION...............................................................................................30

16.1 PNEUMATIC DETECTION - HEAT ACTUATED DEVICES...............3016.1.1 General....................................................................................3016.1.2 Location of HADs on Smooth Flat Ceilings..............................3116.1.3 Fixed Temperature HAD..........................................................32

17 SAFETY REQUIREMENTS........................................................................3317.1 TOTAL FLOODING SYSTEMS..........................................................3317.2 LOCAL APPLICATION SYSTEMS.....................................................33

18 FACTORY MUTUAL RULES.....................................................................34

v Manual No 59812-401

LIST OF ILLUSTRATIONS

Figure PageFigure 1 Aiming Position for Angled Discharge Horns............................................18Figure 2 Discharge Rate, per kg per min per m3 ....................................................20

LIST OF TABLES

Table PageTable 1 Volume Factors ..........................................................................................3Table 2 Minimum Carbon Dioxide Concentration for Extinction ..............................5Table 3 Hazard Factors ...........................................................................................9Table 4 Extended Discharge Gas Quantities for Enclosed Circulation: Rotating

Electrical Machines...................................................................................11Table 5 Horn Selection and CO2 Quantity .............................................................17Table 6 Aiming Factors for Nozzles Installed at an Angle (based on 150 mm

Freeboard)................................................................................................19Table 7 Pipe Size Estimates..................................................................................22


INTRODUCTIONThis manual describes the design principles to be used on all carbon dioxide (CO2) systems.

General requirements and design criteria are based on British Standard (BS) 5306 Part 4, but onsome occasions National Fire Protection Association (NFPA) 12 may be used as the base document.

Detailed information on components is given in the individual CO2 Engineering Data Sheets.

The importance of proper design cannot be over stressed as design concentrations and applicationrates are critical for successful extinguishing.

The recommendations given in this document represent the best known technical data, but while theaim has been to anticipate all considerations, the recommendations should be applied in practicalsituations with discretion and due regard to local circumstances.

Full requirements for the design of CO2 fire fighting systems are given in BS5306 Part 4.


TOTAL FLOODING SYSTEMS

1 TOTAL FLOODING SYSTEMS

CO2 total flooding systems are based on creating an extinguishing concentration of CO2 within anenclosed space containing the combustible materials. The quantity of CO2 is determined by applyingan appropriate flooding factor to the volume being protected.

The efficiency of a total flooding system depends upon maintaining the concentration for as long aspossible, so before total flooding can be considered as a method of extinguishing, the protected spacemust be reasonably well enclosed. It is always advisable for an integrity test to be conducted to verifythe rate of leakage.

A fixed supply of CO2 is permanently connected to fixed piping and discharge nozzles are arranged todischarge CO2 into the protected space.

1.1 Examples of Hazards

Rooms, vaults, enclosed machines, ovens, dust collectors, floor and ceiling voids and fume extractionducts.

1.2 Type of Fires

Fires that can be extinguished by total flooding methods are:

(a) Surface fires that can be extinguished quickly, such as those involving flammable liquids andvapours.

(b) Deep seated fires that require cooling time in order to be extinguished, e.g. fires involving bulkpaper and other solids.

1.3 Where CO2 is NOT Effective

(a) Materials that contain their own oxygen supply and liberate oxygen when burning, e.g. cellulosenitrate.

(b) Reactive metals e.g. sodium, potassium, magnesium, titanium, zirconium, uranium andplutonium.

(c) Metal hydrides.

While CO2 may not extinguish these fires, it will not react dangerously or increase the burning rate.CO2 will protect adjacent combustibles and will also extinguish fires of other materials in which thereactive metals are often stored.

Example:

(a) Sodium stored or used under Kerosene.

(b) Cellulose nitrate in a solvent.

(c) Magnesium chips covered with heavy oil.


CO2 REQUIREMENTS FOR SURFACE FIRES

2 CO2 REQUIREMENTS FOR SURFACE FIRES

2.1 Basic Quantity

Multiply the volume to be protected (cubic metres) by the appropriate volume factor given in Table 1.

The answer will be in kilograms of CO2. This will protect an enclosure containing materials requiring adesign concentration of up to 34%.

The volume to be used is the gross volume of the enclosure but you are permitted to deductpermanent, impermeable elements of the building structure i.e. beams, stanchions, solid stairways andfoundations.

Table 1 Volume Factors

Volume of Space Volume Factor Calculated Minimumm3 kg CO2/m3 kg

4 14 45 126 1400 0.74 1100.0

NOTE 1 Table 1 Volume Factors, must ONLY be used for SURFACE FIRES. NOTE 2 For DEEP SEATED FIRES refer to Chapter 3.

Example:Room: 6 m x 9 m x 3m = 162 m3

162 m3 x 0.80 kg/m3 = 129.6 kg

2.2 Uncloseable Openings

Openings shall be arranged to close automatically before or simultaneously with the start of the CO2discharge. This can be done by self-closing door devices, fire curtains or steel shutters, refer to DataSheet 811-5000.

If it is not possible to seal the opening it is permissible for small openings to remain open providedthey do not exceed the limits shown below, and are compensated by the addition of extra carbondioxide.

2.2.1 Limits of Uncloseable OpeningsThe maximum area permitted is the smaller result of the following calculations:

(a) An area in square metres, which is numerically equivalent to 10% of the volume in cubic metres.

(b) 10% of the total area of all sides, top and bottom in square metres.

When uncloseable openings exceed this limitation, the system should be designed by a localapplication method.



2.2.2 CompensationAdditional gas at the rate of 5 kg/m2 of opening.

Where necessary this quantity should be multiplied by the appropriate Material ConversionFactor (MCF), refer to Section 2.3.

The additional quantity should be discharged through the regular pipework system and the flow rateincreased accordingly so that the additional quantity is discharged within the time specified in BS5306Part 4.

2.3 Material Conversion Factor

For materials requiring a design concentration over 34%, the basic quantity of carbon dioxidecalculated, i.e. the result of using Table 1, plus the addition for losses through limited openings, shallbe increased by multiplying this quantity by the appropriate conversion factor in Table 2.

The most hazardous material in the enclosure must be selected no matter what the quantity of thatmaterial.

For materials not listed consult Kidde Fire Protection as the design concentration may have to bedetermined by test.

Example:Room: 6 m x 9 m x 3 m high = 162 m3162m3 x 0.80kg/m3 = 129.6kgUncloseable opening = 1.0 m2 = 5.0 kgBasic quantity = 134.6 kgIf room contains butadiene as the most hazardous material: MCF = 1.3134.6 kg x 1.3 = 175kg



Table 2 Minimum Carbon Dioxide Concentration for Extinction

Minimum MaterialMaterial Design CO2 Conversion

Concentration (%) FactorAcetaldehyde 34 1.0Acetylene 66 2.5Amyl Acetate 34 1.0Acetone 31 1.0Amyl Alcohol 34 1.0Benzol, Benzene 37 1.1Butadiene 41 1.3Butane 34 1.0Butyl Acetate 34 1.0Butyl Alcohol 34 1.0Carbon Disulphide 66 2.5Carbon Monoxide 64 2.4Coal Gas or Natural Gas 37 1.1Cyclopropane 37 1.1Diesel Fuel 34 1.0Dowtherm 46 1.5Ethane 40 1.2Ethyl Ether 46 1.5Ethyl Alcohol 43 1.3Ethylene 49 1.6Ethylene Dichloride 25 1.0Ethylene Oxide 53 1.75Hexane 35 1.1Hydrogen 74 3.2Isobutane 36 1.1Kerosene 34 1.0Lube oils 34 1.0Methane 30 1.0Methyl Alcohol 40 1.2Paint 34 1.0Pentane 35 1.1Petroleum Spirit 34 1.0Propane 36 1.1Propylene 36 1.1Quench, Lube Oils 34 1.0Tar 34 1.0Toluol 34 1.0Turpentine 34 1.0Transformer Oil 34 1.0

For materials not listed please contact Kidde Fire Protection



2.4 Temperature Correction

Additional quantities of CO2 are needed to compensate for the effects of abnormal temperature.

Hazards which operate at temperatures above 100C may be more likely to re-ignite so it is necessaryto hold the extinguishing concentration for a longer period to assist cooling.

Add 2% carbon dioxide for each 5C above 100C.

Example:Oven: 3 m x 1.5 m x 1.8 m = 8.1 m3If the normal working temperature is 204C:204-100 = 104/5 = 20.820.8 x 2% = 41.6%8.1m3 x 1.07 kg/m3 = 8.66 (basic quantity) x 1.416 (temp correction)= 12.26 kg

CO2 has a lower expansion ratio at lower temperatures so it will be more dense and leakage would begreater than normal.

Where the normal temperature of the enclosure is below -20C, add 2% of CO2 for each 1C below-20C.

Example:Refrigerated space:3 m x 6 m x 3 m = 54 m3 with a normal operating temperature of -23C.23C - 20C = 3C x 2% = 6%54 m3 x 0.90 kg/m3 = 48.6 kg (basic quantity) x 1.06 (temp correction)= 51 .5 kg

If an addition has been made to the basic CO2 quantity to compensate for openings or application ofan MCF, the total quantity should be used in place of the basic quantity in the above examples.

2.5 Forced VentilationWhen forced air ventilation systems are used, they shall, if possible, be shutdown before, orsimultaneously, with the start of the CO2 discharge. If this cannot be done, additional CO2 must beapplied.

If there is a short run down time but the quantity of air removed is significant, additional CO2 must beapplied. The additional CO2 must be discharged within the time specified in BS5306 Part 4.

For calculation purposes the volume of air removed in one minute will be replaced with CO2 at thedesign concentration being used.

Example:Refer to the example in Section 2.3.Assume the room has 30 m3 of air removed by the ventilation system in one minute.

30 m3 x 0.80 kg/m3 = 24 kg x 1.3 (MCF) = 31.2 kg + 175.0 kg (original) = 206.2 kg

Services such as heating, fuel supplies, paint spraying, conveyors etc. must also be shutdown beforeor simultaneously, with the CO2 discharge.



2.6 Interconnected Volumes

In two or more interconnected volumes where free flow of CO2 can occur, the CO2 quantity shall bethe sum of the quantities calculated for each volume, using its respective volume factor. If one volumerequires greater than normal concentration, the higher concentration shall be used for allinterconnected volumes.

2.7 Venting for Surface Fire Systems

Leakage around doors and windows often provides sufficient pressure relief without specialarrangements being required. It is possible to calculate the area of free venting needed for very tightenclosures but it is recommended you provide the customer with the formula and CO2 flow rate so thathis architect can take the responsibility.

P

Q

where:X is the free venting area (in mm2).Q is the calculated carbon dioxide flow rate (in kg/min).P is the permissible strength (internal pressure) of enclosure (in bar).

X=23.9


CO2 REQUIREMENTS FOR DEEP SEATED FIRES

3 CO2 REQUIREMENTS FOR DEEP SEATED FIRES

3.1 Basic Quantity

Multiply the volume to be protected (cubic metres) by the flooding factor given in Table 3.

Example:Paper documents storage room:6m x 6m x 3m high = 108m3108 m3 x 2 kg/m3 CO2 = 216 kg

3.2 Openings

Total flooding systems protecting solid materials cannot tolerate the degree of openings permitted forsurface fire protection.

The design concentration must be maintainable over a long period, so low level openings are notpracticable. Small openings at or near the ceiling are ideal because:

(a) Compensation for losses involves only reasonable quantities of additional CO2.

(b) They allow the escape of hot gases.

(c) They prevent pressure increases that can stress the enclosure structure.

Any openings that cannot be closed shall be compensated for by the addition of CO2 equal in volumeto the expected loss during the extinguishing and holding time.

3.3 Forced Ventilation

When forced air ventilation systems are used, they shall, if possible, be shutdown before, orsimultaneously, with the start of the CO2 discharge. If this cannot be done, additional CO2 must beapplied.

If there is a short run down time but the quantity of air removed is significant, additional CO2 must beapplied. The additional CO2 must be discharged within the time specified in BS5306 Part 4.

For calculation purposes the volume of air removed in one minute will be replaced with CO2 at thedesign concentration being used.

Example:Assume the room has 30 m3 of air removed by the ventilation system in one minute:30 m3 x 2 kg/m3 = 60 kg + 216 kg (original) = 276 kg

Services such as heating, fuel supplies, paint spraying, conveyors etc. must also be shutdown beforeor simultaneously, with the CO2 discharge.

3.4 Interconnected VolumesIn two or more interconnected volumes where free flow of CO2 can occur, the CO2 quantity shall bethe sum of the quantities calculated for each volume, using its respective volume factor. If one volumerequires greater than normal concentration, the higher concentration shall be used for allinterconnected volumes.



Table 3 Hazard Factors

Based on an expansion ratio of 0.52 m3/kg at a temperature of 10C.

Hazard Design FloodingConcentration Factors

(%) (kg/m3)

Electrical equipment.Enclosed rotating equipmentDry electrical wiringElectrical insulating materials 50 1.35

Computer installations *Central processing areas and equipment 53 1.50

Data processingTape controlled machineryand tape storage 68 2.25

StoresRecord stores and archives forpaper documents Ducts and covered trenches 65 2.00

Fur storage vaultsDust collectors 75 2.70

GeneralCocoaLeatherSilkWool 63 1.78

CoalCoffeeCorkCottonPeanutsRubberSoybeanSugar 75 2.70

* See also BS 6266.

NOTE 1 Flooding factors for other deep seated fires should be agreed with Kidde Fire Protection.

NOTE 2 Table 1 Volume Factors, is not applicable for deep seated fires and must not be used.



3.5 Extended Discharge

In some instances it may be necessary to have an extended discharge for leakage compensation witha rate of flow that is considerably slower than that required for initial fire extinguishing. A typicalexample is the protection of rotating electrical machinery, i.e. alternators and generators, where aninitial concentration has to be achieved in a short time and a minimum concentration of 30% during aspecified deceleration period, which should be held for 20 minutes.

Two separate banks of CO2 containers and distribution piping are used in this case, the initial bankdischarging at a fast rate and the extended bank discharging at a slow rate.

Table 4 is used to determine the quantity of CO2 to maintain minimum concentration.

The quantities are based on the nett internal volume of the machine and the deceleration timeassuming average leakage.

For non re-circulating machines with relief vents, add 35% to the quantities shown in Table 4.

3.5.1 Venting for Deep Seated Fire SystemsLeakage around doors and windows often provides sufficient pressure relief without specialarrangements being required. It is possible to calculate the area of free venting needed for very tightenclosures but it is recommended you provide the customer with the formula and CO2 flow rate so thathis architect can take the responsibility.

PQ

where:X is the free venting area (in mm2).Q is the calculated carbon dioxide flow rate (in kg/min).P is the permissible strength (internal pressure) of enclosure (in bar).

X=23.9

Carbon DioxideRequired

5 mm 10 mm 15 mm 20 mm 30 mm 40 mm 50 mm 60 mm

kg lb m3 ft3 m3 ft3 m3 ft3 m3 ft3 m3 ft3 m3 ft3 m3 ft3 ft3

45 100 34 1 200 28 1 000 23 800 17 600 14 500 11 400 9 300 6 20068 150 51 1 800 43 1 500 34 1 200 28 1 000 21 750 17 600 14 500 11 40091 200 68 2 400 55 1 950 45 1 600 37 1 300 28 1 000 24 850 18 650 14 500

113 250 93 3 300 69 2 450 57 2 000 47 1 650 37 1 300 30 1 050 23 800 17 600136 300 130 4 600 88 3 100 68 2 400 57 2 000 47 1 650 37 1 300 28 1 000 20 700159 350 173 6 100 116 4 100 85 3 000 71 2 500 57 2 000 47 1 650 34 1 200 26 900181 400 218 7 700 153 5 400 108 3 800 89 3 150 71 2 500 57 2 000 45 1 600 34 1 200204 450 262 9 250 193 6 800 139 4 900 113 4 000 88 3 100 74 2 600 60 2 100 45 1 600227 500 306 10 800 229 8 100 173 6 100 142 5 000 110 3 900 93 3 300 79 2 800 62 2 200250 550 348 12 300 269 9 500 210 7 400 173 6 100 139 4 900 119 4 200 102 3 600 88 3 100272 600 394 13 900 309 10 900 244 8 600 204 7 200 170 6 000 147 5 200 127 4 500 110 3 900295 650 436 15 400 348 12 300 279 9 850 235 8 300 200 7 050 176 6 200 156 5 500 136 4 800319 700 479 16 900 385 13 600 314 11 100 266 9 400 230 8 100 204 7 200 181 6 400 159 5 600340 750 524 18 500 425 15 000 350 12 350 297 10 500 259 9 150 232 8 200 207 7 300 184 6 500363 800 566 20 000 464 16 400 385 13 600 329 11 600 289 10 200 261 9 200 232 8 200 207 7 300386 850 609 21 500 503 17 750 421 14 850 360 12 700 320 11 300 289 10 200 258 9 100 229 8 100408 900 651 23 000 541 19 100 456 16 100 391 13 800 350 12 350 317 11 200 285 10 050 255 9 000431 950 697 24 600 581 20 500 491 17 350 422 14 900 379 13 400 346 12 200 312 11 000 278 9 800454 1 000 739 26 100 620 21 900 527 18 600 453 16 000 411 14 500 374 13 200 337 11 900 303 10 700476 1 050 782 27 600 666 23 300 564 19 900 484 17 100 442 15 600 402 14 200 364 12 850 326 11 500499 1 100 824 29 100 697 24 600 596 21 050 515 18 200 470 16 600 430 15 200 389 13 750 351 12 400522 1 150 867 30 600 736 26 000 632 22 300 547 19 300 501 17 700 459 16 200 416 14 700 374 13 200544 1 200 912 32 200 773 27 300 667 23 550 578 20 400 532 18 800 487 17 200 442 15 600 399 14 100567 1 250 954 33 700 813 28 700 702 24 800 609 21 500 562 19 850 515 18 200 467 16 500 422 14 900590 1 300 1 000 35 300 852 30 100 738 26 050 641 22 650 592 20 900 544 19 200 494 17 450 447 15 800612 1 350 1 042 36 800 889 31 400 773 27 300 673 23 750 623 22 000 572 20 200 521 18 400 472 16 650635 1 400 1 087 38 400 929 32 800 809 28 550 705 24 900 654 23 100 600 21 200 548 19 350 496 17 500658 1 450 1 130 39 900 968 34 200 844 29 800 736 26 000 685 24 200 629 22 200 575 20 300 520 18 350680 1 500 1 172 41 400 1 008 35 600 879 31 050 767 27 100 715 25 250 657 23 200 600 21 200 544 19 200

CO

2 RE

QU

IRE

MEN

TS FO

R D

EE

P S

EA

TED

FIRE

S

Table 4 Extended Discharge G

as Quantities for Enclosed C

irculation:

Rotating Electrical M

achines

Issue 5 Decem

ber 2004 11 M

anual No 59812-401


DISCHARGE RATES FOR TOTAL FLOODING SYSTEMS

4 DISCHARGE RATES FOR TOTAL FLOODING SYSTEMS

The importance of the following calculations is that pipe and nozzle sizes are based on the desiredflow rate, refer to Chapter 9.

0.52 m3/kg @ 10C

0.54 m3/kg @ 20C

0.56 m3/kg @ 30C

4.1 Surface Fires

For surface fires the design concentration will be achieved in one minute.

Example:Room requiring 1,000 kg of CO2.This would be the basic quantity calculated, plus all additions but not includingany special addition for cooling purposes, refer to Section 2.4.1,000 kg of CO2 by one minuteFlow rate = 1000 kg/min

4.2 Deep Seated FiresFor deep seated fires the design concentration will be achieved within seven minutes but the rate willnot be less than that required to develop a concentration of 30% in two minutes.

This would be the basic quantity calculated, plus all additions but not including an extended discharge.

Example:Paper documents storage room:6 m x 6 m x 3 m high = 108 m3

108 m3 x 2 kg/m3 of CO2 = 216 kg30% Vol = 32.4 m3

32.4 in3 0.56 m3/kg (expansion 30C) = 57.85 kg 2Flow rate = 29 kg/minFlow time = 216 29 = 7.45 minutesTo ensure a flow time of 7 minutesUse 216 7 = 31 kg per minute

Most calculations produce a flow time of between four and seven minutes, the last step shows what todo if seven minutes is exceeded.


NOZZLE DISTRIBUTION

5 NOZZLE DISTRIBUTION

For flooding rooms use discharge horn nozzles Part No K61793 or K61792, refer to Data Sheet811-9148, depending upon flow rate required.

Nozzles should spaced approximately 6 m apart.

For rooms up to 5 m high, install nozzles at a height of 2.5 m and angle of 45. Average throwapproximately 4 m.

For rooms between 5 and 10 m high, install at 2/3 height up from floor.

For rooms with high stacking or rooms over 10 m high, it may be necessary to install at 1/3 and 2/3levels.

Obstructions: If obstructions interfere with efficient distribution it may be necessary to use morenozzles than specified above, or even locate nozzles at ceiling level.

To protect the nozzle in dirty conditions use Part No. K5814, refer to Data Sheet 811-9139.

To inject CO2 into ducts use nozzle Part No. K13045, refer to Data Sheet 811-9151.

ANDRESResaltado


LOCAL APPLICATION SYSTEMS

6 LOCAL APPLICATION SYSTEMS

Local application systems are used for extinguishing surface fires in flammable liquids, vapours andshallow solids, where the hazard is not enclosed or where the degree of enclosure does not conformto the requirements for total flooding.

In carbon dioxide local application systems, CO2 is discharged directly into the fire. The efficiency ofthe system depends on the CO2 contacting the burning surface at the required rate of flow. Correctdischarge horn nozzle positioning is critical.

Quantities of CO2 must not be determined by using Table 1.

6.1 Examples of Hazards

Dip tanks, quench tanks, printing presses, textile machinery, coating machinery, spray booths, kitchenranges and hoods etc.

6.2 General

The important point is that the hazard shall be isolated from other hazards and the entire hazardprotected simultaneously, so that fire is prevented from spreading to unprotected areas and a re-flashfrom unprotected areas is not possible.

For example, in a six stand printing press simultaneous protection would be given to all printingstands, the drying boxes, the ink supply containers, and the flammable vapour extract duct. Similarly inan industrial food processing environment, simultaneous protection is given to the cooking oilsurfaces, the burner compartment, the fume hood and extraction duct.

Any service likely to affect the efficiency of the CO2 discharge must be interlocked with the system soas to automatically shut down. This would include ventilating fans, conveyors, flammable liquid pumps,mixers, heaters, dryers, sprayers etc.

6.3 CO2 Quantities

The quantity of CO2 to be used in a local application system can be determined by either of twomethods depending upon the hazard construction, but there are various factors that are common toboth.

The amount of CO2 required is computed by multiplying the total nozzle discharge rate by the time thedischarge is required to be maintained.

For high pressure systems, the computed quantity of CO2 is increased by 40% to compensate for thefact that only 70% of the cylinder content is discharged as a liquid and considered effective.

If a combination of total flooding and local application protection is being given, this increase is notneeded for the total flooding portion. The discharge rate for the total flooding portion can be calculatedby dividing the quantity required for total flooding by the factor 1.4 and by the time of the localapplication discharge in minutes.


LOCAL APPLICATION SYSTEMS

6.3.1 Duration of Discharge

The minimum, effective liquid discharge time is 30 seconds.

This is increased if inherently hot surfaces or materials require a longer time to assist in cooling and toprevent re-ignition.

The standard does not specify the prolonged discharge time so this must be decided by the designertaking into account the temperature involved and local site considerations, but somewhere betweenone and three minutes is usually adequate.

The minimum discharge time for Carbon Dioxide being applied to liquids that have an auto-ignitiontemperature that is lower than their boiling temperature shall be 3 min.For example when protecting a kitchen range a prolonged discharge is given to the cooking oil surface(3 minutes) but only 30 seconds to other associated areas.

6.3.2 Material Conversion Factor

A MCF is applied when appropriate, as specified in Section 2.3. The increased quantity of CO2 has tobe discharged during the 30 second minimum period.

Example:Local application portion:Flow rate (kg/min) x discharge time (mins) x 1.4 x MCF = kg of CO2 requirede.g. 100 kg/min x 0.5 x 1.4 x 1.5 (Ethyl Ether)=100 x 0.7x 1.5= 105kgpIus 150 kg for a 90 second discharge for cooling = 315 kg in total and discharged at arate of 150 kg/min

Total flooding portion:Quantity of CO2 required is determined by the total flooding methodFlow rate = Quantity of CO2

1.4 x discharge timee.g. 14 kg of CO2 is for a Total Flooding portion of a combined Local Application minusTotal Flooding system (discharge time 0.5min)Flow rate = 14 kg = 14 = 20 kg/min

1.4 x 0.5 0.7

The foregoing information relates to high pressure storage containers of which the majority of systemscomprise.

If a low pressure bulk storage tank is employed, the 1.4 liquid flow factor is omitted.

Also the pre-liquid flow time, which is a feature of low pressure systems must not be included as partof the 30 second liquid discharge time.

NOTE Only liquid discharge is effective in a local application system.


RATE BY AREA METHOD

7 RATE BY AREA METHOD

The area method of system design is used where the fire hazard consists of flat surfaces or low-levelobjects associated with flat horizontal surfaces.

When flammable liquid fires are to be extinguished, a minimum freeboard of 150 mm is necessary.

7.1 CO2 Quantity

The maximum area protected by each discharge horn and the amount of CO2 required varies with thedistance of the horn from the surface being protected. The greater the distance, the larger the areacovered and quantity of CO2 required.

The portion of a hazard surface protected by each horn is based on its side of square coverage.Nozzle sizes are selected for their area coverage and flow rate so as to minimise the amount of CO2required.

See Table 5 for details of horn height, area coverage and CO2 quantity combinations.


RATE BY AREA METHOD

Table 5 Horn Selection and CO2 Quantity

Part Nos. K5814 up to N8, refer to Data Sheet 811-9139.

Part Nos. K61793 up to N12 and K61792 up to N18, refer to Data Sheet 811-9148.

Coated Surface (m) Discharge Horn Liquid Surface (m)Area(m2)

Side ofSquare

Height(m)

Rate(kg/min)

Area(m2)

Side ofSquare

1.17 1.08 0.60 14.0 0.84 0.91

1.23 1.11 0.68 15.7 0.88 0.94

1.30 1.14 0.76 17.3 0.93 0.96

1.36 1.17 0.84 19.3 0.98 0.99

1.43 1.19 0.91 20.5 1.02. 1.01

1.50 1.22 0.99 21.6 1.07 1.03

1.56 1.25 1.07 23.6 1.11 1.05

1.62 1.27 1.14 25.2 1.16 1.08

1.69 1.30 1.22 26.8 1.20 1.09

1.76 1.33 1.30 28.4 1.25 1.12

1.82 1.35 1.37 30.0 1.30 1.14

1.86 1.37 1.45 31.6 1.35 1.16

1.95 1.40 1.52 33.2 1.39 1.18

2.01 1.42 1.60 34.8 1.44 1.20

2.08 1.44 1.67 36.4 1.49 1.22

2.15 1.46 1.75 38.0 1.53 1.23

2.21 1.48 1.83 39.5 1.58 1.26

2.28 1.50 1.90 41.1 1.62 1.27

2.34 1.53 1.98 42.7 1.67 1.29

2.41 1.55 2.06 44.3 1.72 1.31

2.47 1.57 2.13 46.0 1.76 1.33

2.54 1.59 2.21 47.5 1.81 1.34

2.60 1.81 2.29 49.1 1.86 1.36

2.60 1.61 2.36 50.7 1.86 1.36

2.60 1.61 2.44 52.3 1.86 1.36

2.60 1.61 2.51 53.9 1.86 1.36

2.60 1.61 2.59 55.5 1.86 1.36

2.60 1.61 2.67 57.0 1.86 1.36

2.60 1.61 2.74 58.6 1.86 1.36

NOTE Interpolations are not permitted.


RATE BY AREA METHOD

7.2 Horn Dispositions

Hazard conditions often restrict the positioning of discharge horns but to use Table 5 accurately, hornsmust be installed perpendicular to the hazard and centred over the area to be protected. They mayalso be installed at angles between 45 and 90 to the plane of the hazard. The height used indetermining the necessary flow rate and area coverage is the distance from the aiming point on theprotected surface to the face of the horn measured along the axis of the horn.

See Figure 1 for a typical example.

Figure 1 Aiming Position for Angled Discharge Horns


RATE BY AREA METHOD

The aiming point is measured from the near side of the area protected and is located by multiplyingthe fractional aiming factor in Table 6 by the width of the area protected by the horn.

Table 6 Aiming Factors for Nozzles Installed at an Angle(based on 150 mm Freeboard)

Discharge Angle (See Note 1) Aiming Factor (See Note 2)

45 to 6060 to 7575 to 9090 (perpendicular)

1741/4 to 3/83/8 to 1/21/2 (centre)

NOTE 1 Degrees from plane of hazard surface. NOTE 2 Fractional amount of nozzle coverage area.

It is important that horns are located so that the discharge is not obstructed and their alignment is noteasily disturbed.

Discharge horns must be located so as to develop an extinguishing concentration over coated stockthat may be extending over a protected surface, e.g. freshly dipped items hanging on a conveyor line.In these circumstances additional horns may be required for this specific purpose, particularly if stockextends more than 600 mm above a protected surface.

Note the increase in area coverage that is given in Table 5 for coated surfaces compared with liquidsurfaces.

The effects of severe air currents and draughts shall be compensated for by adjusting horn locationsor by providing additional horns to suit the expected conditions.

Example:Hazard: Quench TankMaterial: Quench Lube OilMCF: 1Surface dimensions: 0.92 m x 2.13 m

Horn Location. The site survey has shown that discharge horns can be positioned anywhere from 0.92m to 1.83 m above the liquid surface without interfering with plant operations.

Design Aim. To select a combination of horn height, area coverage and flow rate to adequately coverthe area with the minimum CO2 quantity.

Procedure. Consider the size to be protected. What is the minimum number of horns that could beused to cover a length of 2.13 m of liquid surface?

Answer. Two horns with a side of square each of 1.08 m. This selection also satisfies a width of 0.92m since it is less than 1.08 m, and also an area of 1.95 m since it is less than can be protected by thetwo horns selected.

Horns required. Two located centrally above the liquid surface pointing down from a height of 1.14m.

Flow rate. 2 x 25.2 kg per minute = 50.4 kg/min

CO2 required. 50.4 x 1 (MCF) 1 4 (liquid flow for 0.5 min) = 50.4 x 0.7 = 35.3 kg2

This provides the basic CO2 quantity for the minimum permitted length of time but the discharge timeat the calculated flow rate could be increased for cooling to prevent reignition.


RATE BY VOLUME METHOD

8 RATE BY VOLUME METHOD

The assumed volume method of system design is used where the fire hazard consists of threedimensional irregular objects that cannot easily be reduced to equivalent surface areas, or where thedegree of enclosure does not conform to the requirements for total flooding.

8.1 Assumed EnclosureThe total discharge rate of the system is based on the volume of hypothetical enclosure surroundingthe hazard.

The assumed enclosure must have a closed floor.

The assumed walls and ceiling of the enclosure shall be at least 0.6 m from the main hazard unlessactual walls are involved, and they must enclose all areas of possible leakage, splashing or spillage.

No deduction from the assumed volume shall be made for solid objects within this volume. A minimumdimension of 1.2 m shall be used in calculating the assumed volume.

8.2 CO2 QuantityThe total discharge rate for the basic system shall be 16 kg/min per m3 of assumed volume.

If the assumed enclosure is partly defined by permanent continuous walls extending at least 0.6 mabove the hazard, the discharge rate may be proportionately reduced to not less than 4 kg/min per m3for the actual walls completely surrounding the hazard. See Figure 2 for quickly deciding theappropriate discharge rate.

Figure 2 Discharge Rate, per kg per min per m3


RATE BY VOLUME METHOD

8.3 Horn DispositionsA sufficient number of horns must be used to adequately cover the entire hazard volume and theymust be located and directed so as to retain the CO2 in the hazard volume by suitable co-operationbetween horns and objects making up the hazard volume.

If forced draughts or air currents are anticipated they must be compensated for by a suitabledisposition of the discharge horns.

To ensure that discharge horns are not located so remote from the risk as to be ineffective, and not soclose to liquids as to cause splashing, a check can be made by using Table 6.

Example:If horn, Part No. K61792, with a flow rate of 52.3 kg/min, was selected it should be locatedapproximately 2.44 m from the surface it is protecting.

Example 1Hazard: Paint Spray Booth (ignoring extract duct for this calculation)Actual dimensions: 2.44 m wide (open front) x 2.13 m high x 1.83 m deepAssumed volume: 2.44 m x 2.13 m x 2.43 m (1.83 m deep + 0.6 m) = 12.63 m3Percent Perimeter enclosed =244 + 1.83 + 183 = 6.1 = 71%2.44 + 2.44 + 1.83 + 1.83 8.54Discharge rate for 71% enclosure: from Figure 2 = 7.5 kg/min m3Discharge rate: 12.63 m3 x 7.5 kg/min m3 = 94.73 kg/minCO2 required: 94.73 kg/min x 0.7 = 66.3 kg x MCF (1.0)

Example 2Hazard: Printer with 4 sides and top open (no continuous solid walls and ignoringextract duct for this calculation).Actual dimensions: 1.22 m wide x 1.52 m long x 1.22 m high (this is the maximumhazard outline).Assumed volume: 2.42 m (1.22 + 0.6 + 0.6) x 2.72 m (1.52 + 0.6 + 0.6)x 1.82 m (1.22 + 0.6) = 11.98 m3Percent perimeter enclosed: ZeroDischarge rate for 0% enclosure: 16 kg/min m3Discharge rate: 11.98 m3 x 16 kg/min m3 = 191.7 kg/minCO2 required: 191.7 kg/min x 0.7 = 134.2 kg x MCF (1.0)

NOTE The assumed volume method of system design always needs more gas than the rateby area method, so to be competitive it is always worth considering if the risk can beprotected by the area method. Example 2 can, but Example 1 cannot.


PIPE SELECTION

9 PIPE SELECTION

The selection of the various grades of pipe and fittings in order to meet the duties imposed byoperating pressures arid temperatures is made by complying with BS 5306 part 4 or NFP A 12 asappropriate.

9.1 Rate of ApplicationAlso see to Chapter 4.

Where advancement of flame is potentially rapid, as in surface fires, the CO2 discharge must becomparably fast to minimise damage.

Where the spread of fire is potentially slow, such as deep seated fires in solid materials, moreemphasis is placed on maintaining a fire suppression concentration for a lengthy period of time toallow time for cooling.

Where the spread of fire may be faster than normal for the type of fire expected, or where high values,or vital machinery or equipment are involved, rates higher than the stated minimums may be used.

Where a hazard contains materials that will produce both surface and deep seated fires, the rate ofapplication should be at least the minimum required for surface fires.

9.2 Pipe Size EstimatesHydraulic pipe size calculations are accurately determined by using the Kidde Fire Protection CO2Computer Calculation Program. However, for estimating for a quotation, only a reasonably accurateresult is needed and this can be achieved by using Table 7.

Table 7 Pipe Size Estimates

Metric

Flow Rate(kg/min)

Estimated Pipe SizeNominal bore (mm)

Up to 123 20124 to 177 25178 to 363 32364 to 545 40546 to 1045 501045 to 1363 65

Imperial

Flow Rate(lbs/min)

Estimated Pipe SizeNominal bore (inches)

Up to 270 271 to 390 1391 to 800 1801 to 1200 11201 to 2300 22300 to 3000 2


PIPE SELECTION

Examples

(a) A surface fire where the design concentration has to be achieved in one minute. If a spacerequires 300 kg of CO2, the flow rate from the main manifold would be 300 kg/min and the sizeof the feed pipe would be 32 mm bore.

If the system used 4 discharge horns in a balanced distribution system, the feed pipe wouldbranch into two pipes each flowing at 150 kg/min and would be sized 25 mm bore.

NOTE The design concentration would include any extra CO2 for losses through openingsand that demanded by the MCF but would not include any extra CO2 allowed forcooling. This would be allowed to discharge at the same rate and would extend thedischarge time beyond one minute.

The same philosophy applies in a local application system except that the minimum dischargetime is 30 seconds, which may be extended beyond this time to discharge any extra CO2 addedfor cooling.

(b) A deep seated fire where the design concentration has to be achieved within seven minutes, buta concentration of 30% (must be achieved within) two minutes.

When an order has been received, a Contract Engineer would calculate the flow rate accurately,as shown in Section 4.2.

For estimating purposes it is sufficient to adopt a short cut method.

To determine the flow rate divide the volume protected by:3 if in cubic metres and answer in kg/min.51 if in cubic feet and answer in lbs/min.

(c) In an extended discharge system where the CO2 quantity is derived from Table 4, it is simplynecessary to divide the quantity of CO2 required by the length of time of the extended dischargeto determine the flow rate.

9.3 Nozzle SizesThese are determined by use of the Calculation Program, and nozzle orifice sizes are drilled accordingto Data Sheet 811-9148.

A point to bear in mind is that the maximum number of discharge horns that can be fed by onecontainer is 11 N3.

The larger the nozzle orifice the smaller the number of horns that can be used, i.e. only one N11


STORAGE CONTAINER LOCATION

10 STORAGE CONTAINER LOCATION

It is important to get a commitment from a prospective client about the location of storage containersbecause this will affect the installation of pipe, detection lines and cabling, and remote pull controls.

The containers shall be located in a secure area and arranged so that they are readily accessible forinspection, testing, recharging and other maintenance.

Containers shall be located as near as possible to the space they protect. They may be located withinthe protected space, but must not be exposed to a fire in a manner that is likely to impair systemperformance. If located within the protected space the manual/pneumatic actuator can be used toprovide a means of mechanically operating the system from outside the protected space. The chosenlocation should provide protection from mechanical, chemical, electrical and other types of damage.Suitable guards or enclosures should be provided when necessary, as required by an appropriate riskanalysis. The floor at the container location must be suitable for withstanding the loading exerted bythe containers.

The containers must not be exposed to the direct rays of the sun. When excessive temperaturevariations are expected, suitable enclosures shall be provided.

The general ambient storage temperatures should not exceed the following:

(a) For total flooding systems:not greater than 55C or less than -18C.

(b) For local application systems:not greater than 46C or less than 0C.

NOTE The minimum storage temperature for local application is higher than that allowed fortotal flooding systems because the discharge area limit tests were carried out at aminimum temperature of 0C and to operate at lower temperatures would cause thefigures in Table 5 to be incorrectly applied.


DISTRIBUTION VALVES

11 DISTRIBUTION VALVES

When the multiple hazards are located reasonably close together they can be protected with a singlebank of containers with the CO2 being directed to the hazard on fire by opening the appropriatedistribution valve on a distribution valve manifold.

When using this method it is important to consider the list below:

(a) The amount of CO2 is sufficient for the largest hazard.

(b) There is only one supply of agent so it must not be possible for fire to spread from one zone toanother.

(c) Any number of zones can be protected by a single bank of containers but Insurers rulesgenerally limit the number to 5.

(d) A reserve supply of CO2 should be considered.


AUTOMATIC OPERATION

12 AUTOMATIC OPERATION

Systems should preferably be operated automatically by a detection system which is appropriate tothe risk.

Where applicable, e.g. slow burning hazards, the requirements of BS5839 should be observed.


MANUAL CONTROL

13 MANUAL CONTROL

All systems must be fitted with a manual release facility.

Refer to Data Sheet 841-5027.

13.1 Manual ReleaseWhen mechanically operated pull-handles are used the following limitations apply:

Maximum length of cable =45 m

Maximum number of corner pulleys = 10

Maximum number of sets = 1

All mechanical functions must be tested upon completion of the installation to ensure properperformance.


ALARMS

14 ALARMS

System condition indicators should be provided as appropriate to the surroundings.

(a) A total flooding systems should have indicators located outside the entrance doors to show:

CO2 Discharged - red lampManual Control only - green lampAutomatic and Manual Control - amber lamp

These indications may not always be necessary for a local application system.

(b) Additional alarms may be needed to be transmitted to remote locations including a CentralStation, and other system conditions may be required such as:

System Totally Disabled - amber lampFire - red flashing lampSystem Operated - red steady lampSupply Healthy - green lamp

Warning labels are required to be located alongside manual release points, refer to Data Sheet811-9225, and located on all entrance doors, refer to Data Sheet 811-9237.

Depending upon the size and complexity of the site or system, instructional wall charts may beneeded.

Operating and Maintenance manuals should always be provided.

Audible alarms should be provided as appropriate to the type of system and protected area, but atleast to the requirements of B5306 Part 4.

Where BS5839 is not a requirement, local alarms may be mains operated provided the supply can beguaranteed.


ELECTROSTATIC DISCHARGE

15 ELECTROSTATIC DISCHARGE

WARNING

CO2 FIRE EXTINGUISHING SYSTEMS MUST NOT BE USEDFOR INERTING EXPLOSIVE ATMOSPHERES.


DETECTION

16 DETECTION

Automatic detection systems used with CO2 extinguishing systems should comply with appropriateCodes of Practice, these include:

1. BS5839 - Fire Detection and Alarm Systems in Buildings.

2. BS6266 - Data Processing Installations.

3. FOC Rules.

4. This Manual.

NOTE Attention is drawn to the considerably higher concentration of detectors required byBS6266 when protecting computer suites.

This philosophy should not be extended into other areas of protection without prior consultation withKidde Fire Protection.

The following guidance is given for use when designing systems using pneumatic detection systems.

16.1 Pneumatic Detection - Heat Actuated Devices

16.1.1 GeneralHeat Actuated Devices (HADs) are heat detectors and the following general points must beconsidered before using the devices.

(a) It is always necessary to determine that the minimum expected quantity of fuel is sufficient toproduce a significant rise in the ambient temperature.

(b) Heat detection should never be used where the fire can be of a smouldering, or primarily smokeproducing type.

(c) Height reduces the efficiency of heat detectors: it takes a larger floor level fire to actuate adetector in a tall room, than a room with a height of only 3 m.

(d) Where the passage of smoke or hot gas from a position to a detector is disturbed by a ceilingobstruction (such as a beam) having depth greater than 450mm, then the obstruction should betreated as a wall for the purposes of detector location.

(e) Rate-of-rise systems are recommended only for Class B flammable liquid, or exceptionally fastburning Class A types of hazards.

(f) Fixed temperature systems should be used where rapid changes in temperature are the norm,such as forced hot air ovens, kitchens, boiler houses, lantern lights, etc. The operatingtemperature of the detector should be about 30C above the maximum working temperature. Beaware that capillary tubing can act as a rate-of-rise detector so routes outside the rapid changearea must be found.

(g) Detectors fitted in lantern lights should be protected from direct sunlight and fitted at least50 mm below the glass.


DETECTION

16.1.2 Location of HADs on Smooth Flat Ceilings

(a) Distance between detectors and walls.(i) HADs shall be spaced no more than 10 m apart.(ii) Where ceilings are level, the distance between the wall and the nearest detector should not

exceed one half the distance allowed between detectors.(iii) With sloped ceilings, (slope more than 1 in 10) and apexed ceilings, consult Kidde Fire

Protection.

(b) Height of detector above the hazard.

Where detectors are place more than 7 m above the hazard, consult Kidde Fire Protection forguidance on the spacing of detectors.

(c) Number of detectors on one circuit:

(i) There shall be no more than six HADs on any one detection circuit or control head.

(ii) The maximum length of 1/8 (3mm) O.D. tube per detection circuit is 210 m.

Each HAD is equivalent to 30 m of 1/8 (3mm) O.D. tube:

1 HAD + 180 m tube

2 HAD + 150 m tube

3 HAD+ 120 m tube

4 HAD + 90 m tube

5 HAD + 60 m tube

6 HAD + 30 m tube

(d) Reducing the risk of accidental discharge:

(i) Care should be taken to prevent unwanted discharges as a result of normal ambient oroperating conditions. This includes most forced air sources such as exhaust systems, unitheaters and air conditioning systems; as well as the opening of oven or furnace doors,opening doors from the protected area or a heating system able to rapidly raise thetemperature of the hazard. Similarly consider the effect of locating detectors adjacent tofresh air inlets that will dilute heat build up.

(ii) Where portions of a single hazard have different temperature characteristics, the HADsin each section shall be installed on a separate cell of a check valve unit.


DETECTION

16.1.3 Fixed Temperature HAD

(a) Fixed temperature HADs employ a meltable alloy slug are available for a limited range, contactKidde Fire Protection.

Select an operating temperature that is at least 30C above the maximum expectedtemperature.


SAFETY REQUIREMENTS

17 SAFETY REQUIREMENTS

Suitable safeguards are necessary to protect people in areas where the atmosphere may be madehazardous by a carbon dioxide fire extinguishing system.

The principal risk is from suffocation. The effects of toxicity are usually not considered a life hazard.

17.1 Total Flooding Systems

Entry into a protected space may only be made when the system is on manual control and automaticrelease has been prevented.

If a CO2 protected room is normally occupied by people a normally closed valve should be fitted intothe feed pipe so that a malicious or accidental release at the container bank is stopped fromdischarging into the room. The valve should only open when demanded by the detectors or by amanual release unit.

The condition of the valve should be automatically monitored and indicated. CO2 trapped in the feedpipe should be indicated by means of a pressure switch and a locked closed valve fitted so that theCO2 can be safely vented to atmosphere.

A time delay may be used, but only in addition to an isolation device, refer to Chapter 14 for alarmsignals.

17.2 Local Application Systems

An isolating device to prevent automatic release is not necessary, if it can be shown that following arisk analysis a hazardous concentration cannot be created within the total volume of the roomcontaining the local application system. A time delay and pre-discharge alarm is acceptable to theHealth and Safety Executive in this circumstance.

A concentration in excess of 10% on the nett volume could be considered hazardous to some people.

Concentrations below 5% are harmless to the majority of people.

The facility provided on system actuators and control heads for totally disabling a system are not to beused as a normal entry to space isolating device.


FACTORY MUTUAL RULES

18 FACTORY MUTUAL RULES

Kidde Fire Protection has official approval of its CO2 equipment by Factory Mutual (FM) Insurance.These are generally similar to NFPA 12 rules, with some variations.

Issue B December 2004 Manual No 59812-400


INSTALLATION,COMMISSIONING &MAINTENANCE MANUAL

K.F.P.S. Ltd December 2004 Manual No 59812-400

ii

PROPRIETARY RIGHTS NOTICE

This document and the information that it contains are the property of Kidde Fire Protection. Rights toduplicate or otherwise copy this document and rights to disclose the document and the informationthat it contains to others and the right to use the information contained therein may be acquired onlyby written permission signed by a duly authorised officer of Kidde Fire Protection.

Copyright Kidde Fire Protection Services Ltd.


iii

TABLE OF CONTENTS

Chapter Page

FOREWORD.........................................................................................................11 GENERAL....................................................................................................2

1.1 SAFETY PRECAUTIONS ....................................................................21.2 PRELIMINARY CHECKS.....................................................................3

PART 1 INSTALLATION......................................................................................42 CO2 CYLINDERS AND RACKING...............................................................4

2.1 CO2 CYLINDERS .................................................................................42.1.1 Klem Cylinder Valves K23521 and K24509.............................5

2.2 INSTALLATION....................................................................................62.2.1 Single Cylinder ........................................................................62.2.2 Single Row Cylinders ..............................................................72.2.3 Double Row Cylinders .............................................................8

3. CO2 MANIFOLD PIPE ................................................................................103.1 MANIFOLD BRACKETS, SINGLE ROW ...........................................113.2 MANIFOLD BRACKETS, DOUBLE ROW..........................................11

4. DISTRIBUTION PIPING.............................................................................124.1. PIPING...............................................................................................124.2 ELECTRICAL CLEARANCES............................................................154.3 INSTALLATION..................................................................................16

5. PRESSURE OPERATED DIRECTION VALVES .......................................175.1 TO 2 INCH POD VALVES..............................................................18

5.1.1 Pressure Operation ...............................................................195.1.2 Manual Operation ..................................................................195.1.3 Valve Open Indication ...........................................................19

5.2 3 AND 4 INCH POD VALVES ............................................................205.2.1 Pressure Operation ...............................................................215.2.2 Manual operation...................................................................215.2.3 Valve Open Indication ...........................................................21

5.3 3 AND 4 INCH COMPANION FLANGE, BOLTS AND GASKET........225.4 SAFETY OUTLETS K 921 AND K22968 ..........................................235.5 INSTALLATION..................................................................................26


iv

6. DISCHARGE LOOPS K21578 AND K97112.............................................276.2. RIGID DISCHARGE LOOP K21578...................................................276.2 FLEXIBLE DISCHARGE LOOP K97112............................................286.3 INSTALLATION..................................................................................29

7. SYSTEM ACTUATOR ASSEMBLY...........................................................307.1 NITROGEN PILOT GAS CYLINDER AND VALVE ............................317.2 OPTIONAL PRESSURE MONITORING SWITCH.............................327.3 CONTROL HEAD K62303 .................................................................337.4 CONTROL HEAD WITH SWITCHES K62304 ...................................347.5 CONTROL HEAD MOUNTING BRACKET K62487 ...........................357.6 SAFETY AND RESET PIN K62401 ...................................................36

Retain reset pin in safe location for future use. ..................................367.7 INSTALLATION..................................................................................37

8. CONTROL HEAD ACTUATING DEVICES................................................398.1 MANUAL PUSH-TO-FIRE BUTTON K62412.....................................408.2 SOLENOID ACTUATORS K62422B AND K93206/AX ......................418.3 FLAMEPROOF 24V D.C SOLENOID K93206/AX .............................428.4 INSTALLATION..................................................................................43

8.4.1 Standard Solenoid .................................................................438.4.2 Flameproof Solenoid .............................................................448.4.3 Control Head and Solenoid Wiring ........................................458.4.4 Special Instructions to comply with 94/9/EC (ATEX) .............46

8.5 PNEUMATIC DIAPHRAGM ACTUATOR K62459 .............................478.6 PNEUMATIC BREATHER VENTS K62895 .......................................488.7 INSTALLATION..................................................................................498.8 CABLE RELEASE ASSEMBLY K62478 ............................................49

8.8.1 Installation .................................................................................508.9 PULL BOX K 1114 .............................................................................52

8.9.1 Corner Pulley K 1122 ................................................................538.9.2 Installation .............................................................................53

9. CYLINDER VALVE PRESSURE/LEVER ACTUATOR K62341 ................559.1 INSTALLATION..................................................................................56

10. PILOT GAS FLEXIBLE LOOPS K93433 and K93434 ..............................5710.1 PILOT GAS VENT K24051 ................................................................5710.2 PILOT GAS RIGID TUBING AND FITTINGS.....................................5910.3 INSTALLATION..................................................................................61

11. TIME DELAY UNIT K23650 .......................................................................62


v

11.1 INSTALLATION..................................................................................6311.2 TESTING............................................................................................6311.3 TIME DELAY BY-PASS VALVE K60736 ...........................................67

12. CO2 OPERATED PRESSURE SWITCH K60218 .......................................6912.1 INSTALLATION..................................................................................71

13. CO2 OPERATED PRESSURE TRIP K17554 .............................................7213.1 INSTALLATION..................................................................................73

14. CO2 DISCHARGE NOZZLES.....................................................................7414.1 MULTIJET NOZZLE K61792 AND K61793........................................7414.2 FLANGED MULTIJET NOZZLE K5814..............................................7514.3 FLANGED NOZZLE DUCT ADAPTORS K61420A-D ........................7614.4 DUCT NOZZLE K13045.....................................................................7714.5 FAN TYPE NOZZLE K6490 ...............................................................78

15. PNEUMATIC DETECTION - HEAT ACTUATED DEVICES ......................7915.1 PNEUMATIC RATE OF RISE DETECTOR K18724 ..........................7915.2 PNEUMATIC FIXED TEMPERATURE DETECTOR K18689.............8015.3 PNEUMATIC CHECK UNIT K24412..................................................8115.4 PNEUMATIC LOCK-OFF UNIT K24300 ............................................8215.5 BELLOWS AND MICROSWITCH ASSY K20057 ..............................8315.6 PNEUMATIC CAPILLARY TUBE, CONDUIT AND FITTINGS...........8415.7 CO2 OPERATED SIREN K18307.......................................................85

16. ODORISER ASSEMBLY K62586 ..............................................................8617. CO2 WARNING LABELS ...........................................................................87PART 2 COMMISSIONING ................................................................................8918. COMMISSIONING......................................................................................89

18.1 VISUAL CHECKS ..............................................................................8918.2 MECHANICAL FUNCTION ................................................................90

18.2.1 General..................................................................................9018.2.2 Manual Push-to Fire ..............................................................9018.2.3 Pull Box .................................................................................9018.2.4 Pneumatic System.................................................................9118.2.5 Pressure/Lever Actuator and POD Valves ............................9618.2.6 Pressure Trip .........................................................................9618.2.7 Pressure Switch.....................................................................97

PART 3 MAINTENANCE....................................................................................9819. MAINTENANCE .........................................................................................98

19.1 PRELIMINARY CHECKS...................................................................98


vi

19.2 COMPONENT FUNCTION TESTS....................................................9919.2.1 General..................................................................................9919.2.2 Control Head .........................................................................9919.2.3 Pressure/Manual Release Heads and POD Valves.............10019.2.4 Pressure Trip .......................................................................10119.2.5 Pressure Switch...................................................................102

19.3 INSTRUCTIONS FOR COMMISSIONING THE SYSTEM AFTER ITSOPERATION....................................................................................102

PART 4 TERMS AND CONDITIONS................................................................10320. TERMS AND CONDITIONS.....................................................................103


vii

LIST OF ILLUSTRATIONSFigure PageFigure 1 CO2 Cylinder ................................................................................................4Figure 2 Klem Cylinder Valves ...................................................................................5Figure 3 Single Cylinder Racking ...............................................................................6Figure 4 Single Row Cylinders ...................................................................................7Figure 5 Additional Centre Racks for Two Rows of Cylinders ....................................9Figure 6 CO2 Manifold Pipes ...............................................

Date post:	17-Oct-2015
Category:	Documents
Upload:	andres-giraldo-moreno
View:	973 times
Download:	140 times

Kidde Co2 Product Manual_050128

Documents